Rae UltraRAE 3000, MiniRAE 3000, ppbRAE 3000 User Manual

UltraRAE 3000
User’s Guide
Rev. C
August 2010
P/N 059-4023-000
Ex-Ox-Tox Gasdetectie
Westerdreef 5V 2152 CS Nieuw-Vennep
Telefoon: 0252 620885 E-mail: info@exoxtox.nl Website: www.exoxtox.nl
FCC Information
Contains FCC ID: PI4411B
The enclosed device complies with part 15 of the FCC rules. Operation is subject to the following conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
© Copyright 2010 RAE Systems, Inc.
UltraRAE 3000 User’s Guide
Contents
1
Standard Contents...................................................................9
2 General Information................................................................9
3 Physical Description .............................................................11
4 Specifications........................................................................11
5 Replacing Alkaline Batteries ................................................14
6 Charging A Lithium-Ion Battery ..........................................16
6.1 Charging A Spare Battery............................................18
6.2
Low Voltage Warning..................................................18
6.3 Clock Battery ...............................................................19
6.4 Data Protection While Power Is Off ............................19
7 User Interface .......................................................................20
7.1 Display.........................................................................22
8 Operating The Instrument.....................................................23
8.1 Turning The Instrument On (Simple) ..........................23
8.2 Turning The Instrument On (Power On Zero)............24
8.3 Turning The Instrument Off.........................................24
8.4 Operating The Built-In Flashlight................................24
8.5 Pump Status .................................................................25
8.6 Calibration Status.........................................................26
9 Operating Modes ..................................................................27
10 Compound-Specific Operation .............................................31
10.1 Compound-Specific Measurement...............................31
10.2 Measurement Phases....................................................31
10.3 Performing A Measurement.........................................31
10.4 Separation Tube Preparation........................................32
10.5 Inserting The Separation Tube.....................................34
10.6 Measuring ....................................................................35
11 VOC Operation.....................................................................38
11.1 Basic User Level/Hygiene Mode (Default Settings)....38
12 Alarm Signals .......................................................................41
12.1 Alarm Signal Summary................................................42
12.2 Preset Alarm Limits & Calibration ..............................43
12.3 Testing The Alarm .......................................................43
13 Integrated Sampling Pump ...................................................43
14 Backlight...............................................................................44
15 Datalogging ..........................................................................44
15.1 Datalogging Event .......................................................44
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UltraRAE 3000 User’s Guide
15.2 Datalogging Sample.....................................................44
15.3 Auto/Manual/Snapshot Datalogging............................45
16 Accessories ...........................................................................45
17 Standard Kit & Accessories..................................................46
17.1 AC Adapter (Battery Charger).....................................46
17.2 External Filter ..............................................................47
18 Optional Accessories ............................................................48
18.1 Calibration Adapter......................................................48
18.2 Calibration Regulator...................................................48
18.3 Organic Vapor Zeroing Kit..........................................48
19 Standard Two-Point Calibration (Zero & Span)...................49
19.1 Entering Calibration.....................................................50
19.2 Zero (Fresh Air) Calibration ........................................51
19.3 Span Calibration...........................................................52
19.4 Exiting Two-Point Calibration In Basic User Level....55
20 Three-Point Calibration ........................................................56
20.1 Span 2 Calibration........................................................58
20.2 Exiting Three-Point Calibration...................................59
21 Programming Mode..............................................................60
21.1 Entering Programming Mode.......................................60
22 Programming Mode Menus ..................................................61
22.1 Exiting Programming Mode.........................................63
22.2 Navigating Programming Mode Menus.......................63
22.3 Calibration....................................................................64
22.3.1 Zero Calibration...................................................................64
22.3.2 Span Calibration...................................................................64
22.4 Measurement................................................................65
22.4.1 Meas. Gas.............................................................................65
22.4.2 Meas. Unit............................................................................66
22.4.3 Tube Selection......................................................................67
22.5 Alarm Setting...............................................................68
22.5.1 High Alarm ..........................................................................69
22.5.2 Low Alarm...........................................................................69
22.5.3 STEL Alarm.........................................................................70
22.5.4 TWA Alarm.........................................................................71
22.5.5 Alarm Mode.........................................................................72
22.5.6 Buzzer & Light ....................................................................73
22.6 Datalog.........................................................................73
22.6.1 Clear Datalog .......................................................................74
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22.6.2 Interval..................................................................................74
22.6.3 Data Selection ......................................................................75
22.6.4 Datalog Type........................................................................76
22.6.5 Manual Datalog....................................................................76
22.6.6 Snapshot Datalog.................................................................78
22.7 Monitor Setup ..............................................................78
22.7.1 Radio Power.........................................................................78
22.7.2 Op Mode...............................................................................79
22.7.3 Site ID...................................................................................79
22.7.4 User ID .................................................................................80
22.7.5 User Mode............................................................................81
22.7.6 Date.......................................................................................81
22.7.7 Time......................................................................................82
22.7.8 Duty Cycle ...........................................................................82
22.7.9 Temperature Unit.................................................................83
22.7.10 Pump Speed .......................................................................83
22.7.11 Language............................................................................84
22.7.12 Real Time Protocol............................................................84
22.7.13 Power On Zero...................................................................85
22.7.14 Unit ID................................................................................85
22.7.15 LCD Contrast.....................................................................86
22.7.16 Lamp ID .............................................................................86
23 Humidity Compensation.......................................................87
24 Hygiene Mode ......................................................................87
24.1 Basic User Level & Hygiene Mode .............................88
24.2 Entering Search Mode From Hygiene Mode ...............90
24.3 Optional Graphic Screen In Search Mode ...................91
25 Advanced User Level (Hygiene Mode Or Search Mode).....92
25.1 Advanced User Level & Hygiene Mode......................92
25.2 Basic User Level & Search Mode................................94
25.3 Advanced User Level & Search Mode ........................96
25.4 Diagnostic Mode..........................................................97
25.4.1 Entering Diagnostic Mode ..................................................97
25.4.2 Adjusting The Pump Stall Threshold.................................98
25.4.3 Pump High ...........................................................................98
25.4.4 Pump Low............................................................................98
25.4.5 Testing The Humidity Sensor.............................................99
25.4.6 Exiting Diagnostic Mode ................................................. 100
26 Transferring Data To & From A Computer........................102
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26.1 Downloading The Datalog To A PC..........................102
26.2 Uploading Firmware To The instrument From A PC 103
27 Maintenance........................................................................104
27.1 Battery Charging & Replacement..............................104
27.1.1 Replacing The Li-ion Battery .......................................... 105
27.1.2 Replacing The Alkaline Battery Adapter........................ 105
27.2 PID Sensor & Lamp Cleaning/Replacement...................107
27.3 Cleaning The PID Sensor...........................................108
27.3.1 Cleaning The Lamp Housing Or Changing The Lamp . 108
27.3.2 Determining The Lamp Type .......................................... 109
27.3.3 Sampling Pump................................................................. 110
27.3.4 Testing The T.H.P. Sensor............................................... 110
27.3.5 Cleaning The Instrument.................................................. 110
27.3.6 Ordering Replacement Parts ............................................ 110
27.4 Special Servicing Note...............................................111
28 Troubleshooting..................................................................112
29 Technical Support...............................................................113
30 RAE Systems Contacts.......................................................114
31 Controlled Part Of Manual..................................................117
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UltraRAE 3000 User’s Guide
Read Before Operating
This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in accordance with the manufacturer’s instructions. The user should understand how to set the correct parameters and interpret the obtained results.
CAUTION!
To reduce the risk of electric shock, turn the power off before removing the instrument cover. Disconnect the battery before removing sensor module for service. Never operate the instrument when the cover is removed. Remove instrument cover and sensor module only in an area known to be non-hazardous.
ATEX WARNING!
To reduce the risk of electrostatic ignition, do not use the instrument without the rubber boot in place.
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UltraRAE 3000 User’s Guide
Special Notes
When the instrument is taken out of the transport case and turned on for the first time, there may be some residual organic or inorganic vapor trapped inside the detector chamber. The initial PID sensor reading may indicate a few ppm. Enter an area known to be free of any organic vapor and turn on the instrument. After running for several minutes, the residual vapor in the detector chamber will be cleared and the reading should return to zero.
The battery of the instrument discharges slowly even if it is turned off. If the instrument has not been charged for 5 to 7 days, the battery voltage will be low. Therefore, it is a good practice to always charge the instrument before using it. It is also recommended to fully charge the instrument for at least 10 hours before first use. Refer to this User Guide’s section on battery charging for more information on battery charging and replacement.
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UltraRAE 3000 User’s Guide
WARNINGS
STATIC HAZARD: Clean only with damp cloth.
For safety reasons, this equipment must be operated and serviced by qualified personnel only. Read and understand the instruction manual completely before operating or servicing. Use only RAE Systems battery packs, part numbers 059-3051-000, 059-3052-000, and 059­3054-000. This instrument has not been tested in an explosive gas/air atmosphere having an oxygen concentration greater than 21%. Substitution of components may impair intrinsic safety. Recharge batteries only in non-hazardous locations.
Do not mix old and new batteries or batteries from different manufacturers.
The calibration of all newly purchased RAE Systems instruments should be tested by exposing the sensor(s) to known concentration calibration gas before the instrument is put into service.
For maximum safety, the accuracy of the instrument should be checked by exposing it to a known concentration calibration gas before each day’s use.
Do not use USB/PC communication in hazardous locations.
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UltraRAE 3000 User’s Guide
AVERTISSEMENT
DANGER
RISQUE D'ORIGINE ELECTROSTATIQUE: Nettoyer uniquement avec un chiffon humide.
Pour des raisons de sécurité, cet équipement doit être utilisé, entretenu et réparé uniquement par un personnel qualifié. Étudier le manuel d’instructions en entier avant d’utiliser, d’entretenir ou de réparer l’équipement.
