RAM 1500, 5500, 2500, 3500, 4500 Owner's Manual

OWNER’S MANUAL
2015
RAM TRUCK
DIESEL SUPPLEMENT
VEHICLES SOLD IN CANADA
With respect to any Vehicles Sold in Canada, the name Chrysler Group LLC shall be deemed to be deleted and the name Chrysler Canada Inc. used in substitution therefore.
DRIVING AND ALCOHOL
Drunken driving is one of the most frequent causes of accidents.
Your driving ability can be seriously impaired with blood alcohol levels far below the legal minimum. If you are drinking, don’t drive. Ride with a designated non­drinking driver, call a cab, a friend, or use public trans­portation.
WARNING!
Driving after drinking can lead to an accident. Your perceptions are less sharp, your reflexes are slower, and your judgment is impaired when you have been drinking. Never drink and then drive.
This manual illustrates and describes the operation of features and equipment that are either standard or op­tional on this vehicle. This manual may also include a description of features and equipment that are no longer available or were not ordered on this vehicle. Please disregard any features and equipment described in this manual that are not on this vehicle.
Chrysler Group LLC reserves the right to make changes in design and specifications, and/or make additions to or improvements to its products without imposing any obligation upon itself to install them on products previ­ously manufactured.
Copyright © 2014 Chrysler Group LLC
RAM DIESEL SUPPLEMENT
RAM 1500 ..................................................................3
RAM 2500 / 3500 / 4500 / 5500 .......................................135
INDEX .....................................................................337
RAM 1500
SECTION PAGE
TABLE OF CONTENTS
1
INTRODUCTION .............................................................7
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ............................11
3
UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4
STARTING AND OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5
MAINTAINING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6
MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
1
2
3
4
5
6
INTRODUCTION
CONTENTS
! A MESSAGE FROM CHRYSLER GROUP LLC ....8
1
8INTRODUCTION
A MESSAGE FROM CHRYSLER GROUP LLC
NOTE:
Chrysler Group LLC welcomes you as a turbocharged diesel-powered truck owner. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck. It is important that you read and understand this manual.
Almost 100% of the heavy trucks in the United States and Canada are diesel-powered because of the fuel economy, rugged durability, and high torque which permits pulling heavy loads.
You may find that some of the starting, operating, and maintenance procedures are different. However, they are simple to follow and careful adherence to them will ensure that you take full advantage of the features of this engine.
Some aftermarket products may cause severe engine/ transmission and/or exhaust system damage. Your vehicle’s Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and torque output such as whether or not performance-enhancing powertrain components, commonly referred to as downloaders, power boxes, or performance chips have been used.
Any chassis/suspension or tire size modifications to the vehicle will effect the performance of the Adaptive Cruise Control and Forward Collision Warning Sys­tem.
This information cannot be erased and will stay in the system’s memory even if the modification is removed. This information can be retrieved by Chrysler Group LLC, and service and repair facilities, when servicing
your vehicle. This information may be used to determine if repair will be covered by New Vehicle Limited War­ranty.
There is a probability that the use of a “performance chip” will prohibit the engine from starting. In this instance, the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it’s factory settings.
INTRODUCTION 9
1
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
CONTENTS
! REMOTE STARTING SYSTEM ..............12
How To Use Remote Start ................12
2
! ENGINE BREAK-IN RECOMMENDATIONS ....13
12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
REMOTE STARTING SYSTEM
This system uses the Remote Keyless Entry (RKE) transmitter to start the engine conve­niently from outside the vehicle while still maintaining security. The system has a range of
approximately 300 ft (91 m).
NOTE:
The vehicle must be equipped with an automatic transmission to be equipped with Remote Start.
Obstructions between the vehicle and the RKE trans­mitter may reduce this range.
weather. Refer to “Electronic Vehicle Information Dis­play (EVIC)” in “Understanding Your Instrument Panel” for further information on the “Wait To Start” amber telltale and the pre-heat cycle.
How To Use Remote Start
All of the following conditions must be met before the engine will remote start:
Shift lever in PARK
Doors closed
Hood closed
HAZARD switch off
The Remote Start system will wait for the “Wait To
Start” amber telltale to extinguish before cranking the engine. This allows time for the engine pre-heat cycle to pre-heat the cylinder air, and is normal in cold
BRAKE switch inactive (brake pedal not pressed)
Battery at an acceptable charge level
RKE PANIC button not pressed
Fuel meets minimum requirement
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13
ENGINE BREAK-IN RECOMMENDATIONS
System not disabled from previous remote start event
Vehicle security alarm not active
Water In Fuel Indicator Light is not illuminated
“Wait To Start” telltale is not illuminated
WARNING!
Do not start or run an engine in a closed garage or confined area. Exhaust gas contains Carbon Mon­oxide (CO) which is odorless and colorless. Carbon Monoxide is poisonous and can cause serious in­jury or death when inhaled.
Keep Remote Keyless Entry (RKE) transmitters away from children. Operation of the Remote Start System, windows, door locks or other controls could cause serious injury or death.
The diesel engine does not require a break-in period due to its construction. Normal operation is allowed, provid­ing the following recommendations are followed:
Warm up the engine before placing it under load.
Do not operate the engine at idle for prolonged
periods.
Use the appropriate transmission gear to prevent engine lugging.
Observe vehicle oil pressure and temperature indica­tors.
Check the coolant and oil levels frequently.
Vary throttle position at highway speeds when carry-
ing or towing significant weight.
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14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
NOTE: Light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency. Reduced fuel economy and power may be seen at this time.
The engine oil installed in the engine at the factory is a high-quality energy conserving type lubricant. Oil changes should be consistent with anticipated climate conditions under which vehicle operations will occur. The recommended viscosity and quality grades are shown under “Fluids, Lubricants and Genuine Parts”, under “Maintaining Your Vehicle” in this manual. NON­DETERGENT OR STRAIGHT MINERAL OILS MUST NEVER BE USED.
UNDERSTANDING YOUR INSTRUMENT PANEL
CONTENTS
! INSTRUMENT CLUSTER .................16
Instrument Cluster Descriptions ............17
! INSTRUMENT CLUSTER .................29
Instrument Cluster Descriptions ............30
! ELECTRONIC VEHICLE INFORMATION CENTER
(EVIC) ...............................41
Electronic Vehicle Information Center (EVIC)
Displays — 3.5” Display .................42
Diesel Particulate Filter (DPF) Messages ......49
Diesel Exhaust Fluid (DEF) Warning Messages . .51
Diesel Exhaust Fluid (DEF) Fault Warning
Messages ............................52
EVIC/DID Displays.....................53
Oil Life Reset .........................54
Vehicle Information (Customer Information
Features) ............................56
! DRIVER INFORMATION DISPLAY (DID) ......57
Driver Information Display (DID) —
7” Display ..........................196
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16 UNDERSTANDING YOUR INSTRUMENT PANEL
INSTRUMENT CLUSTER
Instrument Cluster Descriptions
1. Tachometer
The tachometer indicates engine speed in Revolutions Per Minute (RPM x 1000).
2. Anti-Lock Brake (ABS) Light
This light monitors the Anti-lock Brake System (ABS). The light will turn on when the ignition switch is turned to the ON/RUN position and may stay on for as long as four seconds.
If the ABS light remains on or turns on while driving, it indicates that the anti-lock portion of the brake system is not functioning and that service is required. However, the conventional brake system will continue to operate normally if the BRAKE warning light is not on.
If the ABS light is on, the brake system should be serviced as soon as possible to restore the benefits of anti-lock brakes. If the ABS light does not turn on when the
UNDERSTANDING YOUR INSTRUMENT PANEL 17
ignition switch is turned to the ON/RUN position, have the light inspected by an authorized dealer.
3. Malfunction Indicator Light (MIL)
The Malfunction Indicator Light (MIL) is part of an Onboard Diagnostic (OBDII) system which monitors the emissions and engine con-
trol system. If the vehicle is ready for emissions testing, the light will come on when the ignition is first turned on and remain on, as a bulb check, until the engine is started. If the vehicle is not ready for emissions testing the light will come on when the ignition is first turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the bulb does not come on during starting, have the condi­tion investigated promptly.
If this light comes on and remains on while driving, it suggests a potential engine control problem and the need for system service.
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18 UNDERSTANDING YOUR INSTRUMENT PANEL
Although your vehicle will usually be drivable and not need towing, see your authorized dealer for service as soon as possible.
CAUTION!
Prolonged driving with the Malfunction Indicator Light (MIL) on could cause damage to the engine control system. It also could affect fuel economy and driveability. If the MIL is flashing, severe catalytic converter damage and power loss will soon occur. Immediate service is required.
WARNING!
A malfunctioning catalytic converter, as referenced above, can reach higher temperatures than in normal operating conditions. This can cause a fire if you
(Continued)
WARNING! (Continued)
drive slowly or park over flammable substances such as dry plants, wood, cardboard, etc. This could result in death or serious injury to the driver, occupants or others.
4. Electronic Stability Control (ESC) Activation/ Malfunction Indicator Light — If Equipped
The “ESC Activation/Malfunction Indicator
Light” in the instrument cluster will come on
when the ignition switch is turned to the
ON/RUN position. It should go out with the engine running. If the “ESC Activation/Malfunction In­dicator Light” comes on continuously with the engine running, a malfunction has been detected in the ESC system. If this light remains on after several ignition cycles, and the vehicle has been driven several miles
(kilometers) at speeds greater than 30 mph (48 km/h), see your authorized dealer as soon as possible to have the problem diagnosed and corrected.
NOTE:
The “ESC Off Indicator Light” and the “ESC Activation/Malfunction Indicator Light” come on mo­mentarily each time the ignition switch is turned to ON/RUN.
Each time the ignition is turned to ON/RUN, the ESC system will be ON, even if it was turned off previously.
The ESC system will make buzzing or clicking sounds when it is active. This is normal; the sounds will stop when ESC becomes inactive following the maneuver that caused the ESC activation.
UNDERSTANDING YOUR INSTRUMENT PANEL 19
5. High Beam Indicator
This indicator shows that headlights are on high beam. Push the multifunction lever for-
ward to switch the headlights to high beam, and pull toward yourself (normal position) to return to low beam.
6. Turn Signal Indicators
The arrow will flash with the exterior turn
signal when the turn signal lever is operated.
NOTE:
A continuous chime will sound if the vehicle is driven
more than 1 mile (1.6 km) with either turn signal on.
Check for an inoperative outside light bulb if either
indicator remains on and does not flash, or flashes at a rapid rate.
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20 UNDERSTANDING YOUR INSTRUMENT PANEL
7. Front Fog Light Indicator — If Equipped
10. Tire Pressure Monitoring Telltale Light
This indicator will illuminate when the front fog lights are on.
8. Park/Headlight ON Indicator — If Equipped
This indicator will illuminate when the park lights or headlights are turned on.
9. Electronic Vehicle Information Center (EVIC)
The Electronic Vehicle Information Center (EVIC) fea­tures an interactive display that is located in the instru­ment cluster. For further information, refer to “Electronic Vehicle Information Center (EVIC)” for further information.
Each tire, including the spare (if provided),
should be checked monthly when cold and
inflated to the inflation pressure recommended
by the vehicle manufacturer on the vehicle placard or tire inflation pressure label. (If your vehicle has tires of a different size than the size indicated on the vehicle placard or tire inflation pressure label, you should determine the proper tire inflation pressure for those tires.)
