Qualcast Power-Trak 34, Power-Trak 400, Suffolk Punch E34 Instruction Manual

GB • Printed in England • BA F 016 L69 881 • Powertrak 340 • OSW 02.10
F016 L69 881 - GB Seite 1 Freitag, 8. November 2002 9:25 09
TYP F016 xxx xxx
Made in UK.
Atco-Qualcast Stowmarket
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Suffolk Punch E 34
Powertrak 34/400
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GB • Printed in England • BA F 016 L69 881 • Powertrak 340 • OSW 02.10
F016 L69 881 - GB Seite 2 Freitag, 8. November 2002 9:25 09
Product Specification
Lawn Mower Qualcast Qualcast Suffolk Punch
Part number (typ) F016 508 042 F016 511 042 F016 513 042 Rated power 1200 W 1700 W 1200 W Maximum blade width 34 cm 40 cm 34 cm Height of cut 20–70 mm 20–70 mm 20–70 mm Grassbox capacity 40 l 50 l 40 l Weight 12,0 kg 14,0 kg 12,5 kg Protection class / II / II / II Serial Number See serial no. 21 (rating plate) on machine
Power-Trak 34 Power-Trak 400 E34
Intended Use
This product is intended for domestic lawn mowing.
Introduction
This manual gives instructions on the correct assembly and safe use of your machine. It is important that you read these instructions carefully.
When fully assembled the machine weighs approximately 12 kg to 14 kg. If necessary, obtain assistance to remove from packag­ing.
Take care when carrying the mower to the lawn, as the blades are sharp.
Delivered Items
Carefully remove the machine from its pack­aging and check that you have all the fol­lowing items:
– Lawnmower with handle assembly – 1 Handle bottom – 2 Bolts – 2 Wing nuts – 2 Screws – 2 Grassbox parts (3 for 40 models only) – 2 Cable clips
– Operating instructions
When parts are missing or damaged, please contact the consumer care hotline on (01449) 742130 for assist­ance. We also have a network of Atco-Qualcast Ap­proved Service Agents who you can contact for serv­ice and advice both within and outside the period of guarantee.
Operating Controls
Switch lever Safety button Handle top Mains plug** Cable restraint** Grassbox Deflector guard Handle bottom Ventilation slots
10 Wheels 11 Height of cut lever
**Country specific
Not all of the accessories illustrated or described are included as standard delivery.
For Your Safety
Warning! Switch off, remove plug from mains before adjusting, cleaning or if cable is cut, damaged or entangled.
The blades continue to rotate for a few sec­onds after the machine is switched off.
Caution - do not touch rotating blades.
Electrical Safety
Your machine is double insulated for safety and requires no earth connection. The oper­ating Voltage is 230 V ac, 50 Hz. Only use an approved extension cable. Contact your service agent for details.
Extension cords/leads should only be used if they comply with H05VV-F or H05RN-F types.
It is recommended for increased electrical safety to use a Residual Current Device (RCD) with a tripping current of not more than 30 mA. Always check your RCD every time you use it.
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GB • Printed in England • BA F 016 L69 881 • Powertrak 340 • OSW 02.10
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For Product not sold in GB:
WARNING: For safety, it is essential that the mains plug to the power supply cable
The couplings of connection leads must be protected against splashes and the coupling sockets on the leads must be made of rubber or coated with rubber.
Fixing means for the connection leads must be used.
The connection lead must be inspected for signs of damage at regular intervals and may only be used if in perfect condition.
If the supply cord is damaged it must be re­placed by a Atco-Qualcast approved serv­ice agent.
Products sold in GB only: Your mower is fitted
with an approved 13 A (BS1363/A) electric plug and is protected by a 13 A fuse (ASTA Approved to BS 1362).
If the fitted plug is not suitable for your socket outlets, it should be cut off and an appropri­ate plug fitted in its place.
The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a 13 A socket else­where.
attached to the machine is fitted
12 as in figure B .
Assembly
Handle assembly (see figure )
Insert the handle bottom 8 into the holes
provided and
secure with the screws.
Note: The handle top Fix handles in desired position
Attach the handle top 3 with the bolts and
wing nuts
Note: Ensure that the cable clips supplied are used to fix the cable to the handle.
Attach cable to cable restraint that sufficient cable slack is available. (non GB models) (see figure )
Grassbox assembly 34 Models (see figure
Snap the grassbox top on the grassbox bot­tom by pushing all the "snap fits" together around the edges starting at rear and work­ing towards the front.