Utiliser seulement l'ensemble de batterie RAE Systems, référence 059-3051-000 ou 059-3052-000 ou 059-3054-000. Cet instrument n’a pas été testé dans une atmosphère de gaz/air explosive ayant une concentration d’oxygène plus élevée que 21%. La substitution de composants peut compromettre la sécurité intrinsèque. Ne charger les batteries que dans des emplacements désignés non-dangereux.
Ne pas mélanger les anciennes et les nouvelles batteries, ou bien encore les batteries de différents fabricants.
L’étalonnage de tout instrument de RAE Systems doit être testé en exposant l’instrument à une concentration de gaz connue avant de mettre en service l’instrument pour la première fois.
Pour une sécurité maximale, la sensibilité de l’instrument doit être vérifiée en exposant l’instrument à une concentration de gaz connue avant chaque utilisation journalière.
Ne pas utiliser de connexion USB/PC en zone dangereuse.
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UltraRAE 3000 User’s Guide
1 Standard Contents
Instrument Calibration Kit Charging Cradle AC/DC Adapter Alkaline Battery Adapter Data Cable CD-ROM With User’s Guide, Quick Start Guide, and related materials
2 General Information
The UltraRAE 3000 is a hand-held, programmable compound specific PID monitor designed to provide instantaneous exposure monitoring of a specific organic gas. It monitors a specific gas by utilizing a gas separation tube and the photoionization detector (PID) with a 9.8 eV gas discharge lamp. It also can be used to measure total volatile organic compound (VOC) as a broadband monitor by utilizing the PID with a 9.8 eV, 10.6 eV, or 11.7 eV lamp.
Features include:
Lightweight and Compact
Compact, lightweight, rugged design
Built-in sample draw pump
Dependable and Accurate
Up to 16 hours of continuous monitoring with rechargeable
battery pack
Designed to continuously monitor VOC vapor at parts-per-
million (ppm) levels
User-friendly
Preset alarm thresholds for STEL, TWA, low- and high-level
peak values.
Audio buzzer and flashing LED display are activated when the
limits are exceeded.
Datalogging Capabilities
260,000-point datalogging storage capacity for data download to PC
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UltraRAE 3000 User’s Guide
The UltraRAE 3000 consists of a PID with associated microcomputer and electronic circuit. The unit is housed in a rugged case with a backlit LCD and 3 keys to provide easy user interface. It also has a built-in flashlight for operational ease in dark locations.
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UltraRAE 3000 User’s Guide
3 Physical Description
The main components of the portable compound-specific and VOC monitoring instrument include:
Three operation/programming keys for normal operation or
programming
LCD display with back light for direct readout and calculated
measurements
Built-in flashlight for illuminating testing points in dark
environments
Buzzer and red LEDs for alarm signaling whenever exposures
exceed preset limits
Charge contacts for plugging directly to its charging station
Easy-to-use separation tube holder
USB communication port for PC interface
Protective rubber cover
4 Specifications
Size: 10" L x 3" W x 2.5" H
(25.5 cm x 7.6 cm x 6.4 cm)
Weight: 26 oz (738 g) with battery pack Detector: Photoionization sensor with 9.8, 10.6, or
11.7 eV UV lamp
Battery: A 4.2V rechargeable Lithium-Ion battery
pack (snap in, field replaceable, at non­hazardous location only)
Alkaline battery holder (for 4 AA batteries)
Battery Charging: Less than 8 hours to full charge Operating Hours: Up to16 hours continuous operation Display: Large dot matrix screen with backlight
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UltraRAE 3000 User’s Guide
Measurement range & resolution
Lamp Range Resolution
10.6 eV
50 ppb to 10,000 ppm (VOC mode)
50 ppb
9.8 eV
50 ppb to 200 ppm, for benzene and butadiene; 50 ppb to 5,000 ppm (VOC mode)
50 ppb
11.7 eV
50 ppb to 2,000 ppm (VOC mode)
50 ppb
Response time (T90): 2 seconds Accuracy 3% at calibration point (Isobutylene): PID Detector: Easy access to lamp and sensor for cleaning
and replacement
Correction Factors: Over 200 VOC gases built in (based on RAE
Systems Technical Note TN-106)
Calibration: Two-point field calibration of zero and
standard reference gases
Calibration Reference: Store up to 8 sets of calibration data, alarm
limits and span values
Inlet Probe: Flexible 5" tubing (a short tube is also
available) Separation tube housing with permanent VOC tube
Radio module: Bluetooth (2.4GHz) Keypad: 1 operation key and 2 programming keys; 1
flashlight switch
Direct Readout: Instantaneous, average, STEL, TWA and
peak value, and battery voltage
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UltraRAE 3000 User’s Guide
Intrinsic Safety: US and Canada: Class I, Division 1, Groups
A, B, C, D Europe: ATEX (0575 Ex II 2G Ex ia IIC/IIB T4 Gb) KEMA 07 ATEX 0127 Complies with EN60079-0:2009, EN60079-11:2007 IECEx CSA 10.0005 Ex ia IIC/IIB T4 Gb
Complies with IEC 60079-0:2007, IEC 60079-11:2006 (IIC: 059-3051-000 Li-ion bat pack or 059-3054-000 NiMH bat pack; IIB: 059-3052-000 alkaline bat pack) EM Interference: Highly resistant to EMI/RFI. Compliant with EMC R&TTE (RF Modules) Alarm Setting: Separate alarm limit settings for Low, High,
STEL and TWA alarm
Operating Mode: Hygiene or Search mode Alarm: Buzzer 95dB at 12 (30cm) and flashing red
LEDs to indicate exceeded preset limits, low
battery voltage, or sensor failure
Alarm Type: Latching or automatic reset Real-time Clock: Automatic date and time stamps on
datalogged information Datalogging: 260,000 points with time stamp, serial
number, user ID, site ID, etc. Communication: Upload data to PC and download instrument
setup from PC via USB on charging station. Sampling Pump: Internally integrated. Flow rate: 450 to 550
cc/min.
Temperature: -20º C to 50º C (-4º to 122º F) Humidity: 0% to 95% relative humidity (non-
condensing)
Housing (including Polycarbonate, splashproof and dustproof rubber boot): Battery can be changed without removing
rubber boot.
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UltraRAE 3000 User’s Guide
5 Replacing Alkaline Batteries
An alkaline battery adapter is supplied with each instrument. The adapter (part number 059-3052-000) accepts four AA alkaline batteries (use only Duracell MN1500) and provides approximately 12 hours of operation. (An optional rechargeable lithium-ion battery pack, part number 059-3051-000, is also available.)
To install the adapter in the instrument:
1. Remove the alkaline battery adapter from the instrument by
sliding the tab and tilting out the adapter.
2. Replace the batteries (follow the procedure below).
3. Tilt the alkaline battery adapter and put it into the instrument.
4. Slide the tab back into place to secure the battery adapter.
To insert batteries into the adapter:
1. Remove the three hex-socket screws to open the compartment
in the adapter.
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UltraRAE 3000 User’s Guide
2. Insert four fresh AA batteries as indicated by the polarity (+/-)
markings.
3. Replace the cover. Replace the three screws.
IMPORTANT!
Alkaline batteries cannot be recharged. The instrument’s internal circuit detects alkaline batteries and will not allow recharging. If you place the instrument in its Travel Charger or Charger Stand, the alkaline battery will not be recharged. The internal charging circuit is designed to prevent damage to alkaline batteries and the charging circuit when alkaline batteries are installed inside the instrument. If you try to charge an alkaline batteries installed in the instrument, the Charging Cradle or Travel Charger’s charging LED does not glow, indicating that it will not charge the alkaline batteries.
Note: When replacing alkaline batteries, dispose of old ones properly.
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UltraRAE 3000 User’s Guide
6 Charging A Lithium-Ion Battery
Always fully charge the battery before using the instrument. The instrument’s Li-ion battery is charged by attaching the instrument to the Travel Charger (or by placing the instrument in the optional Charger Stand). Contacts on the bottom of the instrument meet the Travel Charger’s (or Charger Stand’s) contacts, transferring power without other connections.
Travel Charger
Charger Stand
Note: Before connecting the charger to the instrument, visually inspect the contacts to make sure they are clean. If they are not, wipe them with a soft cloth. Do not use solvents or cleaners.
Follow this procedure to charge the instrument:
1. Plug the AC/DC adapter’s barrel connector into the instrument’s Charger Stand or Travel Charger.
2. Plug the AC/DC adapter into the wall outlet.
3. Connect the AC/DC adapter to the Travel Charger (or Charger Stand).
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UltraRAE 3000 User’s Guide
4. Place the instrument into the Travel Charger or Charger Stand. The LED in the Travel Charger (or Charger Stand) should glow.
The instrument begins charging automatically. (If the optional Charger Stand is used, the “Primary” LED blinks green to indicate charging.) During charging, the diagonal lines in the battery icon on the instrument’s display are animated and you see the message “Charging...”
Note: If the Li-ion battery has been discharged below a certain threshold, the “Charging...” message does not display immediately. The charging LED blinks to indicate that it is charging, and after it has been charging for a while, the “Charging...” message appears.
When the instrument’s battery is fully charged, the battery icon is no longer animated and shows a full battery. The message “Fully charged!” is shown. (If the Charger Stand or Travel Charger is used, its LED glows continuously green.)
Note: If you see the “Battery Charging Error” icon (a battery outline with an exclamation mark inside), check that the instrument or rechargeable battery has been properly set into the Travel Charger (or Charger Stand). If you still receive the message, check the Troubleshooting section of this guide.
Note: If the instrument or battery has been charging for more than 10 hours and you see the “Battery Charging Error” icon and a message that says, “Charging Too Long,” this indicates that the battery is not reaching a full charge. Try changing the battery and make sure the contacts on the instrument are meeting the Travel Charger’s (or Charger Stand’s) contacts. If the message is still shown, consult your distributor or RAE Systems Technical Services.
