Ramsey PATRIOT 6000, 8000, 9500 User Manual

Page 1

Congratulations

You have purchased the finest winch available in its service class. It features a highly efficient 3 stage planetary gear set which transmits torque from a series wound DC motor. A safe positive clutch allows free spooling for quick cable deployment. An automatic load holding brake is designed to hold the fully rated capacity of the winch. It was designed and manufactured to provide you with the utmost in utility. As with any device that combines power and movement in its use, there are dangers if improperly used. At the same time, there are easier ways for getting the job done if certain precautions are taken first.

Please read this manual carefully. It contains useful ideas in obtaining the most efficient operation from your Ramsey Winch and safety procedures you need to know before beginning use. When you follow our guidelines for operation, your Ramsey Winch will give you many years of satisfying service. Thank you for choosing Ramsey. You will be glad you have one working for you.

Ramsey Winch Company

Owner’s Manual

Front Mount Electric Winch

12 volt and 24 volt available

Layer of Cable 1234

(lbs) 6,000 5,000 4,400 3,800 (kg) 2,720 2,260 1,990 1,720

(ft)*205080100

(m)* 6 15 24 30

(lbs) NO 1,000 3,000 5,000 6,000 (kg) LOAD 450 1,350 2,260 2,720

(FPM)

12V

45 23 20 14 12

24V 46 24 19 15 12

(MPM )

12V

13.7 7 6.1 4.3 3.7

24V 14 7.3 5.8 4.6 3.7

12V 100 200 270 350 405 24V 43 90 128 170 190

Layer of Cable 1234

(lbs) 8,000 6,500 5,500 4,800 (kg) 3,620 2,940 2,490 2,170

(ft)*15407095

(m)* 4 12 21 28

(lbs) NO 2,000 4,000 6,000 8,000 (kg) LOAD 900 1,810 2,720 3,620

(FPM)

12V

35 18 13 10 8

24V 30 17 13 10 8

(MPM )

12V

10.7 5.5 4 3 2.4

24V 9.1 5.2 4 3 2.4

12V 95 210 270 355 420 24V 43 93 125 160 200

Layer of Cable 12345

(lbs) 9,500 7,700 6,500 5,700 4,900 (kg) 4,309 3,480 2,940 2,580 2,210

(ft)*15356090105

(m)* 4 10 18 27 32

(lbs) NO 2,000 4,000 6,000 8,000 9,500 (kg) LOAD 900 1,810 2,720 3,620 4,309

(FPM)

12V

35.4 16.7 12.7 10.6 9 7. 8

24V 29 16 13 10 9 8

(MPM )

12V

10.7 5.1 3.8 3.2 2.7 2.3

24V 8.8 4.9 4.0 3.0 2.7 2.4

12V 97 180 260 335 395 430 24V 45 95 128 165 192 212

* Depends on cabl e being uniformly wound onto drum.

Line Pull First Layer

Line Speed Firs t Lay er

Amp Draw

Rated Line Pul l Per Lay er

Cumulative Cable Capacity Per Lay er (5/16" - 8mm - dia. Cable)

Line Pull First Layer

Line Speed Firs t Lay er

Amp Draw

Rated Line Pul l Per Lay er

Cumulative Cable Capacity Per Lay er (1/4" - 6mm - dia. Cable)

Line Pull First Layer

Cumulative Cable Capacity Per Lay er (5/16" - 8mm - dia. Cable)

Rated Line Pul l Per Lay er

Contents

Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .Front Cover

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Tips for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Techniques of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Electrical Connections and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Winch Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Please note: Ramsey Patriot™ series winches are designed for front mount vehicle use. The winches are not designed for and should not be used in industrial applications (car haulers/carriers, wreckers, hoisting, etc.), and Ramsey does not warrant them to be suitable for such use. Ramsey makes a separate, complete line of winches for industrial/commercial use. Please contact the factory for further information.

CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions!

PATRIOT 6000

PATRIOT 8000

PATRIOT 9500

Page 2

Safety Precautions

To Guard against Possible Injury...

A minimum of five wraps of cable around the drum barrel is necessary to hold the rated load. Cable clamp is not designed to hold the load.

