Quikserv SST-4860E Service Manual

Page 1
Service Manual
SST-4860E
SST - 4860E
Service Manual
Click the Procedure to View
Operation and Maintenance Procedures 2 Component Rack Assembly 3 Limit Switch and Door Flag Adjustment 4 Window Does Not Operate 5 Motor runs, but Door Does Not Operate 5 Door or Doors Stay in the Open Position 6 Motor Will Run for a Short Period Then Stops 7 Doors Are Dragging or Binding 7 Electrical Component Layout 8 Electrical Component Layout After Serial Number 38600 9 Replacement Parts 10 Eye Set Hookup 11 Warranty Service Policy 12
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Service Manual
SST-4860E
Automatic Slider
Operation and Maintenance Procedures
Operation Procedures:
• Unlock all locking mechanisms and ensure that the doors are free of obstructions.
• Turn the Power Switch to the “on” position, located on the upper left hand corner.
• Proper operation of the “Up-Eye” unit requires the attendant to be directly in front of and over all 3 photoelectric sensors while serv­ing. Proper operation of the “Thru-Beam” unit requires the attendant to stand between the Emitter and Receiver eyes.
• <Note> The outside edge of the photo-bar should be lined up with the outside edge of the locking jamb.
General Cleaning Guidelines:
• All weather-stripping should be checked and cleaned weekly.
General Maintenance:
• Slide rail system should be kept clean and re­oiled with lightweight oil every six (6) months.
• The hook lock and thumb turn should be cleaned of any grease or grime build up every six (6) months.
• The eye covers, whether “Up-Eye” or “Thru­Beam, should be cleaned of any dirt or debris daily with a non-abrasive cleaner.
To gain access to the internal compo­nents for each window, the access panel must be removed.
• All glass, aluminum framing, stainless steel, and plastic eye covers & lens should be kept clean at all times. All cleaning uids and ap-
plicators should be non-abrasive.
Warning
For your own safety, turn power switch OFF before
removing the access
panel.
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Service Manual
SST-4860E
Warning: For your own safety, turn power
switch OFF before removing access panel
Figure 2
CAUTION: Power Supply = 120 V
Component Rack Assembly
To remove the component rack assembly - see Figure 2:
1. Unplug power cord from the internal outlet.
2. Remove the
3. Disconnect theag bracket(s)from the door
bracket.
4. Loosen the two (2) 7/16” nuts at each end of the component rack.
5. Remove component rack assembly by sliding rack to the right and lifting out.
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lower 5-pin connector.
Please refer to the TROUBLE SHOOTING CHARTS (pg. 5-7) in this manual for additional information on the window adjustments or ser­vice procedures.
Contact us at (800) 388-8307 for assistance or for information on the nearest service center in your area.
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Service Manual
Figure 3
SST-4860E
Limit Switch and Door Flag Adjustment
The location of the limit switch can be adjusted by loosening the two (2) screws in the bracket and by moving the bracket up or down in the adjustment holes. When set properly the switch should clear
the ag by approximately 1/16”. When the ag
is positioned within the switch, the red LED door travel light on the PC Board should be OFF.
Warning: For your own safety, turn power
switch OFF before removing access panel
Note: One of the red LED lights on the PC Board should only be “ON” when the door or doors are moving.
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Trouble Probable Cause Probable Solution
1. Motor shaft pulley or block pulley is loose
Tighten pulley or replace (Fig. 4-D (bottom of motor
)
& K
)
2. Broken drive belt Replace the defective part (Fig. 4-H)
Motor runs, but the door does not operate
3.Door bracket disconnected from the drive belt
Connect the door bracket to the drive belt (Fig. 4­G
)
Trouble Probable Cause Probable Solution
1. No power to the unit Check the circuit breaker
2. Power Switch is off or defective Turn on switch or replace (Fig. 4-A)
3. Fuse in switch or PC Board Blown Check and replace (Fig. 4-C or 5-B)
4. Component Rack no plugged in Check and plug in (Fig. 4-B)
5. Open Limit Switch defective or disconnected Replace or reconnect (Fig. 4-E & J)
6. Defective Eye Set Replace defective part (Fig. 9-A) (Pg. 11)
7. Obstruction in the door movement
Check locks, slide rail, and remove obstructions
8. Defective motor or capacitor Replace defective part (Fig. 4-D & I)
9. Thermal overload tripped in motor
Caused by obstruction or strain to the motor ­check for obstruction or adjust the limit switch (Fig. 4-E & J
)
10. Defective PC Board
Replace (Fig. 4 -F)

