Ramsey HD-P 177,9 User Manual [en, de, es, fr]

OPERATING, SERVICE AND
MAINTENANCE MANUAL
English (Original Instructions) .......................................... 1
Français Deutsch Español
(Traduction des instructions originales) ...... 17
(Übersetzung der Originalanleitung) ............ 35
(Traducción de las instrucciones originales) 53
MODEL HD-P 177,9
INDUSTRIAL PLANETARY WINCH
Intended Purpose: Vehicle recovery and pulling loads
Ramsey Authorized Representative in the Community:
(Please contact for regulatory inquiries only.)
Alura Group BV P.O. Box 18626 2502 EP The Hague The Netherlands Tel: (31) (0) 70 362-4896 Fax: (31) (0) 70 346-7299
CAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION
AND OPERATION OF WINCH. SEE WARNINGS!
Post Office Box 581510 Tulsa, Oklahoma 74158-1510 USA Phone: (918) 438-2760 Fax: (918) 438-6688
Visit us at http://www.ramsey.com
OM-914249-1012-B
05/03/11
TABLE OF CONTENTS
SPECIFICATIONS ............................................................................................................ 1
WARNINGS ...................................................................................................................... 1
USER’S RESPONSIBILITY FOR CE COMPLIANCE ....................................................... 1
HYDRAULIC SYSTEM REQUIREMENTS ........................................................................ 2
PERFORMANCE CHARTS .............................................................................................. 2
WINCH OPERATION ........................................................................................................ 3
CLUTCH OPERATION ..................................................................................................... 3
CABLE INSTALLATION .................................................................................................... 3
MAINTENANCE ................................................................................................................ 4
TROUBLE SHOOTING GUIDE ......................................................................................... 4
INSTRUCTIONS FOR OVERHAUL ............................................................................... 5-9
MOUNTING CONFIGURATIONS ................................................................................... 10
DIMENSIONAL DRAWING ........................................................................................ 11-12
PARTS LIST AND PART DRAWING ......................................................................... 13-16
SPECIFICATIONS*
Rated Line Pull (lbs.) 177,9 kN (40,000 lb) Noise Level 76db Ambient Tempereature Range -28C to 60C (-20F to 140F) Gear Reduction 51.35:1 Weight (without rope) 365 kg (804 lb)
*Rated line pull per layer
*Rope capacity per Layer
*Line speed at 64,3 LPM (at 17 GPM)
* These specifications are based on recommended 20mm (.787") Bridon Dyform 34LR/PI/MAX 1960 grade wire rope or equivilant with minimum breaking strength
of 355,8 kN (80,000 lb) and a 195 cc (11.9 cu in /rev)
kN Lbs.
M. Ft.
MPM FPM
12LAYER OF ROPE
177,9 40,000
9 30
4,2
13.8
149,5
33,600
19 65
5,0
16.3
345
128,5
28,900
33
110
5,7
18.8
113,0
25,400
48
160
6,5
21.3
100,1
22,700
65
215
7,3
23.8
WARNINGS:
THE USER SHALL ENSURE THAT THE OPERATING PERSONNEL ARE GIVEN THE NECESSARY TRAINING. THE OPERATOR SHALL ALWAYS WORK IN COMPLIANCE WITH THE OPERATING INSTRUCTIONS. A MOTOR SPOOL (OPEN CENTER) DIRECTIONAL CONTROL VALVE IS REQUIRED FOR BRAKE OPERATION. CLUTCH MUST BE TOTALLY ENGAGED BEFORE STARTING THE WINCHING. DO NOT START WINCH MOTOR BEFORE ENGAGING CLUTCH. DO NOT DISENGAGE CLUTCH UNDER LOAD. STAY OUT FROM UNDER AND AWAY FROM RAISED LOADS. STAND CLEAR OF CABLE WHILE PULLING. DO NOT TRY TO GUIDE CABLE. DO NOT EXCEED MAXIMUM LINE PULL RATINGS SHOWN IN TABLE. DO NOT USE WINCH TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT PEOPLE. A MINIMUM OF 2 WRAPS OF CABLE AROUND THE DRUM BARREL IS NECESSARY TO HOLD THE LOAD.