A. Keep yourself and others a safe distance to the side of the

cable when pulling under load. B. Do not step over a cable, or near a cable under load. C. Use supplied hook strap when handling hook for spooling

wire rope. D. Do not move the vehicle to pull a load on the winch cable.

This could result in cable breakage and/or winch damage. E. Use a heavy rag or gloves to protect hands from burrs

when handling winch cable. F. Apply blocks to wheels when vehicle is on an incline. G. Winch clutch should be disengaged when winch is not in

use and fully engaged when in use. H. Modification, alteration, or deviation to the winch should

only be made by Ramsey Winch Company. I. Keep the duration of your pulls as short as possible. If the

motor becomes uncomfortably hot to the touch, stop and

let it cool for a few minutes. Do not pull more than one

minute at or near rated load. Do not maintain power to the

winch if the motor stalls. Electric winches are for intermit-

tent usage and should not be used in constant duty appli-

cations. J. Disconnect the remote control switch from the winch

when not in use. A Ramsey Part No. 282053 safety on-off

switch in your vehicle is recommended. K. NOTE: Do not use winch in hoisting applications due to

required hoist safety factors and features. L. Do not exceed maximum line pull ratings shown in tables.

Shock loads must not exceed these ratings. M. To respool correctly, it is necessary to keep a slight load

on the cable. This can be accomplished by (wearing

gloves) holding the cable with one hand and the remote

control switch with the other, star ting as far back and in

the center as you can, walking up keeping load on the

cable as the winch is powered in. Do not allow the cable

to slip through your hand and do not approach the winch

too closely. Turn off the winch and repeat the procedure

until all the cable except a few feet is in. Disconnect the

remote control switch and finish spooling in cable by rotating the drum by hand with clutch disengaged. On hidden winches, spool in cable under power using supplied hook strap.

Tips for Safe Operation

Don’t underestimate the potential danger in winching operations. Neither should your fear them. Do learn the basic dangers and avoid them.

Observe the spooling of cable onto drum. Side pulls can cause cable to pileup at one end of the drum. To correct uneven stacking, spool out that section of the cable and move it to the other end of the drum and continue winching. Uneven spooling which causes cable pileup can interfere with the solenoid housing causing damage to the winch.

Store the remote control switch inside your vehicle where it will not become damaged. Inspect it before you plug it in.

When ready to begin spooling in, plug in remote control switch with clutch disengaged. Do not engage clutch with motor running.

Never connect the hook back to the cable. This causes cable damage. Always use a sling or chain or suitable strength, as shown in the illustration.

Observe your winch while winching, if possible, while standing at a safe distance. If you use vehicle drive to assist, stop and get out every few feet to assure the cable is not piling up in one corner. Jamming cable can break your winch.

Do not attach tow hooks to winch mounting apparatus. They must attach to vehicle frame.

When double lining during stationary winching, the winch hook should be attached to the chassis of the vehicle.

Since the greatest pulling power is achieved on the innermost layer of your winch, it is desirable to pull off as much line as you can for heavy pulls. If this is not practical, use a snatch block and double the arrangement (see illustration). Remember, a minimum of 5 wraps of cable around the drum barrel is necessary to hold the rated load.

Neat, tight spooling avoids cable binding which is caused when a load is applied and the cable is pinched between two others. If this happens, alternately power the winch in and out a few inches. Do not attempt to work a bound cable under load, free by hand.

Page 3

Techniques of Operation

The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it. Plan your test in advance. Remember you hear your winch as well as see it operate. Get to recognize the sound of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. Soon you will gain confidence in operating your winch and its use will become second nature with you.

Your winch will not only pull your vehicle up or ease your vehicle down a steep grade, it will also pull another vehicle or a load while your vehicle is anchored in a stationary position. The sketches on this page show you a few techniques.

When pulling a heavy load, place a blanket, jacket or tarpaulin over the cable five or six feet from the hook. It will slow the snap back in the event of a broken cable. Also, open the vehicle hood for additional protection.

Use the vehicle wheel power to help the winch, but don't overtake the winch line. Plan your pull. You can't always hook up and pull out in one step. Examine all the areas for anchoring possibilities as well as leverage situations, direction, and goal.