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UltraRAE 3000 User’s Guide
6.1 Charging A Spare Rechargeable Battery (Optional Charger Stand Only)
A rechargeable Li-ion battery can be charged when it is not inside the monitor. The Charger Stand is designed to accommodate both types of charging. Contacts on the bottom of the battery meet the contacts on the Charger Stand, transferring power without other connections, and a spring-loaded capture holds the battery in place during charging.
1. Plug the AC/DC adapter into the Charger Stand.
2. Place the battery into the Charger Stand, with the gold-plated contacts on top of the six matching charging pins.
3. Plug the AC/DC adapter into the wall outlet.
The battery begins charging automatically. During charging, the Secondary LED in the Charger Stand blinks green. When charging is complete, it glows steady green.
Release the battery from the Charger Stand by pulling it back toward the rear of the Charger Stand and tilting it out of its slot.
Note: If you need to replace the Li-ion battery pack, replacements are available from RAE Systems. The part number is 059-3051-000.
WARNING!
To reduce the risk of ignition of hazardous atmospheres, recharge and replace batteries only in areas known to be non-hazardous.
6.2 Low Voltage Warning
When the battery’s charge falls below a preset voltage, the instrument warns you by beeping once and flashing once every minute, and the “empty battery” icon blinks on and off once per second. You should turn off the instrument within 10 minutes and either recharge the battery by placing the
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UltraRAE 3000 User’s Guide
instrument in its cradle, or replace the battery with a fresh one with a full charge.
6.3 Clock Battery
An internal clock battery is mounted on one of the instrument’s printed circuit boards. This long-life battery keeps settings in memory from being lost whenever the Li-ion battery or alkaline batteries are removed. This backup battery should last approximately five years, and must be replaced by an authorized RAE Systems service technician. It is not user-replaceable.
6.4 Data Protection While Power Is Off
When the instrument is turned off, all the current real-time data including last measured values are erased. However, the datalog data is preserved in non-volatile memory. Even if the battery is disconnected, the datalog data will not be lost.
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UltraRAE 3000 User’s Guide
7 User Interface
The instrument’s user interface consists of the display, LEDs, an alarm transducer, and four keys. The keys are:
Y/+ MODE N/­Flashlight on/off
The LCD display provides visual feedback that includes the reading, time, battery condition, and other functions.
LEDs and flashlight
Display
Y/+ key
N/- key
MODE key
Flashlight on/off key
In addition to their labeled functions, the keys labeled Y/+, MODE, and N/- act as “soft keys” that control different parameters and make different selections within the instrument’s menus. From menu to
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UltraRAE 3000 User’s Guide
menu, each key controls a different parameter or makes a different selection.
Three panes along the bottom of the display are “mapped” to the keys. These change as menus change, but at all times the left pane corresponds to the [Y/+] key, the center pane corresponds to the [MODE] key, and the right pane corresponds to the [N/-] key. Here are three examples of different menus with the relationships of the keys clearly shown:
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UltraRAE 3000 User’s Guide
7.1 Display
The display shows the following information:
Gas info Tells the Correction Factor and type of
calibration gas
Reading Concentration of gas as measured by the
instrument
Calibration needed Indicates that calibration should be
performed
Radio power Indicates whether radio connection is on or off
Radio signal Indicates signal strength in 5-bar bargraph Battery Indicates battery level in 3 bars Pump Indicates that pump is working Datalog Indicates whether datalog is on or off Y/+ Y/+ key’s function for this screen MODE MODE key’s function for this screen N/- N/- key’s function for this screen
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UltraRAE 3000 User’s Guide
8 Operating The Instrument
The instrument is designed as a broadband VOC gas monitor and datalogger for work in hazardous environments. It gives real-time measurements and activates alarm signals whenever the exposure exceeds preset limits. Prior to factory shipment, the instrument is preset with default alarm limits and the sensor is pre-calibrated with standard calibration gas. However, you should test the instrument and verify the calibration before the first use. After the instrument is fully charged and calibrated, it is ready for immediate operation.
8.1 Turning The Instrument On (Simple)
1. With the instrument turned off, press and hold [MODE].
2. When the display turns on, release the [MODE] key.
The RAE Systems logo should appear first. (If the logo does not appear, there is likely a problem and you should contact your distributor or RAE Systems Technical Support.) The instrument is now operating and performs self tests. If any tests (including sensor and memory tests) fail, refer to the Troubleshooting section of this guide.
Once the startup procedure is complete, the instrument shows a numerical reading screen with icons. This indicates that the instrument is fully functional and ready to use.
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UltraRAE 3000 User’s Guide
8.2 Turning The Instrument On (Power On Zero)
If your UltraRAE 3000 has been configured to perform a zero (fresh air) calibration upon startup, called Power On Zero, then the startup routine is interrupted so that you can perform a fresh air calibration. (See page 85 for details on turning this feature on or off.)
If you do not want to perform a zero calibration, press [MODE] to bypass it. If you start a zero calibration and want to abort it, press [N/-], and the calibration stops and the main display is shown.
8.3 Turning The Instrument Off
1. Press and hold the Mode key for 3 seconds. A 5-second
countdown to shutoff begins.
2. When you see “Unit off...” release your finger from the
[MODE] key. The instrument is now off.
Note: You must hold your finger on the key for the entire shutoff process. If you remove your finger from the key during the countdown, the shutoff operation is canceled and the instrument continues normal operation.
8.4 Operating The Built-In Flashlight
The instrument has a built-in flashlight that helps you point the probe in dark places. Press the flashlight key to turn it on. Press it again to turn it off.
Note: Using the flashlight for extended periods shortens the battery’s operating time before it needs recharging.
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UltraRAE 3000 User’s Guide
8.5 Pump Status IMPORTANT!
During operation, make sure the probe inlet and the gas outlet are free of obstructions. Obstructions can cause premature wear on the pump, false readings, or pump stalling. During normal operation, the pump icon alternately shows inflow and outflow as shown here:
During duty cycling (PID lamp cleaning), the display shows these icons in alternation:
If there is a pump failure or obstruction that disrupts the pump, the alarm sounds and you see this icon blinking on and off:
If you see this blinking icon, consult the Troubleshooting section of this guide.
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UltraRAE 3000 User’s Guide
8.6 Calibration Status
The instrument displays this icon if it requires calibration:
Calibration is required (and indicated by this icon) if:
The lamp type has been changed (for example, from 10.6 eV
to 9.8 eV).
The sensor module has been replaced.
It has been 30 days or more since the instrument was last
calibrated.
If you have changed the calibration gas type without
recalibrating the instrument.
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UltraRAE 3000 User’s Guide
9 Operating Modes
The UltraRAE is actually two monitors in one:
Compound-specific monitor
VOC monitor
As a compound-specific monitor, it takes timed measurements and uses a separation tube in conjunction with software that enables the UltraRAE 3000 to give specific readings on one particular type of compound, such as benzene or butadiene.
As a VOC monitor, the UltraRAE 3000 operates in different modes. In some cases, you can change modes using a password and using the instrument’s navigation. In other cases, you must use ProRAE Studio software.
The following two sections cover operation in the two modes.
Compound Specific, 31.
VOC, page 38.
The diagram on the next page shows the basic flow of the UltraRAE 3000’s functions. The area with the gray field is the compound­specific (tube) mode, while the rest shows VOC mode. Navigate through the steps by using the [Y/+] and [N/-] keys as shown in the diagram.
Note: If you use a password to access Programming Mode (see page
60), then the navigation changes slightly, entering part of Advanced
Hygiene Mode’s settings, as shown on page 29.
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UltraRAE 3000 User’s Guide
Com
p
ound-S
p
ecific
(
Tube
)
Note: Dashed line indicates automatic progression.
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UltraRAE 3000 User’s Guide
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UltraRAE 3000 User’s Guide
The default setting for your instrument is:
User Mode: Basic Operation Mode: Hygiene
This is outlined in detail on page 88.
The other options, covered later in this guide, are:
User Mode: Advanced (page 92) Operation Mode: Hygiene
User Mode: Advanced (page 96) Operation Mode: Search
Using ProRAE Studio allows access to other options. In addition, Diagnostic Mode (page 97) is available for service technicians.
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UltraRAE 3000 User’s Guide
31
10 Compound-Specific Operation
10.1 Compound-Specific Measurement
The UltraRAE 3000 can perform compound-specific measurement in addition to general VOC measurement. This requires using a RAE­Sep separation tube (butadiene or benzene) and having the UltraRAE 3000 in Tube Mode, operating with a 9.8eV lamp.
10.2 Measurement Phases
To perform a compound-specific measurement, follow this order:
1. UltraRAE 3000 is ready for sampling
2. Prepare the separation tube
3. Insert the separation tube
4. Start measurement
5. UltraRAE 3000 displays and logs measurement
6. Remove the separation tube
10.3 Performing A Measurement
Before performing a compound-specific measurement for Benzene or Butadiene using a RAE-Sep separation tube, make sure the UltraRAE 3000 is in Tube Mode and that the appropriate tube type is selected. The UltraRAE 3000 only acts as a compound-specific measurement device when it is equipped with a 9.8eV lamp. The UltraRAE 3000 is designed to auto-sense the lamp type. It can also be manually set to default to a 9.8eV lamp type.
Make sure the UltraRAE 3000 is set to operate with your selected tube:
1. Enter Programming Mode.
2. Select Measurement.
3. Select Tube Selection.
4. Make a choice of Benzene or Butadiene.
5. Save your choice.
UltraRAE 3000 User’s Guide
To begin measuring, turn on the UltraRAE 3000. This screen is shown, which includes the CF (correction factor) and measurement gas type for calibration reference:
Press [N/-] to advance. You will see this screen:
Do not begin sampling yet!