AVOID CONDITIONS WHERE LOAD SHIFTS OR JERKS OCCUR. EXCESSIVE “INCHING” SHALL BE AVOIDED.
USER’S RESPOSIBILITY FOR CE COMPLIANCE
1. Use only a motor spool (open center) control valve per Hydraulic System Requirements.
2. If a remote-operated winch control valve is used, refer to Hydraulic System Requirements for Emergency Stop components to be installed.
3. Adjust system relief pressure per Hydraulic System Requirements.
4. Mount winch per Winch Mounting Instructions.
5. Install 20mm (.787 inch), grade 1960 wire rope with minimum breaking strength of 355,8kN (80,000 lb). Maxi­mum rope length of 65 m (215 ft) for five layers maximum. Attach rope per Rope Installation Instructions. Hook must have a safety latch and a minimum breaking strength of 445 kN.
1
Refer to the performance charts below to properly match your hydraulic system to the winch performance. The charts consist of: (1) Line Pull first layer kN (lb) vs. Working Pressure (PSI). (2) Line Speed, first layer MPM (FPM) vs. flow LPM (GPM).
HYDRAULIC SYSTEM REQUIREMENTS
1. Motor spool (open center) control valve.
2. Emergency Stop:
A. If winch is controlled by a direct-operated manual valve, that valve serves as the E-stop. B. If a remote operated control valve is used, a solenoid-operated hydraulic dump valve, normally open to tank, and an emergency stop switch (to open the dump valve) is required. The E-stop switch is to be normally closed and have a red, resettable push button actuator with yellow background. The E-stop switch must be easily accessible to the operator.
3. Relief valve set at 193 bar (2800 psi) which is the rated capacity limiter.
4. Flow rate of 64,3 LPM (17 GPM) maximum. Do not exceed 75,7 LPM (20 GPM) or motor and winch may be
damaged.
5. Hydraulic fluid with a viscosity between 20-43 cSt (100-200 SUS). Maximum operating temperature 85C
(180F). Cleanliness level of ISO 17-14 or better.
DUAL-A & B PORT CONTROL
WITH BRAKE RELEASE SHUTTLE
TYPICAL LAYOUT
MOTOR
BRAKE
PORT
HIGH PRESSURE LINE 12,7 mm (.50 in) I.D. MINIMUM
PROVIDED BY USER
LOW PRESSURE LINE
19 mm (.75 in) I.D. MINIMUM
DUMP VALVE
*
PUMP
MAX. FLOW & PRESSURE AT RATED LOAD: 64,3 LPM (17 GPM) 193 bar (2800 PSI)
PERFORMANCE CHARTS
10,6 (35)
9,1 (30)
7,6 (25)
6,1 (20)
4,6 (15)
3,1 (10)
1,5 (5)
0
LINE SPEED-FIRST LAYER MPM (FPM)
0 18,9 37,9 56,7
(0) (5) (10) (15)
FLOW LPM (GPM)
BASED ON 195 cc (11.9 cu in) MOTOR
64,3
(17)
3 POSITION
4 WAY VALVE
(MOTOR SPOOL)
REQUIRED ONLY IF REMOTE-OPERATED CONTROL VALVE IS USED. SEE 2B
*
IN HYDRAULIC SYSTEMS REQUIREMENTS. NOT REQUIRED FOR A DIRECT-OPERATED MANUAL VALVE.
LOW SPEED HIGH SPEED
177,9 (40,000)
155,6 (35,000)
133,4 (30,000)
111,2 (25,000)
89,0 (20,000)
66,7 (15,000)
LINE PULL-FIRST LAYER kN (lb)
44,5 (10,000)
0
WORKING PRESSURE bar (PSI) AT 64,3 LPM (17 GPM)
SYSTEM RELIEF
193 BAR (2800 PSI)
(RATED CAPACITY LIMITER)
0137,9
68,9
(0) (2000)
(1000)
E-STOP SWITCH
*
(3000)
206,8
2
WINCH FRAME MOUNTING
Use (8) 7/8 inch diameter grade 5 or better bolts to attach mounting frame to wrecker.
ROPE INSTALLATION
1. Unwind rope by rolling it out along the ground to prevent kinking. Securely wrap end of wire rope, op-
posite hook, with plastic or similar tape to prevent fraying.