40 Models
Snap the grassbox bottom halves together
by pushing all the "snap fits" together around the edges starting at rear and working towards the front.
13 to the handle bottom 8 .
) :
(see figure )
A
is height adjustable.
or II .
ensuring
B
C
:
D
Snap the grassbox top on the bottom as
above.
Ensure cables are not trapped when fold­ing/unfolding top handles, do not drop the handles.
Grassbox (see figure )
Fitting
Lift the deflector guard 7 and hold up, fit the grassbox
Removing/Emptying
Lift the deflector guard 7 and hold up. Re­move grassbox
For non grass collection the mower can be used without the grassbox the deflector guard
.
in the down position.
E
in position, with
Adjusting the Cutting Height
(see figure )
Stop and remove the plug and wait until the motor stops before adjusting height. The blades continue to rotate after the machine is switched off, a rotating blade can cause injury.
For the first cutting of the season, a high cut­ting adjustment should be selected.
The lawnmower can be set to 11 cutting heights between 20 mm and 70 mm. For this purpose, press the height of cut lever wards then lift or push down the mower until the required height is selected.
11 out-
Starting and Stopping
The blade(s) continues to rotate for a few seconds after the machine is switched off. Allow the motor/blade to stop rotating before switching “on” again. Do not rapidly switch off and on.
To aid starting tilt mower to side.
Starting (see figure ):
Press and hold the safety button 2 . Squeeze the switch lever
the handle.
Release the safety button
Stopping (see figure ):
Release the switch lever 1 .
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towards
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GB • Printed in England • BA F 016 L69 881 • Powertrak 340 • OSW 02.10
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GB • Printed in England • BA F 016 L69 881 • Powertrak 340 • OSW 02.10
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Mowing
Place the lawnmower on the edge of the lawn, as close to the power point as possible. Work away from the power point. Then at right angles. (see figure )
Position the cable to opposite side (already cut) at the end of each turn.
When mowing
particularly in heavy conditions.
labour
When the motor labours the speed of the motor drops and you will hear a change in the motor sound, when this occurs stop mowing, release the switch lever and to do so could damage the machine.
NOTE: The motor is protected by a safety cut
out which is activated when the blade be­comes jammed or if the motor is overloaded.
When this occurs stop, remove the plug from the power supply. The safety cut out will only reset when the switch lever 1 is released. Clear any obstruction and wait for a few min­utes for the safety cut out to reset before con­tinuing to use the mower. At this time do not operate the switch lever 1 as this will prolong the reset time of the safety cut out. If the mower cuts out again increase the height of cut to reduce the load on the motor.
Suffolk Punch E34 only:
The collection indicator 17 during normal op­eration will be in the raised position. When the grassbox needs emptying or the chute
18 on the underside of the mower is
area blocked and requires cleaning, the indicator will drop.
raise the height of cut . Failure
(see figure )
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do not allow the motor to
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Maintenance
Stop, remove plug from the power sup­ply and remove the grassbox.
Note: To ensure long and reliable service, carry out the following maintenance regu­larly.
Regularly check for obvious defects such as a loose, dislodged or damaged blade, loose fixings, and worn or damaged components.
Check that covers and guards are undam­aged and correctly fitted. Carry out neces­sary maintenance or repairs before using.
If the mower should happen to fail despite the care taken in manufacture and testing, repair should be carried out by a Atco-Qual­cast Approved Service Agent.
For all correspondence and spare parts or­ders, always include the 10-digit (typ) part number from the nameplate of the machine!
Blade Maintenance (see figure )
Stop, remove plug from the power sup­ply and remove the grassbox.
Turn the machine on its right side and inspect the blade; if blunt or damaged, replace.
Use the following procedure to remove and replace the blade.
34 models:
Hold the blade 15 using gardening gloves (not provided) use a spanner (not provided) to remove the blade bolt
16 and blade.
washer Fit the blade, blade washer and the blade
bolt. Ensure that the blade is the correct way up (so that this symbol can be seen lo­cated as in figure firmly.
400 models:
Use the following procedure to remove and replace the blade. Hold the blade gardening gloves (not provided) use a span­ner (not provided) to remove the blade
14 , blade washer 16 , bevel washer 19
bolt and blade. Fit the bevel washer, blade, blade washer and the blade bolt. Ensure that the blade is the correct way up (so that this
symbol can be seen located as in figure
and tighten the bolt firmly.
