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Mt. Vernon AE Troubleshooting
User Manual
25 pgs2.2 Mb0

Quadrafire Mt. Vernon AE Troubleshooting User Manual

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Page 1
MT VERNON-AE
TROUBLE SHOOTING MANUAL
(THIS MANUAL IS INTENDED FOR TRAINED & QUALIFIED DEALER USE ONLY)
1445 N. Highway Colville, Wa 99114
#7020-057C April 28th, 2008
ZZZTXDGUD¿UHFRP ZZZTXDGGHDOHUFRP
Page 2
TABLE OF CONTENTS
SECTION PAGE
OPERATION.................................................................................................
BATTERY BACK-UP SYSTEM.....................................................................
CONTROL BOARD SPECS.........................................................................
ERROR CODES...........................................................................................
OPERATIONAL SYMPTOMS.......................................................................89
CONVECTION BLOWER TROUBLE-SHOOTING.......................................
EXHAUST BLOWER TROUBLE-SHOOTING..............................................
FEED MOTOR TROUBLE-SHOOTING........................................................
FIRE POT, AUTOCLEAN, THERMOCOUPLE TROUBLE-SHOOTING.
IGNITER TROUBLE-SHOOTING.................................................................
POWER SUPPLY TROUBLE-SHOOTING...................................................
3-5
6
7
10
11
12
13-14
15
16
DOOR/HOPPER/FUEL LEVEL SENSOR TESTING....................................
WALL CONTROL TROUBLE-SHOOTING....................................................
USB CORD OPERATION.............................................................................
CLEANING & MAINTENANCE.....................................................................
PARTS LIST..................................................................................................
EXPLODED VIEW........................................................................................
TECHNICAL SERVICES DEPARTMENT
PHONE: 866-804-7783
)$;RI¿FH
WARRANTY CLAIMS FAX: 866-700-9924
PAGE 2
17
18
19
20
23
24
7020-057C4-24-08
Page 3
1: SELECT AUTO OR
MANUAL OPERATION MODE. MAKE SURE YOU PUSH THE “DONE” BUTTON AFTER YOU SELECT THE MODE.
2: AFTER YOU SET THE
ROOM TEMPERATURE, THE WALL CONTROL WILL STATE “STARTUP” IN THE TOP LEFT
&251(5³VHWDW´WHPSPXVW EHGHJUHHVDERYHURRPWHPS
3: IGNITER TURNS ON FOR
90 SECONDS BEFORE FEED CHARGE STARTS.
OPERATION CHART
4: EXHAUST BLOWER
SPEEDS UP AND STARTS TO CREATE A VACUUM IN THE FIREBOX.
5: VACUUM SWITCH
CLOSES AND ALLOWS THE FEED MOTOR TO TURN ON.
6: FEED MOTOR TURNS ON
AND START UP FUEL CHARGE FEEDS INTO THE FIREPOT.
7: A FIRE STARTS IN THE
FIREPOT.
PAGE 3
7020-057C4-24-08
Page 4
8: THE FIREPOT THERMO-
COUPLE STARTS READING THE TEMPERATURE RISE AND THE UNIT WILL GO INTO “SOFT-START LOW”.
OPERATION CHART
9: SOFT-START LOW IS A
TIMED MODE AND WILL VARY IN LENGTH DEPENDING ON THE FUEL TABLE SELECTED.
10: THE IGNITER WILL
SHUT OFF AFTER SOFT START LOW EXPIRES.
11: SOFT-START MEDIUM
WILL DISPLAY AFTER SOFT START LOW HAS EXPIRED. THE LENGTH OF THIS MODE WILL VARY DEPENDING ON THE FUEL SELECTED.
