Ramsey PATRIOT 6000, 8000, 9500 User Manual [en, de, es, fr]

PATRIOT PROFILE 6000 PATRIOT PROFILE 8000 PATRIOT PROFILE 9500
Owner’s Manual
Front Mount Electric Winch
12 volt
English . . . . . . . . . . . . . . . . . . . . . . . .1
Français . . . . . . . . . . . . . . . . . . . . . .12
Deutsch . . . . . . . . . . . . . . . . . . . . . .23
Ramsey Winch Company
P.O. Box 581510 - Tulsa, OK 74158-1510 USA - Phone: (918) 438-2760 - Fax (918) 438-6688
Visit us at http://www.ramsey.com
OM-914119-0309-K
Congratulations
You have purchased the finest winch available in its service class. It features a highly efficient 3 stage planetary gear set which transmits torque from a series wound DC motor. A safe positive clutch allows free spooling for quick cable deployment. An automatic load holding brake is designed to hold the fully rated capacity of the winch. It was designed and manufactured to provide you with the utmost in utility. As with any device that combines power and movement in its use, there are dangers if improperly used. At the same time, there are easier ways for getting the job done if certain precautions are taken first.
Please read this manual carefully. It contains useful ideas in obtain­ing the most efficient operation from your Ramsey Winch and safety procedures you need to know before beginning use. When you fol­low our guidelines for operation, your Ramsey Winch will give you many years of satisfying service. Thank you for choosing Ramsey. You will be glad you have one working for you.
Contents
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Tips for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Techniques of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Electrical Connections and Operation . . . . . . . . . . . . . . . . . . . . .5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Winch Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Please note: Ramsey Patriot™ series winches are designed for front mount vehicle use. The winches are not designed for and should not be used in industrial applications (car haulers/carriers, wreckers, hoisting, etc.), and Ramsey does not warrant them to be suitable for such use. Ramsey makes a separate, complete line of winches for industrial/commercial use. Please contact the factory for further information.
CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions!
Layer of Cable 1234
(lbs) 6,000 5,000 4,400 3,800 (kg) 2,720 2,260 1,990 1,720
(ft)*205080100
(m)* 6 15 24 30
(lbs) 0 1,000 3,000 5,000 6,000 (kg) 0 450 1,350 2,260 2,720
(FPM) 45 23 20 14 12
(MPM) 13.7 7 6.1 4.3 3.7
Amp Draw 12V 100 200 270 350 405
Layer of Cable 1234
(lbs) 8,000 6,500 5,500 4,800
(kg) 3,620 2,940 2,490 2,170
(ft)*15407095
(m)* 4 12 21 28
(lbs) 0 2,000 4,000 6,000 8,000 (kg) 0 900 1,810 2,720 3,620
(FPM) 35 18 13 10 8
(MPM) 10.7 5.5 4 3 2.4
Amp Draw 12V 95 210 270 355 420
Layer of Cable 12345
(lbs) 9,500 7,700 6,500 5,700 4,900 (kg) 4,300 3,480 2,940 2,580 2,210
(ft)*15356090105
(m)*4 10182732
(lbs) 0 2,000 4,000 6,000 8,000 9,500 (kg) 0 900 1,810 2,720 3,620 4,300
(FPM) 35.4 16.7 12.7 10.6 9 7.8
(MPM) 10.7 5.1 3.8 3.2 2.7 2.3
Amp Draw 12V 97 180 260 335 395 430
* Depends on cable being uniformly wound onto drum.
Line Pull First Layer
Line Speed First Layer
Line Speed First Layer Rated Line Pull Per Layer
Cumulative Cable Capacity Per Layer (1/4" - 6mm - dia. Cable)
Line Pull First Layer
Patriot 6000
Patriot 8000
Rated Line Pull Per Layer
Cumulative Cable Capacity Per Layer (1/4" - 6mm - dia. Cable)
Patriot 9500
Line Speed First Layer Line Pull First Layer
Cumulative Cable Capacity Per Layer (5/16" - 8mm - dia. Cable)
Rated Line Pull Per Layer
English
Ramsey Winch Company
Owner’s Manual
Front Mount Electric Winch
12 volt
1
Safety Precautions
To Guard against Possible Injury...
