Rae Q-RAE PLUS, PGM-2000, PGM-2020 Operation & Maintenance Manual

Q-RAE PLUS
PGM-2000/2020
MULTI-GAS MONITOR
SHORT FORM
OPERATION & MAINTENANCE
MANUAL
Document Number: 015-4011-000
Revision B, April 2005
* READ BEFORE OPERATING *
The instrument manual must be carefully read by all individuals who have responsibility for using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in accordance with the manufacturer's instructions.
THIS IS A SHORT FORM OF THE MANUAL – THE
COMPLETE MANUAL WITH ALL OPERATION AND
MAINTENANCE INSTRUCTIONS IS CONTAINED ON THE
CD-ROM SHIPPED WITH THIS PRODUCT
CAUTION!
To reduce the risk of electric shock, turn off power before removing the monitor cover. Disconnect the battery before removing sensor modules for service. Never operate this monitor while the cover is removed. Remove monitor cover and sensor modules only in an area known to be non-hazardous.
ATTENTION!
For European Applications
A. CE 0575 II 2G
DEMKO 02 ATEX 04201X EEx ia d IIC T4 (with Battery Pack P/N 015-3052) EEx ia d IIC T3 (with Battery Pack P/N 015-3053)
B. Recharge batteries only in non-hazardous locations C. Do not connect external cable to serial interface jack in
hazardous locations.
D. Use RAE Systems Adapter P/N 500-0072 for connection to
communication port and charging jack only in a non-hazardous
area.
SPECIAL NOTE
When the QRAE Plus multi-gas monitor is taken out of the transport case and is turned on for the first time, there may be some residual vapors trapped inside the monitor and the initial toxic gas sensors may indicate a few ppm. After running the monitor for several minutes in clean air, the residual vapors should clear and readings should return to near zero.
WARNINGS!
For safety reasons this equipment must be operated and serviced by qualified personnel only. Read and understand the instruction manual completely before operating or servicing.
Use only RAE Systems battery packs, part number 015-305, 015­3052, or 015-3053. *Battery pack 015-3051 is not approved for use in Europe. This instrument has not been tested in an explosive gas/air atmosphere having an oxygen concentration greater than 21%. Substitution of components may impair intrinsic safety. Recharge batteries only in non-hazardous locations.
Do not connect external cable to serial interface jack in hazardous locations.
STATIC HAZARD
Clean only with a damp cloth.
CALIBRATION
The calibration of all newly purchased RAE Systems Instruments should be tested by exposing it to known concentration calibration gases before the instrument is put into service for the first time.
For safety, check the accuracy of the QRAE Plus by exposing the sensors to known concentration calibration gas before each day’s use.
READINGS
Any rapid up-scale reading followed by a declining or erratic reading may indicate a gas concentration beyond upper scale limit, which may be hazardous.
AVERTISSEMENTS!
Pour des raisons de sécurité, cet équipment doit être utilisé, entretenu et réparé uniquement par un personnel qualifié. Étudier le manuel d’instructions en entier avant d’utiliser, d’entretenir ou de réparer l’équipement.
Utiliser seulement l'ensemble de batterie RAE Systems avec numéro de série 015-3051, 015-3052, our 015-3053. *Le batterie avec numéro de série 015-3051 est intérdit pour usage en Europe. Cet instrument n’a pas été essayé dans une atmosphère de gaz/air explosive ayant une concentration d’oxygène plus élevée que 21%. La substitution de composants peut compromettre la sécurité intrinsique. Ne charger les batteries que dans l’emplacements désignés non-dangereux.
Connectex pas le cable externe au port parallel dans un environment non-dangereux.
DANGER RISQUE D'ORIGINE ELECTROSTATIQUE
Nettoyer uniquement avec un chiffon humide.
LA CALIBRATION
La calibration de toute instruments de RAE Systems doivent être testé en exposant l’instrument a une concentration de gaz connue par une procédure dietalonnage avant de mettre en service l’instrument pour la première fois.
Pour une securite maximale, la sensibilité du QRAE Plus doit être verifier en exposant l’instrument a une concentration de gaz connue par une procédure dietalonnage avant chaque utilisation journalière.
LES LECTURES
Toute lecture rapide et positive, suivie d’une baisse subite au erratique de la valeur, peut indiquer une concentration de gaz hors gamme de détection qui peut être dangereuse.
GENERAL INFORMATION
1. General Information
The Q-RAE Plus is a programmable multi-gas monitor designed to provide continuous exposure monitoring of toxic gases, oxygen and combustible gases for workers in hazardous environments. There are two models available:
PGM-2000, a pumped unit, and PGM-2020, a diffusion unit.