As an added safety feature, your vehicle has been equipped with a Tire Pressure Monitoring System (TPMS) that illuminates a low tire pressure telltale when one or more of your tires is significantly under-inflated. Accordingly, when the low tire pressure telltale illumi­nates, you should stop and check your tires as soon as possible, and inflate them to the proper pressure. Driving on a significantly under-inflated tire causes the tire to overheat and can lead to tire failure. Under-inflation also
reduces fuel efficiency and tire tread life, and may affect the vehicle’s handling and stopping ability.
Please note that the TPMS is not a substitute for proper tire maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even if under-inflation has not reached the level to trigger illumination of the TPMS low tire pressure telltale.
Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly. The TPMS malfunction indicator is combined with the low tire pressure telltale. When the system detects a malfunction, the telltale will flash for approximately one minute and then remain continuously illuminated. This sequence will continue upon subse­quent vehicle start-ups as long as the malfunction exists. When the malfunction indicator is illuminated, the sys­tem may not be able to detect or signal low tire pressure as intended. TPMS malfunctions may occur for a variety of reasons, including the installation of replacement or
UNDERSTANDING YOUR INSTRUMENT PANEL 21
alternate tires or wheels on the vehicle that prevent the TPMS from functioning properly. Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle, to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly.
CAUTION!
The TPMS has been optimized for the original equipment tires and wheels. TPMS pressures and warning have been established for the tire size equipped on your vehicle. Undesirable system opera­tion or sensor damage may result when using re­placement equipment that is not of the same size, type, and/or style. Aftermarket wheels can cause sensor damage. Using aftermarket tire sealants may cause the Tire Pressure Monitoring System (TPMS)
(Continued)
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22 UNDERSTANDING YOUR INSTRUMENT PANEL
CAUTION! (Continued)
sensor to become inoperable. After using an after­market tire sealant it is recommended that you take your vehicle to an authorized dealership to have your sensor function checked.
NOTE: The TPMS telltale is also accompanied by a “Low
Tire” message in the Electronic Vehicle Information Cen­ter (EVIC) screen indicating “Low Tire”.
11. Cargo Light
The cargo light will illuminate when the cargo light is activated by pressing the cargo light button on the headlight switch.
12. Electronic Throttle Control (ETC) Light
This light informs you of a problem with the Electronic Throttle Control (ETC) system. The light will come on when the ignition is first
turned ON and remain on briefly as a bulb check. If the light does not come on during starting, have the system checked by an authorized dealer.
If a problem is detected, the light will come on while the engine is running. Cycle the ignition key when the vehicle has completely stopped and the transmission is in the PARK position. The light should turn off.
If the light remains lit with the engine running, your vehicle will usually be drivable. However, see an autho­rized dealer for service as soon as possible. If the light is flashing when the engine is running, immediate service is required. You may experience reduced performance, an elevated/rough idle or engine stall and your vehicle may require towing.
13. Air Suspension Normal Ride Height Indicator Lamp — If Equipped
UNDERSTANDING YOUR INSTRUMENT PANEL 23
15. Air Suspension Off-Road 2 Indicator Lamp — If Equipped
This light will illuminate when the air suspension system is set to the Normal Ride Height setting. For further information, refer to “Air Suspension System” in “Start­ing And Operating”.
14. Air Suspension Off-Road 1 Indicator Lamp — If Equipped
This light will illuminate when the air suspension system is set to the Off-Road 1 setting. For further information, refer to “Air Suspension System” in “Starting And Operating”.
This light will illuminate when the air suspension system is set to the Off-Road 2 setting. For further information, refer to “Air Suspension System” in “Starting And Operating”.
16. 4 LOW
This light alerts the driver that the vehicle is in
the four-wheel drive LOW mode. The front and
rear driveshafts are mechanically locked to-
gether forcing the front and rear wheels to rotate at the same speed. Low range provides a greater gear reduction ratio to provide increased torque at the wheels.
For further information on four-wheel drive operation and proper use, refer to “Four-Wheel Drive Operation — If Equipped” in “Starting And Operating”.
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24 UNDERSTANDING YOUR INSTRUMENT PANEL
17. Speedometer
The speedometer shows the vehicle speed in miles per hour and/or kilometers per hour (mph/km/h).
18. 4WD AUTO Indicator Light — If Equipped
This light alerts the driver that the vehicle is in the four-wheel drive auto mode, and the front axle is engaged, but the vehicle’s power is sent
to the rear wheels. Four-wheel drive will be automatically engaged when the vehicle senses a loss of traction.
For further information on four-wheel drive operation and proper use, refer to “Four-Wheel Drive Operation — If Equipped” in “Starting And Operating”.
19. 4WD Indicator Light — If Equipped
This light alerts the driver that the vehicle is in
the four-wheel drive mode, and the front and
rear driveshafts are mechanically locked together forcing the front and rear wheels to rotate at the same speed.
For further information on four-wheel drive operation and proper use, refer to “Four-Wheel Drive Operation — If Equipped” in “Starting And Operating”.
20. Fuel Gauge
Shows level of fuel in tank when ignition switch is in the ON/RUN position.
21. Air Bag Warning Light
This light will turn on for four to eight seconds as a bulb check when the ignition switch is first turned to ON/RUN. If the light is either not on
during starting, stays on, or turns on while driving, have the system inspected at an authorized dealer as soon as possible. Refer to “Occupant Restraints” in “Things To Know Before Starting Your Vehicle” for further information.
22. Transmission Gear Position Indicator
UNDERSTANDING YOUR INSTRUMENT PANEL 25
24. Brake Warning Light
The Transmission Gear Position Indicator is self­contained within the instrument cluster. It displays the gear range of the automatic transmission.
NOTE: The highest available transmission gear is dis­played in the lower right corner of the EVIC whenever the Electronic Range Select (ERS) feature is active. Use the +/- selector on the shift lever or steering wheel to activate ERS. Refer to “Automatic Transmission” in “Starting And Operating” for further information.
23. Vehicle Security Light — If Equipped
This light will flash at a fast rate for approxi­mately 15 seconds, when the vehicle security alarm is arming, and then will flash slowly until the vehicle is disarmed.
This light monitors various brake functions,
including brake fluid level and parking brake
application. If the brake light turns on it may
indicate that the parking brake is applied, that the brake fluid level is low, or that there is a problem with the Anti-lock Brake System reservoir.
If the light remains on when the parking brake has been disengaged, and the fluid level is at the full mark on the master cylinder reservoir, it indicates a possible brake hydraulic system malfunction or that a problem with the Brake Booster has been detected by the Anti-Lock Brake System (ABS)/Electronic Stability Control (ESC) system. In this case, the light will remain on until the condition has been corrected. If the problem is related to the brake booster, the ABS pump will run when applying the brake and a brake pedal pulsation may be felt during each stop.
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26 UNDERSTANDING YOUR INSTRUMENT PANEL
The dual brake system provides a reserve braking capac­ity in the event of a failure to a portion of the hydraulic system. A leak in either half of the dual brake system is indicated by the Brake Warning Light, which will turn on when the brake fluid level in the master cylinder has dropped below a specified level.
The light will remain on until the cause is corrected.
NOTE: The light may flash momentarily during sharp cornering maneuvers, which change fluid level condi­tions. The vehicle should have service performed, and the brake fluid level checked.
If brake failure is indicated, immediate repair is neces­sary.
WARNING!
Driving a vehicle with the red brake light on is dangerous. Part of the brake system may have failed. It will take longer to stop the vehicle. You could have a collision. Have the vehicle checked immediately.
Vehicles equipped with the ABS, are also equipped with Electronic Brake Force Distribution (EBD). In the event of an EBD failure, the Brake Warning Light will turn on along with the ABS Light. Immediate repair to the ABS system is required.
Operation of the Brake Warning Light can be checked by turning the ignition switch from the OFF position to the ON/RUN position. The light should illuminate for ap­proximately two seconds. The light should then turn off unless the parking brake is applied or a brake fault is detected. If the light does not illuminate, have the light inspected by an authorized dealer.
The light also will turn on when the parking brake is applied with the ignition switch in the ON/RUN posi­tion.
NOTE: This light shows only that the parking brake is applied. It does not show the degree of brake application.
25. Seat Belt Reminder Light
UNDERSTANDING YOUR INSTRUMENT PANEL 27
26. Electronic Stability Control (ESC) OFF Indicator Light — If Equipped
This light indicates that the Electronic Stability
Control (ESC) is in Partial Off or Full Off mode.
3
27. TOW/HAUL
When the ignition switch is first turned to ON/RUN, this light will turn on for four to eight seconds as a bulb check. During the bulb
check, if the driver’s seat belt is unbuckled, a chime will sound. After the bulb check or when driving, if the driver’s seat belt remains unbuckled, the seat belt reminder light will flash or remain on continuously. Refer to “Occupant Restraints” in “Things To Know Before Starting Your Vehicle” for further information.
The TOW HAUL button is located on the center stack upper switch bank. This light will illumi­nate when TOW HAUL mode is selected.
28. DEF Gauge
The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid (DEF) is required to maintain normal vehicle operation and emissions compliance. More information is available in the Electronic Vehicle Information (EVIC) or Driver Information Display (DID) section under the heading of Diesel Exhaust Fluid (DEF) Warning Messages.
28 UNDERSTANDING YOUR INSTRUMENT PANEL
NOTE:
The gauge may take up to five seconds to update after adding a gallon or more of Diesel Exhaust Fluid (DEF) to the DEF tank. If you have a fault related to the DEF system, the gauge may not update to the new level. See your authorized dealer for service.
The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F (-11C). The DEF line heater will possibly warm up the DEF fluid and allow the gauge to update after a period of run time. Under very cold conditions, it is possible that the gauge may not reflect the new fill level for several drives.
INSTRUMENT CLUSTER
UNDERSTANDING YOUR INSTRUMENT PANEL 29
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30 UNDERSTANDING YOUR INSTRUMENT PANEL
Instrument Cluster Descriptions
1. Tachometer
The tachometer indicates engine speed in Revolutions Per Minute (RPM x 1000).
If the ABS light remains on or turns on while driving, it indicates that the anti-lock portion of the brake system is not functioning and that service is required. However, the conventional brake system will continue to operate normally if the BRAKE warning light is not on.
CAUTION!
Do not operate the engine with the tachometer pointer at high RPM for extended periods. Engine operation over 3200 RPM (Redline) can result in significant damage that will not be covered under warranty.
2. Anti-Lock Brake (ABS) Light
This light monitors the Anti-lock Brake System
(ABS). The light will turn on when the ignition
switch is turned to the ON/RUN position and
may stay on for as long as four seconds.
If the ABS light is on, the brake system should be serviced as soon as possible to restore the benefits of anti-lock brakes. If the ABS light does not turn on when the ignition switch is turned to the ON/RUN position, have the light inspected by an authorized dealer.
3. Malfunction Indicator Light (MIL)
The Malfunction Indicator Light (MIL) is part of an Onboard Diagnostic (OBDII) system which monitors the emissions and engine con-
trol system. If the vehicle is ready for emissions testing, the light will come on when the ignition is first turned on and remain on, as a bulb check, until the engine is started. If the vehicle is not ready for emissions
testing the light will come on when the ignition is first turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the bulb does not come on during starting, have the condi­tion investigated promptly.
If this light comes on and remains on while driving, it suggests a potential engine control problem and the need for system service.
UNDERSTANDING YOUR INSTRUMENT PANEL 31
CAUTION!
Prolonged driving with the Malfunction Indicator Light (MIL) on could cause damage to the engine control system. It also could affect fuel economy and driveability. If the MIL is flashing, severe catalytic converter damage and power loss will soon occur. Immediate service is required.
3
Although your vehicle will usually be drivable and not need towing, see your authorized dealer for service as soon as possible.
WARNING!