Window Does Not Operate

Left Hand Unit Shown
Service Manual
Figure 4
SST-4860E
Figure 5
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Trouble Probable Cause Probable Solution
1. Close limits switch is defective or disconnected Replace or reconnect (Fig. 4-e)
2. Eye assembly is unplugged or disconnected Check connection points and connect (Fig. 6-C)
Remove Obstructions
4. Faulty wire connection Check all connections - repair or replace
5. Defective PC Board Replace (Fig. 4-f)
6. Handicap button pushed in or the switch is defective
Door or doors stay in the open position
3. Photo-eye is obstructed by a person or some other object
Push switch to the off position or replace (Fig. 6­A). Not Applicable on serial no.'s above 35,700
Left Hand Unit Shown
Service Manual
Figure 4
SST-4860E
Figure 6
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Trouble Probable Cause Probable Solution
Clean and oil or tighten (Fig. 4-L)
2. Door bracket loose Tighten screws (Fig. 4-M)
Doors are dragging or bindin
g
1. Slide rail has dirt or debris build-up or the rail is loose
Trouble Probable Cause Probable Solution
1. No power to the unit Check the circuit breaker
2. Power Switch is off or defective Turn on switch or replace (Fig. 4-A)
3. Fuse in switch or PC Board Blown Check and replace (Fig. 4-C or 5-B)
4. Component Rack no plugged in Check and plug in (Fig. 4-B)
5. Open Limit Switch defective or disconnected Replace or reconnect (Fig. 4-E & J)
6. Defective Eye Set Replace defective part (Fig. 9-A) (Pg. 11)
7. Obstruction in the door movement
Check locks, slide rail, and remove obstructions
8. Defective motor or capacitor Replace defective part (Fig. 4-D & I)
9. Thermal overload tripped in motor
Caused by obstruction or strain to the motor -
check for obstruction or adjust the limit switch (Fig.
4-E & J
)
10. Defective PC Board
Replace (Fig. 4 -F)
Trouble Probable Cause Probable Solution
1. Close limits switch is defective or disconnected Replace or reconnect (Fig. 4-e)
2. Eye assembly is unplugged or disconnected Check connection points and connect (Fig. 6-C)
Remove Obstructions
4. Faulty wire connection Check all connections - repair or replace
5. Defective PC Board Replace (Fig. 4-f)
6. Handicap button pushed in or the switch is defective
Trouble Probable Cause Probable Solution
1. Motor shaft pulley or block pulley is loose Tighten pulley or replace
2. Broken drive belt Replace the defective part
Trouble Probable Cause Probable Solution
1. Thermal overload in the motor has been tripped
Limit switch or switches may not be set properly
(Fig. 3) & (Fig. 4-E & J) - clear obstructions that may inhibit the door movement - if power is on; ensure that the door or doors are unlocked.
Motor will run for a short period then sto
p
s:
Motor runs, but the door does not operate
3.Door bracket disconnected from the drive belt
Connect the door bracket to the drive belt (Fig. 4-
G
)
Window Does Not Operate
Door or doors stay in the open position
3. Photo-eye is obstructed by a person or some other object
Push switch to the off position or replace (Fig. 6- A). Not Applicable on serial no.'s above 35,700
Left Hand Unit Shown
Service Manual
Figure 3
Figure 4
SST-4860E
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Service Manual
SST-4860E
Figure 7
Electrical Component Layout
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Service Manual
SST-4860E
Figure 7 A
Electrical Component Layout After Serial No. 38600
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Key No. Part No. Description
A 4413 On/Off Switch C 4425 1/2A 250V in line fuse D 5615 Drive Motor Assembly
E/J 4451 Limit Switch (2)
F 4460 P.C. Board H 1052 Drive Belt
I 4401 Capacitor
L 1917 Slide
N 5548 Complete Component Rack
P 4430 500MA 250V P.C. Board Fuse
Service Manual
Figure 8
SST-4860E
Replacement Parts for Single Sliding Door
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Key No. Part No. Description
A 5602 Thru-Beam Eye Set Assembly
A 5604
Photo-Electric Up-Eye Set Assembl
y (
Shown Above
)
Key No. Part No. Description
B 4414 Open / Close Switch C 5323 Protective Plastic Ring
D 4403 Set of Thru-Beam Eyes D 4404 Set of Up-Eyes
Service Manual

Eye Set Hookup

Figure 9
Important
Wire connection must be made as shown. Failure to make the correct connection could result in eye set damage or improper operation.
SST-4860E
Warning
For your own safety, turn power switch OFF before
removing the access
panel.
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Service Manual

Warranty Service Policy

SST-4860E
1. Quikserv Corp. MUST be notied of a war­ranty situation before any work is performed. Otherwise, Quikserv Corp will not be respon­sible to pay for unauthorized work.
2. Quikserv Corp. requires the following on each invoice submitted: an itemized account of work performed detailing hours charged and parts used, along with a short detailed description of the problem noted.
3. Quikserv Corp. will authorize a set dollar amount to be invoiced prior to performing ser­vices that will be rendered. This amount will be determined from the initial call to the ser­vice company as a fair maximum. If additional amounts are to be invoiced, they must be dis­cussed with Quikserv Corp. prior to invoicing.
4. A service technician on a warranty service call needs to call our customer service department at (800) 388-8307 or (713) 849-5882 before leaving the job site.
5. A service company representative needs to call the store where the work is to be per­formed prior to going to that store. Set up a date and approximate time of arrival and if it is foreseen that the agreed upon time cannot be met, contact the store and make other ar­rangements.
7. QuikservCorp.needstobenotiedofanyex­tra parts - either to be sent back or to be kept by the service technician. Any parts that were replaced must be returned to Quikserv Corp. if required verbally or on the service work or­der copy supplied with the parts sent by Qui­kserv Corp. If the parts are not returned, the part cost + mark up will be deducted from the service invoice.
8. A purchase order number will be given either verbally or on the service work order from Quikserv Corp. Please use this on all invoic­ing.
9. Work required on a window unit not covered under Quikserv’s warranty must be reported to Quikserv Corp. before work is begun.
10. Quikserv’s payment terms are net 30. The in­formation above will help us assure the fast-
est and most efcient service possible. For
further information or if you have any ques­tions, please do not hesitate to contact us at (800) 388-8307.
Customer Service Department
6. Warranty parts sent to service companies are parts previously decided on that should cover the necessary repairs. Additional parts will be
sentuponnoticationtoQuikservCorp.
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