For basic self-recovery, anchor to a tree or heavy rock. When anchoring to a tree, always use a tree trunk protector.

Stakes driven in solid earth and chained together make a good anchor point for self-recovery when no solid anchor point is available.

For a solid anchor, bury a log with earth or sand or place it in a deep ravine.

Winches equipped with cable guide fairleads can pull from several directions. Pull from an angle only to straighten up the vehicle-otherwise you can damage structural members or other parts of your vehicle and cause excess cable buildup on one end of the winch drum.

For a direct pull of 2000 lbs., hitch truck to a tree or solid anchor, and take out of gear.

To double the pull, use 2-part line and tie off to chassis. Take out of gear.

Page 4

Also available for mounting the Patriot 6000, 8000, and 9500 are the following winch mounting channels:

• #251126 short length (23.63”) black

• #251127 medium length (30.00”) black

• #251128 long length (36.00”) black

It is recommended that Ramsey mounting channels be used with all non-Ramsey mounting.

Attach fairlead to channel using hardware furnished with winch. Attach winch to channel. Thread capscrews with lockwashers through mounting holes in channel and into winch feet (see Figure 1).

Substitution of attaching hardware items (bolts, nuts or washers) different from those supplied with your winch and mounting kit can lead to failure causing damage or serious injury (use SAE grade 5 bolts or better and torque to 34 ft.lbs.).

Place end of wire rope through fairlead and attach cable hook. Use clevis pin and cotter pin (see Figure 1).

Installation

The winch shown in this owner’s manual is solely and exclusively designed for vehicle mounted, non-industrial applications. All other applications will void warranty.

It is very important that the winch be mounted on a flat surface so that the three major sections (the motor end, the cable drum, and the gear housing end) are properly aligned. It is recommended that Ramsey kits be used to mount the winch. They are designed to align the winch and distribute up to the full rated load evenly, to avoid possible damage to the winch or vehicle.

NOTE: If recommended mounting is not used, a kit of equal design must be used.

ROLLER FAIRLEAD)

FOR POSITIONING

CONNECT BLACK GROUND CABLE

CONNECT RED CABLE TO POSITIVE (+) TERMINAL OF VEHICLE BATTERY.

MOUNTING

CHANNEL

WINCH MOUNTING BOLT

ROLLER FAIRLEAD

3/8-16NC X 1-1/4 LG.

CLEVIS PIN

CABLE HOOK

ROLL PIN

(SEE DETAIL A

TO NEGATIVE (-) TERMINAL OF VEHICLE BATTERY.

FIGURE 1

FAIRLEAD MOUNTING BOLT

3/8-16NC X 1-1/4 LG.

SHIFTER KNOB

CONTROL SWITCH

CLUTCH

RECEPTACLE

DETAIL A

ROLLER FAIRLEAD

TO ENSURE PROPER ALIGNMENT OF THE ROLLER FAIRLEAD TO THE DRUM, POSITION SMALLER (7/16”) HOLES AT BOTTOM FOR MOUNTING.

Page 5

Operating Instructions

The winch clutch allows rapid unspooling of the wire rope for hooking onto the load or anchor point. The clutch is operated by the shifter knob located on the gear housing end of the winch as follows:

1. To disengage the clutch, move the clutch shifter knob to the “OUT” position. Wire rope may now be freespooled off the drum.

2. To engage the clutch, move the clutch shifter knob into the “IN” position. The winch is now ready for pulling.

Electrical Connections and Operations

For normal self-recovery work, your existing electrical system is adequate. Your battery must be kept in good condition. A fully charged battery and proper connections are essential. Run the vehicle engine during winching operations to keep battery charged.

Route battery cables up to battery.

AUTION: BE SURE BATTERY CABLES ARE NOT DRAWN TAUT

ACROSS ANY SURFACES WHICH COULD POSSIBLY DAMAGE

THEM

Connect red cable to positive (+) battery terminal. Connect black ground cable to negative (-) terminal of battery (See Figure 1).