A malfunctioning catalytic converter, as referenced above, can reach higher temperatures than in normal operating conditions. This can cause a fire if you drive slowly or park over flammable substances such as dry plants, wood, cardboard, etc. This could result in death or serious injury to the driver, occupants or others.
32 UNDERSTANDING YOUR INSTRUMENT PANEL
4. Turn Signal Indicators
5. Engine Coolant Temperature
The arrow will flash with the exterior turn signal when the turn signal lever is operated.
NOTE:
A continuous chime will sound if the vehicle is driven more than 1 mile (1.6 km) with either turn signal on.
Check for an inoperative outside light bulb if either indicator remains on and does not flash, or flashes at a rapid rate.
This gauge shows the engine coolant temperature. The gauge pointer will likely show higher temperatures when driving in hot weather, up mountain grades, or in heavy stop and go traffic. If the red Warning Light turns on while driving, safely bring the vehicle to a stop, and turn off the engine. DO NOT operate the vehicle until the cause is corrected.
CAUTION!
Driving with a hot engine cooling system could damage your vehicle. If the temperature gauge reads “H” pull over and stop the vehicle. Idle the vehicle with the air conditioner turned off until the pointer drops back into the normal range. If the pointer remains on the “H” and you hear continuous chimes, turn the engine off immediately and call an autho­rized dealer for service.
WARNING!
A hot engine cooling system is dangerous. You or others could be badly burned by steam or boiling coolant. You may want to call an authorized dealer for service if your vehicle overheats. If you decide to look under the hood yourself, see “Maintaining Your Vehicle.” Follow the warnings under the “Cooling System Pressure Cap” paragraph.
6. Brake Warning Light
This light monitors various brake functions, including brake fluid level and parking brake application. If the brake light turns on it may
indicate that the parking brake is applied, that the brake fluid level is low, or that there is a problem with the Anti-lock Brake System reservoir.
If the light remains on when the parking brake has been disengaged, and the fluid level is at the full mark on the
UNDERSTANDING YOUR INSTRUMENT PANEL 33
master cylinder reservoir, it indicates a possible brake hydraulic system malfunction or that a problem with the Brake Booster has been detected by the Anti-Lock Brake System (ABS)/Electronic Stability Control (ESC) system. In this case, the light will remain on until the condition has been corrected. If the problem is related to the brake booster, the ABS pump will run when applying the brake and a brake pedal pulsation may be felt during each stop.
The dual brake system provides a reserve braking capac­ity in the event of a failure to a portion of the hydraulic system. A leak in either half of the dual brake system is indicated by the Brake Warning Light, which will turn on when the brake fluid level in the master cylinder has dropped below a specified level.
The light will remain on until the cause is corrected.
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34 UNDERSTANDING YOUR INSTRUMENT PANEL
NOTE: The light may flash momentarily during sharp cornering maneuvers, which change fluid level condi­tions. The vehicle should have service performed, and the brake fluid level checked.
If brake failure is indicated, immediate repair is neces­sary.
Operation of the Brake Warning Light can be checked by turning the ignition switch from the OFF position to the ON/RUN position. The light should illuminate for ap­proximately two seconds. The light should then turn off unless the parking brake is applied or a brake fault is detected. If the light does not illuminate, have the light inspected by an authorized dealer.
WARNING!
Driving a vehicle with the red brake light on is dangerous. Part of the brake system may have failed. It will take longer to stop the vehicle. You could have a collision. Have the vehicle checked immediately.
Vehicles equipped with the ABS, are also equipped with Electronic Brake Force Distribution (EBD). In the event of an EBD failure, the Brake Warning Light will turn on along with the ABS Light. Immediate repair to the ABS system is required.
The light also will turn on when the parking brake is applied with the ignition switch in the ON/RUN posi­tion.
NOTE: This light shows only that the parking brake is applied. It does not show the degree of brake application.
7. High Beam Indicator
This indicator shows that headlights are on high beam. Push the multifunction lever for-
ward to switch the headlights to high beam, and pull toward yourself (normal position) to return to low beam.
8. Seat Belt Reminder Light
When the ignition switch is first turned to ON/RUN, this light will turn on for four to eight seconds as a bulb check. During the bulb
check, if the driver’s seat belt is unbuckled, a chime will sound. After the bulb check or when driving, if the driver’s seat belt remains unbuckled, the seat belt reminder light will flash or remain on continuously. Refer to “Occupant Restraints” in “Things To Know Before Starting Your Vehicle” for further information.
9. Air Bag Warning Light
This light will turn on for four to eight seconds
as a bulb check when the ignition switch is first
turned to ON/RUN. If the light is either not on
during starting, stays on, or turns on while driving, have the system inspected at an authorized
UNDERSTANDING YOUR INSTRUMENT PANEL 35
dealer as soon as possible. Refer to “Occupant Restraints” in “Things To Know Before Starting Your Vehicle” for further information.
10. Engine Oil Pressure
The pointer should always indicate some oil pressure when the engine is running. A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunction. Immediate service should be obtained from an authorized dealer.
If the gauge pointer moves to either extreme of the gauge, the Check Gauges indicator will illuminate and a single chime will sound.
11. Speedometer
The speedometer shows the vehicle speed in miles per hour and/or kilometers per hour (mph/km/h).
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36 UNDERSTANDING YOUR INSTRUMENT PANEL
12. Park/Headlight ON Indicator — If Equipped
16. Tire Pressure Monitoring Telltale Light
This indicator will illuminate when the park
lights or headlights are turned on.
13. Cargo Light
The cargo light will illuminate when the cargo
light is activated by pressing the cargo light
button on the headlight switch.
14. Fuel Gauge
Shows level of fuel in tank when ignition switch is in the ON/RUN position.
15. Vehicle Security Light — If Equipped
This light will flash at a fast rate for approxi-
mately 15 seconds, when the vehicle security
alarm is arming, and then will flash slowly
until the vehicle is disarmed.
Each tire, including the spare (if provided), should be checked monthly when cold and inflated to the inflation pressure recommended
by the vehicle manufacturer on the vehicle placard or tire inflation pressure label. (If your vehicle has tires of a different size than the size indicated on the vehicle placard or tire inflation pressure label, you should determine the proper tire inflation pressure for those tires.)
As an added safety feature, your vehicle has been equipped with a Tire Pressure Monitoring System (TPMS) that illuminates a low tire pressure telltale when one or more of your tires is significantly under-inflated. Accordingly, when the low tire pressure telltale illumi­nates, you should stop and check your tires as soon as possible, and inflate them to the proper pressure. Driving on a significantly under-inflated tire causes the tire to overheat and can lead to tire failure. Under-inflation also
reduces fuel efficiency and tire tread life, and may affect the vehicle’s handling and stopping ability.
Please note that the TPMS is not a substitute for proper tire maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even if under-inflation has not reached the level to trigger illumination of the TPMS low tire pressure telltale.
Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly. The TPMS malfunction indicator is combined with the low tire pressure telltale. When the system detects a malfunction, the telltale will flash for approximately one minute and then remain continuously illuminated. This sequence will continue upon subse­quent vehicle start-ups as long as the malfunction exists. When the malfunction indicator is illuminated, the sys­tem may not be able to detect or signal low tire pressure as intended. TPMS malfunctions may occur for a variety of reasons, including the installation of replacement or
UNDERSTANDING YOUR INSTRUMENT PANEL 37
alternate tires or wheels on the vehicle that prevent the TPMS from functioning properly. Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle, to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly.
CAUTION!
The TPMS has been optimized for the original equipment tires and wheels. TPMS pressures and warning have been established for the tire size equipped on your vehicle. Undesirable system opera­tion or sensor damage may result when using re­placement equipment that is not of the same size, type, and/or style. Aftermarket wheels can cause sensor damage. Using aftermarket tire sealants may cause the Tire Pressure Monitoring System (TPMS)
(Continued)
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38 UNDERSTANDING YOUR INSTRUMENT PANEL
CAUTION! (Continued)
sensor to become inoperable. After using an after­market tire sealant it is recommended that you take your vehicle to an authorized dealership to have your sensor function checked.
NOTE: The TPMS telltale is also accompanied by a “Low
Tire” message in the Driver Information Display (DID) screen indicating “Low Tire”.
17. Front Fog Light Indicator — If Equipped
This indicator will illuminate when the front fog lights are on.
18. Driver Information Display (DID)
The Driver Information Display (DID) features an inter­active display that is located in the instrument cluster. For further information, refer to “Driver Information Display (DID)” in this section.
19. Transmission Gear Position Indicator
The Transmission Gear Position Indicator is self­contained within the instrument cluster. It displays the gear range of the automatic transmission.
NOTE: The highest available transmission gear is dis­played in the lower right corner of the DID whenever the Electronic Range Select (ERS) feature is active. Use the +/- selector on the shift lever or steering wheel to activate ERS. Refer to “Automatic Transmission” in “Starting And Operating” for further information.
20. Driver Information Display (DID) Menu
Driver Information Display (DID) features an interactive display of the main menu’s that is located in the instru­ment cluster. For further information, refer to “Driver Information Display (DID)” in this section.
21. Electronic Stability Control (ESC) OFF Indicator Light — If Equipped
This light indicates that the Electronic Stability Control (ESC) is in Partial Off or Full Off mode.
22. TOW/HAUL
The TOW HAUL button is located on the center stack upper switch bank. This light will illumi­nate when TOW HAUL mode is selected.
UNDERSTANDING YOUR INSTRUMENT PANEL 39
23. Electronic Stability Control (ESC) Activation/ Malfunction Indicator Light — If Equipped
The “ESC Activation/Malfunction Indicator
Light” in the instrument cluster will come on
when the ignition switch is turned to the
ON/RUN position. It should go out with the engine running. If the “ESC Activation/Malfunction In­dicator Light” comes on continuously with the engine running, a malfunction has been detected in the ESC system. If this light remains on after several ignition cycles, and the vehicle has been driven several miles (kilometers) at speeds greater than 30 mph (48 km/h), see your authorized dealer as soon as possible to have the problem diagnosed and corrected.
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40 UNDERSTANDING YOUR INSTRUMENT PANEL
NOTE:
The “ESC Off Indicator Light” and the “ESC Activation/Malfunction Indicator Light” come on mo­mentarily each time the ignition switch is turned to ON/RUN.
Each time the ignition is turned to ON/RUN, the ESC system will be ON, even if it was turned off previously.
The ESC system will make buzzing or clicking sounds when it is active. This is normal; the sounds will stop when ESC becomes inactive following the maneuver that caused the ESC activation.
24. DEF Gauge
The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid (DEF) is required to maintain normal vehicle operation and emissions compliance. More information is available in the Electronic Vehicle Information (EVIC) or Driver
Information Display (DID) section under the heading of Diesel Exhaust Fluid (DEF) Warning Messages.
NOTE:
The gauge may take up to five seconds to update after adding a gallon or more of Diesel Exhaust Fluid (DEF) to the DEF tank. If you have a fault related to the DEF system, the gauge may not update to the new level. See your authorized dealer for service.
The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F (-11C). The DEF line heater will possibly warm up the DEF fluid and allow the gauge to update after a period of run time. Under very cold conditions, it is possible that the gauge may not reflect the new fill level for several drives.
ELECTRONIC VEHICLE INFORMATION CENTER (EVIC)
The Electronic Vehicle Information Center (EVIC) fea­tures a driver-interactive display that is located in the instrument cluster.
Electronic Vehicle Information Center (EVIC)
UNDERSTANDING YOUR INSTRUMENT PANEL 41
This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on the steering wheel.
Refer to “Electronic Vehicle Information Center – If Equipped” in the Owner’s Manual for further informa­tion.