All models:
In the event of a blade becoming difficult to remove or fit, insert a screwdriver into hole to lock the drive. Ensure the screwdriver is re­moved before attempting to turn the ma­chine on.
) and tighten the bolt
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14 , blade
15 using
20
After Mowing/Storage
Clean the exterior of the machine thoroughly using a soft brush and cloth.
solvents or polishes
debris, especially from the ventilation slots Turn the machine on its right side and clean
the blade area. If grass cuttings are com­pacted in the blade area, remove with a wooden or plastic implement.
Store the machine in a dry place. Do not place other objects on top of the machine.
To aid storage loosen the wing nuts fold the handles.
Ensure cables are not trapped when fold­ing/unfolding top handles, do not drop the handles.
. Remove all grass and
Do not use water,
13 and
)
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GB • Printed in England • BA F 016 L69 881 • Powertrak 340 • OSW 02.10
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Fault Finding
The following table gives checks and actions that you can perform if your machine does not operate correctly. If these do not identify/remedy the problem contact a Qualcast Approved Service Agent.
Warning: Switch off, remove plug from mains before investigating fault.
Symptom Possible Cause Remedy
Machine fails to operate
Machine functions intermittently
Machine leaves ragged finish or motor labours
Cutting blade not rotating
Excessive vibra­tion/noise
Power turned off Mains socket faulty Extension cable damaged
Fuse faulty/blown Mower in long grass
Motor protector has activated
Extension cable damaged.
Machines internal wiring dam­aged Motor protector has activated
Height of cut too low
Cutting blade blunt
Underside of machine badly clogged Blade fitted upside down
Cutting blade obstructed Blade nut/bolt loose
Blade nut/bolt loose Cutting blade damaged
Turn power on Use another socket Inspect cable, replace if dam­aged Replace fuse Increase height of cut and tilt mower Allow to cool and increase height of cut
Inspect cable, replace if dam­aged Contact your service agent
Allow to cool and increase height of cut
Increase height of cut (see Height of Cut Adjustment) Replace blade (see Blade Maintenance) Clean machine (see After Mowing/ Storage) Refit blade correctly (see Blade Maintenance)
Clear obstruction Tighten blade nut/bolt
Tighten blade nut/bolt Replace blade
GB • Printed in England • BA F 016 L69 881 • Powertrak 340 • OSW 02.10
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Declaration of Conformity
Measured values determined according to 2000/14/EC (1.60 m height, 1 m distance away) and EN 25 349.
34 Models: Typically the A-weighted noise level of the product is: sound pressure level 84 dB (A); sound power level 95 dB (A).
400 Model: Typically the A-weighted noise level of the product is: sound pressure level 85 dB (A); sound power level 96 dB (A).
The typical hand/arm vibration is below
2.5 m/s
2
.
We declare under our sole responsibility that this product is in conformity with the following standards or standardization documents: EN 60 335, EN 836 according to the provisions of the directives 89/336 /EEC, 98/37 /EC, 2000/14/EC.
2000/14/EC: The guaranteed sound power level L assessment procedure according to An-
is lower than 96 dB (A). Conformity
WA
nex VI. Notified body: SRL, Sudbury England PLACE: Stowmarket, 01.02.2002
Signature: Director
Guarantee
Atco-Qualcast guarantees this product against manufacturing defects. We will repair (or replace at our option) if a manufacturing defect occurs within the guarantee period as long as it has only been subjected to domes­tic use.
For the purpose of this guarantee, domestic use means any use of the product on the property belonging to the purchaser and forming part of the garden area of his/her dwelling.
The guarantee period is 5 years parts and 2 years labour costs from date of purchase.
To obtain a repair under this guarantee:
• Take the product to an approved service agent.
• Show your dated proof of purchase.
• Show this guarantee.
The guarantee does not apply if:
i. You cannot provide dated proof of pur-
chase.
ii. The product has been resold by the original
purchaser (this does not apply in the Repub­lic of Ireland), or has been used under hire.
iii. The product has been modified to change
the manufacturers specifications, or if non genuine replacement parts have been fit­ted.
iv. Any previous repair was undertaken by any-
one other than an approved service agent.
v. The fault is due to maladjustment, abuse, ne-
glect or accidental damage.
vi. The fault is due to lack of lubrication or main-
tenance.
vii. Damage to any part, particularly the drive
or cutting mechanism has been caused by allowing the product to strike solid objects.
viii. The product develops a fault due to abnor-
mal use.
ix. Failure is due to normal wear. The following
parts are considered as wearing parts. Their life is dependant on regular servicing and they are not therefore, normally covered by the guarantee: Blades Bearings Cables
The cost of routine maintenance of the prod­uct is not covered by the guarantee.