A minimum of five wraps of cable around the drum barrel is necessary to hold the rated load. Cable clamp is not designed to hold the load.
A. Keep yourself and others a safe distance to the side of the
cable when pulling under load. B. Do not step over a cable, or near a cable under load. C. Use supplied hook strap when handling hook for spooling
wire rope. D. Do not move the vehicle to pull a load on the winch cable.
This could result in cable breakage and/or winch damage. E. Use a heavy rag or gloves to protect hands from burrs
when handling winch cable. F. Apply blocks to wheels when vehicle is on an incline. G. Winch clutch should be disengaged when winch is not in
use and fully engaged when in use. H. Modification, alteration, or deviation to the winch should
only be made by Ramsey Winch Company. I. Keep the duration of your pulls as short as possible. If the
motor becomes uncomfortably hot to the touch, stop and
let it cool for a few minutes. Do not pull more than one
minute at or near rated load. Do not maintain power to the
winch if the motor stalls. Electric winches are for intermit-
tent usage and should not be used in constant duty
applications. J. Disconnect the remote control switch from the winch
when not in use. K. NOTE: Do not use winch in hoisting applications due to
required hoist safety factors and features. L. Do not exceed maximum line pull ratings shown in tables.
Shock loads must not exceed these ratings. M. To respool correctly, it is necessary to keep a slight load
on the cable. This can be accomplished by (wearing
gloves) holding the cable with one hand and the remote
control switch with the other, starting as far back and in
the center as you can, walking up keeping load on the
cable as the winch is powered in. Do not allow the cable
to slip through your hand and do not approach the winch
too closely. Turn off the winch and repeat the procedure
until all the cable except a few feet is in. Disconnect the
remote control switch and finish spooling in cable by rotat­ing the drum by hand with clutch disengaged. On hidden winches, spool in cable under power using supplied hook strap.
Tips for Safe Operation
Don’t underestimate the potential danger in winching opera­tions. Neither should you fear them. Do learn the basic dangers and avoid them.
Observe the spooling of cable onto drum. Side pulls can cause cable to pileup at one end of the drum. To correct uneven stacking, spool out that section of the cable and move it to the other end of the drum and continue winching. Uneven spooling which causes cable pileup can interfere with the solenoid housing causing damage to the winch.
Store the remote control switch inside your vehicle where it will not become damaged. Inspect it before you plug it in.
When ready to begin spooling in, plug in remote control switch with clutch disengaged. Do not engage clutch with motor running.
Never connect the hook back to the cable. This causes cable damage. Always use a sling or chain of suitable strength, as shown in the illustration.
Observe your winch while winching, if possible, while stand­ing at a safe distance. If you use vehicle drive to assist, stop and get out every few feet to assure the cable is not piling up in one corner. Jamming cable can break your winch.
Do not attach tow hooks to winch mounting apparatus. They must attach to vehicle frame.
When double lining during stationary winching, the winch hook should be attached to the chassis of the vehicle.
Since the greatest pulling power is achieved on the innermost layer of your winch, it is desirable to pull off as much line as you can for heavy pulls. If this is not practical, use a snatch block and double the arrangement (see illustration). Remember, a minimum of 5 wraps of cable around the drum barrel is necessary to hold the rated load.
Neat, tight spooling avoids cable binding which is caused when a load is applied and the cable is pinched between two others. If this happens, alternately power the winch in and out a few inches. Do not attempt to work a bound cable under load, free by hand.
2
Techniques of Operation
The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it. Plan your test in advance. Remember you hear your winch as well as see it operate. Get to recognize the sound of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. Soon you will gain confidence in operating your winch and its use will become second nature with you.
Your winch will not only pull your vehicle up or ease your vehicle down a steep grade, it will also pull another vehi­cle or a load while your vehicle is anchored in a stationary position. The sketches on this page show you a few techniques.
When pulling a heavy load, place a blanket, jacket or tar­paulin over the cable five or six feet from the hook. It will slow the snap back in the event of a broken cable. Also, open the vehicle hood for additional protection.
Use the vehicle wheel power to help the winch, but don't overtake the winch line. Plan your pull. You can't always hook up and pull out in one step. Examine all the areas for anchoring possibilities as well as leverage situ­ations, direction, and goal.