Before you start sampling, you must insert a RAE-Sep separation tube into the inlet/holder. Follow the Separation Tube Preparation and Placing A Tube Into The UltraRAE 3000 instructions before pressing any buttons on the UltraRAE 3000. Once the tube is in place, then proceed to measuring.
IMPORTANT!
Once a tube’s ends are broken off, the material inside is exposed. Therefore, use the tube for sampling as soon as possible.
10.4 Separation Tube Preparation
CAUTION!
Wear hand and eye protection when breaking tube tips. Use caution in handling tubes with broken ends. Keep away from children. RAE­Sep tubes should be disposed of according to local regulations. See footnotes of data sheets for disposal information.
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1. Open a package of RAE-Sep separation tubes and remove one.
2. Place the tip in the package’s tube tip breaker (the small hole on
the front) and snap off the tip.
3. Turn the tube around and snap off the other end.
CAUTION!
Handle tubes with care. Tube ends are sharp after ends are broken off.
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10.5 Inserting The Separation Tube
1. Unscrew the front of the sampling probe from the base.
2. Slip the tube into the rubber holder in the front portion. Make
sure the arrow on the side of the tube points toward the instrument.
3. Insert the other end of the tube into the middle of the base while
turning the front portion to tighten it onto the base’s threads.
IMPORTANT!
Do not overtighten any portion of the sampling assembly.
Note: When the UltraRAE 3000 is used for VOC monitoring, no tube is inserted.
IMPORTANT!
To ensure that there are no leaks, periodically test the seals:
With the UltraRAE 3000 running, place your finger over the end of the inlet probe. The alarm should sound and the pump-stall icon should flash on the display. This indicates that all seals are good. Stop the alarm by pressing [Y/+]. If the pump does not alarm or show the stalled-pump icon, then check that all inlet parts are tight and inspect the O-ring for damage (replace it if necessary).
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10.6 Measuring
Once the tube is in place, begin measuring by pressing [Y/+].
The display shows a countdown (60 seconds is shown here, but sampling time depends on the type of separation tube selected and the temperature):
Note: You can abort the sampling by pressing [N/-] at any time. Once the countdown is complete, the reading is shown:
Press [Y/+] to continue sampling with the tube for 15 minutes to establish a STEL reading, or press [N/-] to return to the main menu.
WARNING!
At least 1/4 of the tube should still be yellow-orange at the bottom. If not, the STEL value is not valid. Abort the measurement and change the tube. Then do a snapshot test instead of a STEL test. Note: If the STEL is exceeded, the UltraRAE 3000 goes into alarm.
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If you press [N/-] to return to the main menu, which shows the tube type instead of the CF (correction factor):
Press [N/-] to advance to this screen:
If you press [Y/+], you are asked, “Clear peak value! Are You Sure?” to confirm:
Press [Y/+] to clear the Peak value and exit to VOC operation.
If you press [N/-], this display is shown:
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Remove the tube and put the inlet back together. Then press [N/-]. This display is shown:
After a few seconds, the UltraRAE 3000 enters VOC mode and shows this display:
You can step through the rest of the steps by pressing [N/-] repeatedly until you reach the main menu again.
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38
11 VOC Operation
11.1 Basic User Level/Hygiene Mode
(Default Settings)
The instrument is programmed to operate in Basic User Level/Hygiene Mode as its default. This gives you the most commonly needed features while requiring the fewest parameter adjustments.
Pressing [N/-] steps you from one screen to the next, and eventually return to the main display. If you do not press a key within 60 seconds after entering a display, the instrument reverts to its main display.
Note: While viewing any of these screens, you can shut off your instrument by pressing [MODE].
UltraRAE 3000 User’s Guide
Note: Dashed line indicates automatic progression.
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After the instrument is turned on, it runs through the start-up menu. If the UltraRAE 3000 is set for “Power On Zero,” then the message “Apply zero gas…” is displayed.
At this point, you can perform a zero air (fresh air) calibration. If the ambient air is clean, you can use that. Otherwise, use a cylinder of zero air. Refer to Zero Calibration on page 51 for a more detailed description of zero calibration.
Start zero calibration by pressing Start [Y/+]. You see the message “Zeroing…” followed by a 30-second countdown.
Note: You can press [MODE] to quit, bypassing the zero air calibration.
When zero calibration is complete, you see the message:
Zeroing is done! Reading = 0.0 ppm
The instrument is now sampling and collecting data.
Note: At the Average & Peak, Date & Time & Temperature, Calibration Gas & Measurement Gas & Correction Factor, and PC Communications screens, the instrument automatically goes to the main display after 60 seconds if you do not push a key to make a selection.
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12 Alarm Signals
During each measurement period, the gas concentration is compared with the programmed alarm limits (gas concentration alarm limit settings). If the concentration exceeds any of the preset limits, the loud buzzer and red flashing LED are activated immediately to warn you of the alarm condition.
In addition, the instrument alarms if one of the following conditions occurs: battery voltage falls below a preset voltage level, failure of the UV lamp, or pump stall.
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12.1 Alarm Signal Summary
Message Condition Alarm Signal
HIGH Gas exceeds “High
Alarm” limit
3 beeps/flashes per second*
OVR Gas exceeds
measurement range
3 beeps/flashes per second*
MAX Gas exceeds electronics’
maximum range
3 beeps/flashes per second*
LOW Gas exceeds “Low
Alarm” limit
2 beeps/flashes per second*
TWA Gas exceeds “TWA”
limit
1 Beep/flash per second*
STEL Gas exceeds “STEL”
limit
1 Beep/flash per second*
Pump icon flashes
Pump failure 3 beeps/flashes per second
Lamp PID lamp failure 3 beeps/flashes per second
plus “Lamp” message on display
Battery icon flashes
Low battery 1 flash, 1 beep per minute
plus battery icon flashes on display
CAL Calibration failed, or
needs calibration
1 beep/flash per second
NEG Gas reading measures
less than number stored in calibration
1 beep/flash per second
* Hygiene mode only. In Search mode, the number of beeps per second (1 to 7) depends upon the concentration of the sampled gas. Faster rates indicate higher concentrations.
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12.2 Preset Alarm Limits & Calibration
The instrument is factory calibrated with standard calibration gas, and is programmed with default alarm limits.
Cal Gas Cal
Span
unit
Low High TWA STEL
Isobutylene 100 ppm 50 100 10 25
Benzene 5 ppm 2 5 0.5 2.5
Butadiene 10 ppm 5 10 2 5
12.3 Testing The Alarm
You can test the alarm whenever the main (Reading) display is
shown. Press [Y/+], and the audible and visible alarms are tested.
13 Integrated Sampling Pump
The instrument includes an integrated sampling pump. This diaphragm-type pump that provides a 450 to 550 cc per minute flow rate. Connecting a Teflon or metal tubing with 1/8" inside diameter to the gas inlet port of the instrument, this pump can pull in air samples from 200' (61 m) away horizontally, or 90' (27.5 m) vertically, at about 3' (0.9 m) per second flow speed.
Note: In Search Mode, the pump turns on when a sample measurement is started, and turns off when the sample is manually stopped.
If liquid or other objects are pulled into the inlet port filter, the instrument detects the obstruction and immediately shuts down the pump. The alarm is activated and a flashing pump icon is displayed.
You should acknowledge the pump shutoff condition by clearing the obstruction and pressing the [Y/+] key while in the main reading display to restart the pump.
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14 Backlight
The LCD display is equipped with an LED backlight to assist in reading the display under poor lighting conditions.
15 Datalogging
During datalogging, the instrument displays a disk icon to indicate that datalogging is enabled. The instrument stores the measured gas concentration at the end of every sample period (when data logging is enabled). In addition, the following information is stored: user ID, site ID, serial number, last calibration date, and alarm limits. All data are retained (even after the unit is turned off) in non-volatile memory so that it can be down- loaded at a later time to a PC.
15.1 Datalogging Event
When Datalogging is enabled, measurement readings are being saved. These data are stored in “groups” or “events.” A new event is created and stored each time the instrument is turned on and is set to automatic datalogging, or a configuration parameter is changed, or datalogging is interrupted. The maximum time for one event is 24 hours or 28,800 points. If an event exceeds 24 hours, a new event is automatically created. Information, such as start time, user ID, site ID, gas name, serial number, last calibration date, and alarm limits are recorded.
15.2 Datalogging Sample
After an event is recorded, the unit records a shorter form of the data. When transferred to a PC running ProRAE Studio, this data is arranged with a sample number, time, date, gas concentration, and other related information.
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15.3 Auto/Manual/Snapshot Datalogging
The instrument has three datalog types:
Auto Default mode. Collects datalog information when the
instrument is sampling.
Manual Datalogging occurs only when the instrument’s
datalogging is manually started (see page 63 for details).
Snapshot Datalogs only during snapshot (single-event capture,
initiated by pressing [MODE]) sampling. See page 65 for details.
Note: You can only choose one datalog type to be active at a time.
16 Accessories
The following accessories are included with the instrument:
AC Adapter (Battery Charger)
Travel Charger
Alkaline battery adapter
External Filter
Organic Vapor Zeroing kit
Hard-case kits also include these accessories:
Calibration gas, if specified
Calibration adapter
Calibration regulator and flow controller
Charging Cradle (instead of Travel Charger)
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17 Standard Kit & Accessories
17.1 AC Adapter (Battery Charger)
WARNING
To reduce the risk of ignition of hazardous atmospheres, recharge battery only in area known to be non-hazardous. Remove and replace battery only in area known to be non-hazardous.
Ne charger les batteries que dans emplacements designés non­dangereuses.
A battery charging circuit is built into the instrument cradle. It only needs a regular AC to 12 VDC adapter (wall-mount transformer, part number 500­0114-000) to charge the instrument.
To charge the battery inside the instrument:
1. Power off the instrument.
2. Connect the AC adapter to the DC jack on the instrument’s cradle.
If the instrument is off, it automatically turns on.