2. Insert the end of rope into the slot on the inside of the drum flange. Pull the wire rope through the
pocket on the outside of the drum flange and loop back into pocket around the anchor “puck”. Use a soft hammer to drive the back side of the wire rope, firmly seating the wire rope and anchor into the pocket.
3. Carefully run the winch in the “reel-in” direction. Keeping tension on end of rope, spool all the rope on-
to the rope drum, taking care to form neatly wrapped layers.
INSERT WIRE ROPE INTO SLOT IN DRUM FLANGE
AS SHOWN
ANCHOR PUCK
PULL WIRE ROPE
THRU POCKET AND
LOOP BACK INTO POCKET
AS SHOWN
CLUTCH OPERATION
To engage clutch:
1. Move the clutch control valve to the “clutch engaged” position.
2. Anytime the temperature is below freezing, run the motor in the “rope out” direction only until the drum
starts to turn. In extreme cold temperatures (below 0˚ F/-18˚ C), pull out on the rope by hand only until the drum starts to turn.
3. Wait at least 3 seconds for the clutch to fully engage, after which the winch is ready to winch in the rope.
WARNING: Do not attempt to engage the clutch by first running the winch motor and then moving the clutch control valve to the "clutch-engaged" position while the motor is running. Do not start picking up the load at the same time the clutch is being engaged.
To disengage clutch:
1. Run the winch in the "rope out" direction until the load is off the rope.
2. Move the clutch control valve to the "clutch-disengaged" position.
3. The rope may now be pulled off by hand.
WINCH OPERATION
The best way to get acquainted with how your winch operates is to make test runs before you use it. Plan your test in advance. Remember, you hear your winch, as well as see it operate. Learn to recognize the sounds of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. Gain confidence in operating your winch and its use will become second nature with you.
The uneven spooling of rope, while pulling a load, is not a problem, unless there is a rope pileup on one end of drum. If this happens, reverse the winch to relieve the load and move your anchor point further to the cen­ter of the vehicle. After the job is done you can unspool and rewind for a neat lay of the rope.
3
MAINTENANCE
Adhering to the following maintenance schedule will keep your winch in top condition and per­forming as it should with a minimum of repair.
A. WEEKLY
1.
Check the oil level and maintain it to the oil level plug. If oil is leaking out, determine location and repair.
2. Check the pressure relief plug in the gear housing cover. Be sure that it is not plugged.
3. Lubricate cable with light oil.
B. MONTHLY
1. Check the winch mounting bolts. If any are missing, replace them and securely tighten any that are
loose. Use grade 5 or better bolts. Inspect the cable. If the cable has become frayed with broken strands, replace immediately.
2.
C. ANNUALLY
1.
Drain the oil from the winch annually or more often if winch is used frequently.
2. Fill the winch to the oil level plug with clean kerosene. Run the winch a few seconds with no load in
the reel in direction. Drain the kerosene from the winch.
3. Refill the winch to the oil level plug with all-purpose SAE 75W-90 synthetic gear oil.
4. Inspect frame and surrounding structure for cracks or deformation.
END OF SERVICE MEASURES
When winch reaches the end of it’s serviceable life, dispose of per local environmental regulations.
TROUBLESHOOTING GUIDE
CONDITIONS POSSIBLE CAUSE CORRECTION
OIL LEAKS FROM WINCH
1. Seals damaged or worn.
2. Too much oil. 2. Drain excess oil. Refer to OPERATION.
1. Replace seal.
3. Damaged gaskets. 3. Replace gaskets.
1. Low flow rate 1. Check flow rate. Refer to HYDRAULIC
WINCH RUNS TOO SLOW
2. Hydraulic motor
SYSTEMS performance chart page 2.
2. Replace motor.
worn out.
CABLE DRUM WILL NOT FREESPOOL
1. Clutch not disen­gaged
1. Check air pressure to clutch cylinder: 100 PSI Minimum required. Refer to page 10 for port location.
BRAKE WLL NOT RELEASE
1. Brake line discon­nected or blocked.
1. Check brake function.
4
INSTRUCTIONS FOR OVERHAUL
DIS-ASSEMBLY
1. Drain oil from gear housing cover by removing pipe plug #37 and relief fitting #32. Remove tensioner assembly.
32
37
Disconnect tube #40 from elbow #43 on valve #41 and fitting #29 on brake #30b. Remove motor #33 and gasket
2.