For basic self-recovery, anchor to a tree or heavy rock. When anchoring to a tree, always use a tree trunk pro­tector.
Stakes driven in solid earth and chained together make a good anchor point for self-recovery when no solid anchor point is available.
For a solid anchor, bury a log with earth or sand or place it in a deep ravine.
Winches equipped with cable guide fairleads can pull from several directions. Pull from an angle only to straighten up the vehicle-otherwise you can damage structural members or other parts of your vehicle and cause excess cable buildup on one end of the winch drum.
For a direct pull of 2000 lbs., hitch truck to a tree or solid anchor, and take out of gear.
To double the pull, use 2-part line and tie off to chassis. Take out of gear.
3
Also available for mounting the Patriot 6000, 8000, and 9500 are the following winch mounting channels:
• #251126 short length (23.63”) black
• #251127 medium length (30.00”) black
• #251128 long length (36.00”) black
It is recommended that Ramsey mounting channels be used with all non-Ramsey mounting.
Attach fairlead to channel using hardware furnished with winch. Attach winch to channel. Thread capscrews with lockwashers through mounting holes in channel and into winch feet (see Figure 1).
Substitution of attaching hardware items (bolts, nuts or washers) different from those supplied with your winch and mounting kit can lead to failure causing damage or serious injury (use SAE grade 5 bolts or better and torque to 34 ft.lbs.).
Place end of wire rope through fairlead and attach cable hook. Use clevis pin and cotter pin (see Figure 1).
Installation
The winch shown in this owner’s manual is solely and exclusively designed for vehicle mounted, non-industrial applications. All other applications will void warranty.
It is very important that the winch be mounted on a flat surface so that the three major sections (the motor end, the cable drum, and the gear housing end) are properly aligned. It is recommended that Ramsey kits be used to mount the winch. They are designed to align the winch and distribute up to the full rated load evenly, to avoid possible damage to the winch or vehicle.
NOTE: If recommended mounting is not used, a kit of equal design must be used.
CLUTCH
RECEPTACLE
ROLLER FAIRLEAD)
FOR POSITIONING
CONNECT BLACK GROUND CABLE
CONNECT RED CABLE TO POSITIVE (+) TERMINAL OF VEHICLE BATTERY.
MOUNTING
CHANNEL
WINCH MOUNTING BOLT
ROLLER FAIRLEAD
3/8-16NC X 1-1/4 LG.
CLEVIS PIN
CABLE HOOK
ROLL PIN
(SEE DETAIL A
TO NEGATIVE (-) TERMINAL OF VEHICLE BATTERY.
FIGURE 1
FAIRLEAD MOUNTING BOLT
3/8-16NC X 1-1/4 LG.
SHIFTER KNOB
CONTROL SWITCH
DETAIL A
ROLLER FAIRLEAD
TO ENSURE PROPER ALIGNMENT OF THE ROLLER FAIRLEAD TO THE DRUM, POSITION SMALLER (7/16”) HOLES AT BOTTOM FOR MOUNTING.
4
Operating Instructions
The winch clutch allows rapid unspooling of the wire rope for hooking onto the load or anchor point. The clutch is operated by the shifter knob located on the gear housing end of the winch as follows:
1. To disengage the clutch, move the clutch shifter knob to the “OUT” position. Wire rope may now be freespooled off the drum.
2. To engage the clutch, move the clutch shifter knob into the “IN” position. The winch is now ready for pulling.
Electrical Connections and Operations
See the installation instructions for the Safety On/Off Switch, Part No. 282062, supplied with the winch, to install the On/Off switch.
For normal self-recovery work, your existing electrical system is adequate. Your battery must be kept in good condition. A fully charged battery and proper connec­tions are essential. Run the vehicle engine during winching operations to keep battery charged.
Route battery cables up to battery.
C
AUTION: BE SURE BATTERY CABLES ARE NOT DRAWN TAUT
ACROSS ANY SURFACES WHICH COULD POSSIBLY DAMAGE THEM
.
Connect red cable to positive (+) battery terminal. Connect black ground cable to negative (-) terminal of battery (See Figure 1).