Models Equipped with Push Button Remote Control Switch

The remote control switch is water proof. It has push buttons on either side. Make sure the motor has stopped fully before reversing. To actuate winch simply plug remote control switch into receptacle in cover of winch. Run winch forward and reverse to check directions. Snap appropriate “IN” and “OUT” disc into proper thumb cavity. Do not leave switch plugged in when winch is

not in use.

Models Equipped with Wireless Remote Control

See Installation and Operating Instructions for Ramsey Universal Remote Control (OM-914057) included with

the wireless remote.

MAINTENANCE

All moving parts are permanently lubricated with high temperature lithium grease at the time of assembly. Under normal conditions factory lubrication will suffice.

Lubricate cable periodically using light penetrating oil. Inspect the cable for broken strands and replace if necessary. If the cable becomes worn or damaged, it must be replaced.

Corrosion on electrical connections will reduce performance or may cause a short. Clean all connections especially in remote control switch and receptacle. In salty environments use a silicone sealer to protect from corrosion.

To minimize corrosion of the internal motor components that may occur due to condensation, power the winch in or out periodically. Energizing the motor will generate heat, which will help dissipate any moisture buildup in the motor. This should be performed at periodic intervals (such as with each oil change of your vehicle). Note: Refer to the Troubleshooting Guide if the motor has been submerged.

Cable Installation

1. Unwind the new cable by rolling it out along the ground to prevent kinking.

2. Remove old cable and observe the manner in which it is attached to the cable drum flange.

3. Before installing the new cable assembly, securely wrap the end of the cable with plastic tape or similar tape to prevent fraying.

4. Position the cable drum so that the large 13/32” diameter hole in the motor end drum flange is approximately on the top.

5. Form a short bend (approximately 1/2” long) in the end of the cable. Insert the bend into the 13/32” hole in the drum flange and then carefully run the winch in the “reel in” direction approximately 3/4 revolution until the 1/4” diameter threaded hole in the drum flange is on top.

6. Secure the cable to the drum flange using cable anchor and capscrew shown in the parts drawing on page 7 (Item nos. 20 and 30). Securely tighten the capscrew, but do not over-tighten.

7. Wind 5 wraps of cable onto the drum. Wind on the rest of the cable by pulling in a light load to keep the tension constant. Allow the cable to swivel by using a length of chain or a swivel block between the cable hook and the load.

Page 6

Troubleshooting Guide

Condition Possible Cause Correction

Defective or stuck solenoid

Jar each solenoid to free contacts. Check each solenoid by applying 12 volts to coil terminal (it should make an audible click when energized).

Defective remote control switch

Disengage winch clutch, remove remote control switch plug from the socket and jump pins at 8 and 4 o'clock. Motor should run. Jump pins at 8 and 10 o'clock. Motor should run.

Long period of operation Cooling off periods are essential to prevent overheating.

Insufficient battery

Check battery terminal voltage under load. If 10 volts or less, replace or parallel another batter to it.

Bad connection Check battery cable for corrosion; clean and grease.

Insufficient charging system

Replace with larger capacity charging system

MOTOR RUNS, BUT DRUM DOES NOT TURN

Clutch not engaged

If clutch engaged but symptom still exists, it will be necessary to disassemble winch to determine cause and repair.

Defective or stuck solenoid

Jar each solenoid to free contacts. Check each solenoid by applying 12 volts to coil terminal (it should make an audible click when energized).

Defective remote control switch

Disengage winch clutch, remove remote control switch plug from the socket and jump pins at 8 and 4 o'clock. Motor should run. Jump pins at 8 and 10 o'clock. Motor should run.

Defective motor

If solenoids operate, check for voltage at armature post; replace motor.

Loose Connections

Tighten connections on bottom side of hood and on motor.

MOTOR WATER DAMAGED

Submerged in water or water from high pressure car wash

Allow to drain and dry thoroughly, then run motor without load in short bursts to dry windings.

MOTOR RUNS IN ONLY ONE DIRECTION

MOTOR RUNS EXTREMELY HOT

MOTOR RUNS, BUT WITH INSUFFICIENT POWER, OR WITH LOW LINE SPEED.

MOTOR WILL NOT OPERATE

Page 7

Patriot 6000

Item

No.

Qty. Part No. Description

Item

No.