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42 UNDERSTANDING YOUR INSTRUMENT PANEL
Electronic Vehicle Information Center (EVIC) Displays — 3.5” Display
The EVIC displays are located in the center portion of the cluster and consists of seven sections:
1. Compass Display
Displays the current direction. For further information, refer to “Compass Settings” under “Customer Program­mable Features — Uconnect® 5.0/8.4 Settings”.
2. Temperature Display
Displays the temperature in degrees Celsius or degrees Fahrenheit.
3. Main Screen
Displays main menu, sub-menus, settings.
4. EVIC White Telltales
Electronic Speed Control Ready
This light will turn on when the electronic speed control is ON. For further information, refer to “Electronic Speed Control” in “Under­standing The Features Of Your Vehicle.”
Electronic Speed Control SET
This light will turn on when the electronic speed control is SET. For further information, refer to “Electronic Speed Control” in “Under­standing The Features Of Your Vehicle.”
ERS Gear Limit
The highest available transmission gear is displayed in the lower right corner of the Electronic Vehicle Informa­tion Center (EVIC) whenever the Electronic Range Select (ERS) feature is active. Use the +/- selector on the shift lever or steering wheel to activate ERS. Refer to “Auto­matic Transmission” in “Starting And Operating” for further information.
UNDERSTANDING YOUR INSTRUMENT PANEL 43
5. EVIC Amber Telltales
Low Fuel Telltale
When the fuel level reaches approximately 3.0 gal (11.0 L) this light will turn on, and remain on until fuel is added.
Windshield Washer Fluid Low Indicator
This telltale will turn on to indicate the wind­shield washer fluid is low.
Low Coolant Level Indicator
This telltale will turn on to indicate the vehicle coolant level is low.
Transmission Temperature Warning Telltale
This telltale indicates that the transmission fluid temperature is running hot. This may occur with severe usage, such as trailer towing.
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44 UNDERSTANDING YOUR INSTRUMENT PANEL
If this telltale turns on, safely pull over and stop the vehicle. Then, shift the transmission into PARK and run the engine at idle or faster until the light turns off.
CAUTION!
Continuous driving with the Transmission Tempera­ture Warning Light illuminated will eventually cause severe transmission damage or transmission failure.
WARNING!
If you continue operating the vehicle when the Transmission Temperature Warning Light is illumi­nated you could cause the fluid to boil over, come in contact with hot engine or exhaust components and cause a fire.
Air Suspension Payload Protection Telltale — If
Equipped
This telltale will turn on to indicate that the maximum payload may have been exceeded or load leveling cannot be achieved at its current ride height.
Protection Mode will automatically be selected in order to “protect” the air suspension system, air suspension adjustment is limited due to payload.
Water In Fuel Indicator Light — Diesel Only
The “Water In Fuel Indicator Light” will illu­minate when there is water detected in the fuel filters. If this light remains on, DO NOT start
the vehicle before you drain the water from the fuel filters to prevent engine damage. Refer to “Mainte­nance Procedures/Draining Fuel/Water Separator Fil­ters” in “Maintaining Your Vehicle” for further information.
Wait To Start Light
The “Wait To Start” telltale will illuminate for
approximately two seconds when the ignition is turned to the RUN position. It’s duration may be longer based on colder operating conditions. Vehicle will not initiate start until telltale is out. Refer to “Starting Proce­dures” in “Starting And Operating” for further information.
NOTE: The “Wait To Start” telltale may not illuminate if the intake manifold temperature is warm enough.
Low Diesel Exhaust Fluid Light
This telltale will turn on to indicate the Diesel Exhaust Fluid (DEF) is low.
UNDERSTANDING YOUR INSTRUMENT PANEL 45
6. EVIC Red Telltales
Door Ajar
This light will turn on to indicate that one or more doors may be ajar.
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Oil Pressure Warning Light
This telltale indicates low engine oil pressure. If
the light turns on while driving, stop the vehicle and shut off the engine as soon as possible. A chime will sound when this light turns on.
Do not operate the vehicle until the cause is corrected. This light does not show how much oil is in the engine. The engine oil level must be checked under the hood.
46 UNDERSTANDING YOUR INSTRUMENT PANEL
Oil Temperature Warning Light
This telltale indicates engine oil temperature is high. If the light turns on while driving, stop the vehicle and shut off the engine as soon as possible.
Charging System Light
This light shows the status of the electrical charg-
ing system. If the light stays on or comes on while driving, turn off some of the vehicle’s non-essential electrical devices or increase engine speed (if at idle). If the charging system light remains on, it means that the vehicle is experiencing a problem with the charging system. Obtain SERVICE IMMEDIATELY. See an autho­rized dealer.
If jump starting is required, refer to “Jump Starting Procedures” in “What To Do In Emergencies”.
Electronic Throttle Control (ETC) Light
This light informs you of a problem with the Electronic Throttle Control (ETC) system. The light will come on when the ignition is first
turned ON and remain on briefly as a bulb check. If the light does not come on during starting, have the system checked by an authorized dealer.
If a problem is detected, the light will come on while the engine is running. Cycle the ignition key when the vehicle has completely stopped and the transmission is in the PARK position. The light should turn off.
If the light remains lit with the engine running, your vehicle will usually be drivable. However, see an autho­rized dealer for service as soon as possible. If the light is flashing when the engine is running, immediate service is required. You may experience reduced performance, an elevated/rough idle or engine stall and your vehicle may require towing.
Engine Temperature Warning Light
This light warns of an overheated engine condi­tion. As temperatures rise and the gauge ap-
proaches H, this indicator will illuminate and a single chime will sound after reaching a set threshold. Further overheating will cause the temperature gauge to pass H, a continuous chime will occur until the engine is allowed to cool.
If the light turns on while driving, safely pull over and stop the vehicle. If the A/C system is on, turn it off. Also, shift the transmission into PARK and idle the vehicle. If the temperature reading does not return to normal, turn the engine off immediately and call for service. Refer to “If Your Engine Overheats” in “What To Do In Emergen­cies” for further information.
UNDERSTANDING YOUR INSTRUMENT PANEL 47
Electric Power Steering Malfunction Warning Light
This telltale is on when the Electric Power Steering is not operating and needs service.
Trailer Brake Disconnected Warning Light
This telltale is on when the Trailer Brake has been disconnected.
7. Audio/Phone Information And Sub-menu Information
Whenever there are sub-menus available, the position within the sub-menu is shown here.
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48 UNDERSTANDING YOUR INSTRUMENT PANEL
The main display area will normally display the main menu or the screens of a selected feature of the main menu. The main display area also displays “pop up” messages that consist of approximately 60 possible warn­ing or information messages. These pop up messages fall into several categories:
Five Second Stored Messages
When the appropriate conditions occur, this type of message takes control of the main display area for five seconds and then returns to the previous screen. Most of the messages of this type are then stored (as long as the condition that activated it remains active) and can be reviewed from the “Messages” main menu item. As long as there is a stored message, an “i” will be displayed in the EVIC’s compass/outside temp line. Examples of this message type are “Right Front Turn Signal Lamp Out” and “Low Tire Pressure”.
Unstored Messages
This message type is displayed indefinitely or until the condition that activated the message is cleared. Examples of this message type are “Turn Signal On” (if a turn signal is left on) and “Lights On” (if driver leaves the vehicle).
Unstored Messages Until RUN
These messages deal primarily with the Remote Start feature. This message type is displayed until the ignition is in the RUN state. Examples of this message type are “Remote Start Aborted - Door Ajar” and “Press Brake Pedal and Push Button to Start”.
Five Second Unstored Messages
When the appropriate conditions occur, this type of message takes control of the main display area for five seconds and then returns to the previous screen. An example of this message type is “Automatic High Beams On”.
Diesel Particulate Filter (DPF) Messages
This engine meets all required diesel engine emissions standards. To achieve these emissions standards, your vehicle is equipped with a state-of-the-art engine and exhaust system. These systems are seamlessly integrated into your vehicle and managed by the Powertrain Con­trol Module (PCM). The PCM manages engine combus­tion to allow the exhaust system’s catalyst to trap and burn Particulate Matter (PM) pollutants, with no input or interaction on your part.
WARNING!
A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn.
UNDERSTANDING YOUR INSTRUMENT PANEL 49
Your vehicle has the ability to alert you to additional maintenance required on your vehicle or engine. Refer to the following messages that may be displayed on your Electronic Vehicle Information Center (EVIC):
Exhaust Filter XX% Full Safely Drive at Highway
Speeds to Remedy — This message will be displayed
in the Electronic Vehicle Information Center (EVIC) if the exhaust particulate filter reaches 80% of its maxi­mum storage capacity. Under conditions of exclusive short duration and low speed driving cycles, your diesel engine and exhaust after-treatment system may never reach the conditions required to cleanse the filter to remove the trapped PM. If this occurs, the “Exhaust Filter XX% Full Safely Drive at Highway Speeds to Remedy” message will be displayed in the EVIC. If this message is displayed, you will hear one chime to assist in alerting you of this condition. By simply driving your vehicle at highway speeds for up to 20
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50 UNDERSTANDING YOUR INSTRUMENT PANEL
minutes, you can remedy the condition in the particu­late filter system and allow your diesel engine and exhaust after-treatment system to cleanse the filter to remove the trapped PM and restore the system to normal operating condition.
Exhaust System — Regeneration In Process Exhaust
Filter XX% Full — This message indicates that the
Diesel Particulate Filter (DPF) is self-cleaning. Main­tain your current driving condition until regeneration is completed.
Exhaust System — Regeneration Completed — This
message indicates that the Diesel Particulate Filter (DPF) self-cleaning is completed. If this message is displayed, you will hear one chime to assist in alerting you of this condition.
Exhaust Service Required — See Dealer Now — This
messages indicates regeneration has been disabled due to a system malfunction. At this point the engine
Powertrain Control Module (PCM) will register a fault code, the instrument panel will display a MIL light.
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur soon with continued operation.
Exhaust Filter Full — Power Reduced See Dealer — This message indicates the PCM has derated the engine to limit the likelihood of permanent damage to the after-treatment system. If this condition is not corrected and a dealer service is not performed, exten­sive exhaust after-treatment damage can occur. To correct this condition it will be necessary to have your vehicle serviced by your local authorized dealer.
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur soon with continued operation.
Diesel Exhaust Fluid (DEF) Warning Messages
Your vehicle will begin displaying warning messages when the DEF level reaches a driving range of approxi­mately 500 miles (800 km). If the following warning message sequence is ignored, your vehicle may not restart unless DEF is added with in the displayed mileage shown in the Cluster message.
Engine Will Not Restart in XXXX mi DEF Low Refill
Soon — This message will display when DEF driving
range is less than 500 miles, DEF fluid top off is required with in the displayed mileage. The message will be displayed in the cluster during vehicle start up with the current allowed mileage and accompanied by
UNDERSTANDING YOUR INSTRUMENT PANEL 51
a single chime. The remaining mileage can be pulled up anytime by way of the “Messages” list within the EVIC/DID
Engine Will Not Restart in XXXX mi Refill DEF — This message will display when DEF driving range is less than 200 miles. It is also displayed at 150 miles and 100 miles. DEF fluid top off is required with in the displayed mileage. The message will be displayed in the EVIC/DID during vehicle start up with an up­dated distance mileage, and it will be accompanied by a single chime. Stating at 100 miles, remaining range will be continuously displayed while operating the vehicle. Chimes will also accompany the 75, 50 and 25 mile remaining distances. The DEF Low telltale will be on continuously until DEF fluid is topped off.