#30a by removing (2) capscrews #22. Remove valve #41, if needed, from motor by loosening (4) capscrews #16.
16
43
41
22
33
30a
40
5
3. Remove (12) capscrews #18 to remove gear housing cover and gasket from ring gear. Remove input thrust washer, sun gear and input carrier assembly from inside ring gear. Remove ring gear and gasket. Remove output carrier as­sembly. Inspect gear housing cover bushing #15 for damage or wear. Replace if damaged or excessive wear.
31
42
31
15
5
18
4. Remove (8) capscrews #20 to remove clutch retainer plate #10 from clutch piston. Remove clutch #9.
9
10
20
6
5. Remove clutch housing #27 with piston #28 inside. To remove piston from clutch housing apply air to 1/8” port. Remove o­rings #28 and #35 and inspect for damage or wear.
35
27
36
28
6. Remove (9) springs #39, thrust washer #26, gasket #31, output shaft #12 and spacer #13 from gear end bearing. In­spect output shaft bushing #14 for damage or wear. Replace if damaged or excessive wear.
13
12
26
14
31
39
7
7. Remove winch tie bars #2 and #3 by removing (8) capscrews #19, (8) lock washers # 24, and (4) shoulder bolts #25. Pull gear end bearing #7 from drum assembly #1.
2
3
25
24
19
25
19
24
24
7
25
25
19
24
19
8. Pull drum assembly #1 from end bearing #6. Remove quad-rings #34 from grooves in drum bushings. Remove input
shaft #11 from end bearing. Examine splined ends of input shaft for signs of wear, replace if damaged. Examine drum assembly #1 for signs of wear.
6
8
4
11
38
34
1
34
8
If splines inside drum driver #102 are damaged, drum driver must be replaced. Remove drum driver by unscrewing (8)
9.
capscrews #105. If bushings show signs of wear, replace by pressing old bushings from drum #101 and removing o­rings from grooves in drum and drum driver. Place well oiled o-rings #106 into driver and drum. Place well oiled o-ring #107 on outside of driver. Press bushings #104 into drum driver until flange is flush and #103 is flush against drum
106
101
107
103
102
106
104
.
105
10.
Remove brake assembly screws #17 from brake #36a attaching brake to end bearing #6. Remove coupling #4 and gasket #36e from end bearing. Take note of mounting configuration for proper mounting of parts during re-assembly.
17
30c
30e
6
30b
9
R.H. MOUNTING
CONFIGURATION
WINCH MOUNTING CONFIGURATION
10
L.H. MOUNTING
CONFIGURATION
8.54 216,91
5.54 140,71
2.91
73,91
22.50
571,50
STATIC LOAD
HOLDING BRAKE
25.06
636,52
WEDGE POCKET
CABLE ANCHOR
THREAD O-RING PORT
2-PLACES OPPOSITE SIDES
7/8-14 SAE STRAIGHT
FOR HIGH SPEED/LOW TORQUE
1/4" SPADE, 24V
42.07 1068,58
6.38 162,05
12.75
323,85
Ø7.50
DRUM
190,50
BARREL
17.02
432,30
Winch Model HD-P 177,9
L.H. Configuration shown
DRUM
452,20
Ø18.00
FLANGE
Ø.91
X8
23,01
0.50
12,7
(TYP)
BRASS COMPRESSION FITTING
16.36
415,54
L
31.28
794,51
DRUM C
56,54
14.92
AIR PRESSURE FOR TENSIONER
WITH TAPPERED SLEEVE FOR
(50 PSI MIN, 90 PSI MAX)
1/4" DIAMETER TUBING
ORIENT AS SHOWN
(CLUTCH IS SPRING ENGAGED)
PORT (100 TO 120 PSI )
FOR DISENGAGING CLUTCH
1/8-27NPT PRESSURE