Qty. Part No. Description

1 247024 GEAR CARRIER ASSY - INPUT 22 1 414370 CAPSCREW 3/8-24NFX X 1/2 HX HD GR5 Z/P

2 1 247006 GEAR CARRIER ASSY - OUTPUT 23 6 416273 SCREW #6-32NC X 3/8 LG FIL HD F/B

3 1 247007 GEAR CARRIER ASSY - INTERMEDIATE 24 1 418029 NUT 5/16-18NF HX JAM PLTD

4 1 278182 SOLENOID ASSY - 12V 25 4 418035 NUT 3/8-16NC HX REG PLTD

1 278186 SOLENOID ASSY - 24V 26 5 418177 LOCKWASHER-3/8 ID MED SECT PLTD

5 1 289140 CABLE ASSY - GROUND 27 4 418181 WASHER-FLAT 3/8 ID SAE PLTD

*6 1 251110 SWITCH ASSY 28 1 442207 GASKET-COVER

7 1 251119 CABLE ASSY - 1/4 DIA. X 100' 29 1 444048 GEAR-OUTPUT SUN

8 1 296553 BRAKE/SHAFT ASSY 30 1 448071 CABLE ANCHOR

9 1 332128 DRUM-CABLE 31 1 296570 MOTOR-12V

10 1 334143 GEAR-RING 1 296591 MOTOR-24V

11 1 334147 GEAR-INTERMEDIATE SUN 32 1 452001 KNOB-SHIFTER

12 1 444097 GEAR-INPUT SUN 33 1 470053 ROLL PIN 1/8 DIA X 3/8 LG

13 1 338337 END BEARING-GEAR HOUSING 34 1 477002 LOCKING RING

14 35 2 477004 RING-HALF

15 2 412056 BUSHING-DRUM 36 1 477011 CAM RING

16 1 412061 BUSHING-SHAFT 37 1 479007 RETAINER-RING GEAR

17 1 413018 COVER-GEAR HOUSING 38 6 494077 SPRING

18 4 414316 CAPSCREW 3/8-16NC X 1-1/4 LG HX HD GR5 PLTD 39 2 518019 THRUST WASHER

19 4 414823 CAPSCREW 1/4-20NC X 3/4 LG SOC BUTT HD F/B 40 2 519020 THRUST WASHER

20 1 414830 CAPSCREW 1/4-20NC X 3/8 LG BUTT HD 41 1 518027 THRUST DISC

21 6 414861 CAPSCREW 1/4-20NC X 3/4 LG FLAT SOC HD NYLOK

Patriot 6000 Winch Parts List

Page 8

Patriot 8000

Item

No.

Qty. Part No. Description

Item

No.