The remote control switch is water proof. It has push buttons on either side. Make sure the motor has stopped fully before reversing. To actuate winch simply plug remote control switch into receptacle in cover of winch. Run winch forward and reverse to check directions. Snap appropriate “IN” and “OUT” disc into proper thumb cavity. Do not leave switch plugged in when winch is
not in use.
Maintenance
All moving parts are permanently lubricated with high temperature lithium grease at the time of assembly. Under normal conditions factory lubrication will suffice.
Lubricate cable periodically using light penetrating oil. Inspect the cable for broken strands and replace if nec­essary. If the cable becomes worn or damaged, it must be replaced.
Corrosion on electrical connections will reduce perform­ance or may cause a short. Clean all connections especially in remote control switch and receptacle. In salty environments use a silicone sealer to protect from corrosion.
To minimize corrosion of the internal motor components that may occur due to condensation, power the winch in or out periodically. Energizing the motor will generate heat, which will help dissipate any moisture buildup in the motor. This should be performed at periodic intervals (such as with each oil change of your vehicle). Note: Refer to the Troubleshooting Guide if the motor has been submerged.
Cable Installation
1. Unwind the new cable by rolling it out along the ground to prevent kinking.
2. Remove old cable and observe the manner in which it is attached to the cable drum flange.
3. Before installing the new cable assembly, securely wrap the end of the cable with plastic tape or similar tape to prevent fraying.
4. Position the cable drum so that the large 13/32” diameter hole in the motor end drum flange is approx­imately on the top.
5. Form a short bend (approximately 1/2” long) in the end of the cable. Insert the bend into the 13/32” hole in the drum flange and then carefully run the winch in the “reel in” direction approximately 3/4 revolution until the 1/4” diameter threaded hole in the drum flange is on top.
6. Secure the cable to the drum flange using cable anchor and capscrew shown in the parts drawing on page 7 (Item nos. 20 and 30). Securely tighten the capscrew, but do not over-tighten.
7. Wind 5 wraps of cable onto the drum. Wind on the rest of the cable by pulling in a light load to keep the tension constant. Allow the cable to swivel by using a length of chain or a swivel block between the cable hook and the load.
5
Troubleshooting Guide
Condition Possible Cause Correction
Defective or stuck solenoid
Jar each solenoid to free contacts. Check each solenoid by applying 12 volts to coil terminal (it should make an audible click when energized).
Defective remote control switch
Disengage winch clutch, remove remote control switch plug from the socket and jump pins at 8 and 4 o'clock. Motor should run. Jump pins at 8 and 10 o'clock. Motor should run.
Long period of operation Cooling off periods are essential to prevent overheating.
Insufficient battery
Check battery terminal voltage under load. If 10 volts or less, replace or parallel another batter to it.
Bad connection Check battery cable for corrosion; clean and grease.
Insufficient charging system
Replace with larger capacity charging system
MOTOR RUNS, BUT DRUM DOES NOT TURN
Clutch not engaged
If clutch engaged but symptom still exists, it will be necessary to disassemble winch to determine cause and repair.
Defective or stuck solenoid
Jar each solenoid to free contacts. Check each solenoid by applying 12 volts to coil terminal (it should make an audible click when energized).
Defective remote control switch
Disengage winch clutch, remove remote control switch plug from the socket and jump pins at 8 and 4 o'clock. Motor should run. Jump pins at 8 and 10 o'clock. Motor should run.
Defective motor
If solenoids operate, check for voltage at armature post; replace motor.
Loose Connections Tighten connections on bottom side of hood and on motor.
MOTOR WATER DAMAGED
Submerged in water or water from high pressure car wash
Allow to drain and dry thoroughly
, then run motor without load
in short bursts to dry windings.
MOTOR RUNS IN ONLY ONE DIRECTION
MOTOR RUNS EXTREMELY HOT
MOTOR RUNS, BUT WITH INSUFFICIENT POWER, OR WITH LOW LINE SPEED.
MOTOR WILL NOT OPERATE
6
Patriot 6000
22
5
19
25
18
27
26
34
26
8
15
34
4
35
33
12
37
14
24
32
3
39
29
28
15
13
11
31
21
2
40
30
38
17
23
16
1
39
7
36
9
10
6
20
20
Item
No.