3. While charging, the display message shows “Charging.” The
Primary LED on the cradle flashes green when charging.
4. When the battery is fully charged, the LED changes to glowing
green continuously, and the message “Fully charged” appears on the display. If there is a charging error, the LED glows red continuously.
A completely discharged instrument can be charged to full capacity within 8 hours. Batteries drain slowly even if an instrument is off. Therefore, if the instrument has been in storage or has not been charged for several days or longer, check the charge before using it.
The factory-supplied battery is designed to last for 16 hours of normal operation (no alarm), for a new battery under the optimum circumstances. As the battery becomes older or is subject to adverse conditions (such as cold ambient temperature), its capacity will be significantly reduced.
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17.2 External Filter
The external filter is made of PTFE (Teflon®) membrane with a 0.45 micron pore size to prevent dust or other particles from being sucked into the sensor manifold, which would cause extensive damage to the instrument. It prolongs the operating life of the sensor. To install the external filter, simply connect it to the instrument’s inlet probe.
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18 Optional Accessories
18.1 Calibration Adapter
The calibration adapter for the instrument is a simple 6-inch Tygon tubing with a metal adapter on one end. During calibration, simply insert the metal adapter into the regular gas inlet probe of the instrument and the tubing to the gas regulator on the gas bottle.
18.2 Calibration Regulator
The Calibration Regulator is used in the calibration process. It regulates the gas flow rate from the Span gas cylinder into the gas inlet of the instrument during calibration process. The maximum flow rate allowed by the flow controller is about 0.5L/min (500 cc per min.). Alternatively, a demand-flow regulator or a Tedlar gas bag may be used to match the pump flow precisely.
18.3 Organic Vapor Zeroing Kit
The Organic Vapor Zeroing Kit is used for filtering organic air contaminants that may affect the zero calibration reading. To use the Organic Vapor Zeroing Kit, simply connect the filter to the inlet port of the instrument.
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19 Standard Two-Point Calibration (Zero & Span)
The following diagram shows the instrument’s calibrations in Basic/Hygiene mode. Hygiene mode.
Note: Dashed line indicates automatic progression.
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19.1 Entering Calibration
1. Press and hold [MODE] and [N/-] until you see the Password
screen.
2. In Basic User Level, you do not need a password to perform
calibrations. Instead of inputting a password, enter calibration by pressing [MODE].
Note: If you inadvertently press [Y/+] and change any of the numbers, simply press [MODE] and you will be directed to the calibration menu.
The Calibration screen is now visible with Zero Calibration highlighted.
These are your options:
Press [Y/+] to select the highlighted calibration (Zero Calib
or Span Calib).
Press [MODE] to exit calibration and return to the main
display and resume measurement.
Press [N/-] to toggle the highlighted calibration type.
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19.2 Zero (Fresh Air) Calibration
This procedure determines the zero point of the sensor calibration curve. To perform a fresh air calibration, use the calibration adapter to connect the instrument to a “fresh” air source such as from a cylinder or Tedlar bag (optional accessory). The “fresh” air is clean, dry air without organic impurities and an oxygen value of 20.9%. If such an air cylinder is not available, any clean ambient air without detectable contaminants or a charcoal filter can be used.
At the Zero Calibration menu, you can proceed to perform a Zero calibration or bypass Zero calibration and perform a Span calibration. You may also go back to the initial Calibration menu if you want to exit calibration.
Press [Y/+] to start calibration.
Press [MODE] to quit and return to the main calibration
display.
If you have pressed [Y/+] to enter Zero calibration, then you will see this message:
1. Turn on your Zero calibration gas.
2. Press [Y/+] to start calibration.
Note: At this point, you may press [MODE] if you decide that you do not want to initiate calibration. This will take you directly to the Calibration menu, highlighted for Span calibration.
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3. Zero calibration starts a 30-second countdown and displays
this message:
Zeroing...
During the zeroing process, the instrument performs the Zero calibration automatically and does not require any action on your part.
Note: To abort the zeroing process at any time and proceed to Span calibration, press [N/-] at any time while zeroing is being performed. You will see a confirmation message that says “Zero aborted!” and then the Span calibration menu appears.
When Zero calibration is complete, you see this message:
Zeroing is done! Reading = 0.0 ppm
The instrument will then show the Calibration menu on its display, with Span Calib highlighted.
19.3 Span Calibration
This procedure determines the second point of the sensor calibration curve for the sensor. A cylinder of standard reference gas (span gas) fitted with a 500 cc/min. flow-limiting regulator or a flow-matching regulator is the simplest way to perform this procedure. Choose the 500 cc/min. regulator only if the flow rate matches or slightly exceeds the flow rate of the instrument pump. Alternatively, the span gas can first be filled into a Tedlar bag or delivered through a demand-flow regulator. Connect the calibration adapter to the inlet port of the instrument, and connect the tubing to the regulator or Tedlar bag.
Another alternative is to use a regulator with >500 cc/min flow but allow the excess flow to escape through a T or an open tube. In the latter method, the span gas flows out through an open tube slightly wider than the probe, and the probe is inserted into the calibration tube.
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At the Span Calibration menu, you perform a Span calibration. You may also go back to the Zero calibration menu or to the initial Calibration menu if you want to exit calibration.
Press [Y/+] to enter Span calibration.
Press [N/-] to skip Span calibration and return to Zero
calibration.
Press [MODE] to exit Span calibration and return to the top
calibration menu.
If you have pressed [Y/+] to enter Span calibration, then you will see the name of your Span gas (the default is isobutylene) and the span value in parts per million (ppm).
IMPORTANT!
If you are using the UltraRAE 3000 to test for benzene, it is recommended that you calibrate with 5 ppm benzene calibration gas from RAE Systems.
You will also see this message that prompts you:
1. Turn on your span calibration gas.
2. Press [Y/+] to initiate calibration.
Note: You may press [MODE] if you decide that you do not want to initiate calibration. This will abort the span calibration and take you directly to the Calibration menu for Zero calibration.
3. Span calibration starts and displays this message:
Calibrating...
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During the Span calibration process, there is a 30-second countdown and the instrument performs the Span calibration automatically. It requires no actions on your part.
Note: If you want to abort the Span calibration process, press [N/-] at any time during the process. You will see a confirmation message that says “Span is aborted!” and then the Zero calibration menu appears. You can then proceed to perform a Zero calibration, perform a Span calibration, or exit to the topmost Calibration menu.
When Span calibration is complete, you see a message similar to this (the value is an example only):
Span 1 is done! Reading = 100.0 ppm
The instrument then exits Span calibration and shows the Zero calibration menu on its display.
Note: The reading should be very close to the span gas value.
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19.4 Exiting Two-Point Calibration In Basic
User Level
When you are done performing calibrations, press [MODE], which corresponds with “Back” on the display. You will see the following message:
Updating settings…
The instrument updates its settings and then returns to the main display. It begins or resumes monitoring.
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20 Three-Point Calibration
For enhanced accuracy, it is possible to perform a second Span calibration in addition to the Zero and Span calibrations outlined in the previous section. Your instrument first must be set to allow this third calibration. This requires using ProRAE Studio software and a PC, as well as a higher concentration of calibration gas.
Note: Once the third calibration is set, you do not need to use ProRAE Studio to allow future 3-point calibrations. Also, you can only disable 3-point calibration capability by using ProRAE Studio again.
Perform the Zero and Span calibrations. After the first Span calibration (Span 1) is completed, the display a second Span calibration (Span 2) can be performed. The process is identical to the first calibration. As in the Span 1 calibration, you may exit and return to the Zero calibration screen if you choose not to perform this calibration or to abort it.
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Note: Dashed line indicates automatic progression.
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20.1 Span 2 Calibration
A cylinder of standard reference gas (span gas) fitted with a 500 cc/min. flow-limiting regulator or a flow-matching regulator is the simplest way to perform this procedure.
Note: This gas should be of a higher concentration than the gas used for Span 1 calibration.
Choose the 500 cc/min. regulator only if the flow rate matches or slightly exceeds the flow rate of the instrument pump. Alternatively, the span gas can first be filled into a Tedlar bag or delivered through a demand-flow regulator. Connect the calibration adapter to the inlet port of the instrument, and connect the tubing to the regulator or Tedlar bag.
Another alternative is to use a regulator with >500 cc/min flow but allow the excess flow to escape through a T or an open tube. In the latter method, the span gas flows out through an open tube slightly wider than the probe, and the probe is inserted into the calibration tube.
At the Span Calibration menu, you perform a Span calibration. You may also go back to the Zero calibration menu or to the initial Calibration menu if you want to exit calibration.
Press [Y/+] to enter Span 2 calibration.
Press [N/-] to skip Span calibration and return to Zero
calibration.
Press [MODE] to exit Span calibration and return to the top
calibration menu.
If you have pressed [Y/+] to enter Span calibration, then you will see the name of your Span gas (the default is isobutylene) and the span value in parts per million (ppm). You will also see this message that prompts you:
Please apply gas...
4. Turn on your span calibration gas.
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5. Press [Y/+] to initiate calibration.
Note: You may press [MODE] if you decide that you do not want to initiate calibration. This will take you directly to the Calibration menu for Zero calibration.
6. Span calibration starts a 30-second countdown and displays
this message:
Calibrating...
During the Span calibration process, the instrument performs the Span calibration automatically and does not require any action on your part.
Note: If you want to abort the Span calibration process, press [N/-] at any time during the process. You will see a confirmation message that says “Span is aborted!” and then the Zero calibration menu will appear. You can then proceed to perform a Zero calibration, perform a Span calibration, or exit to the topmost Calibration menu.
When Span calibration is complete, you will see a message similar to this (the value shown here is for example only):
Span 2 is done! Reading = 1000 ppm
The instrument then exits Span calibration and shows the Zero calibration menu on its display.
Note: The reading should be very close to the span gas value.