Engine Will Not Restart Refill DEF — This message will display when the DEF driving range is less than 1 mile, DEF fluid top off is required or the engine will not restart. The message will be displayed in the
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52 UNDERSTANDING YOUR INSTRUMENT PANEL
EVIC/DID during vehicle start up, and it will be accompanied by a single chime. The DEF Low telltale will be illuminated continuously until DEF fluid tank is filled with a minimum of two gallons of DEF.
authorized dealer and have your vehicle serviced immediately. If not corrected in 50 miles, vehicle will enter the “Engine Will not restart in XXXmi Service DEF See dealer” warning stage and message.
Diesel Exhaust Fluid (DEF) Fault Warning Messages
There are different messages which are displayed if the vehicle detects that the DEF system has been filled with a fluid other than DEF, has experienced component failures, or when tampering has been detected.
When the DEF system needs to be serviced the following warnings will display:
Service DEF System See Dealer — This message will display when the fault is initially detected and each time the vehicle is started. The message will be accom­panied by a single chime and the Malfunction Indica­tor Light. We recommend you drive to your nearest
Engine Will Not Restart in XXX mi Service DEF See
Dealer — This message is first displayed if the fault
detected is not serviced after 50 miles of operation. It is also displayed at 150 miles 125 miles and 100 miles. System service is required within the displayed mile­age. The message will be displayed during vehicle start up with an updated distance mileage, and it will be accompanied by a single chime. Starting at 100 miles, remaining range will be continuously displayed while operating the vehicle. Chimes will also accom­pany the 75, 50 and 25 mile remaining distances. We recommend you drive to your nearest authorized dealer and have your vehicle serviced immediately.
Engine Will Not Restart Service DEF System See Dealer — This message will display if DEF system
issue detected is not serviced during the allowed period. Your engine will not restart unless your vehicle is serviced by your authorized dealer. This message will be displayed when under 1 mile until engine will not start and each time the vehicle is started, and will be continuously displayed. The message will be ac­companied by a single chime. Your Malfunction Indi­cator Light will be continuously illumined. We highly recommend you drive to your nearest authorized dealer if the message appears while engine is running.
UNDERSTANDING YOUR INSTRUMENT PANEL 53
chime. Your Malfunction Indicator Light will be con­tinuously illuminated. If the message appears and you can not start the engine, we recommend you have your vehicle towed to your nearest authorized dealer im­mediately.
EVIC/DID Displays
When the appropriate conditions exist, the EVIC/DID displays the following messages:
System Setup Unavailable – Vehicle Not in Park
System Setup Unavailable – Vehicle in Motion
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Engine Will Not Start Service DEF System See Dealer — This message will display when the fault
detected is not serviced after the Engine will not restart Service DEF System See Dealer message is displayed on the next subsequent restart. Your engine will not start unless you vehicle is serviced by your authorized dealer. The message will be accompanied by a single
Exhaust Filter Full Safely Drive at Highway Speeds To Remedy
Exhaust Filter XX% Full – Power Reduced See Dealer
Exhaust Service Required – See Dealer Now
54 UNDERSTANDING YOUR INSTRUMENT PANEL
Exhaust System – Filter XX% Full Service Required See Dealer
Exhaust System – Regeneration In Process Exhaust Filter XX% Full
Exhaust System – Regeneration Completed
Engine Will Not Restart in XXXX mi DEF Low Refill
Soon
Engine Will Not Restart in XXXX mi Refill DEF
Engine Will Not Restart Refill DEF
Service DEF System See Dealer
Incorrect DEF Detected See Dealer
Engine Will Not Restart in XXX mi Service DEF See
Dealer
Oil Life Reset
Your vehicle is equipped with an engine oil change indicator system. The “Oil Change Required” message will display in the EVIC display for approximately 10 seconds after a single chime has sounded, to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate, dependent upon your personal driving style.
NOTE: Use the steering wheel EVIC controls for the following procedure(s).
Vehicles Equipped With Passive Entry
1. Without pressing the brake pedal, push the ENGINE START/STOP button and place the ignition to the ON/RUN position (do not start the engine).
Engine Will Not Restart Service DEF System See Dealer
2. Push and release the DOWN arrow button to scroll downward through the main menu to “Vehicle Info.”
3. Push and release the RIGHT arrow button to access the ”Oil Life” screen.
4. Push and release the DOWN arrow button to select “Reset,” then press and release the Right arrow button to select reset of the Oil Life to 100%.
5. Push and release the Up arrow button to exit the EVIC screen.
Vehicles Not Equipped With Passive Entry
1. Without pushing the brake pedal, push the ENGINE START/STOP button and place the ignition to the ON/RUN position (do not start the engine).
2. Push and release the LEFT arrow then press and release the DOWN arrow button to scroll downward through the main menu to “Vehicle Info.”
UNDERSTANDING YOUR INSTRUMENT PANEL 55
3. Push and release the RIGHT arrow button to access the “Vehicle Info” screen then scroll UP or DOWN to select “Oil Life.”
4. Push and hold the RIGHT arrow button to select “Reset,” then select “NO” or “YES” by pressing the RIGHT arrow then press the RIGHT arrow button to select reset of the Oil Life to 100%.
5. Push and release the Up arrow button to exit the EVIC screen.
NOTE: If the indicator message illuminates when you start the vehicle, the Fuel Filter indicator system did not reset. If necessary, repeat this procedure.
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56 UNDERSTANDING YOUR INSTRUMENT PANEL
Vehicle Information (Customer Information Features)
Press and release the UP arrow or DOWN arrow button until “Vehicle Info” displays in the EVIC. Press the RIGHT
arrow or LEFT arrow button to scroll through the available Vehicle Information sub menu(s) to display anyone of the following choices.
EVIC Steering Wheels Buttons
Vehicle Information Sub Menus
Battery Voltage
Displays the actual battery voltage.
Fuel Filter Life
Displays the life of the fuel filter.
Oil Pressure
UNDERSTANDING YOUR INSTRUMENT PANEL 57
DRIVER INFORMATION DISPLAY (DID)
Displays the actual oil pressure.
Oil Temperature
Displays the actual oil temperature.
Trans Temperature
Displays the actual transmission sump temperature.
Coolant Temp
Displays the actual coolant temperature.
Tire Pressure Monitor System
Displays the actual tire pressure.
Engine Hours
Displays the actual engine hours.
Gauge Summary (Coolant Temp, Trans Temp, Oil Temp, Oil Pressure)
The Driver Information Display (DID) features an inter­active display that is located in the instrument cluster.
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Driver Information Display (DID)
58 UNDERSTANDING YOUR INSTRUMENT PANEL
This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on the steering wheel. Refer to “Driver Infor­mation Display– If Equipped” in the Owner’s Manual for further information.
Driver Information Display (DID) — 7” Display
The Driver Information Display (DID) display is located in the center portion of the cluster and consists of eight sections:
1. Main Screen — The inner ring of the display will
illuminate in grey under normal conditions, yellow for non critical warnings, red for critical warnings and white for on demand information.
2. Audio Information and Submenu Information —
Whenever there are submenus available, the position within the submenus is shown here.
3. Selectable Information (Compass, Temp, Range to
Empty, Trip A, Trip B, Average MPG, Trailer Trip (distance only), Trailer Brake Gain).
4. Air Suspension Status – If Equipped
5. Transmission Gear Position Indicator (PRND)
6. Status Menu Icons
UNDERSTANDING YOUR INSTRUMENT PANEL 59
7. Telltales/Indicators
8. 4WD Status
9. Selectable Gauge (Trans Temp, Oil Temp, Oil Life, Trailer Brake, Current MPG, Fuel Filter Life, Turbo Boost, Exhaust Brake, Battery Voltage)
10. Main Menu Items (Digital Speedometer, Vehicle Info,
Fuel Economy, Trip A, Trip B, Trailer Tow, Audio, Stored Messages, Screen Setup, Vehicle Settings)
11. Selectable Gauge (Trans Temp, Oil Temp, Oil Life,
Trailer Brake, Current MPG, Fuel Filter Life, Turbo Boost, Exhaust Brake, Battery Voltage)
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60 UNDERSTANDING YOUR INSTRUMENT PANEL
The main display area will normally display the main menu or the screens of a selected feature of the main menu. The main display area also displays “pop up” messages that consist of approximately 60 possible warn­ing or information messages. These pop up messages fall into several categories:
Five Second Stored Messages
When the appropriate conditions occur, this type of message takes control of the main display area for five seconds and then returns to the previous screen. Most of the messages of this type are then stored (as long as the condition that activated it remains active) and can be reviewed from the “Messages” main menu item. As long as there is a stored message, an “i” will be displayed in the DID’s compass/outside temp line. Examples of this message type are “Right Front Turn Signal Lamp Out” and “Low Tire Pressure”.
Unstored Messages
This message type is displayed indefinitely or until the condition that activated the message is cleared. Examples of this message type are “Turn Signal On” (if a turn signal is left on) and “Lights On” (if driver leaves the vehicle).
Unstored Messages Until RUN
These messages deal primarily with the Remote Start feature. This message type is displayed until the ignition is in the RUN state. Examples of this message type are “Remote Start Aborted - Door Ajar” and “Press Brake Pedal and Push Button to Start”.
Five Second Unstored Messages
When the appropriate conditions occur, this type of message takes control of the main display area for five seconds and then returns to the previous screen. An example of this message type is “Automatic High Beams On”.
DID Amber Telltales
This area will show reconfigurable amber caution tell­tales. These telltales include:
UNDERSTANDING YOUR INSTRUMENT PANEL 61
NOTE: The “Wait To Start” telltale may not illuminate if the intake manifold temperature is warm enough.
Low Diesel Exhaust Fluid Light
Water In Fuel Indicator Light
The “Water In Fuel Indicator Light” will illumi­nate when there is water detected in the fuel filters. If this light remains on, DO NOT start the
vehicle before you drain the water from the fuel filters to prevent engine damage. Refer to “Maintenance Procedures/Draining Fuel/Water Separator Filters” in “Maintaining Your Vehicle” for further information.
Wait To Start Light
The “Wait To Start” telltale will illuminate for ap-
proximately two seconds when the ignition is turned to the RUN position. It’s duration may be longer based on colder operating conditions. Vehicle will not initiate start until telltale is out. Refer to “Starting Procedures” in “Start­ing And Operating” for further information.
This telltale will turn on to indicate the Diesel Exhaust Fluid (DEF) is low.
Diesel Particulate Filter (DPF) Messages
The Cummins® diesel engine meets all EPA Heavy Duty Diesel Engine Emissions Standards, resulting in one of the lowest emitting diesel engines ever produced. To achieve these emissions standards, your vehicle is equipped with a state-of-the-art engine and exhaust system. These systems are seamlessly integrated into your vehicle and managed by the Powertrain Control Module (PCM). The PCM manages engine combustion to allow the exhaust system’s catalyst to trap and burn
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62 UNDERSTANDING YOUR INSTRUMENT PANEL
Particulate Matter (PM) pollutants, with no input or interaction on your part.
WARNING!
A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn.
Your vehicle has the ability to alert you to additional maintenance required on your vehicle or engine. Refer to the following messages that may be displayed on your DID:
Perform Service — Your vehicle will require emissions
maintenance at a set interval. To help remind you when this maintenance is due, the Cluster will display
“Perform Service”. When the “Perform Service” mes­sage is displayed on the DID it is necessary to have the emissions maintenance performed. Emissions mainte­nance may include replacing the Closed Crankcase Ventilation (CCV) filter element. The procedure for clearing and resetting the #Perform Service# indicator message is located in the appropriate Service Informa­tion.
