Register your product online by visiting:
http://www.raesystems.com/support/product-registration
By registering your product, you can:
Receive notification of product upgrades or enhancements
Be alerted to Training classes in your area
Take advantage of RAE Systems special offers and promotions
19. Technical Support ....................................................................................................... 61
20. RAE Systems Contacts ............................................................................................... 61
21. Appendix A: Regulatory Information ......................................................................... 64
2
ToxiRAE Pro LEL User’s Guide
WARNINGS
Read Before Operating
This manual must be carefully read by all individuals who have or will have the
responsibility of using, maintaining, or servicing this product. The product will perform
as designed only if it is used, maintained, and serviced in accordance with the
manufacturer’s instructions.
CAUTION!
Never operate the monitor when the cover is removed. Remove the monitor top cap, rear
cover, or battery only in an area known to be non-hazardous.
The wireless communication for the purpose of instrument readings and alarm status is
not covered by the CSA Certification.
RAE Systems AutoRAE 2 Automatic Test And Calibration Station is not covered by the
CSA Certification.
CAUTION!
Refer to RAE Systems Technical Note TN-144 for information on LEL sensor
poisoning (available at www.raesystems.com).
Users are recommended to refer to ISA-RP12.13, Part II-1987 for general infor-
mation on installation and maintenance of combustible gas detection instruments.
CAUTION!
Extended exposure of a detector element to certain concentrations of combustible gases
and air can introduce stress to the element and seriously affect its performance, and
therefore that recalibration should be carried out or the sensor replaced, or both, after an
alarm due to an indication of a high concentration.
CAUTION!
SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.
3
ToxiRAE Pro LEL User’s Guide
WARNINGS
Use only RAE Systems lithium-ion battery part number G02-3004-000 (3.7V,
1,800mAh). This instrument has not been tested in an explosive gas/air atmosphere
having an oxygen concentration greater than 21%. Substitution of components may
impair suitability for intrinsic safety. Replace batteries only in non-hazardous locations.
STATIC HAZARD: Clean only with a damp cloth to avoid damage from electrostatic
discharge.
For safety reasons this equipment must be operated and serviced by qualified personnel
only. Read and understand this instruction manual completely before operating or
servicing.
The monitor should be calibrated every time it does not pass a bump test, but no less
frequently than every six months, depending on use and exposure to gas and
contamination, and its operational mode.
• Calibration intervals and bump test procedures may vary due to national legislation.
• RAE Systems recommends using RAE calibration gas:
Part number 007-3171-000 - Methane (LEL), 34L Cylinder, Cal Gas and Regulator
Kit, which includes:
• Methane, 50% LEL (balance air), 34L cylinder
• Constant-flow CGA-600 regulator with adapter
Part number 600-0071-000 - Methane, 50% LEL (balance air), 34L steel cylinder
CAUTION: ANY RAPID UP-SCALE READING FOLLOWED BY A DECLINING
OR ERRATIC READING MAY INDICATE AN EXPLOSIVE CONCENTRATION
BEYOND UPPER SCALE LIMIT WHICH MAY BE HAZARDOUS.
CAUTION: HIGH OFF-SCALE READINGS MAY INDICATE AN EXPLOSIVE
CONCENTRATION.
CAUTION:BEFORE EACH DAY’S USAGE, SENSITIVITY MUST BE TESTED ON
A KNOWN CONCENTRATION OF METHANE GAS EQUIVALENT TO 20 TO 50%
OF FULL-SCALE CONCENTRATION. ACCURACY MUST BE WITHIN 0 AND
+20% OF ACTUAL. ACCURACY MAY BE CORRECTED BY CALIBRATION
PROCEDURE.
4
ToxiRAE Pro LEL User’s Guide
.
AVERTISSEMENT
Utiliser seulement la batterie Lithium-ion RAE Systems référence G02-3004-000 (3.7V,
1,800mAh). Cet instrument n’a pas été testé dans une atmosphère de gaz/air explosive
ayant une concentration d’oxygène plus élevée que 21%. La substitution de composants
peut compromettre la sécurité intrinsèque. Ne changer les batteries que dans un
emplacement désigné non dangereux.