Qty. Part No. Description

1 247024 GEAR CARRIER ASSY - INPUT 22 1 414370 CAPSCREW 3/8-24NFX X 1/2 HX HD GR5 Z/P

2 1 247005 GEAR CARRIER ASSY - INTERMEDIATE 23 6 416273 SCREW #6-32NC X 3/8 LG FIL HD F/B

3 1 247008 GEAR CARRIER ASSY - OUTPUT 24 1 418029 NUT 5/16-18NF HX JAM PLTD

4 1 278182 SOLENOID ASSY - 12V 25 4 418035 NUT 3/8-16NC HX REG PLTD

1 278186 SOLENOID ASSY - 24V 26 5 418177 LOCKWASHER-3/8 ID MED SECT PLTD

5 1 289140 CABLE ASSY - GROUND 27 4 418181 WASHER-FLAT 3/8 ID SAE PLTD

*6 1 251110 SWITCH ASSY 28 1 442207 GASKET-COVER

7 1 251118 CABLE ASSY - 5/16 DIA X 95' 29 1 444048 GEAR-OUTPUT SUN

8 1 296553 BRAKE/SHAFT ASSY 30 1 448046 CABLE ANCHOR

9 1 332128 DRUM-CABLE 31 1 452001 KNOB-SHIFTER

10 1 334143 GEAR-RING 32 1 296570 MOTOR-12V

11 1 334145 GEAR-INTERMEDIATE SUN 1 296591 MOTOR-24V

12 1 444097 GEAR-INPUT SUN 33 1 470053 ROLL PIN 1/8 DIA X 3/8 LG

13 1 338337 END BEARING-GEAR HOUSING 34 1 477002 LOCKING RING

14 35 2 477004 RING-HALF

15 2 412056 BUSHING-DRUM 36 1 477011 CAM RING

16 1 412061 BUSHING-SHAFT 37 1 479007 RETAINER-RING GEAR

17 1 413018 COVER-GEAR HOUSING 38 6 494077 SPRING

18 4 414316 CAPSCREW 3/8-16NC X 1-1/4 LG HX HD GR5 PLTD 39 2 518019 THRUST WASHER

19 4 414823 CAPSCREW 1/4-20NC X 3/4 LG SOC BUTT HD F/B 40 2 519020 THRUST WASHER

20 1 414830 CAPSCREW 1/4-20NC X 3/8 LG BUTT HD 41 1 518027 THRUST DISC

21 6 414861 CAPSCREW 1/4-20NC X 3/4 LG FLAT SOC HD NYLOK

Patriot 8000 Winch Parts List

Page 9

Patriot 9500

Item

No.

Qty. Part No. Description

Item

No.

Qty. Part No. Description

1 247009 GEAR CARRIER ASSY - INPUT 22 1 414830 CAPSCREW 1/4-20NC X 3/8 BUTTON HD

2 1 247022 GEAR CARRIER ASSY - INTERMEDIATE 23 6 414861 CAPSCREW 1/4-20NC X 3/4 FL SOC HD NYLOK

3 1 247023 GEAR CARRIER ASSY - OUTPUT 24 6 414159 CAPSCREW 5/16-18NC X 2-1/2 HX HD NYLOK

*4 1 251110 SWITCH ASSY 25 1 414370 CAPSCREW 3/8-24NC X 1/2 HX HD

5 1 251210 CABLE ASSY - 5/16 DIA X 105' 26 NOT USED

6 1 278182 SOLENOID ASSY - 12V 27 1 418029 NUT 5/16-18NC HEX JAM PLTD

1 278186 SOLENOID ASSY - 24V 28 4 418035 NUT 3/8-16NC HEX REG PLTD

7 1 289141 CABLE ASSY - GROUND 29 5 418177 LOCKWASHER-3/8 ID MED SECT PLTD

8 1 296181 BRAKE/SHAFT ASSY 30 4 418181 WASHER-FLAT 3/8 ID SAE PLTD

9 31 1 442208 GASKET-COVER

10 1 328138 COVER-GEAR HOUSING 32 1 442219 GASKET-RING GEAR

11 1 332193 DRUM-CABLE 33 1 444077 GEAR-RING INPUT

12 1 334147 GEAR-INTERMEDIATE SUN 34 1 448046 CABLE ANCHOR

13 1 334154 GEAR-INPUT SUN 35 1 296570 MOTOR-12V

14 1 334197 GEAR-OUTPUT SUN 1 296591 MOTOR-24V

15 1 334171 GEAR-RING, OUTPUT 36 1 470053 ROLL PIN 1/8 DIA X 3/8

16 1 338337 END BEARING-GEAR HOUSING 37 1 477002 LOCKING RING

17 1 452001 KNOB SHIFTER 38 2 477004 RING-HALF

18 2 412056 BUSHING-DRUM 39 1 477011 CAM RING

19 1 412061 BUSHING-SHAFT 40 1 479007 RETAINER-RING GEAR

20 4 414316 CAPSCREW 3/8-16NC X 1-1/4 HX HD 41 6 494077 SPRING

21 4 414823 CAPSCREW 1/4-20NC X 3/4 SOC BT HD 42 6 518020 THRUST WASHER

43 1 518027 THRUST DISC

Patriot 9500 Winch Parts List

* Note: Switch assembly included on certain models

Page 10

Solenoid Assembly Parts List

278182 12V (Patriot 6000, 8000, 9500) 278186 24V (Patriot 6000, 8000, 9500)

Item

No.

Qty. Part No. Description

Item

No.