Exhaust System — Regeneration Required Now —
#Exhaust Filter XX% Full Safely Drive at Highway Speeds to Remedy# will be displayed in the Cluster if the exhaust particulate filter reaches 80% of its maxi­mum storage capacity. Under conditions of exclusive short duration and low speed driving cycles, your Cummins® diesel engine and exhaust after-treatment system may never reach the conditions required to remove the trapped PM. If this occurs, the “Exhaust Filter XX% Full Safely Drive at Highway Speeds to
Remedy” message will be displayed in the DID. If this message is displayed, you will hear one chime to assist in alerting you of this condition
By simply driving your vehicle at highway speeds for
as little as 45 minutes, you can remedy the condition in the particulate filter system and allow your Cum­mins® diesel engine and exhaust after-treatment sys­tem to remove the trapped PM and restore the system to normal operating condition.
UNDERSTANDING YOUR INSTRUMENT PANEL 63
Exhaust Service Required — See Dealer Now — This messages indicates regeneration has been disabled due to a system malfunction. At this point the engine Powertrain Control Module (PCM) will register a fault code, the instrument panel will display a MIL light.
3
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur soon with continued operation.
Exhaust System — Regeneration In Process Exhaust
Filter XX% Full — Indicates that the Diesel Particulate
Filter (DPF) is self-cleaning. Maintain your current driving condition until regeneration is completed.
Exhaust System — Regeneration Completed — This message indicates that the Diesel Particulate Filter (DPF) self-cleaning is completed. If this message is displayed, you will hear one chime to assist in alerting you of this condition.
Exhaust Filter Full — Power Reduced See Dealer — This message indicates the PCM has derated the engine to limit the likelihood of permanent damage to the after-treatment system. If this condition is not corrected and a dealer service is not performed, exten­sive exhaust after-treatment damage can occur. To correct this condition it will be necessary to have your vehicle serviced by your local authorized dealer.
64 UNDERSTANDING YOUR INSTRUMENT PANEL
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur soon with continued operation.
Diesel Exhaust Fluid (DEF) Warning Messages
Your vehicle will begin displaying warning messages when the DEF level reaches a driving range of approxi­mately 500 miles (800 km). If the following warning message sequence is ignored, your vehicle may not restart unless DEF is added with in the displayed mileage shown in the Cluster message.
Engine Will Not Restart in XXXX mi DEF Low Refill
Soon — This message will display when DEF driving
range is less than 500 miles, DEF fluid top off is required with in the displayed mileage. The message will be displayed in the cluster during vehicle start up with the current allowed mileage and accompanied by
a single chime. The remaining mileage can be pulled up anytime by way of the “Messages” list within the DID
Engine Will Not Restart in XXXX mi Refill DEF — This message will display when DEF driving range is less than 200 miles. It is also displayed at 150 miles and 100 miles. DEF fluid top off is required with in the displayed mileage. The message will be displayed in the DID during vehicle start up with an updated distance mileage, and it will be accompanied by a single chime. Stating at 100 miles, remaining range will be continuously displayed while operating the vehicle. Chimes will also accompany the 75, 50 and 25 mile remaining distances. The DEF Low telltale will be on continuously until DEF fluid is topped off.
Engine Will Not Restart Refill DEF — This message will display when the DEF driving range is less than 1 mile, DEF fluid top off is required or the engine will
not restart. The message will be displayed in the DID during vehicle start up, and it will be accompanied by a single chime. The DEF Low telltale will be illumi­nated continuously until DEF fluid tank is filled with a minimum of two gallons of DEF.
Diesel Exhaust Fluid (DEF) Fault Warning Messages
There are four different messages which are displayed if the vehicle detects that the DEF system has been filled with a fluid other than DEF, has experienced component failures, or when tampering has been detected. The vehicle may be limited to a maximum speed of 5 MPH (8 km/H) if the DEF system is not serviced within less than 200 miles (322 km) of the fault being detected.
When the DEF system needs to be serviced the following warnings will display:
UNDERSTANDING YOUR INSTRUMENT PANEL 65
Service DEF System See Dealer — This message will display when the fault is initially detected, each time the vehicle is started, and periodically during driving. The message will be accompanied by a single chime. We recommend you drive to your nearest authorized dealer and have your vehicle serviced as soon as possible.
5 MPH Max Speed in 150 mi Service DEF System See Dealer — This message will display if the DEF system
has not been serviced after the “Service DEF System – See Dealer” message is displayed. This message will continuously display until the mileage counter reaches zero, and will be accompanied by a periodic chime. The message will continue to countdown until it reaches zero unless the vehicle is serviced. We recom­mend you drive to your nearest authorized dealer and have your vehicle serviced immediately.
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66 UNDERSTANDING YOUR INSTRUMENT PANEL
NOTE: Under some circumstances this mileage counter may start with a value of less than 150 miles (241 km). For example, if recurring faults are detected in a time interval of less than 40 hours, the counter may restart at the value where it stopped when a previous fault was temporarily remedied, or at a minimum of 50 miles (80 km).
5 MPH Max Speed on Restart, Long Idle or Refuel
Service DEF See Dealer — This message will continu-
ously display when the mileage counter reaches zero, and will be accompanied by a periodic chime.
5 MPH Max Speed Service DEF System See Dealer — This message will continuously display, and will be accompanied by a periodic chime. Although the ve­hicle can be started and placed in gear, the vehicle will only operate at a maximum speed of 5 MPH. Your vehicle will require towing, see your authorized dealer for service.
NOTE: When this message is displayed, the engine can still be started. However, the vehicle will only operate at a maximum speed of 5 MPH.
The vehicle will only be capable of a maximum speed of 5 MPH upon the first of the following conditions to occur:
If the vehicle is shutoff and restarted.
If the vehicle is idled for an extended period of time,
approximately one hour or greater.
If the system detects that the level of fuel in the tank has increased.
DID Displays
When the appropriate conditions exist, the DID displays the following messages:
System Setup Unavailable – Vehicle Not in Park
System Setup Unavailable – Vehicle in Motion
Exhaust Filter Full Safely Drive at Highway Speeds To Remedy
Exhaust Filter XX% Full – Power Reduced See Dealer
UNDERSTANDING YOUR INSTRUMENT PANEL 67
Incorrect DEF Detected See Dealer
Engine Will Not Restart in XXX mi Service DEF See
Dealer
Exhaust Service Required – See Dealer Now
Exhaust System – Filter XX% Full Service Required See
Dealer
Exhaust System – Regeneration In Process Exhaust Filter XX% Full
Exhaust System – Regeneration Completed
Engine Will Not Restart in XXXX mi DEF Low Refill
Soon
Engine Will Not Restart in XXXX mi Refill DEF
Engine Will Not Restart Refill DEF
Service DEF System See Dealer
Engine Will Not Restart Service DEF System See
Dealer
Oil Life Reset
Your vehicle is equipped with an engine oil change indicator system. The “Oil Change Required” message will flash in the DID display for approximately 10 seconds after a single chime has sounded, to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate, dependent upon your personal driving style.
NOTE: Use the steering wheel DID controls for the following procedure(s)
3
68 UNDERSTANDING YOUR INSTRUMENT PANEL
Vehicles Equipped With Passive Entry
Vehicles Not Equipped With Passive Entry
1. Without pressing the brake pedal, press the ENGINE
START/STOP button and cycle the ignition to the ON/RUN position (do not start the engine.)
2. Press and release the DOWN arrow button to scroll
downward through the main menu to “Vehicle Info”.
3. Press and release the RIGHT arrow button to access
the ”Oil Life” screen.
4. Press and hold the RIGHT arrow button for one
second to access the ”Oil Life Reset” screen.
5. Press and release the DOWN arrow button to select
“Yes”, then press and release the Right arrow button to select reset of the Oil Life.
6. Press and release the Up arrow button to exit the DID
screen.
1. Without pressing the brake pedal, cycle the ignition to the ON/RUN position (do not start the engine.)
2. Press and release the DOWN arrow button to scroll downward through the main menu to “ Vehicle Info”.
3. Press and release the RIGHT arrow button to access the ” Oil Life” screen.
4. Press and hold the RIGHT arrow button for one second to access the ” Oil Life Reset” screen.
5. Press and release the DOWN arrow button to select “Yes”, then press and release the Right arrow button to select reset of the Oil Life.
6. Press and release the Up arrow button to exit the DID screen.
NOTE: If the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary, repeat this procedure.
Vehicle Information (Customer Information Features)
Press and release the UP arrow or DOWN arrow button until “Vehicle Info” displays in the Driver Infor-
mation Display (DID). Press the RIGHT LEFT
arrow button to scroll through the available
arrow or
Vehicle Information sub menu(s) to display anyone of the following choices.
UNDERSTANDING YOUR INSTRUMENT PANEL 69
3
DID Steering Wheels Buttons
70 UNDERSTANDING YOUR INSTRUMENT PANEL
Vehicle Information Sub Menus
Tire Pressure Monitor System
Battery Voltage
Displays the actual battery voltage.
Coolant Temp
Displays the actual coolant temperature.
Trans Temperature
Displays the actual transmission sump temperature.
Displays the actual tire pressure.
Oil Life
Displays the actual oil life.
Engine Hours
Displays the actual engine hours.
CONTENTS
STARTING AND OPERATING
! STARTING PROCEDURES .................73
Normal Starting .......................74
Automatic Transmission .................74
Keyless Enter-N-Go™ ...................75
Extreme Cold Weather...................76
Starting Fluids ........................76
! NORMAL OPERATION ...................78
Cold Weather Precautions ................78
Engine Idling .........................80
Stopping The Engine ....................80
Cooling System Tips — Automatic
Transmission..........................81
! ENGINE BLOCK HEATER — IF EQUIPPED ....82
! FUEL REQUIREMENTS ...................83
Fuel Specifications .....................84
Biodiesel Fuel Requirements ...............85
! DIESEL EXHAUST FLUID .................88
System Overview ......................88
4
72 STARTING AND OPERATING
! ADDING FUEL — 1500 DIESEL MODELS ......89
Diesel Exhaust Fluid Storage ..............93
Avoid Using Contaminated Fuel ............92
Bulk Fuel Storage — Diesel Fuel ...........92
Adding Diesel Exhaust Fluid ..............93
STARTING PROCEDURES
Before starting your vehicle, adjust your seat, both inside and outside mirrors, and fasten your seat belts.
The starter is allowed to crank for up to 30-second intervals. Waiting a few minutes between such intervals will protect the starter from overheating.
WARNING!
When leaving the vehicle, always make sure the ignition is in the OFF position, remove the Key Fob from the vehicle, and lock the vehicle.
(Continued)
STARTING AND OPERATING 73
WARNING! (Continued)
Never leave children alone in a vehicle, or with access to an unlocked vehicle. Leaving children in a vehicle unattended is dangerous for a number of reasons. A child or others could be seriously or fatally injured. Children should be warned not to touch the parking brake, brake pedal or the shift lever/transmission gear selector.
Do not leave the Key Fob in or near the vehicle (or in a location accessible to children), and do not leave the ignition (of a vehicle equipped with Keyless Enter-N-Go™) in the ACC or ON/RUN mode. A child could operate power windows, other controls, or move the vehicle.
NOTE: Engine start up in very low ambient temperature
could result in evident white smoke. This condition will disappear as the engine warms up.
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74 STARTING AND OPERATING
CAUTION!
The engine is allowed to crank as long as 30 seconds. If the engine fails to start during this period, please wait at least two minutes for the starter to cool before repeating start procedure.
If the “Water in Fuel Indicator Light” remains on, DO NOT START engine before you drain the water from the fuel filters to avoid engine damage. Refer to “Maintenance Procedures/Draining Fuel/Water Separator Filter” in “Maintaining Your Vehicle” for further information.