It is in your best interest to follow the Operat­ing Instructions for your machine, as a prop­erly cared for product should give many years of excellent service.
Should you require replacement parts, al­ways insist on genuine Atco-Qualcast re­placement parts. Any damage caused to the product through the fitting of parts not made by Atco-Qualcast is not covered by the guarantee.
Your statutory rights are not affected by this guarantee.
Environmental Information
Your product has been manufactured under an environmental management system us­ing, when possible, the most environmentally responsible materials and processes, and with the potential for recycling at the end of its life. The packaging is also recyclable.
The plastic components are labelled for cat­egorized recycling.
When the time comes to dispose of this prod­uct please consider the environment and take it to a recognised recycling facility.
(Please contact your local authority for loca­tion information).
GB • Printed in England • BA F 016 L69 881 • Powertrak 340 • OSW 02.10
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Safety Notes
Warning! Read these instructions care­fully, be familiar with the controls and the proper use of the lawnmower.
Explanation of symbols on the lawnmower
General hazard safety alert.
Read instruction manual.
Beware of thrown or flying objects to by­standers.
Keep bystanders a safe distance away from the machine.
Switch off and remove plug from mains before adjusting, cleaning or if the ca­ble is entangled and before leaving the lawnmower unattended for any period. Keep the supply flexible cord away from the cutting blade.
Sharp blade(s). Beware of severing toes or fingers.
Wait until all machine components have completely stopped before touching them. The blades continue to
STOP
rotate after the machine is switched off, a rotating blade can cause injury.
Do not mow in the rain or leave the lawnmower outdoors whilst it is raining.
Never allow children or people unfamiliar with these instructions to use the lawnmower. Local regulations may restrict the age of the operator.
Never mow while people, especially children or pets, are nearby.
The operator or user is responsible for accidents or hazards occurring to other people or their property.
Do not operate the lawnmower when barefoot or wearing open sandals, always wear substan­tial footwear and long trousers.
Thoroughly inspect the area where the lawn­mower is to be used and remove all stones, sticks, wires, bones and other foreign objects.
Before using, always visually inspect to see that the blade, blade bolt and cutter assembly are not worn or damaged or loose.
Replace worn or damaged blades and bolts in sets to preserve balance.
Mow only in daylight or in good artificial light. Avoid operating the lawnmower in wet grass,
where feasible. Walk, never run.
Mowing on banks can be dangerous:
– Do not mow excessively steep slopes. – Always be sure of your footing on slopes or
wet grass.
– Mow across the face of slopes - never up and
down.
– Exercise extreme caution when changing di-
rection on slopes.
– Use extreme caution when stepping back or
pulling the lawnmower towards you. Never cut grass by pulling the mower towards you.
Stop the blades if the lawnmower has to be tilted for transportation when crossing surfaces other than grass and when transporting the lawnmower to and from the area to be mowed.
Do not tilt the lawnmower when starting or switching on the motor, except if the lawn­mower has to be tilted for starting in long grass. In this case, do not tilt it more than absolutely necessary and lift only the part which is away from the operator. Always ensure that both hands are in the operating position before re­turning the mower to the ground.
Switch on the lawnmower with feet well away from the blades.
Do not put hands or feet near or under rotating parts.
Never pick up or carry the lawnmower while the motor is running.
Remove the plug from the socket:
– whenever you leave the machine – before clearing a blockage – before checking, cleaning or working on the
lawnmower
– after striking a foreign object. Inspect the
lawnmower for damage and make repairs as necessary
– if the lawnmower starts to vibrate abnormally
(check immediately).
Keep all nuts, bolts and screws tight to be sure that the lawnmower is in safe working condition.
Replace worn or damaged parts for safety.
Ensure replacement parts fitted are Atco­Qualcast approved.
Atco-Qualcast Ltd, Suffolk Works, Stowmarket, Suffolk, IP14 1EY, England
Printed in England F016L69881 (02.10)
Tel: (01449) 742130 Fax: (01449) 674243
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Electric Rotary Mower 34/40
OPERATING INSTRUCTIONS
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