4.00 101,6
(TYP)
16.25
412,75
22.13
(TYP)
561,98
15°
17.56
446,02
8.78 223,01
13.13
333,50
1.94
49,28
(TYP)
2.68
68,07
6.19 (TYP)
157,17
330,2
13.00
(TYP)
6.19 157,17
1.56
(TYP)
39,62
(TYP)
CABLE IN
ROTATION
(TYP)
18.75
476,25
11
R.H. Configuration shown
Winch Model HD-P 177,9
18.75
476,25
CABLE IN
ROTATION
13.13
333,50
16.25
476,25
2.68
68,07
(TYP)
4.00
101,6
(TYP)
.50
12,7
(TYP)
1/4" DIAMETER TUBING
(50 PSI MIN, 90 PSI MAX)
WITH TAPPERED SLEEVE FOR
BRASS COMPRESSION FI TTING
AIR PRESSURE FOR TENSIONER
(CLUTCH IS SPRING ENGAGED)
ORIENT AS SHOWN
PORT (100 TO 120 PSI)
FOR DISENGAGING CLUTCH
1/8-27NPT PRESSURE
15°
17.56
446,02
8.78 223,01
Ø.91
X8
23,01
1.56
39,62
(TYP)
6.19 (TYP)
157,17
330,2
13.00
(TYP)
6.19 (TYP)
157,17
1.94
49,28
(TYP)
17.02
432,30
12.75
323,85
6.38
42.07 1068,58
25.06
636,52
22.13
(TYP)
561,98
162,05
CABLE ANCHOR
WEDGE POCKET
22.72
577,08
STATIC LOAD
HOLDING BRAKE
8.54
DRUM
452,20
Ø18.00
FLANGE
56,54
14.92
Ø7.50
DRUM
190,50
BARREL
L
31.28
794,51
DRUM C
16.36
415,54
2.91
73,91
2.41
62,21
5.32 158,49
216,91
1/4" SPADE, 24V
7/8-14 SAE STRAIGHT
FOR HIGH SPEED/LOW TORQ UE
THREAD O-RING PORT
2-PLACES OPPOSITE SIDES
12
18
5
31
15
42
31
27
35
10
9
28
36
20
32
37
19
25
24
25
19
7
24
2
34
1
24
34
19
25
39
26
31
14
12
13
30e
30d
30e
21
29
40
43
16
17
22
30c
30a
8
6
4
21
30b
11
38
30
23
3
24
25
19
HDP 177,9 WINCH
41
33
13
PARTS LIST - HDP 177,9
1 1 234241 DRUM ASSEMBLY 26 1 418520 WASHER-THRUST
2 1 243071 MOUNTING ANGLE 27 1 426059 CYLINDER
3 1 243072 MOUNTING ANGLE 28 1 426060 PISTON
4 1 324284 MOTOR COUPLING 29 1 432023 FITTING
Item No. Qty Part No. Description Item No. Qty Part No. Description
5 1 328180 GEAR HOUSING COVER 30 1 438037 BRAKE ASSEMBLY
6 1 338419 MOTOR END BEARING 30a 1 MOTOR END GASKET
7 1 338417 GEAR END BEARING 30b 1 BRAKE
8 1 342081 KEY 30c 1 KEY
9 1 342517 CLUTCH 30d 1 ADAPTER PLATE
10 1 352035 CLUTCH RETAINING RING 30e 2 ADAPTER PLATE GASKET
11 1 357549 INPUT SHAFT 31 3 442210 GASKET
12 1 357543 OUTPUT COUPLING 32 1 456008 RELIEF FITTING
13 1 362327 SPACER 33 1 458126 MOTOR
14 1 412044 BUSHING 34 2 462040 QUAD RING
15 1 412105 BUSHING 35 1 462103 ORING 2-274
16 4 414400 CAPSCREW-3/8-24NF X4LG,HXHD,GR-5 36 1 462104 ORING 2-275
17 2 414595 CAPSCREW-1/2-13NC X 3-1/2 LG, SOC HD 37 1 468040 PIPE PLUG
18 12 414612 CAPSCREW 1/2-13NC X 7 LG HEX HD 38 1 470075 PIN
19 8 414788 CAPSCREW 7/8-9NC X 2.5 LG HEX HD 39 9 494140 SPRING
20 8 414819 CAPSCREW 1/4-20NC X 1/2 LG FLAT HD 40 1 509125 TUBE ASSEMBLY
21 2 414947 CAPSCREW-1/2-13NC X 1 LG,HEX SOC HD 41 1 516065 VALVE-CONTROL (DUAL ROTATION)
22 2 414948 CAPSCREW-1/2-13NCX1 1/4LG,SOCKET HD 42 1 530173 GEARBOX
23 1 408431 CABLE WEDGE 43 1 432018 FITTING – HYD. 7/16-20 90° ELBOW
24 8 418261 LOCKWASHER 7/8 MED SECTION
25 4 418452 SHOULDER BOLT
14
DRUM ASSEMBLY - 234241
Item No. Part No. Quantity Description
101 332272 1 DRUMCABLE 102 332226 1 DRIVERDRUM 103 412078 1 BUSHINGDRUM 104 412079 1 BUSHINGDRUM 105 414978 8 CAPSCREW5/818NCX11/4LG,SOCHD 106 462043 2 ORINGAS568348,3/16X43/4X43/8 107 462075 1 ORINGAS568354,3/16X51/2X51/8