Qty. Part No. Description
Item
No.
Qty. Part No. Description
1 1 247006 GEAR CARRIER ASSY - OUTPUT 21 1 414830 CAPSCREW 1/4-20NC X 3/8 LG BUTT HD
2 1 247007 GEAR CARRIER ASSY - INTERMEDIATE 22 6 414861 CAPSCREW 1/4-20NC X 3/4 LG FLAT SOC HD NYLOK
3
1 247024 GEAR CARRIER ASSY - INPUT 23 6 416273 SCREW #6-32NC X 3/8 LG FIL HD F/B
4* 1 251110 SWITCH ASSY 24 1 418029 NUT 5/16-18NF HX JAM PLTD
5 1 251256 CABLE ASSY - 1/4 DIA. X 100' 25 4 418035 NUT 3/8-16NC HX REG PLTD
6 1 278182 SOLENOID ASSY - 12V 26 5 418177 LOCKWASHER-3/8 ID MED SECT PLTD
7 1 289140 CABLE ASSY - GROUND 27 4 418181 WASHER-FLAT 3/8 ID SAE PLTD
8 1 296553 BRAKE/SHAFT ASSY 28 1 442207 GASKET-COVER
9 1 296570 MOTOR-12V 29 1 444048 GEAR-OUTPUT SUN
10 1 282062 ON/OFF SWITCH ASSY 30 1 444097 GEAR-INPUT SUN
11 1 332128 DRUM-CABLE 31 1 448071 CABLE ANCHOR
12 1 334143 GEAR-RING 32 1 452001 KNOB-SHIFTER
13 1 334147 GEAR-INTERMEDIATE SUN 33 1 477002 LOCKING RING
14 1 338337 END BEARING-GEAR HOUSING 34 2 477004 RING-HALF
15 2 412056 BUSHING-DRUM 35 1 477011 CAM RING
16 1 412061 BUSHING-SHAFT 36 1 479007 RETAINER-RING GEAR
17 1 413018 COVER-GEAR HOUSING 37 6 494077 SPRING
18 4 414316 CAPSCREW 3/8-16NC X 1-1/4 LG HX HD GR5 PLTD 38 2 518019 THRUST WASHER
19 1 414370 CAPSCREW 3/8-24NFX X 1/2 HX HD GR5 Z/P 39 2 518020 THRUST WASHER
20 4 414823 CAPSCREW 1/4-20NC X 3/4 LG SOC BUTT HD F/B 40 1 518027 THRUST DISC
Patriot 6000 Winch Parts List
#251183
Included with Patriot 6000, 8000, 9500 ­Mounting Hardware for roller fairlead included with winch.
Roller Fairlead
7
Patriot 8000
22
5
19
25
18
27
26
34
26
8
15
34
4
35
33
12
37
14
24
32
3
39
29
28
15
13
11
31
21
2
40
30
38
17
23
16
1
39
7
36
9
10
6
20
20
Item
No.
Qty. Part No. Description
Item
No.