RISQUE D'ORIGINE ELECTROSTATIQUE: Nettoyer uniquement avec un chiffon
humide.
Pour des raisons de sécurité, cet équipement doit être utilisé et entretenu uniquement par
un personnel qualifié. Étudier le manuel d’instructions en entier avant d’utiliser, ou
d’entretenir l’équipement.
Une vérification d’étalonnage est définie par une exposition du détecteur au gaz
d’étalonnage qui doit déclencher le seuil d’alarmes bas.
Les périodes de calibration peuvent varier suivant les législations locales.
RAE Systems préconise d’utiliser les gaz d’étalonnage suivants:
Numéro de pièce 007-3171-000 - Méthane (LIE), Bouteille de 34L, Kit gaz étalon et
régulateur, comprenant:
• Méthane, 50% LIE (reste air), bouteille de 34L
• Régulateur à débit constant DGA-600 avec adaptateur
Numéro de pièce 600-0071-000 - Méthane, 50% LIE (reste air), bouteille acier de 34L
ATTENTION: TOUTE AUGMENTATION RAPIDE DE LA LECTURE SUIVIE
D’UNE DIMINUTION OU VALEUR ERRATIQUE DE LA MESURE PEUT
INDIQUER UNE CONCENTRATION DE GAZ INFLAMMABLE SUPERIEURE A
LA LIMITE HAUTE, ENTRAINANT UN DANGER.
ATTENTION:DES LECTURES HAUTES ET HORS D’ECHELLE PEUVENT
INDIQUER DES CONCENTRATIONS DE GAZ INFLAMMABLES.
ATTENTION: AVANT CHAQUE UTILISATION JOURNALIERE VERIFIER LA
SENSIBILITE AVEC UNE CONCENTRATION CONNUE DE METHANE
EQUIVALENTE A 20-50% DE LA PLEINE ECHELLE. LA PRECISION DOIT ETRE
COMPRISE ENTRE 0-20% DE LA VALEUR VRAIE ET PEUT ETRE CORRIGEE
PARUNE PROCEDURE DIETALONNAGE.
5
ToxiRAE Pro LEL User’s Guide
1
Wireless functionality is currently offered in North America and Europe. Contact RAE Systems for
availability in other regions.
2
Wireless versions have a functioning wireless modem and are ready for wireless deployments. “Nonwireless” versions cannot be upgraded to wireless in the future. Additional equipment and/or software
licenses may be required to enable remote wireless monitoring and alarm transmission.
1. General Information
The ToxiRAE Pro LEL is the world’s first wireless personal combustible gas monitor.
The ToxiRAE Pro LEL takes worker protection to the next level by providing safety
professionals wireless access to real-time instrument readings and alarm status from any
location for better visibility and faster response. The ToxiRAE Pro LEL promptly detects
and accurately monitors explosives and combustibles in concentrations from 0 to 100%
of the lower explosive limit (LEL). With an onboard library of 34 correction factors, the
ToxiRAE Pro LEL can be programmed to automatically read in % LEL of the specified
compound.
Key Features
Wireless1. Personal. Proven.
• Wireless access to real-time instrument readings and alarm status from any
location
• Unmistakable five-way local and remote wireless notification of alarm conditions
• 34 built-in LEL correction factors
• Largest display in its class
• Reliable, rugged, and intrinsically safe
• Continuous datalogging
• Easy to use
• Wireless or non-wireless versions2 are available
6
ToxiRAE Pro LEL User’s Guide
ToxiRAE Pro LEL Specifications
Dimensions
118 mm x 60 mm x 30 mm (4.6" x 2.4" x 1.2 ")
Weight
235g (8.29 oz)
Sensor
Catalytic bead LEL sensor with 0 to 100% LEL range and 1% LEL resolution,.