20.2 Exiting Three-Point Calibration
When you are done performing calibrations, press [MODE], which corresponds with “Back” on the display. You will see the following message:
Updating settings…
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The instrument updates its settings and then returns to the main display. It begins or resumes monitoring.
21 Programming Mode
Programming Mode can be entered from either Hygiene Mode or Search Mode. If the current user mode is Basic, you must provide a 4­digit password to enter.
21.1 Entering Programming Mode
1. Press and hold [MODE] and [N/-] until you see the Password
screen.
2. Input the 4-digit password:
Increase the number from 0 through 9 by pressing [Y/+].
Step from digit to digit using [N/-].
Press [MODE] when you are done.
If you make a mistake, you can cycle through the digits by pressing [N/-] and then using [Y/+] to change the number in each position.
Note: The default password is 0000.
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When you have successfully entered Programming Mode, you see this screen:
Note: The password can only be changed by connecting the instrument to a PC running ProRAE Studio software. Follow the instructions in ProRAE Studio to change it.The Calibration label is shown and its icon is highlighted, but you can press [N/-] to step from one programming menu to the next, with the name of the menu shown at the top of the display and the corresponding icon highlighted. As you repeatedly press [N/-], the selection moves from left to right, and you see these screens:
Note: When you reach Monitor Setup and press [N/-], the menu cycles back to Calibration.
22 Programming Mode Menus
The Programming Mode allows anyone with the password to change the instrument’s settings, calibrate the instrument, modify the sensor configuration, enter user information, etc. Programming Mode has five menus. Each menu includes several sub-menus to perform additional programming functions.
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This table shows the menus and sub-menus:
Calibration Measurement Alarm
Setting
Datalog Monitor
Setup
Zero Calibration
Meas. Gas High
Alarm
Clear Datalog
Radio
Power Span Calibration
Meas. Unit Low
Alarm
Interval Op Mode
Tube Selection STEL
Alarm
Data Selection
Site ID
TWA
Alarm
Datalog Type
User ID
Alarm
Mode
User Mode
Buzzer
& Light
Date
Time Pump Duty
Cycle Pump Speed Temperature
Unit Language Real Time
Protocol Power On
Zero Unit ID LCD
Contrast Lamp ID
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Once you enter Programming Mode, the LCD displays the first menu, Calibration. Each subsequent menu is accessed by pressing [N/-] repeatedly until the desired menu is displayed. To enter a sub-menu of a menu, press [Y/+].
22.1 Exiting Programming Mode
To exit Programming Mode and return to normal operation, press [MODE] once at any of the programming menu displays. You will see “Updating Settings…” as changes are registered and the mode changes.
22.2 Navigating Programming Mode Menus
Navigating through the Programming Mode menus is easy and consistent, using a single interface format of “Select,” “Back” and “Next” at the top level. The three control buttons correspond to these choices as shown:
Note: Pressing [MODE] in the Programming Mode’s top level causes the instrument to exit Programming Mode and return to monitoring.
The three keys perform the following functions in Programming Mode:
Key Function in Programming Mode [MODE]: Exit menu when pressed momentarily or exit
data entry mode
[Y/+]: Increase alphanumerical value for data entry or
confirm (yes) for a question
[N/-]: Provides a “no” response to a question
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22.3 Calibration
Two types of calibration are available: Zero (fresh air) and Span.
Select Zero or Span Calibration by pressing [N/+]. Once your choice is highlighted, press [Y/+].
22.3.1 Zero Calibration
The procedure for performing a zero calibration is covered on page
49.
22.3.2 Span Calibration
The procedure for performing a basic span calibration is covered on page 49.
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22.4 Measurement
The sub-menus for Measurement are Measurement Gas and Measurement Unit.
22.4.1 Meas. Gas
Measurement gases are organized in four lists:
My List is a customized list of gases that you create. It contains a
maximum of 10 gases and can only be built in ProRAE Studio on a PC and transferred to the instrument. Note: The first gas in the list is always isobutylene (it cannot be removed from the list).
Last Ten is a list of the last ten gases used by your instrument.
The list is built automatically and is only updated if the gas selected from Custom Gases or Library is not already in the Last Ten. This ensures that there is no repetition.
Gas Library is a library that consists of many of the gases found
in RAE Systems’ Technical Note TN-106 (available online at www.raesystems.com).
Custom Gases are gases with user-modified parameters. Using
ProRAE Studio, all parameters defining a gas can be modified, including the name, span value(s), correction factor, and default alarm limits.
1. Scroll through each list by pressing [N/-].
2. Press [Y/+] to select one (My List, Last Ten, Gas Library, or
Custom Gases).
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3. Once you are in one of the categories, press [N/-] to scroll
through its list of options and [Y/+] to select one. (If you press [MODE], you exit to the next submenu.)
4. Press [Y/+] to save your choice or [N/-] to undo your
selection.
Leave the sub-menu and return to the Programming Mode menus by pressing [MODE].
22.4.2 Meas. Unit
Standard available measurement units include:
Abbreviation Unit UltraRAE 3000 ppm
parts per million Yes
ppb
parts per billion
mg/m3
milligrams per cubic meter Yes
ug/m3
micrograms per cubic meter
Scroll through the list by pressing [N/-].
Select by pressing [Y/+].
Save your selection by pressing [Y/+] or undo your selection by
pressing [N/-].
Leave the sub-menu and return to the Programming Mode menus by pressing [MODE].
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22.4.3 Tube Selection
When operating the UltraRAE 3000 in Compound Specific mode, the internal computer works most effectively when it is told which type of separation tube is being used.
1. Scroll through the menu by pressing [N/-].
2. Press [Y/+] to make a selection.
3. Press [MODE] when you are done.
4. Press [Y/+] to save your choice or [N/-] to undo your selection.
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22.5 Alarm Setting
During each measurement period, the gas concentration is compared with the programmed alarm limits (gas concentration alarm limit settings: Low, High, TWA and STEL). If the concentration exceeds any of the preset limits, the loud buzzer and red flashing LED are activated immediately to warn of the alarm condition.
An alarm signal summary is shown on page 42.
In this menu, you can change the High and Low alarm limits, the STEL limit, and the TWA. Press [Y/+] to to enter the Alarm Setting menu. Note: All settings are shown in ppb (parts per billion), or µg/m
3
(micrograms per cubic meter), depending on your setting.
1. Scroll through the Alarm Limit sub-menu using the [N/-] key
until the display shows the desired limit to be changed (High Alarm, Low Alarm, STEL Alarm, and TWA Alarm)
2. Press [Y/+] to select one of the alarm types. The display
shows a flashing cursor on the left-most digit of the previously stored alarm limit.
3. Press [Y/+] to increase each digit’s value.
4. Press [N/-] to advance to the next digit.
5. Again, use [Y/+] to increase the number.
Repeat this process until all numbers are entered. Press [MODE] when you are done.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous
settings. When all alarm types have been changed or bypassed, press [MODE] to exit to the Programming Menu.
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22.5.1 High Alarm
You can change the High Alarm limit value. The value is typically set by the instrument to match the value for the current calibration gas. It is expressed in parts per billion (ppb). Note: The default value depends on the measurement gas.
To change the High Alarm value:
1. Press [Y/+] to increase each digit’s value.
2. Press [N/-] to advance to the next digit.
3. Again, use [Y/+] to increase the number.
Repeat this process until all numbers are entered. When you have completed your selections, press [MODE]. You will see two choices: Save and Undo. You have the opportunity to register the new settings or to change your mind and revert to your previous settings.
Press [Y/+] to save the changes. Press [N/-] to undo the changes and revert to the previous settings.
22.5.2 Low Alarm
You can change the Low Alarm limit value. The value is typically set by the instrument to match the value for the current calibration gas. It is expressed in parts per billion (ppb). Note: The default value depends on the measurement gas.
To change the Low Alarm value:
1. Press [Y/+] to increase each digit’s value.
2. Press [N/-] to advance to the next digit.
3. Again, use [Y/+] to increase the number.
Repeat this process until all numbers are entered.
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When you have completed your selections, press [MODE]. You will see two choices: Save and Undo. You have the opportunity to register the new settings or to change your mind and revert to your previous settings.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous
settings.
22.5.3 STEL Alarm
You can change the STEL Alarm limit value. The value is typically set by the instrument to match the value for the calibration gas. It is expressed in parts per billion (ppb). Note: The default value depends on the measurement gas.
To change the STEL Alarm value:
1. Press [Y/+] to increase each digit’s value.
2. Press [N/-] to advance to the next digit.
3. Again, use [Y/+] to increase the number.
Repeat this process until all numbers are entered. When you have completed your selections, press [MODE]. You will
see two choices: Save and Undo. You have the opportunity to register the new settings or to change your mind and revert to your previous settings.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous
settings.
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22.5.4 TWA Alarm
You can change the TWA (time-weighted average) Alarm limit value. The value is typically set by the instrument to match the value for the calibration gas. It is expressed in parts per billion (ppb). Note: The default value depends on the measurement gas.
To change the TWA Alarm value:
1. Press [Y/+] to increase each digit’s value.
2. Press [N/-] to advance to the next digit.
3. Again, use [Y/+] to increase the number.
Repeat this process until all numbers are entered. When you have completed your selections, press [MODE]. You will
see two choices:
Save
Undo
You have the opportunity to register the new settings or to change your mind and revert to your previous settings.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous
settings.
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22.5.5 Alarm Mode
There are two selectable alarm modes:
Latched When the alarm is triggered, you can
manually stop the alarm. The latched setting only controls alarms for High Alarm, Low Alarm, STEL Alarm, and TWA alarm.
Note: To clear an alarm when the
instrument is set to “Latched,” press [Y/+] when the main (Reading) display is shown.
Automatic Reset When the alarm condition is no longer
present, the alarm stops and resets itself.
