Ramsey ATV REPLACEMENT MINI ROCKER SWITCH User Manual
INSTALLATION INSTRUCTIONS FOR
REPLACEMENT MINI ROCKER SWITCH KIT #256129
FOR ATV WINCH WITH WIRELESS REMOTE SWITCH
WIRE SPLICE
YELLOW
WIRE
RED WIRE
RED WIRE W/ WHITE
STRIPE TO ACCESSORY
WIRE ON VEHICLE
IGNITION
BLACK MOTOR LEAD
RED WIRE
BLACK WIRE
GREEN WIRE
YELLOW WIRE
GREEN WIRE
GREEN WIRE
YELLOW WIRE
BLACK W/ YELLOW
STRIPE MOTOR LEAD
BLACK BATTERY LEAD
RED BATTERY LEAD
GREEN WIRE
WIRING HARNESS
BLACK WIRE
TO GROUND
COAX
CABLE
TOGGLE SWITCH
ROCKER SWITCH
MOTOR
BATTERY
SOLENOID
ASS'Y
ANTENNA
RECEIVER
TRANSMITTER
OUTIN
ON/OFF
E
A
B
C
Electrical Schematic
RAMSEY WINCH COMPANY
P.O. BOX 581510 TULSA, OK 74158-1510 USA
PHONE: (918) 438-2760 FAX: (918) 438-6888
visit us at http://www.ramsey.com
913404-0606-A
2
Before Beginning Installation
1. Disconnect negative (-) battery cable
from battery. Turn off vehicle ignition.
2. Disengage winch clutch.
3. Remove hood or cowling as necessary for
easier access to installation area.
4. Locate accessory wire from vehicle ignition
switch that is powered only when ignition is
ON. Use this wire when splicing to Red wire
on Rocker switch.
5. Make sure locations are close enough for
wiring connections to be made without making alterations to wire lengths.
CAUTION: D
O NOT CONNECT NEGATIVE BATTERY
CABLE OR ENGAGE CLUTCH UNTIL INSTALLATION
IS COMPLETE
. W
INCH COULD BEGIN SPOOLING
CABLE UNEXPECTEDLY CAUSING INJURY OR
DAMAGE TO WINCH
.
Installing the Rocker Switch
For clarification, see wiring schematic on
page 1.
1. Install green Wire Connector (item #1-
12) to green wire on Rocker Switch (item
#2) and black Wire Connector (item #1-
13) to black wire on Rocker Switch, as
shown at right.
2. The Rocker Switch assembly (item #2)
will be assembled with the two halves of
the housing already attached. Install the
Mounting Bracket (item #1-2) using (2)
#6 screws (item #1-4) and shake-proof
washers (item #1-7). See figure below.
Tighten securely. Do not overtighten.
3. Install (2) Handle Bar Clamps (item #1-
3) around ATV handle bars at a convenient location. Use a 3/4” long #10 screw
(item #1-5) and #10 locknut (item #1-
9) to secure them. See figures below and
at right. Secure loosely, do not tighten.
4. Install the Mounting Arm (item #1-1) to
the Handle Bar Clamps using a 7/8” long
#10 screw (item #1-6), shake-proof
washer (item #1-8), and locknut (item
#1-9). Install the shake-proof washer
between the handle bar clamps and the
mounting arm. See figures below. Do not
tighten.
5. Install the Mounting Bracket (with rocker
switch attached) to the Mounting Arm
Bracket using a 3/4” long #10 screw,
shake-proof washer, and locknut. Install
the shake-proof washer between the
mounting arm bracket and the mounting
bracket.
1-2
2
1-7
1-4
NOTE:
LONGER SCREW
1-5
1-6
1-9
1-11
1-1
1-5
1-3
1-11
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