Response time (T90) < 15 seconds
Detectable Gases
Combustible gases and vapors from paints, coatings, fuels, degreasers, adhesives, solvents, resins,
etchers, inks, pesticides, herbicides, etc., using 34 onboard correction factors
Battery
Rechargeable Li-ion battery
• Operating time > 12 hours (normal operation)
• Recharge time < 4 hours through charging cradle
Display
Graphical LCD display with white LED backlighting (activated when monitor is in alarm
or with a button press)
Display Readout
Real-time reading of % of lower explosive limit (LEL); battery status; datalogging on/off
status; wireless on/off and reception quality; peak values; calibration and measurement
gases; correction factors
Keypad
2 buttons for operation and programming
Sampling
Diffusion
Calibration
Automatic with AutoRAE 2 Test and Calibration Station or manual
Alarm Modes
Wireless remote alarm notification, audible (95dB @ 30cm), vibration, visible alarm
(flashing bright red LEDs), and on-screen indication of alarm conditions
• Additional diagnostic alarm and display message for low battery
Datalogging
• Continuous Datalogging with a three-month capacity (at one-minute intervals)
• User-configurable datalogging interval (from 1 to 3,600 seconds)
Communication
and Data
Download
• Data download and instrument set-up on PC via charging and PC
communication cradle
• Data download via AutoRAE 2 Automated Test and Calibration Station
• Wireless data and status transmission via built-in RF modem (optional)
Wireless Network
RAE Systems Dedicated Wireless Network
Wireless Frequency
ISM license-free bands
Wireless Range
300 feet (100 meters), typical
EM Immunity
No effect when exposed to 0.43mW/cm2 RF interference (5-watt transmitter at 12")
Operating
Temperature
-4° to 22° F (-20° to 50° C)
Humidity
0 to 95% relative humidity (non-condensing)
Dust and Water
Resistance
IP-65 rating for dust and water ingress protection (validated by an independent test
laboratory)
Hazardous
Location
Approvals
US and Canada
2010 2360054
I.S. for Cl.I Dv 1, Grps A,B,C,D T-Code T4.
Class I, Zone 0 A/Exia IIC T4
C22.2 No.152-M1984 ANSI/ISA-12.13.01-2000
Intrinsically safe/ Securite Intrinseque/Exia
Europe
ATEX: 0575 II 1G
SIRA 10 ATEX 2189X
Ex ia IIC T4 Ga
Two years on LEL sensor and non-consumable components
One year on battery and other consumable components
Specifications are subject to change.
2. Specifications
7
ToxiRAE Pro LEL User’s Guide
Compound
LEL
Relative
Sensitivity
LEL
CF
Methane
100
1.0
Propane
62
1.6
Propene
67
1.5
n-Butane
50
2.0
Isobutylene
67
1.5
n-Pentane
45
2.2
n-Hexane
43
2.3
Cyclohexane
40
2.5
Benzene
45
2.2
Toluene
38
2.6
n-Heptane
42
2.4
n-Octane
34
2.9
Turpentine
34
2.9
Leaded Gasoline
48
2.1
Methanol
67
1.5
Ethanol
59
1.7
Isopropanol
38
2.6
Acetone
45
2.2
Methyl Ethyl
Ketone
38
2.6
Ethyl Acetate
45
2.2
Carbon Monoxide
75
1.2
Hydrogen
91
1.1
Ammonia
125
0.80
Phosphine
385
0.26
3. Overview
The ToxiRAE Pro LEL is the world’s first wireless personal combustible gas monitor.
The ToxiRAE Pro LEL takes worker protection to the next level by providing safety
professionals wireless access to real-time instrument readings and alarm status from any
location for better visibility and faster response. The ToxiRAE Pro LEL promptly detects
and accurately monitors explosives and combustibles in concentrations from 0 to 100%
of the lower explosive limit (LEL). With an onboard library of 34 correction factors, the
ToxiRAE Pro LEL can be programmed to automatically read in % LEL of the specified
compound.
LEL Cross-Sensitivity
8
ToxiRAE Pro LEL User’s Guide
[Y/+] key
[MODE] key
Gas inlet
Display
LEDs
Alarm
Buzzer
Belt clip (on back)
LED
4. User Interface
The ToxiRAE Pro LEL’s user interface consists of the display, four LEDs, an alarm
buzzer, and two keys, [MODE] and [Y/+]. The LCD displays real-time readings in
specified measurement units, sensor type, alarm type (when in alarm, including cal.
overdue), battery status, datalog (if on), and radio and connection quality (if available).