Qty. Part No. Description
1 1 247008 GEAR CARRIER ASSY - OUTPUT 21 1 414830 CAPSCREW 1/4-20NC X 3/8 LG BUTT HD
2 1 247005 GEAR CARRIER ASSY - INTERMEDIATE 22 6 414861 CAPSCREW 1/4-20NC X 3/4 LG FLAT SOC HD NYLOK
3
1 247024 GEAR CARRIER ASSY - INPUT 23 6 416273 SCREW #6-32NC X 3/8 LG FIL HD F/B
4 1 251110 SWITCH ASSY 24 1 418029 NUT 5/16-18NF HX JAM PLTD
5 1 251256 CABLE ASSY - 1/4 DIA. X 100' 25 4 418035 NUT 3/8-16NC HX REG PLTD
6 1 278182 SOLENOID ASSY - 12V 26 5 418177 LOCKWASHER-3/8 ID MED SECT PLTD
7 1 289140 CABLE ASSY - GROUND 27 4 418181 WASHER-FLAT 3/8 ID SAE PLTD
8 1 296553 BRAKE/SHAFT ASSY 28 1 442207 GASKET-COVER
9 1 296570 MOTOR-12V 29 1 444048 GEAR-OUTPUT SUN
10 1 282062 ON/OFF SWITCH KIT 30 1 444097 GEAR-INPUT SUN
11 1 332128 DRUM-CABLE 31 1 448071 CABLE ANCHOR
12 1 334143 GEAR-RING 32 1 452001 KNOB-SHIFTER
13 1 334145 GEAR-INTERMEDIATE SUN 33 1 477002 LOCKING RING
14 1 338337 END BEARING-GEAR HOUSING 34 2 477004 RING-HALF
15 2 412056 BUSHING-DRUM 35 1 477011 CAM RING
16 1 412061 BUSHING-SHAFT 36 1 479007 RETAINER-RING GEAR
17 1 413018 COVER-GEAR HOUSING 37 6 494077 SPRING
18 4 414316 CAPSCREW 3/8-16NC X 1-1/4 LG HX HD GR5 PLTD 38 2 518019 THRUST WASHER
19 1 414370 CAPSCREW 3/8-24NFX X 1/2 HX HD GR5 Z/P 39 2 518020 THRUST WASHER
20 4 414823 CAPSCREW 1/4-20NC X 3/4 LG SOC BUTT HD F/B 40 1 518027 THRUST DISC
Patriot 8000 Winch Parts List
8
Patriot 9500
6
21
10
31
16
32
7
23
5
25
27
20
29
28
36
28
9
18
36
4*
37
35
39
17
26
34
21
1
40
15
30
18
13
12
33
22
2
41
14
40
11
24
19
3
40
8
38
21
25
21
Item
No.
Qty. Part No. Description
Item
No.
Qty. Part No. Description
1 1 247009 GEAR CARRIER ASSY - INPUT 22 1 414830 CAPSCREW 1/4-20NC X 3/8 BUTTON HD
2 1 247022 GEAR CARRIER ASSY - INTERMEDIATE 23 6 414861 CAPSCREW 1/4-20NC X 3/4 FL SOC HD NYLOK
3 1 247023 GEAR CARRIER ASSY - OUTPUT 24 6 414159 CAPSCREW 5/16-18NC X 2-1/2 HX HD NYLOK
*4 1 251110 SWITCH ASSY 25 1 414370 CAPSCREW 3/8-24NC X 1/2 HX HD
5 1 251210 CABLE ASSY - 5/16 DIA X 105' 26 1 418029 NUT 5/16-18NC HEX JAM PLTD
6 1 278182 SOLENOID ASSY - 12V 27 4 418035 NUT 3/8-16NC HEX REG PLTD
7 1 282062 ON/OFF SWITCH KIT 28 5 418177 LOCKWASHER-3/8 ID MED SECT PLTD
8 1 289141 CABLE ASSY - GROUND 29 4 418181 WASHER-FLAT 3/8 ID SAE PLTD
9 1 296181 BRAKE/SHAFT ASSY 30 1 442208 GASKET-COVER
10 1 296570 MOTOR-12V 31 1 442219 GASKET-RING GEAR
11 1 328138 COVER-GEAR HOUSING 32 1 444077 GEAR-RING INPUT
12 1 332193 DRUM-CABLE 33 1 448046 CABLE ANCHOR
13 1 334147 GEAR-INTERMEDIATE SUN 34 1 452001 KNOB SHIFTER
14 1 334154 GEAR-INPUT SUN 35 1 477002 LOCKING RING
15 1 334197 GEAR-OUTPUT SUN 36 2 477004 RING-HALF
16 1 334171 GEAR-RING, OUTPUT 37 1 477011 CAM RING
17 1 338337 END BEARING-GEAR HOUSING 38 1 479007 RETAINER-RING GEAR
18 2 412056 BUSHING-DRUM 39 6 494077 SPRING
19 1 412061 BUSHING-SHAFT 40 6 518020 THRUST WASHER
20 4 414316 CAPSCREW 3/8-16NC X 1-1/4 HX HD 41 1 518027 THRUST DISC
21 4 414823 CAPSCREW 1/4-20NC X 3/4 SOC BT HD
Patriot 9500 Winch Parts List
9
Solenoid Assembly Parts List
278182 12V (Patriot 6000, 8000, and 9500)
Item
No.
Qty. Part No. Description
Item
No.