106
101
103
107
102
106
104
105
15
CABLE TENSIONER (OVERWOUND) - 299756
Item No. Part No. Quantity Description
201 265102 1 LEVER ARM 202 304189 1 BAR 203 346046 1 PIVOT PIN 205 408362 1 BRACKET 205 414278 4 CAPSCREW-3/8-16NCX3/4LG,HXHD,GR.5, ZINC PLATED 206 414316 2 CAPSCREW-3/8-16NCX1 1/4,HXHD,GR.5, ZINC PLATED 207 418045 2 NUT-3/8-16NC HEX REG GR.5, ZINC PLATED 208 418098 1 NUT-3/4-16NF HEX JAM 209 418177 2 LOCKWASHER-3/8 MED SECT,ZINC PLATED 210 418223 2 WASHER-1/2 USS FLAT,ZINC PLATED 211 424005 2 COTTER PIN 212 432033 1 FITTING-ELBOW 213 433029 1 ACTUATOR
207
211
210
201
204
213
209
205
205
202
206
203
211
210
208
212
16
MANUEL D'UTILISATION, DE DÉPAN­NAGE ET D’ENTRETIEN
English (Original Instructions) ...........................................1
Français Deutsch Español
(Traduction des instructions originales) ...... 17
(Übersetzung der Originalanleitung) ............ 35
(Traducción de las instrucciones originales) . 53
TREUIL PLANÉTAIRE
INDUSTRIEL MODÈLE HD-P 177,9
Utilisation prévue : Dépannage de véhicule et traction de charges
(Veuillez prendre contact uniquement pour des questions réglementaires.)
MISE EN GARDE : ASSUREZ-VOUS DE LIRE ET DE COMPRENDRE CE MANUEL
AVANT D’INSTALLER ET D’UTILISER LE TREUIL. LISEZ LES AVERTISSEMENTS !
RAMSEY WINCH COMPANY
Post Office Box 581510 Tulsa, Oklahoma 74158-1510 États-Unis
Téléphone : (918) 438-2760 Fax : (918) 438-6688
Visitez-nous à l'adresse http://www.ramsey.com
Ramsey Représentant autorisé dans la comuauté:
Alura Group BV
P.O. Box 18626
2502 EP The Hague
The Netherlands
Tel: (31) (0) 70 362-4896
Fax: (31) (0) 70 346-7299
OM-914249-1012-B
TABLE DES MATIÈRES
CARACTÉRISTIQUES TECHNIQUES ........................................................................... 19
AVERTISSEMENTS ........................................................................................................ 19
RESPONSABILITÉ DE L’UTILISATEUR POUR
CONFORMITÉ AUX NORMES CE ................................................................................. 19
CARACTÉRISTIQUES DU SYSTÈME HYDRAULIQUE ................................................. 20
TABLEAUX DES PERFORMANCES .............................................................................. 20
FONCTIONNEMENT DU TREUIL ................................................................................... 21
FONCTIONNEMENT DE L’EMBRAYAGE ...................................................................... 21
INSTALLATION DU CÂBLE ............................................................................................ 21
ENTRETIEN .................................................................................................................... 22
GUIDE DE DÉPANNAGE................................................................................................ 22
INSTRUCTIONS DE RÉVISION ................................................................................ 23-27
CONFIGURATIONS DE MONTAGE ............................................................................... 28