9
ToxiRAE Pro LEL User’s Guide
Icon
Function
Wireless status: the radio is on
Wireless status: the radio is off
The instrument is not equipped with a radio (no icon)
Wireless strength (0 to 5 bars), only when radio is turned on
Datalogging status (shown when datalogging is on, blank when off)
Battery status (three segments show battery charge level)
Man Down alarm enabled
Sensor calibration due
Bump test due
All sensors tested and calibrated tick mark (all sensors have been bump tested
and calibrated; no sensor is overdue for a bump test or calibration according to
the intervals configured on the instrument
Calibration and bump
test up to date
Sensor name and “Alarm” are
displayed alternately when in alarm
Wireless on/off status
Wireless signal strength
Unit of measure
Soft keys
(functions change by activity)
Alarm type
(when in alarm)
Bump test due
Sensor
calibration due
Reading
Man Down alarm on
Datalog on
Battery status
4.1. Display Overview
The LCD display provides visual feedback that includes the sensor types, readings, time,
battery condition, and other functions.
4.2. Status Indicator Icons
Along the top of most screens are status indicators that tell you whether a function is
operating and/or its strength or level.
10
ToxiRAE Pro LEL User’s Guide
Rear view of
ToxiRAE Pro LEL
ToxiRAE Pro LEL
Charging and PC
Communications
Cradle
Raised lip on
rear of ToxiRAE Pro LEL
locks into cradle’s latch
Rear view of
charging cradle
Charging status
LED
Connect AC
adapter to the
charging cradle
Latch release
5. Charging The ToxiRAE Pro LEL
Always fully charge the battery before using the ToxiRAE Pro LEL. The ToxiRAE Pro
LEL’s Li-ion battery is charged by placing the ToxiRAE Pro LEL in its cradle. Contacts
on the bottom of the ToxiRAE Pro LEL meet the cradle’s contact pins, transferring
power.
Note: Before setting the ToxiRAE Pro LEL into its charging cradle, visually inspect the
contacts to make sure they are clean. If they are not, wipe them with a soft, dry cloth. Do
not use solvents or cleaners.
11
ToxiRAE Pro LEL User’s Guide
Press on latch
Lift ToxiRAE Pro LEL out of
charging cradle
Follow this procedure to charge the ToxiRAE Pro LEL:
1. Plug the AC/DC adapter into the ToxiRAE Pro LEL’s cradle.
2. Plug the AC/DC adapter into the wall outlet.
3. Place the ToxiRAE Pro LEL into the cradle and press down until it is locked in
place and the LED glows.
The ToxiRAE Pro LEL begins charging automatically. The LED in the cradle should
glow red to indicate charging. When charging is complete, the LED in the cradle glows
green.
WARNING!
To reduce the risk of ignition of hazardous atmospheres, recharge the instrument
only in areas known to be non-hazardous. Remove and replace batteries only in
areas known to be non-hazardous.
5.1. Removing The ToxiRAE Pro LEL From The Charging
Cradle
To remove the ToxiRAE Pro LEL from its charging cradle, press down on the latch
release on the back of the charging cradle while slightly tilting the ToxiRAE Pro LEL
toward the front of the cradle, and lift it out.
5.2. Low Voltage Shutoff
When the battery’s charge falls below the shutoff voltage, the ToxiRAE Pro LEL then
turns itself off. Recharge the battery by placing the ToxiRAE Pro LEL in its cradle (the
cradle should be connected to the AC adapter).
12
ToxiRAE Pro LEL User’s Guide
6. Turning The ToxiRAE Pro LEL On
To turn the ToxiRAE Pro LEL on, press and hold [MODE] for 3 seconds.
Caution: The alarm buzzer is very loud. During startup, you can mute most of the sound
by holding a finger over the alarm buzzer port.
Note: Never put tape over the alarm buzzer port to permanently mute it or otherwise limit
the loudness of the buzzer.
1. When the ToxiRAE Pro LEL turns on, the buzzer, vibration alarm, and LEDs are
tested. The firmware version is shown in the display (for example, “V1.00” indicates
firmware version 1.00).
2. A battery test is performed. If the battery has sufficient charge, then the next step is a
self test of the system.