Normal Starting
Normal starting of either a warm or cold engine is obtained without pumping or pressing the accelerator pedal. Turn the key fob to the START position and release
when the engine starts. If the engine fails to start, turn the key fob to the OFF position, wait five seconds, then repeat the “Normal Starting” procedure.
Automatic Transmission
Start the engine with the transmission gear selector in the PARK position. Apply the brake before shifting to any driving range.
Tip Start Feature
Do not press the accelerator. Cycle the ignition switch
briefly to the START position and release it. The starter motor will continue to run but will automatically disen­gage when the engine is running.
Keyless Enter-N-Go™
STARTING AND OPERATING 75
2. Press and hold the brake pedal while pressing the ENGINE START/STOP button once.
This feature allows the driver to oper­ate the ignition switch with the push of a button, as long as the Remote Start/Keyless Enter-N-Go™ Key Fob is in the passenger compartment.
Normal Starting Procedure — Keyless Enter-N-Go™
Observe the instrument panel cluster lights when starting the engine.
NOTE: Normal starting of either a cold or a warm engine is obtained without pumping or pressing the accelerator pedal
1. Always apply the parking brake.
NOTE: A delay of the start of up to five seconds is possible under very cold conditions. The #Wait to Start# telltale will be illuminated during the pre-heat process, When the engine Wait To Start light goes off the engine will automatically crank.
4
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO NOT START the engine before you drain the water from the fuel filters to avoid engine damage. Refer to “Maintenance Procedures/Draining Fuel/Water Sepa­rator Filter” in “Maintaining Your Vehicle” for fur­ther information.
76 STARTING AND OPERATING
3. The system will automatically engage the starter to crank the engine. If the vehicle fails to start, the starter will disengage automatically after 30 seconds.
periods and should be plugged in two hours prior to start. Its use is required for cold starts with temperatures under -20°F (-28°C).
4. If you wish to stop the cranking of the engine prior to the engine starting, press the button again.
5. Check that the oil pressure warning light has turned off.
6. Release the parking brake.
Extreme Cold Weather
The engine block heater is a resistance heater installed in the water jacket of the engine. It requires a 110–115 Volt AC electrical outlet with a grounded, three-wire exten­sion cord. Its use is recommended for environments that routinely fall below -10°F (-23°C). It should be used when the vehicle has not been running overnight or longer
NOTE: The engine block heater cord is a factory in­stalled option. If your vehicle is not equipped, heater cords are available from your authorized MOPAR® dealer.
A 12 Volt heater built into the fuel filter housing aids in preventing fuel gelling. It is controlled by a built-in thermostat.
A Diesel Pre-Heat system both improves engine start­ing and reduces the amount of white smoke generated by a warming engine.
Starting Fluids
The engine is equipped with a glow plug preheating system. If the instructions in this manual are followed,
the engine should start in all conditions and no type of starting fluid should be used.
WARNING!
Do not leave children or animals inside parked vehicles in hot weather. Interior heat build up may cause serious injury or death.
When leaving the vehicle, always make sure the ignition is in the OFF position, remove the key fob from the vehicle, and lock the vehicle.
(Continued)
STARTING AND OPERATING 77
WARNING! (Continued)
Never leave children alone in a vehicle, or with access to an unlocked vehicle. Allowing children to be in a vehicle unattended is dangerous for a number of reasons. A child or others could be seriously or fatally injured. Children should be warned not to touch the parking brake, brake pedal or the transmission gear selector. Do not leave the key fob in or near the vehicle (or in a location accessible to children), and do not leave the igni­tion (of a vehicle equipped with Keyless Enter-N­Go™) in the ACC or ON/RUN mode. A child could operate power windows, other controls, or move the vehicle.
4
78 STARTING AND OPERATING
NORMAL OPERATION
Cold Weather Precautions
Observe the following when the diesel engine is operat­ing.
All message center lights are off.
Malfunction Indicator Light (MIL) is off.
Engine Oil Pressure telltale is not illuminated.
Voltmeter operation:
The voltmeter may show a gauge fluctuation at various engine temperatures. This is caused by the glow plug heating system. The number of cycles and the length of the cycling operation is controlled by the engine control module. Glow plug heater operation can run for several minutes, once the heater operation is complete the volt­meter needle will stabilize.
Operation in ambient temperature below 32°F (0°C) may require special considerations. The following charts sug­gest these options:
Fuel Operating Range
NOTE: Use “Ultra Low Sulfur Diesel Fuels” ONLY.
Fuel Operating Range Chart
*No. 1 Ultra Low Sulfur Diesel Fuel should only be used where extended arctic conditions (-10°F/-23°C) exist.
NOTE:
STARTING AND OPERATING 79
Engine Oil Usage
Use of Climatized Ultra Low Sulfur Diesel Fuel or Number 1 Ultra Low Sulfur Diesel Fuel results in a noticeable decrease in fuel economy.
Climatized Ultra Low Sulfur Diesel Fuel is a blend of Number 2 Ultra Low Sulfur and Number 1 Ultra Low Sulfur Diesel Fuels which reduces the temperature at which wax crystals form in fuel.
The fuel grade should be clearly marked on the pump at the fuel station.
The engine requires the use of “Ultra Low Sulfur Diesel Fuel”. Use of incorrect fuel could result in
engine and exhaust system damage. Refer to “Fuel Requirements” in “Starting And Operating” for fur­ther information.
Refer to “Maintenance Procedures” in “Maintaining Your Vehicle” for the correct engine oil viscosity.
Engine Warm-Up
Avoid full throttle operation when the engine is cold. When starting a cold engine, bring the engine up to operating speed slowly to allow the oil pressure to stabilize as the engine warms up.
If temperatures are below 32°F (0°C), operate the engine at moderate speeds for five minutes before full loads are applied.
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80 STARTING AND OPERATING
Engine Idling
Stopping The Engine
Avoid prolonged idling, long periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fuel may not burn completely. Incomplete combustion allows carbon and varnish to form on piston rings, cylinder head valves, and injector nozzles. Also, the unburned fuel can enter the crankcase, diluting the oil and causing rapid wear to
After full load operation, idle the engine for a few minutes before shutting it down. This idle period will allow the lubricating oil and coolant to carry excess heat away from the turbocharger.
NOTE: Refer to the following chart for proper engine shutdown.
the engine.
Driving Condition Load
Turbocharger Tempera-
ture
Idle Time (min.) Before
Stop and Go Empty Cool None Stop and Go Medium 0.5
Highway Speeds Medium Warm 1.0
City Traffic Maximum GCWR 1.5
Highway Speeds Maximum GCWR 2.0
Uphill Grade Maximum GCWR Hot 2.5
Engine Shutdown
NOTE: Under certain conditions the engine fan will run after the engine is turned off. These conditions are under high load and high temperature conditions.
Cooling System Tips — Automatic Transmission
To reduce the potential for engine and transmission overheating in high ambient temperature conditions, take the following actions:
City Driving — When stopped, shift the transmission into NEUTRAL and increase engine idle speed.
Highway Driving — Reduce your speed.
STARTING AND OPERATING 81
Do Not Operate The Engine With Low Oil Pressure
If the low oil pressure warning light turns on while driving, stop the vehicle and shut down the engine as soon as possible. A chime will sound when the light turns on.
NOTE: Do not operate the vehicle until the cause is corrected. This light does not show how much oil is in the engine. The engine oil level must be checked under the hood.
4
Up Steep Hills — Select a lower transmission gear.
Air Conditioning — Turn it off temporarily.
NOTE: If the coolant temperature is too high the A/C will automatically turn off.
CAUTION!
If oil pressure falls to less than normal readings, shut the engine off immediately. Failure to do so could result in immediate and severe engine damage.
82 STARTING AND OPERATING
Do Not Operate The Engine With Failed Parts
ENGINE BLOCK HEATER — IF EQUIPPED
All engine failures give some warning before the parts fail. Be on the alert for changes in performance, sounds, and visual evidence that the engine requires service. Some important clues are:
engine misfiring or vibrating severely
sudden loss of power
unusual engine noises
fuel, oil or coolant leaks
sudden change, outside the normal operating range, in
the engine operating temperature
excessive smoke
oil pressure drop
The engine block heater warms engine coolant and permits quicker starts in cold weather. Connect the heater cord to a ground-fault interrupter protected 110–115 Volt AC electrical outlet with a grounded, three-wire exten­sion cord.
Its use is recommended for environments that routinely fall below -10°F (-23°C). It should be used when the vehicle has not been running for long periods of time and should be plugged in two hours prior to start. Its use is required for cold starts with temperatures under -20°F (-28°C).
To ensure reliable starting at these temperatures, use of an externally powered electric engine block heater (avail­able from your authorized dealer) is recommended.
WARNING!
Remember to disconnect the cord before driving. Damage to the 110–115 Volt electrical cord could cause electrocution.
NOTE: The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
FUEL REQUIREMENTS
Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the emissions control system.
For most year-round service, No. 2 diesel fuel meeting ASTM (formerly known as the American Society for Testing and Materials) specification D-975 Grade S15 will
STARTING AND OPERATING 83
provide good performance. If the vehicle is exposed to extreme cold (below 20°F or -7°C), or is required to operate at colder-than-normal conditions for prolonged periods, use climatized No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50% No. 1 diesel fuel. This will provide better protection from fuel gelling or wax-plugging of the fuel filters.
4
WARNING!
Do not use alcohol or gasoline as a fuel blending agent. They can be unstable under certain conditions and hazardous or explosive when mixed with diesel fuel.
Diesel fuel is seldom completely free of water. To prevent fuel system trouble, drain the accumulated water from the fuel/water separator using the fuel/water separator drain provided on the fuel filter housing. If you buy good quality fuel and follow the cold weather advice above,
84 STARTING AND OPERATING
fuel conditioners should not be required in your vehicle. If available in your area, a high cetane “premium” diesel fuel may offer improved cold-starting and warm-up performance.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO NOT START engine before you drain the water from the fuel filter(s) to avoid engine damage. Refer to “Maintenance Procedures/Draining Fuel/Water Sepa­rator Filter” in “Maintaining Your Vehicle” for fur­ther information.
NOTE:
If you accidentally fill the fuel tank with gasoline on your diesel vehicle, do not start the engine. Damage to the engine and fuel system could occur. Please call your authorized dealer for service.
A maximum blend of 5% biodiesel meeting ASTM specification D-975 may be used with your diesel engine without any adjustments to regular service schedules.
Commercially available fuel additives are not neces­sary for the proper operation of your diesel engine.
Fuel Specifications
This diesel engine has been developed to take advantage of the high energy content and generally lower cost No. 2 Ultra Low Sulfur diesel fuel or No. 2 Ultra Low Sulfur climatized diesel fuels.
No. 1 Ultra Low Sulfur diesel fuel should only be used where extended arctic conditions (-10°F or -23°C) exist.
Biodiesel Fuel Requirements
A maximum blend of 5% biodiesel meeting ASTM speci­fication D975 is recommended for use with your diesel engine. If frequent operation with Biodiesel blends that are between 6% and 20% (B6–B20) is desired, the main­tenance schedule is subject to shorter intervals.
The oil and filter change along with fuel filter replace­ment is subject to shorter intervals when operating your engine on biodiesel greater than 5%. Do not use biodiesel greater than 20%.
For regular use of biodiesel blends between 6% and 20% (B6–B20) it is important that you understand and comply with these requirements. Refer to the “Maintenance Chart” in the “Maintenance Schedules” section for fur­ther direction.
STARTING AND OPERATING 85
CAUTION!
Failure to comply with Oil Change requirements for vehicles operating on biodiesel blends between 6% and 20% (B6–B20) will result in premature engine wear. Such wear is not covered by the New Vehicle Limited Warranty.