Qty. Part No. Description

1 1 289015 WIRE ASSY - BATTERY CABLE 11 2 289196 WIRE ASSY - MOTOR LEAD

2 1 289195 WIRE ASSY - MOTOR LEADS 12 1 430022 CONNECTOR 3 1 682166 COVER 13 1 440259 STRAP 4 1 316101 CAP - L.H. END 14 3 440260 STRAP 5 1 316103 CAP - R.H. END 15 1 440276 WIRE ASSY - GROUND 6 1 682167 CHANNEL - SOLENOID MTG. 16 4 440262 SOLENOID - 12V 7 1 413078 COVER - WIRE 4 440265 SOLENOID - 24V 8 6 414880 CAPSCREW 5/16-18NC X 1-1/2 LG SOC HD 17 1 442222 GASKET 9 3 416207 SCREW 18 1 472047 GROMMET

10 2 416227 SCREW #10-24NC X 3/4 LG TRUSS HD 19 1 482029 COVER - RECEPTACLE

Roller Fairlead #251183

Included with Patriot 6000, 8000, and 9500 Mounting hardware included for roller fairlead included with winch.

Page 11

NOTES

Page 12

Warranty Information

Ramsey Winches are designed and built to exacting specifications. Care and skill go into every winch we make. If the need should arise, warranty procedure is outlined on the back of your self-addressed postage paid warranty card. Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have problems with your winch, please follow instructions for proper service on all warranty claims.

Ramsey Winch Company

P.O. Box 581510 - Tulsa, OK 74158-1510 USA - Phone: (918) 438-2760 - Fax (918) 438-6688

Visit us at http://www.ramsey.com

OM-914079-1206-H

Limited Lifetime Warranty

Ramsey Winch offers a limited lifetime warranty for each new Ramsey consumer/RV winch against manufacturing defects in workmanship and materials on all mechanical components.

Warranty registration cards for each winch must be submitted at the time of purchase or within 30 days. Warranty will only be valid for the original purchase of the winch and installed on the vehicles with which they were originally registered.

New cable assemblies are warranted against defects in workmanship and materials. No warranty applies after initial use.

All Ramsey mounting kits and other accessories carry a 1-year limited warranty against defects in material and workmanship.

Chrome finish warranted for one year against manufacturing defects. Cracking, scratching, or corrosion caused by winching not covered by warranty.

This warranty is void if winch is used in commercial/industrial applications other than front mount self-recovery.

Electrical components consisting of motors, solenoids, wiring, wire connectors and associated parts carry a 1-year limited warranty. Battery isolators carry a 90-day limited warranty.

An optional extended 2-year limited warranty for all electrical components may be purchased.

The obligation under this Warranty, statutory or otherwise, is limited to the replacement or repair at the manufacturer’s factory, or at a point designated by the manufacturer, upon inspection of such part, to have been defective in material or workmanship. This Warranty does not obligate Ramsey Winch Company to bear the cost of transportation charges in connection with the replacement or repair of defective parts, nor shall it apply to a product upon which repairs or alterations have been made, unless authorized by the manufacturer, or for equipment misused, neglected, or improperly installed.

IMPORTANT NOTICE: To the fullest extent permitted by applicable law, the following are hereby excluded and disclaimed: 1. All warranties of fitness for a particular purpose; 2. All warranties of merchantability; 3. All claims for consequential or incidental damages. There are no warranties that extend beyond the description that appears on the face hereof.

Some states do not allow the above exclusions or disclaimers in consumer transactions and as such this disclaimer/exclusion may not apply to your particular case.

To the extent such warranties of fitness for a particular purpose or merchantability are deemed to apply to this product, they exist for only so long as the express limited warranty elsewhere set forth is in existence.

Ramsey Winch Company makes no warranty in respect to accessories, same being subject to the warranties of their respective manufacturers.

Ramsey Winch Company, whose policy is one of continuous product improvement, reserves the right improve any product through changes in design and materials as it may deem desirable without being obligated to incorporate such changes in products of previous manufacture.

If field service at the request of the buyer is rendered and the fault is found not to be with Ramsey Winch Company’s product, the buyer shall pay the time and expense cost of the field representative. Bills for service, labor, or other expenses which have been incurred by the buyer without express approval or authorization by Ramsey Winch Company wil not be accepted.

This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.