Note: If the battery is almost fully discharged, the message “Battery too low! Needs
charging. Powering off!” shows in the display and the ToxiRAE Pro LEL shuts off.
You must charge the battery before you can use the instrument.
3. Self-testing is performed by the ToxiRAE Pro LEL.
Note: If one of the following error messages is displayed, shut off the ToxiRAE Pro
LEL by pressing [MODE]:
Sensor error!
Wrong sensor!
If any of the following error messages occurs, you can either shut off the instrument
by pressing [MODE], or continue to the next startup test by pressing [Y/+]:
Real time clock error!
Memory error!
Sensor changed!
For any of these error types, try restarting the instrument. If the error message appears
again after five more attempts to restart the instrument, consult the distributor from
whom the instrument was purchased for technical support.
13
ToxiRAE Pro LEL User’s Guide
4. After self-testing, two start-up options are available for the ToxiRAE Pro LEL:
Normal and Fast Start-up. The following information is displayed in sequence under
Normal Start-up and skipped under Fast Start-up:
Sensor type
Sensor serial number
Date, time, and temperature
Calibration gas
Last calibration date
Measurement gas
Correction Factor
User mode
Battery type, voltage, and shutoff voltage
Alarm mode
Buzzer enabled/disabled status
Light enabled/disabled status
Vibration alarm enabled/disabled status
Alarm settings for High and Low
Datalog type and interval
5. Once the startup process is complete, a sensor warm-up screen is shown (with
countdown). Then the main measurement screen is shown. The type of monitored
hazard is displayed, with the current reading. The ToxiRAE Pro LEL is now ready
for use.
7. Turning The ToxiRAE Pro LEL Off
Press and hold [MODE]. In 2 seconds, a 5-second countdown to shutoff begins,
accompanied by one buzzer beep per second. You must hold your finger on the key for
the entire shutoff process. If you remove your finger from the key during the countdown,
the shutoff operation is canceled and the ToxiRAE Pro LEL continues normal operation.
When you see “Unit Off,” release your finger from the [MODE] key. The ToxiRAE Pro
LEL is now off.
8. Testing The Alarms (Manually)
Under normal non-alarm conditions, the buzzer, vibration alarm, and LEDs can be tested
at any time by pressing and holding [Y/+].
Important! If any of the alarms does not respond to this test, check the Alarm Settings. It is
possible that any or all of the alarms have been turned off. If all the alarms are turned on, but
one or more of them (buzzer, LED lights, or vibration alarm) does not respond to this test, do
not use the instrument; contact your RAE Systems distributor for technical support.
14
ToxiRAE Pro LEL User’s Guide
9. Low Battery Warnings
If, during operation, the battery’s charge is low, the battery icon in the display screen
turns empty and blinks once every second. At the same time, the following notifications
occur every minute: the buzzer beeps and LEDs blink once, followed by a vibration and a
screen message “Battery low! Shut off in X minutes.” The countdown to shutoff starts 10
minutes prior to automatic shutoff.
10. Dead Battery Warning & Shutoff
If you turn on the ToxiRAE Pro LEL and the battery’s charge is below its lowest
threshold, the display shows this message:
Battery too low!
Needs charging.
Powering off!
It then automatically shuts off. You must charge the ToxiRAE Pro LEL’s battery before
you can continue to use this instrument.
Important! Do not operate the ToxiRAE Pro LEL again until its battery has been
charged.
WARNING!
To reduce the risk of ignition of hazardous atmospheres, charge the battery only in
areas known to be non-hazardous.
15
ToxiRAE Pro LEL User’s Guide
11. Operating The ToxiRAE Pro LEL
11.1. Overview
The ToxiRAE Pro LEL has two operational modes:
Normal — see page 16 for detailed instructions.
Diagnostic — see page 49 for detailed instructions.
The following is an overview of the two modes:
Normal Mode is the default mode. It is accessed when you turn on the ToxiRAE Pro
LEL. Two sub-modes are available: Basic User and Advanced User. In Basic User, some
restrictions are applied, including password protection that guards against entering
Programming Mode by unauthorized personnel. In Advanced, there are no such access
restrictions (you do not need a password), and it provides the indications and data you
need most for typical monitoring applications.