4
Biodiesel is a fuel produced from renewable resources typically derived from animal fat, rapeseed oil (Rapeseed Methyl Ester (RME) base), or soybean oil (Soy Methyl Ester (SME or SOME) base).
Biodiesel fuel has inherent limitations which require that you understand and adhere to the following require­ments if you use blends of Biodiesel between 6% and 20% (B6–B20). There are no unique restrictions for the use of B5.
86 STARTING AND OPERATING
CAUTION!
Use of blends greater than 20% is not approved. Use of blends greater than 20% can result in engine damage. Such damage is not covered by the New Vehicle Limited Warranty.
Fuel Quality — Must Comply With ASTM Standards
The quality of Biodiesel fuel may vary widely. Only fuel produced by a BQ9000 supplier to the following specifi­cations may be blended to meet Biodiesel blend B6 – B20 fuel meeting ASTM specification D-7467:
Biodiesel Fuel Properties — Low Ambient Temperatures
Biodiesel fuel may gel or solidify at low ambient tem­peratures, which may pose problems for both storage and operation. Precautions can be necessary at low ambient temperatures, such as storing the fuel in a heated build­ing or a heated storage tank, or using cold temperature additives.
Petrodiesel fuel meeting ASTM specification D-975 and Biodiesel fuel (B100) meeting ASTM specification D-6751
Fuel Oxidation Stability — Must Use Fuel Within Six Months Of Manufacture
Biodiesel fuel has poor oxidation stability which can result in long term storage problems. Fuel produced to approved ASTM standards, if stored properly, provides for protection against fuel oxidation for up to six months.
Fuel Water Separation — Must Use Mopar Approved Fuel Filter Elements
Biodiesel fuel has a natural affinity to water and water accelerates microbial growth. Your Mopar filtration sys­tem is designed to provide adequate fuel water separa­tion capabilities.
STARTING AND OPERATING 87
Biodiesel Fuel Filter Change Intervals
The use of biodiese requires intervals shorter than the outlined 30,000 miles (48 280 km) and must not exceed the suggested schedule. When operating on biodiesel between 6% and 20%, fuel filter replacement intervals must not exceed 20,000 Miles (40 233 km).
Fuel In Oil Dilution — Must Adhere To Required Oil Change Interval
Fuel dilution of lubricating oil has been observed with the use of Biodiesel fuel. Fuel in oil must not exceed 5%. To ensure this limit is met your oil change interval must be maintained with in the suggested schedule. The regular use of biodiesel between 6% and 20% requires intervals shorter than the outlined 10,000 miles and must not exceed the suggested schedule. When routinely op­erating on biodiesel between 6% and 20%, oil and filter replacement intervals must not exceed 8,000 Miles or 6 months, which ever comes first.
NOTE: Under no circumstances should oil change inter­vals exceed 8,000 miles (12 875 km) or 6 months, if regular operation occurs with 6% - 20% biodiesel blends. Under no circumstances should fuel filter intervals ex­ceed 20,000 miles (40 233 km), if regular operation occurs with 6% - 20% biodiesel blends. Failure to comply with these Oil Change and fuel filter requirements for vehicles operating on biodiesel blends up to B20 may result in premature engine wear. Such wear is not covered by the New Vehicle Limited Warranty. The engine may suffer severe damage if operated with concentrations of bio­diesel higher than 20%.
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88 STARTING AND OPERATING
DIESEL EXHAUST FLUID
System Overview
Your vehicle is equipped with a Selective Catalytic Re­duction system to meet the very stringent diesel emis­sions standards required by the Environmental Protec­tion Agency.
The purpose of the SCR system is to reduce levels of NOx (oxides of nitrogen emitted from engines) that are harm­ful to our health and the environment to a near-zero level. Small quantities of Diesel Exhaust Fluid (DEF) is injected into the exhaust upstream of a catalyst where, when vaporized, it converts smog-forming nitrogen oxides (NOx) into harmless nitrogen (N2) and water vapor (H2O), two natural components of the air we breathe. You can operate with the comfort that your vehicle is contributing to a cleaner, healthier world environment for this and generations to come.
This vehicle is equipped with a Diesel Exhaust Fluid (DEF) injection system and a Selective Catalytic Reduc­tion (SCR) catalyst to meet the emission requirements.
The DEF injection system consists of the following com­ponents:
DEF tank
DEF pump
DEF injector
Electronically-heated DEF lines
NOx sensors
Temperature sensors
SCR catalyst
The DEF injection system and SCR catalyst enable the achievement of diesel emissions requirements; while maintaining outstanding fuel economy, drivability, torque and power ratings.
Refer to “Electronic Vehicle Information Center (EVIC)” or “Driver Information Display (DID)” in “Understand­ing Your Instrument Panel” for system messages and warnings.
NOTE:
Your vehicle is equipped with a DEF injection system. You may occasionally hear an audible clicking noise from under the vehicle at a stop. This is normal operation.
The DEF pump will run for a period of time after engine shutdown to purge the DEF system. This is normal operation and may be audible from the rear of the vehicle.
STARTING AND OPERATING 89
ADDING FUEL — 1500 DIESEL MODELS
1. Open the fuel filler door.
4
Diesel Fuel And Diesel Exhaust Fluid Fill Location
1 — Diesel Exhaust Fluid Fill Location 2 — Diesel Fuel Fill Location
90 STARTING AND OPERATING
NOTE: There is no fuel filler cap. A flapper door inside the filler pipe seals the system.
2. Insert the fuel nozzle fully into the filler pipe – the
nozzle opens and holds the flapper door while refuel­ing.
3. Fill the vehicle with fuel – when the fuel nozzle
“clicks” or shuts off the fuel tank is full.
4. Remove the fuel nozzle and close the fuel door.
Emergency Fuel Can Refueling
Most fuel cans will not open the flapper door.
A funnel is provided to open the flapper door to allow emergency refueling with a fuel can.
Diesel Fuel And DEF Fluid Filler Door
1. Retrieve fuel funnel from the jack kit located under the
front passenger seat.
Fuel Fill Funnel Location 1500 Models
2. Insert funnel into same filler pipe opening as the fuel
nozzle.
STARTING AND OPERATING 91
4
Emergency Fuel Fill Location
NOTE: Ensure funnel is inserted fully to hold flapper
door open.
3. Pour fuel into funnel opening.
4. Remove funnel from filler pipe, clean off prior to putting back in the jack kit.
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CAUTION!
To avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling.
WARNING!
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system. Proper main­tenance of the engine fuel filter and fuel tank is essential. Refer to “Maintenance Procedures” in “Maintaining Your Vehicle” for further information.
Never have any smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled.
Never add fuel when the engine is running. This is in violation of most state and federal fire regula­tions and may cause the “Malfunction Indicator Light” to turn on.
A fire may result if fuel is pumped into a portable container that is inside of a vehicle. You could be burned. Always place fuel containers on the ground while filling.
Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the stored fuel is also essential. Fuel contaminated with water will promote the growth of “microbes.” These microbes form “slime” that will clog the fuel filtration system and lines. Drain condensation from the supply tank and change the line filter on a regular basis.
NOTE: When a diesel engine is allowed to run out of fuel, air is pulled into the fuel system.
If the vehicle will not start, refer to “Maintenance Procedures/Priming If The Engine Has Run Out Of Fuel” in “Maintaining Your Vehicle” for further information.
WARNING!
Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very stable product with a long shelf life. If DEF is kept in tempera­tures between 10° and 90°F (-12° and 32°C), it will last a minimum of one year.
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DEF is subject to freezing at the lowest temperatures. For example, DEF may freeze at temperatures at or below 12° F (-11° C). The system has been designed to operate in this environment.
NOTE: When working with DEF, it is important to know that:
Any containers or parts that come into contact with DEF must be DEF compatible (plastic or stainless steel). Copper, brass, aluminum, iron or non-stainless steel should be avoided as they are subject to corrosion by DEF.
If DEF is spilled, it should be wiped up completely.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument cluster) will display the level of DEF remaining in the tank. Refer to
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94 STARTING AND OPERATING
“Instrument Cluster” and “Instrument Cluster Descrip­tions” in “Understanding Your Instrument Panel” for further information.
NOTE: Driving conditions (altitude, vehicle speed, load, etc.) will effect the amount of DEF that is used in your vehicle.
DEF Fill Procedure
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts”
in “Maintaining Your Vehicle” for the correct fluid type.
1. Remove cap from DEF tank (located on drivers side of the vehicle or in fuel door).
DEF Filler Cap And Fuel Fill 1500/2500/3500 Models
1 — Diesel Exhaust Fluid Fill Location 2 — Fuel Fill Location
2. Insert DEF fill adapter/nozzle into DEF tank filler neck.
NOTE:
The DEF gauge may take up to five seconds to update after adding a gallon or more of Diesel Exhaust Fluid (DEF) to the DEF tank. If you have a fault related to the DEF system, the gauge may not update to the new level. See your authorized dealer for service.
The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F (-11C). The DEF line heater will possibly warm up the DEF fluid and allow the gauge to update after a period of run time. Under very cold conditions, it is possible that the gauge may not reflect the new fill level for several drives.
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CAUTION!
To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the DEF tank after filling.
DO NOT OVERFILL. DEF will freeze below 12ºF (-11ºC). The DEF system is designed to work in temperatures below the DEF freezing point, how­ever, if the tank is overfilled and freezes, the system could be damaged.
When DEF is spilled, clean the area immediately with water and use an absorbent material to soak up the spills on the ground.
Do not attempt to start your engine if DEF is accidentally added to the diesel fuel tank as it can result in severe damage to your engine, including but not limited to failure of the fuel pump and injectors.
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96 STARTING AND OPERATING
3. Stop filling the DEF tank immediately when any of the following happen: DEF stops flowing from the fill bottle into the DEF tank, DEF splashes out the filler neck, or a DEF pump nozzle automatically shuts off.
4. Reinstall cap onto DEF tank.
Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F (-11°C), your vehicle is equipped with an automatic DEF heating system. This allows the DEF injection system to operate properly at temperatures below 12°F (-11°C). If your vehicle is not in operation for an extended period of time with temperatures below 12°F (-11°C), the DEF in the tank may freeze. If the tank is overfilled and freezes, it could be damaged. There­fore, do not overfill the DEF tank.
Extra care should be taken when filling with portable containers to avoid overfilling. Note the level of the DEF gauge in your instrument cluster. On pickup applica­tions, you may safely add a maximum of 2 gallons of DEF from portable containers when your DEF gauge is read­ing ½ full.
CONTENTS
MAINTAINING YOUR VEHICLE
! ENGINE COMPARTMENT — 3.0L DIESEL .....98
! MAINTENANCE PROCEDURES ............99
Engine Oil ..........................100
Engine Air Cleaner Filter ................102
Draining Fuel/Water Separator Filter .......106
Underbody Mounted Fuel Filter Replacement. .108
Priming If The Engine Has Run Out Of Fuel . .109
Intervention Regeneration Strategy — Message
Process Flow ........................111
Maintenance-Free Batteries ...............111
Cooling System ......................112
Charge Air Cooler — Inter-Cooler .........118
Brake System ........................118
! FLUID CAPACITIES ....................120
FLUIDS, LUBRICANTS AND GENUINE PARTS . . .122
!
Engine .............................122
Chassis ............................126
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98 MAINTAINING YOUR VEHICLE
ENGINE COMPARTMENT — 3.0L DIESEL
1 — Air Cleaner Filter 5 — Battery 2 — Engine Oil Dipstick 6 — Power Distribution Center (PDC) 3 — Engine Oil Fill 7 — Washer Fluid Reservoir 4—BrakeFluidReservoir 8—EngineCoolant
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