PLAN DIMENSIONNEL .............................................................................................. 29-30
LISTE ET SCHÉMA DES PIÈCES ............................................................................. 31-34
CARACTÉRISTIQUES TECHNIQUES*
Traction nominale du câble (lb) 177,9 kN (18 143,69 kg) Niveau sonore 76 dB Plage de température ambiante -28 °C à 60 °C (-20 °F à 140 °F) Démultiplication 51.35:1 Poids (sans le câble) 365 kg (804 lb) COUCHE DE CÂBLE 1 2 3 4 5 *Traction nominale par couche de câble *Capacité du câble par couche m
*Vitesse du câble à 64,3 l/min (17 g/min)
*Ces caractéristiques se fondent sur un câble en acier recommandé de 20 mm (0,787 po), Bridon Dyform 34LR/PI/MAX de calibre 1960 ou équivalent avec une force de rupture minimum de 355,8 kN (80 000 lb) et un moteur de 195 cm
kN lb
pi m/min pi/min
177,9
40,000
9
30
4,2
13.8
149,5
33,600
19 65
5,0
16.3
128,5
28,900
33
110
5,7
18.8
113,0
25,400
48
160
6,5
21.3
100,1
22,700
65
215
7,3
23.8
3
(11,9 po3)/tr.
AVERTISSEMENTS :
L’UTILISATEUR DOIT VEILLER À CE QUE TOUT OPÉRATEUR REÇOIVE LA FORMATION NÉCESSAIRE. L’OPÉRATEUR DOIT TOUJOURS TRAVAILLER EN CONFORMITÉ AVEC LES INSTRUCTIONS D’UTILISATION. UN DISTRIBUTEUR À TIROIR CYLINDRIQUE DE MOTEUR (CENTRE OUVERT) EST OBLIGATOIRE POUR LE FONCTIONNEMENT DU FREIN. L’EMBRAYAGE DOIT ÊTRE ENTIÈREMENT ENCLENCHÉ AVANT DE COMMENCER TOUT TREUILLAGE. NE PAS METTRE LE MOTEUR DU TREUIL EN MARCHE AVANT D’AVOIR ENCLENCHÉ L’EMBRAYAGE. NE RELÂCHEZ JAMAIS L’EMBRAYAGE EN PRÉSENCE D’UNE CHARGE. NE VOUS PLACEZ JAMAIS SOUS UNE CHARGE SOULEVÉE NI À PROXIMITÉ. RESTEZ À L’ÉCART DU CÂBLE LORS DU TREUILLAGE. N’ESSAYEZ PAS DE GUIDER LE CÂBLE. NE DÉPASSEZ PAS LES CARACTÉRISTIQUES DE TRACTION NOMINALES MAXIMALES INDIQUÉES DANS LE TABLEAU. N’UTILISEZ PAS LE TREUIL POUR SOULEVER, MAINTENIR OU TRANSPORTER DES PERSONNES. IL CONVIENT DE CONSERVER AU MINIMUM DEUX TOURS DE CÂBLE AUTOUR DU TAMBOUR POUR MAINTENIR LA CHARGE.
RESPONSABILITÉ DE L’UTILISATEUR POUR LA CONFORMITÉ AUX NORMES CE
1. Utilisez uniquement un distributeur à tiroir cylindrique de moteur (centre ouvert), conformément aux indications fournies sous la rubrique Caractéristiques du système hydraulique.
2. En cas d’utilisation d’un distributeur de treuil commandé à distance, consultez la rubrique Caractéristiques du système hydraulique pour déterminer les composants à installer pour le dispositif d’arrêt d’urgence.
3. Réglez la pression de décharge du système conformément aux instructions de la rubrique Caractéristiques du système hydraulique.
4. Montez le treuil conformément aux instructions fournies sous la rubrique Installation du treuil.
5. Installez un câble en acier de 20 mm (0,787 po) de calibre 1960 avec une force de rupture minimale de 355,8 kN (80 000 lb). La longueur de câble maximale est de 65 m (215 pi) pour cinq couches maximum. Attachez le câble conformément aux instructions d'installation.
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