Table 1. QRAE Plus Specifications
Dimensions:
Weight:
Detectors:
Battery:
Operating Time:
Display:
Keypad:
Direct Readout:
Sampling Pump:
Alarm Settings:
Alarms:
Calibration:
Attachments:
Protection:
3” L x 4.5” W x 1.8” H (7.6 x 11.4 x 4.3 cm) 15 oz (525 g) with battery 2 Electrochemical toxic gases sensors 1 Electrochemical oxygen sensor 1 Catalytic/Thermal conductivity sensor for
combustibles Rechargeable 3.6V/3000 mAh, Li-ion battery
pack with built-in charger – 8 hours of charge time, up to 20 hours run time
Alkaline battery adapter (2 AA’s) Up to 20 hours continuous w/ Li-ion battery pack Two-line, 16-character LCD with automatic LED
backlight for dim lighting conditions One operation key. 2 programming keys Up to 4 instantaneous values, sensor name, high
and low values for all sensors, TWA and STEL values for toxic, battery voltage and elapsed time
Internal integrated pump with adjustable settings for low or high speed sampling
Separate limits for TWA, STEL, low and high 95 dB buzzer, flashing red LED, vibration alarm,
LCD to indicate exceeded preset limits, low battery, or sensor failure
Two-point field calibration for fresh air and standard reference gas
Three-point optional oxygen calibration Rubber boot, belt clip, wrist strap Password protected calibration settings, alarm
limits, and data
1-1
Intrinsic Safety:
EM Immunity:
Data Storage:
Datalog Interval:
External Alarm:
External Printer:
Communication:
Temperature:
Humidity:
GENERAL INFORMATION
(Continued)
UL Class I, Division I, Groups A, B, C, D, and Class II, Division I, Groups E, F, G
(Europe) CE 0575 II 2G DEMKO 02 ATEX 04201X EEx ia d IIC T4 (with Battery P/N 015-3052) EEx ia d IIC T3 (with Battery P/N 015-3053)
No effect when exposed to 0.43mW/cm interference (5 watts at 12”)
16,000 points of non-volatile memory (up to 67 hrs of reading 4 sensors at one-min. intervals)
Programmable 1- to 36,000-second intervals Optional, plug-in, pen-size vibration alarm Optional, plug-in, thermal serial printer Download data to PC Upload monitor setup from PC through an RS-
232 link to serial port on PC
-20°C to 45°C (-4°F to 113°F) 0% to 95% relative humidity (non-condensing)
2
RF
Table 2. Range, Resolution & Response Time
(t90 for pump-equipped instruments)
Sensor Range Resolut. t90 (Sec)
LEL VOL O2 CO H2S SO
2
NO NO2 Cl2 PH3 NH3 HCN
0-100% LEL 1% 15 0 Seconds 0-100% Vol 1% 20 0 Seconds 0-30% 0.1% 15 0 Seconds 0-500 ppm 1.0 ppm 40 0 Seconds 0-100 ppm 1.0 ppm 35 0 Seconds 0-20 ppm 0.1 ppm 35 0 Seconds 0-250 ppm 1.0 ppm 30 0 Seconds 0-20 ppm 0.1 ppm 25 0 Seconds 0-50 ppm 0.1 ppm 60 60 Seconds 0-5 ppm 0.1 ppm 60 60 Seconds 0-50 ppm 1.0 ppm 150 90 Seconds 0-100 ppm 1.0 ppm 200 170 Seconds
1-2
Presoak time
for 60-s Cal.
OPERATION
2. Operation
2.1. Physical Description
Main components of the Q-RAE Plus multi-gas monitor:
Buzzer Window
Gas Exit Window
External Filter
Sensor Cover
Alarm and Indication LED
Liquid Crystal Display (LCD)
Power Port
Gas Inlet
Communication Port
Figure 1. Front View of the Q-RAE Plus
Light Sensor
Mode & On/Off Key
Yes & No
Battery Pack
Figure 2. Back View of the Q-RAE Plus
2-1
OPERATION
2.2. Operation of Monitor
The functions of the three keys are summarized below.
Table 3. Key Functions
[MODE]
[N/-]
[Y/+]
The Q-RAE Plus monitor has two operation modes:
1. Basic mode is the simplest mode of operation. The monitor alternately displays the instantaneous concentration readings and the sensor names after the monitor is turned on. The user can press the [MODE] key to see critical data, battery voltage or enter the PC communication mode. The displays in the main loop of the Basic mode are shown in Figure 3.
Hold for 1 second and release to turn ON; hold for 5 seconds to turn OFF; toggle to different displays. Exit program menu tier; exit data entry mode when held for 1 second
Answer “No” to a question; decrease a number; toggle the backlight on & off.
Answer “Yes” to a question; increase a number; test alarm; alarm condition acknowledgment
[MODE]
Comm with PC?
[MODE]
Battery Voltage
[MODE]
TWA Values
Sensor Names / Instantaneous Readings
[MODE]
Peak Values
[MODE]
Min. Values
[MODE]
[MODE]
STEL Values
Figure 3. Displays in Basic Mode
2-2
OPERATION
2. Advanced mode, shown schematically in Figure 4, displays more information than the Basic mode and allows access to more programming functions. The Programming Mode is explained in detail in Chapter 4 of the long form manual.
Sensor Names / Instantaneous Readings
Yes & No
Comm with PC?
[MODE]
Print Reading?**
[MODE]
* Datalog appears only when unit has datalogging option and is programmed in manual datalog mode. LEL gas appears only when LEL sensor is installed. ** Print Reading appears only if this option is enabled through ProRAE Suite software.
LEL Gas Name*
[MODE]
Start/Stop Datalog?*
[MODE]
Datalog Mode = XXX
[MODE]
Date Time
Run time Temp.
[MODE]
[MODE]
Peak Values
[MODE]
Min. Values
[MODE]
STEL Values
[MODE]
TWA Values
[MODE]
Battery Voltage
Shut off Voltage
Figure 4. Displays in Advanced Mode
To choose a specific display, press [MODE] one or more times until the desired display appears. An “OK!” mark means the unit is in Basic mode and no alarm condition exists. A small “
L
means the unit is logging data. Press [Y/+] to perform the function of any question displayed.
2-3
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