1. Press [N/-] to step from one alarm mode to the other.
2. Press [Y/+] to select an alarm mode.
When you have completed your selections, press [MODE].
You will see two choices: Save and Undo. You have the
opportunity to register the new settings or to change your mind
and revert to your previous settings.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous
settings.
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22.5.6 Buzzer & Light
The buzzer and light alarms can be programmed to be on or off individually or in combination. Your choices are:
Both on
Light only
Buzzer only
Both off
1. Press [N/-] to step from one option to the next.
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates your selection).
3. When you have completed your selections, press [MODE].
You will see two choices: Save and Undo. You have the
opportunity to register the new settings or to change your mind
and revert to your previous settings.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous
settings.
22.6 Datalog
The instrument calculates and stores the concentration and ID of each sample taken. In the datalog sub-menu, a user can perform the tasks and functions shown below.
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1. Scroll through the Datalog sub-menu using the [N/-] key until the
display shows the desired parameter to be changed:
Clear Datalog
Interval
Data Selection
Datalog Type
2. Press [Y/+] to make your selection. Exit by pressing [MODE] for
Back.
22.6.1 Clear Datalog
This erases all the data stored in the datalog.
Note: Once the datalog is cleared, the data cannot be recovered.
Press [Y/+] to clear the datalog. The display asks, “Are you sure?”
Press [Y/+] if you want to clear the datalog. When it has been
cleared, the display shows “Datalog Cleared!”
Press [N/-] if you do not want to clear the datalog.
The display changes, and you are taken to the next sub-menu, Interval.
22.6.2 Interval
Intervals are shown in seconds. The default value is 60 seconds. The maximum interval is 3600 seconds.
1. Press [Y/+] to increase each digit’s value.
2. Press [N/-] to advance to the next digit.
3. Again, use [Y/+] to increase the number.
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Repeat this process until all numbers are entered. When you have completed your selections, press [MODE].
You will see two choices: Save and Undo. You have the opportunity to register the new settings or to change your mind and revert to your previous settings.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous
settings.
22.6.3 Data Selection
Data Selection allows you to select which types of data are stored and made available when you offload your datalog to a computer via ProRAE Studio software.
You can choose any or all of three types of data (you must choose at least one):
Average
Maximum
Minimum
1. Press [N/-] to step from one option to the next. The highlighter
indicates your choice.
2. Press [Y/+] to toggle your selection on or off (the check box
indicates “on” with an “X”).
3. When you have completed your selections, press [MODE].
You will see two choices: Save and Undo. You have the opportunity to register the new settings or to change your mind and revert to your previous settings.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous
settings.
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22.6.4 Datalog Type
The instrument has three datalog types:
Auto Default mode. Collects datalog information when the
instrument is sampling.
Manual Datalogging occurs only when the instrument’s
datalogging is manually started (see below for details).
Snapshot Datalogs only during single-event capture sampling. Note: You can only choose one datalog type to be active at a time.
1. Press [N/-] to step from one option to the next.
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates “on”).
3. When you have completed your selection, press [MODE].
You will see two choices: Save and Undo. You have the opportunity to register the new settings or to change your mind and revert to your previous settings.
Press [Y/+] to save the changes.
Press [N/-] to undo the changes and revert to the previous settings.
22.6.5 Manual Datalog
When the instrument is set to Manual Datalog, you turn datalogging on and off by stepping through the displays from the Main Display, and then pressing the keys to select datalog on/off functions.
When you reach the screen that says “Start Datalog?” press
[Y/+] to start it. You see “Datalog Started,” confirming that
datalogging is now on. When you reach the screen that says “Stop Datalog?” press [Y/+] to stop it. You see “Datalog Stopped,” confirming that datalogging is
now off.
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Note: Dashed line indicates automatic progression.
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22.6.6 Snapshot Datalog
When the instrument is in Snapshot datalogging mode, it captures a single “snapshot” of the data at the moment of your choosing. Whenever the instrument is on and it is set to Snapshot, all you have to do is press [MODE] each time you want to capture a snapshot of the data at that instant.
When you send the data to a computer using ProRAE Studio, the data snapshots are uniquely identified by time and other parameters.
22.7 Monitor Setup
Many settings can be accessed in this menu, including setting the date and time and adjusting the pump’s on/off duty cycle.
22.7.1 Radio Power
The radio connection can be turned on or off. (The default value is off.)
1. Press [N/-] to step from one option to the next (on or off).
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates that the option is selected).
3. When you have completed your selection, press [MODE].
Press [Y/+] to accept the new radio setting (on or off).
Press [N/-] to discard the change and move to the next sub-
menu.
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22.7.2 Op Mode
Under Monitor Setup is “Op Mode.”
Press [Y/+] to select.
You see two options (one is highlighted):
Hygiene Search
The current mode is indicated by a dark circle within the circle in front of either Hygiene or Search.
1. Select Hygiene or Search by pressing [N/-]. The highlighting
changes from one to the other each time you press [N/-].
2. Press [Y/+] to select that mode for the instrument.
3. Press [MODE] when you want to register your selection to
place the instrument in the selected mode.
4. Press [Y/+] to commit the change and exit to the Monitor
Setup screen, or press [N/-] to Undo (exit to the Monitor
Setup screen without changing the Mode).
22.7.3 Site ID
Enter an 8-digit alphanumeric/character Site ID in the programming mode. This Site ID is included in the datalog report.
1. Press [Y/+] and the display shows the current site ID.
Example: “RAE00001.” Note that the left-most digit flashes
to indicate it is the selected one.
2. Press [Y/+] to step through all 26 letters (A to Z) and 10
numerals (0 to 9).
Note: The last four digits must be numerals.
3. Press [N/-] to advance to the next digit. The next digit to the
right flashes.
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Repeat this process until all eight digits of the new site ID are
entered. Press [MODE] to exit. If there is any change to the existing site ID, the display shows
“Save?” Press [Y/+] to accept the new site ID. Press [N/-] to discard the change and move to the next sub-menu.
22.7.4 User ID
Enter an 8-digit alphanumeric User ID in the programming mode. This User ID is included in the datalog report.
1. Press [Y/+] and the display shows the current User ID.
Example: “RAE00001.” Note that the left-most digit flashes
to indicate it is the selected one.
2. Press [Y/+] to step through all 26 letters (A to Z) and 10
numerals (0 to 9).
3. Press [N/-] to advance to the next digit. The next digit to the
right flashes.
Repeat this process until all eight digits of the new User ID
are entered. Press [MODE] to exit. If there is any change to the existing User ID, the display shows
“Save” Press [Y/+] to accept the new site ID. Press [N/-] to discard (undo) the change and move to the next sub-menu.
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22.7.5 User Mode
The instrument has two user modes: Basic Basic users can only see and use a basic set of
functions. Advanced Advanced users can see all screens and perform all available functions.
Note: The default value for User Mode is Basic.
To change the User Mode:
1. Press [N/-] to step from one option to the next. The highlighting
changes each time you press [N/-].
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates “on”).
3. When you have completed your selection, press [MODE].
4. Press [Y/+] to accept the new User Mode. Press [N/-] to discard
the change and move to the next sub-menu.
22.7.6 Date
The Date is expressed as Month/Day/Year, with two digits for each.
1. Press [Y/+] and the display shows the current date. Note that
the left-most digit flashes to indicate it is selected.
2. Press [Y/+] to step through all 10 numerals (0 to 9).
3. Press [N/-] to advance to the next digit. The next digit to the
right flashes. Repeat this process until all six digits of the new date are
entered. Press [MODE] to exit.
Press [Y/+] to save the new date.
Press [N/-] to undo the change and move to the next sub-
menu.
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22.7.7 Time
The Time is expressed as Hours/Minutes/Seconds, with two digits for each. The time is in 24-hour (military) format.
1. Press [Y/+] and the display shows the current time. Note that
the left-most digit flashes to indicate it is selected.
2. Press [Y/+] to step through all 10 numerals (0 to 9).
3. Press [N/-] to advance to the next digit. The next digit to the
right flashes. Repeat this process until all six digits of the new time are
entered. Press [MODE] to exit.
Press [Y/+] to save the new date.
Press [N/-] to undo the change and move to the next sub-
menu.
22.7.8 Duty Cycle
The pump’s duty cycle is the ratio of its on time to off time. The duty cycle ranges from 50% to 100% (always on; this is the default value), and the period is 10 seconds. Therefore, a duty cycle of 60% means that the pump is on for 6 seconds and off for four seconds. Duty cycling is employed by the instrument to clean the PID. A lower duty cycle has a greater effect on keeping the PID clean than a higher duty cycle.
Important! Pump duty cycling is interrupted when the instrument senses a gas. The pump’s duty cycle is disabled when the measurement is greater than the 2ppm threshold and is re-enabled when the reading falls below 90% of the threshold (1.8 ppm).
1. Press [Y/+] to increase the value.
2. When you have completed your selection, press [MODE].
Press [Y/+] to save the new duty cycle value.
Press [N/-] to undo the change and move to the next sub-
menu.
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22.7.9 Temperature Unit
The temperature display can be switched between Fahrenheit and Celsius units.
1. Press [N/-] to step from one option to the next.
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates “on”).
3. When you have completed your selection, press [MODE].
Press [Y/+] to save the new temperature unit.
Press [N/-] to undo the change and move to the next sub-
menu.
22.7.10 Pump Speed
The pump can operate at two speeds, high and low. Running at low speed is quieter and conserves a small amount of power. There is almost no difference in sampling accuracy.
1. Press [N/-] to step from one option to the next.
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates “on”).
3. When you have completed your selection, press [MODE].
Press [Y/+] to save the new temperature unit.
Press [N/-] to undo the change and move to the next sub-
menu.
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22.7.11 Language
English is the default language, but other languages can be selected for the instrument.
1. Press [N/-] to step from one option to the next.
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates “on”).
3. When you have completed your selection, press [MODE].
Press [Y/+] to save your new language choice.