Qty. Part No. Description
1 1 289015 WIRE ASSY - BATTERY CABLE 11 2 289196 WIRE ASSY - MOTOR LEAD
2 1 289195 WIRE ASSY - MOTOR LEADS 12 1 430022 CONNECTOR
3 1 682166 COVER 13 1 440259 STRAP
4 1 316101 CAP - L.H. END 14 3 440260 STRAP
5 1 316103 CAP - R.H. END 15 1 440276 WIRE ASSY - GROUND
6 1 682167 CHANNEL - SOLENOID MTG. 16 4 440262 SOLENOID - 12V
7 1 413078 COVER - WIRE 17 1 442222 GASKET
8 6 414880 CAPSCREW 5/16-18NC X 1-1/2 LG SOC HD 18 1 472047 GROMMET
9 3 416207 SCREW 19 1 482029 COVER - RECEPTACLE
10 2 416227 SCREW #10-24NC X 3/4 LG TRUSS HD
6
4
YELLOW WIRE
GREEN WIRE
18
14
13
14
15
3
11
11
14
8
5
19
16
1
2
12
10
10
RED WIRE
17
7
8
9
8
10
Warranty Information
Ramsey Winches are designed and built to exacting specifications. Care and skill go into every winch we make. If the need should arise, warranty procedure is outlined on the back of your self-addressed postage paid warranty card. Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have prob­lems with your winch, please follow instructions for proper service on all warranty claims.
Limited Lifetime Warranty
Ramsey Winch offers a limited lifetime warranty for each new Ramsey consumer/RV winch against manufacturing defects in workmanship and materials on all mechanical components.
Warranty registration cards for each winch must be submitted at the time of purchase or within 30 days. Warranty will only be valid for the original purchase of the winch and installed on the vehicles with which they were originally registered.
New cable assemblies are warranted against defects in workmanship and materials. No warranty applies after initial use.
All Ramsey mounting kits and other accessories carry a 1-year limit­ed warranty against defects in material and workmanship.
This warranty is void if winch is used in commercial/industrial appli­cations other than front mount self-recovery.
Electrical components consisting of motors, solenoids, wiring, wire connectors and associated parts carry a 1-year limited warranty. Battery isolators carry a 90-day limited warranty.
The obligation under this Warranty, statutory or otherwise, is limited to the replacement or repair at the manufacturer’s factory, or at a point designated by the manufacturer, upon inspection of such part, to have been defective in material or workmanship. This Warranty does not obligate Ramsey Winch Company to bear the cost of transportation charges in connection with the replacement or repair of defective parts, nor shall it apply to a product upon which repairs or alterations have been made, unless authorized by the manufacturer, or for equip­ment misused, neglected, or improperly installed.
IMPORTANT NOTICE: To the fullest extent permitted by applica­ble law, the following are hereby excluded and disclaimed:
1. All warranties of fitness for a particular purpose; 2. All war-
ranties of merchantability; 3. All claims for consequential or incidental damages. There are no warranties that extend beyond the description that appears on the face hereof.
Some states do not allow the above exclusions or disclaimers in consumer transactions and as such this disclaimer/exclusion may not apply to your particular case.
To the extent such warranties of fitness for a particular purpose or merchantability are deemed to apply to this product, they exist for only so long as the express limited warranty elsewhere set forth is in exis­tence.
Ramsey Winch Company makes no warranty in respect to acces­sories, same being subject to the warranties of their respective manufacturers.
Ramsey Winch Company, whose policy is one of continuous product improvement, reserves the right improve any product through changes in design and materials as it may deem desirable without being obligated to incorporate such changes in products of previous manufacture.
If field service at the request of the buyer is rendered and the fault is found not to be with Ramsey Winch Company’s product, the buyer shall pay the time and expense cost of the field representative. Bills for service, labor, or other expenses which have been incurred by the buyer without express approval or authorization by Ramsey Winch Company wil not be accepted.
This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.
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Félicitations!
Vous venez de vous procurer le meilleur treuil dans sa catégorie! Il présente un train planétaire à trois étages extrêmement efficace qui transmet son couple par l'entremise d'un moteur à courant continu (c.c.) à enroulement série. Son embrayage direct sécuritaire permet le décrabotage, ce qui accélère le déploiement du câble. Il est en outre équipé d'un frein à correc­tion automatique de charge conçu pour supporter la pleine capacité nominale du treuil.
