Qualcast
41cm Petrol Self Propelled
Lawnmower
Assembly Manual
XSZ41D
Technical Support & Parts
01904 727500
www.gardenservicecentre.co.uk
Scan to watch
our instruction
videos!
Important - Please read these instructions fully before starting assembly
These instructions contain important information that will help you get the best from your
lawnmower, ensuring it is assembled correctly and safely.
July 2014 Rev A
Contents
Safety Information .............................................................................................................................................3
Safety Information
Important - Please read these instructions fully before starting assembly
Warning Symbols
Warning Symbols ..........................................................................................................................................3
General Safety ..............................................................................................................................................3
Personal Safety ............................................................................................................................................3
In the Box ..........................................................................................................................................................4
Parts ..............................................................................................................................................................4
Tools ..............................................................................................................................................................4
Assembly ...........................................................................................................................................................5
Preparing to assemble the lawnmower ........................................................................................................5
Step 1 ............................................................................................................................................................5
Step 2 ............................................................................................................................................................5
Step 3 ............................................................................................................................................................6
Step 4 ............................................................................................................................................................6
Step 5 ............................................................................................................................................................7
Getting help .......................................................................................................................................................7
The following warning symbols appear throughout this assembly manual and indicate the appropriate
safety measures you should take when assembly and operating the lawnmower.
This symbol indicates there is a danger of serious personal injury or death if you do not observe the
warning.
This symbol indicates that there is a danger of damaging your hands if you do not wear thick, hard
wearing gloves.
General Safety
WARNING!
- Keep this assembly manual in a safe place following assembly for reference at a later date.
- Always ensure anyone intending to operate this lawnmower is fully conversant with the contents
of this assembly manual prior to assembling, maintaining or operating the lawnmower.
- Perform assembly operations as described in this manual. Failure to observe this warning may
lead to serious injury, death, or damage to the lawnmower.
- Always take care when removing the packaging to prevent damage to you or to the lawnmower.
IMPORTANT! Before assembling the lawnmower, check all the parts indicated in the manual are in
the box. Inspect all the parts for signs of damage. Do not assemble the lawnmower if you observe
any damaged components.
NOTE! This lawnmower complies with the Noise Emission Directive 2000/14/EC.
Personal Safety
WARNING!
- Only operate the lawnmower if you are wearing the correct Personal Protective Equipment (PPE) as
described in the following warnings.
- Always wear suitable gloves when operating lawnmower to protect your hands from ying debris
and/or sharp objects.
2
Customer Helpline 01904 727500
www.gardenservicecentre.co.uk
Customer Helpline 01904 727500
www.gardenservicecentre.co.uk
3
In the Box
Assembly
Parts
A
Main mower deck
(with upper handle
attached)
B
Lower handle
C
Handle xing bolts
4pcs
D
Handle tensioning
knob with nut m8
2pcs
E
Rope guide 1pc
F
Grass collecting
bag 1pc
G
Cable clip 1pc
1
Spanner & philips
screwdriver 1pc
2
Wrench 1pc
Tools
Preparing to assemble the lawnmower
WARNING!
- Always take care when removing the packaging to prevent damage to you or to the lawnmower.
- This item requires a two person lift to remove from the packaging. Make sure that you have
sufcient space to put the lawn mower down. Keep your feet apart so that you have a stable
position, bend at the knees and keep your back straight.
- Always recycle the packaging in accordance with local recycling schemes.
Step 1
F
B
Before assembling the lawnmower, check all the parts indicated in the manual are in the box.
Inspect all the parts for signs of damage. Do not assemble the lawnmower if you observe any
damaged components.
1 Remove all parts of the lawnmower from the box and carefully remove all packaging. Take
care not to lose any instructions which may be attached to the parts. These provide important
information which will be required while assembling the lawnmower.
2 Keep all packaging until the lawnmower is fully assembled and has been operated successfully.
A
Step 2
1a 1b
C
D
G
E
2
1
1a Remove the packaging from the handle. Set the height adjustment to highest position, and align
the lower handle with the holes in the deck. Make sure the holes in the lower handle are aligned
with those in the support.
1b Fix the lower handle onto the deck rmly.
You will also need:
- SAE30 or 4-stroke oil - Unleaded fuel - Funnel
If there are any parts missing, please call the customer helpline on 01904 727500
Customer Helpline 01904 727500
www.gardenservicecentre.co.uk
Customer Helpline 01904 727500
www.gardenservicecentre.co.uk
54
Assembly
Assembly
Step 3
Step 4
2a
Lift the upper handle, and lock in place using the quick release lever and tensioning bolts that are
attached to the handle.
Ensure the lower and upper handles are rmly connected. Attach guide rope and pull the rope
through it letting the pulley handle rest on it.
Ensure the rope guide is on the right handle, when you stand behind the mower.
IMPORTANT! Make sure the grass collection box is in place before starting the engine.
2b
Step 5
Ensure that the cable clips supplied are used to x the cable to the Lower Handle.
STOP!
Do not start the engine before putting 500ml of SAE 30 oil into the engine.
Failure to do so will result in irreparable damage to the engine and invalidate your warranty.
3a 3b
3a. Firstly attach the grass bag to the frame by xing all plastic hooks.
3b. Raise the safety ap, and hook the collection bag onto the mower.
Release the safety ap.
Getting Help
Customer Helpline 01904 727500
Our dedicated UK based customer helpline is open 7 days a week to assist you with assembly,
parts queries and technical support. We are open during ofce hours but you can always send an
email via support@gardenservicecentre.co.uk. Our experts are here to get you back enjoying
your garden in no time.
For useful assembly, starting and maintenance videos and ordering spares please visit
www.gardenservicecentre.co.uk.
Calling our service does not affect your statutory rights
UK/Ireland 01904 727500
Monday to Friday 9am – 5pm. Saturday & Sunday 11am – 4pm
www.gardenservicecentre.co.uk
email: support@gardenservicecentre.co.uk
Customer Helpline 01904 727500
www.gardenservicecentre.co.uk
Customer Helpline 01904 727500
www.gardenservicecentre.co.uk
76
Qualcast
41cm Petrol Self Propelled
Lawnmower
Operation and Maintenance Manual
XSZ41D
Technical Support & Parts
01904 727500
www.gardenservicecentre.co.uk
Scan to watch
our instruction
videos!
Important - Please read these instructions fully before starting assembly
These instructions contain important information that will help you get the best from your
lawnmower, ensuring it is assembled correctly and safely.
July 2014 Rev A