Diagnostic Mode is primarily intended for technicians to use during troubleshooting, although it
also offers access to a few changeable parameters that you may rarely (if ever) need to change. A
password is required to enter Diagnostic Mode (the password is the same as (and
automatically kept in sync with) the one used to enter Programming Mode). The default
password is 0000. To enter Diagnostic Mode, power the instrument off and then turn it
back on by pressing and holding both the buttons. In Diagnostic Mode, ToxiRAE Pro LEL
displays readings in raw counts instead of units such as %LEL.
It is not possible to switch to Programming from Diagnostic Mode without turning off the
instrument first and then restarting it in the desired mode.
11.1.1. Normal Mode
Normal Mode is the default mode of the ToxiRAE Pro LEL when it is turned on. The
selected sub-mode (Basic or Advanced) determines the number of screens that are
accessible.
16
ToxiRAE Pro LEL User’s Guide
11.1.2. Basic User Mode
When the ToxiRAE Pro LEL is in Basic User Mode, pressing [MODE] allows you to
step through the screens in the following fashion:
Note: The gray boxes indicate the datalog functions when datalogging is in Manual
mode. When datalogging is in Automatic mode, these screens do not appear. Refer to
page 27 for information on selecting Automatic or Manual datalogging.
17
ToxiRAE Pro LEL User’s Guide
11.1.3. Advanced User Mode
Note: To enter Advanced User mode from Basic User mode, you must enter
Programming mode on an instrument that is running in Basic User mode by
simultaneously pressing and holding both the buttons for 3 seconds and supply a
password.
To exit Programming Menu and return to the measurement screen (in Advanced User
mode), press the [MODE] button repeatedly to highlight the Exit icon in Programming
Menu and press [Y/+] to exit to the measurement screen.
When the ToxiRAE Pro LEL is in Advanced User mode, pressing [MODE] steps through
the same screens, but with the addition of a screen that allows for selection of different
measurement gases from the internal library. Also, once in Advanced User mode, you
may enter Programming without using a password.
Note: In Advanced User Mode, you may select different measurement gases from the
internal library.
Note: The gray box indicates the datalog functions when datalogging is in Manual mode.
When datalogging is in Automatic mode, these screens do not appear. Refer to page 27
for information on selecting Automatic or Manual datalogging.
11.2. Navigation In Normal Mode
Step through the screens in Normal Mode by pressing [MODE]. Some screens allow
actions on your part, such as clearing the data. In these instances, pressing [Y/+] performs
the action.
18
ToxiRAE Pro LEL User’s Guide
11.2.1. Peak
The first screen includes a readout for Peak readings.
PeakThe Peak value tells you the highest reading for the sensor since the ToxiRAE
Pro LEL was turned on. Press [Y/+] twice to clear the Peak value.
Note: If you do not press a key within 1 minute, the display reverts to the
normal reading.
Press [MODE] to advance from screen to screen.
11.2.2. Date, Time, And Temperature
The current Date is expressed as Month/Day/Year, with two digits for month and day,
and four digits for the year. Below the date is the time, which is expressed as
Hours/Minutes/Seconds, with two digits for each. The time is in 24-hour (military)
format. Below the time is the internal temperature, which can be in degrees Fahrenheit or
Celsius (settable in Programming Mode).
11.2.3. Wireless Settings
The current wireless settings are shown here. These include the PAN ID, Channel, and
Unit ID, which are helpful when creating or troubleshooting networks. Parent ID data
does not apply.
This screen shows calibration gas (Cal. Gas) and its concentration, measurement gas
(Meas. Gas), and correction factor (CF).
11.2.5. Enter Communications and stop measurement?
Before communicating with a PC running ProRAE Studio II Instrument Configuration
and Data Management software (for downloading datalogs, configuring the instrument,
or uploading new firmware), the ToxiRAE Pro LEL must be set to communicate with the
computer. Press [MODE] repeatedly until you reach the “Enter Communications and stop
measurement?” screen. Then press [Y/+]. Measurement and datalogging are stopped, and
the instrument is now ready to communicate with the PC.
19
Loading...
+ 48 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.