Press [N/-] to undo it and return to the previous language
selection.
22.7.12 Real Time Protocol
Real Time Protocol is the setting for data transmission.
The choices are:
P2M (cable) Point to multipoint. Data is transferred from the
instrument to multiple locations using a wired connection. Default data rate: 19200 bps.
P2P (cable) Point to point (default). Data is transferred only
between the instrument and one other location, such as a computer. Default data rate: 9600 bps.
P2M (wireless) Point to multipoint, wireless. Data is transferred
wirelessly and can be received by multiple receivers. Use this setting with a RAELink3.
1. Press [N/-] to step from one option to the next.
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates “on”).
3. When you have completed your selection, press [MODE].
Press [Y/+] to save the new real-time communications protocol.
Press [N/-] to undo the change and move to the next sub-menu.
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22.7.13 Power On Zero
When Power On Zero is on, the instrument is ready to perform a zero calibration when it is turned on.
1. Press [N/-] to step from one option to the next.
2. Press [Y/+] to make your selection (the dark circle in the “radio
button” indicates your selection).
3. When you have completed your selection, press [MODE].
Press [Y/+] to save the change.
Press [N/-] to discard the change and move to the next sub-
menu.
22.7.14 Unit ID
This three-digit number keeps data separated by instrument when more than one instrument is used in a network. If multiple sensing units are attempting to communicate with the same Host, then the units must all have a different Unit ID.
1. Press [Y/+] to step through all 10 numerals (0 to 9). If you pass
the numeral you want, keep pressing [Y/+]. After it counts up to
9, it starts counting up from 0 again.
2. Press [N/-] to advance to the next digit. The next digit to the right
flashes. Repeat this process until all three digits of the Unit ID are entered.
3. Press [MODE] when you are done.
Press [Y/+] to save the change.
Press [N/-] to discard the change and move to the next sub-
menu.
Note: If you are using an UltraRAE 3000 with a RAELink3, this unit ID is displayed by the RAELink3.
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22.7.15 LCD Contrast
The display’s contrast can be increased or decreased from its default setting. You may not need to ever change the default setting, but sometimes you can optimize the display to suit extreme temperature and ambient brightness/darkness conditions.
The minimum value is 20.
The maximum value is 60.
1. Press [Y/+] to increase the value or [N/-] to decrease the value.
2. Press [MODE] to save your selection.
Press [Y/+] to save your new contrast value.
Press [N/-] to undo it and return to the previous value.
22.7.16 Lamp ID
The UltraRAE can automatically identify the type of lamp, or you can select a lamp type manually.
1. Scroll through the menu by pressing [N/-].
2. Press [Y/+] to make a selection.
3. Press [MODE] when you are done.
4. Press [Y/+] to save your choice or [N/-] to undo your selection.
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23 Humidity Compensation
The UltraRAE 3000 has a humidity sensor and humidity compensation circuitry. By default it is on, but it can be turned off or on by using ProRAE Studio software. RAE Systems recommends testing the humidity sensor once a year. See page 99 for the simple procedure.
24 Hygiene Mode
The instrument usually operates in Hygiene Mode, which provides basic functionality. However, it is possible to operate it in a second mode called Search Mode. Here are the primary differences:
Hygiene Mode: Automatic measurements, continuously
running and datalogging, and calculates additional exposure values.
Search Mode: Manual start/stop of measurements and display
of certain exposure values.
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24.1 Basic User Level & Hygiene Mode
The default setting is navigated in the following way:
Note: Dashed line indicates automatic progression.
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Pressing [N/-] steps you from screen to screen. Options include clearing the Peak value and turning on the instrument’s PC Communications for data transfer to a PC.
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24.2 Entering Search Mode From Hygiene Mode
In order to change the instrument’s operational mode from Hygiene Mode to Search Mode, you must enter the password-protected Programming Mode:
1. Hold [MODE] and [N/-] until you see the password screen.
2. Use [Y/+] to increment to the number you want for the first
digit. (If you pass by the desired number, press [Y/+] until it cycles through to 0 again. Then press [Y/+] until you reach the desired number.)
3. Press [N/-] to advance to the next digit.
4. Again press [Y/+] to increment the number.
5. Press [N/-] to advance to the next digit.
Continue the process until all four numbers of the password have been input. Then press [MODE] to proceed.
The screen changes to icons with the label “Calibration.”
1. Press [N/-] to advance to “Monitor Setup.”
2. Press [Y/+] to select Monitor Setup.
Under Monitor Setup, you will see “Op Mode.”
Press [Y/+] to select.
You will see:
Hygiene Search
The current mode is indicated by a dark circle within the circle in front of either Hygiene or Search.
1. Select Hygiene or Search by pressing [N/-].
2. Press [Y/+] to place the instrument into the selected mode.
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3. Press [MODE] when you want to register your selection to
place the instrument in the selected mode.
4. Press [Y/+] to commit the change and exit to the Monitor
Setup screen, or press [N/-] to Undo (exit to the Monitor Setup screen without changing the Mode).
24.3 Optional Graphic Screen In Search Mode
Using ProRAE Studio, you can set your instrument to show a graphic display instead of a numeric display of ongoing data. Consult your ProRAE Studio disc for information.
During sampling, the display’s readings are shown numerically, plus the graph tracks the highest readings over time. The numeric reading alternates between the value and the measurement units, as well:
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25 Advanced User Level (Hygiene Mode Or Search Mode)
The User Mode called Advanced User Level allows a greater number of parameters to be changed than Basic User Level. It can be used with either of the Operation Modes, Hygiene Mode or Search Mode.
25.1 Advanced User Level & Hygiene Mode
With the instrument in Operation Mode: Hygiene Mode, enter User Mode: Advanced User Level (refer to the section called Monitor Mode for instructions).
Once you are in Advanced User Level and Hygiene Mode together, you can change the calibration reference and measurement gas, in addition to performing normal monitoring functions.
Pressing [N/-] progresses through the screens, while pressing [Y/+] selects options. Pressing [MODE] makes menu choices when it is shown for “Done” or “Back.” Pressing and holding [Mode] whenever the circle with a vertical line in the middle is shown activates the countdown to shutoff.
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Note: Dashed line indicates automatic progression.
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25.2 Basic User Level & Search Mode
With the instrument in Operation Mode: Search Mode, enter User Mode and select Basic User Level (refer to the section called User Mode for instructions).
When the instrument is in Search Mode, it only samples when you activate sampling. When you see the display that says, “Ready…Start sampling?” press [Y/+] to start. The pump turns on and the instrument begins collecting data. To stop sampling, press [N/-] while the main display is showing. You will see a new screen that says, “Stop sampling?” Press [Y/+] to stop sampling. Press [N/-] if you want sampling to continue.
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Note: Dashed line indicates automatic progression.
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25.3 Advanced User Level & Search Mode
With the instrument in Operation Mode: Search Mode, enter User Mode and select Advanced User Level (refer to the section called Monitor Mode for instructions). Operation is similar to Basic User Level & Sampling Mode, but now allows you to change calibration and measurement reference gases. Refer to the section on measurement gases on page 65 for more details. for more details.
Note: Dashed line indicates
automatic progression.
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25.4 Diagnostic Mode
IMPORTANT! Diagnostic Mode is designed for servicing and manufacturing, and therefore is not intended for everyday use, even by advanced users. It provides raw data from sensors and about settings, but only allows adjustment of pump stall parameters, which should only be changed by qualified personnel.
Note: If the instrument is turned on in Diagnostic Mode and you switch to User Mode, datalog data remains in raw count form. To change to standard readings, you must restart the instrument.
25.4.1 Entering Diagnostic Mode
Note: To enter Diagnostic Mode, you must begin with the instrument turned off.
Press and hold [Y/+] and [MODE] until the instrument starts.
The instrument goes through a brief startup, and then displays raw data for the PID sensor. These numbers are raw sensor readings without calibration. The instrument is now in Diagnostic Mode.
Note: In Diagnostic Mode, the pump and lamp are normally on.
You can enter Programming Mode and calibrate the instrument as usual by pressing both [MODE] and [N/-] for three seconds.
You can enter Monitoring Mode by pressing [MODE] and [Y/+] together for three seconds.
Once the instrument is started up in Diagnostic Mode, you can switch between Diagnostic Mode and Monitoring Mode by pressing and holding [MODE] and [Y/+] simultaneously for two seconds.
In Diagnostic mode, you can step through parameter screens by pressing [MODE].
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25.4.2 Adjusting The Pump Stall Threshold
If the gas inlet is blocked but the pump does not shut down, or the pump shuts down too easily with a slight blockage, the pump stall threshold value may be set too high or too low.
Use the following steps to adjust the pump stall threshold:
25.4.3 Pump High
In Diagnostic Mode, press the [MODE] key until “Pump High” is displayed. The display shows the maximum, minimum, and stall values for the pump at its high speed. Write down the “Max” reading.
Block the gas inlet and watch the pump current reading (labeled “I”) increase. Write down its blocked reading. Note: If the pump current reading does not increase significantly (less than 10 counts), then there may be a leak in the gas inlet or the pump is weak or defective.
Add the two readings you wrote down. This is the average of the maximum block count and the maximum idle count. Divide that number by 2. Use the [Y/+] or [N/-] key to increase or decrease the stall value to equal that number.
Press the [MODE] key to exit this display.
25.4.4 Pump Low
In Diagnostic Mode, press the [MODE] key until “Pump Low” is displayed. The display shows the maximum, minimum, and stall values for the pump at its low speed. Write down the “Max” reading.
Block the gas inlet and watch the pump current reading (labeled “I”) increase. Write down its blocked reading. Note: If the pump current reading does not increase significantly (less than 10 counts), then there may be a leak in the gas inlet or the pump is weak or defective.
Add the two readings you wrote down. This is the average of the maximum block count and the maximum idle count. Divide that
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