Ces treuils ont été dessinés et fabriqués de manière à être le plus utile pos­sible. Mais comme tous les dispositifs qui allient puissance et mouvement, ils présentent certains dangers si on ne les utilise pas correctement. En prenant d'abord toutes les précautions requises, on élimine non seulement ces dangers, mais on facilite et on accélère les tâches à effectuer.
Veuillez donc prendre la peine de lire le présent guide attentivement; il con­tient des renseignements utiles pour tirer le meilleur parti de votre treuil Ramsey, de même que des consignes de sécurité qu'il vous faut savoir avant de l'utiliser pour la première fois. En observant notre mode d'emploi, vous garantirez que votre treuil vous offre des années de satisfaction. Nous vous remercions d'avoir choisi Ramsey; nous sommes convaincus que vous ne le regretterez pas!
Ramsey Winch Company
GUIDE DE L'UTILISATEUR Treuils électriques avant
Modèles à 12 volts
Table des matières
Caractéristiques techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Consignes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Conseils de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Trucs et techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Mode d'emploi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Fonctionnement et câblage électrique . . . . . . . . . . . . . . . . . . . . . . . . .16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Diagnostic des anomalies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Liste des pièces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-21
Garantie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Remarque : les treuils Patriot
MC
de Ramsey sont conçus pour être fixés à l'avant d'un véhicule. Ils ne conviennent pas aux applications commerciales ou industrielles (remorqueuses, porte-voitures, dépan­neuses, opérations de levage, etc.) et Ramsey n'en garantit pas le fonctionnement dans de telles conditions; la société offre des gammes complètes et distinctes de treuils réservés à ces usages. Prière de communiquer avec l'usine pour obtenir de plus amples ren­seignements à ce sujet.
MISE EN GARDE : on doit lire et comprendre le présent guide avant de procéder à l'installation et à l'utilisation du treuil. Se reporter à la section Consignes de sécurité.
Couche(s) de câble 1234
(lbs) 6,000 5,000 4,400 3,800
(kg) 2,720 2,260 1,990 1,720 (ft)*205080100
(m)* 6 15 24 30
(lbs) 0 1,000 3,000 5,000 6,000
(kg) 0 450 1,350 2,260 2,720
(FPM) 45 23 20 14 12
(MPM) 13.7 7 6.1 4.3 3.7
Courant tiré 12V 100 200 270 350 405
Couche(s) de câble 1234
(lbs) 8,000 6,500 5,500 4,800
(kg) 3,620 2,940 2,490 2,170 (ft)*15407095
(m)* 4 12 21 28
(lbs) 0 2,000 4,000 6,000 8,000
(kg) 0 900 1,810 2,720 3,620
(FPM) 35 18 13 10 8
(MPM) 10.7 5.5 4 3 2.4
Courant tiré 12V 95 210 270 355 420
Couche(s) de câble 12345
(lbs) 9,500 7,700 6,500 5,700 4,900
(kg) 4,300 3,480 2,940 2,580 2,210 (ft)*15356090105
(m)*4 10182732
(lbs) 0 2,000 4,000 6,000 8,000 9,500
(kg) 0 900 1,810 2,720 3,620 4,300
(FPM) 35.4 16.7 12.7 10.6 9 7.8
(MPM) 10.7 5.1 3.8 3.2 2.7 2.3
Courant tiré 12V 97 180 260 335 395 430
* À condition que le câble soit uniformément distribué sur l'enrouleur.
Patriot 9500
Vitesse de traction, première couche
Capacité de traction, première couche
Capacité de traction cumulative par couche (5/16" - 8mm - dia.)
Capacité de traction nominale par couche
Patriot 6000
Patriot 8000
Capacité de traction nominale par couche
Capacité de traction cumulative par couche (1/4" - 6mm - dia.)
Capacité de traction, première couche
Vitesse de traction, première couche
Vitesse de traction, première couche
Capacité de traction nominale par couche
Capacité de traction cumulative par couche (1/4" - 6mm - dia.)
Capacité de traction, première couche
French
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