SOFT-START LOW TIMES:
SOFTWOOD......................4 MINUTES
HARDWOOD.....................4 MINUTES
UTILITY..............................4 MINUTES
CORN................................14 MINUTES
WHEAT..............................10 MINUTES
SUNFLOWER SEEDS.......4 MINUTES
SOFT-START MEDIUM TIMES:
SOFTWOOD......................5 MINUTES
HARDWOOD.....................5 MINUTES
UTILITY..............................5 MINUTES
CORN................................12 MINUTES
WHEAT..............................10 MINUTES
SUNFLOWER SEEDS.......5 MINUTES
12: THE DROP TUBE
THERMOCOUPLE WILL BEGIN READING TEMPERA­TURE. 105 DEGREES WILL BE NEEDED TO TURN THE CONVECTION BLOWER ON.
13: AS THE TEMPERATURE
RISES, THE CONVECTION BLOWER WILL INCREASE IN SPEED.
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7020-057C4-24-08
Page 5
14: THE WALL CONTROL
WILL NOW DISPLAY THE HEAT OUTPUT SETTING IN THE MANUAL OR AUTO MODE. AUTO: (L,ML,M,MH,H) MAN: (L,ML,M,MH,H)
15: ONCE THE THERMO-
STAT IS SATISFIED OR THE BURN CYCLE HAS TIMED OUT FOR AN AUTO-CLEAN CYCLE, THE FEED MOTOR WILL SHUT OFF.
16: THE UNIT WILL GO INTO
“SHUTDOWN” MODE. THIS MODE WILL LAST FOR 10 MINUTES. THE DROP TUBE T-COUPLE WILL ALSO COOL DOWN AND REDUCE THE SPEED OF THE CONVEC­TION BLOWER.
OPERATION CHART
17: THE UNIT WILL DISPLAY
“AUTOCLEAN” IN THE UPPER LEFT HAND CORNER.
18: THE THERMOCOUPLE
HAS TO READ 550 DEGREES OR LESS BEFORE THE AUTO­CLEAN CYCLE BEGINS.
19: AFTER THE AUTO-
CLEAN IS COMPLETE, THE EXHAUST BLOWER WILL RUN FOR 20 MINS AND SHUT OFF. UNIT IS READY TO START ANOTHER BURN CYCLE.
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7020-057C4-24-08
Page 6
BATTERY BACK-UP SYSTEM
12 VOLT DEEP CYCLE BATTERY AND THE BATTERY CORD (#12VCORD-AE) IS NEEDED TO POWER THE
SYSTEM. A/C POWER MUST BE SHUT OFF OR THE POWER CORD DISCONNECTED FOR THE BATTERY BACK UP MODE TO ENGAGE. THE WALL CONTROL WILL WALK
YOU THROUGH THE LIGHT-UP PROCEDURES.
(Note: Igniter will not work during battery operation)
CONTROL BOARD
MAINT BURN WILL DISPLAY WHEN THE THERMOSTAT HAS REACHED THE SET ROOM TEMPERATURE AND WILL RUN ON LOW UNTIL IT REACHES ITS AUTOCLEAN CYCLE TIME.
BATTERY WILL NEED TO BE CHANGED OR CHARGED WHEN VOLTAGE DROPS BELOW 10.
PN# 12VCORD-AE
LQFKHVORQJ
12 volt battery
(VWLPDWHGDPSGUDZ LVEHWZHHQDPSV
during operation)
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7020-057C4-24-08
Page 7
CONTROL BOARD
SRV7000-456 Rev C
CONTROL BOARD SPECS 7.5 CODE: (Rev 2 fuel tables)
FUEL UFTI SS LOW SS MED MAX IGNITER TIME A/C CYCLE TIME SHUTDOWN TIME
CORN: 0 14 MIN 12 MIN 14 MIN 2.4 HRS* 10 MIN UTILITY PELLET: 1 4 MIN 5 MIN 4 MIN 1.2 HRS* 10 MIN SOFTWOOD: 2 4 MIN 5 MIN 4 MIN 3.2 HRS* 10 MIN SUNFLOWER SEEDS: 3 4 MIN 5 MIN 4 MIN 2.4 HRS* 10 MIN WHEAT : 4 10 MIN 10 MIN 10 MIN 1.8 HRS* 10 MIN HARDWOOD PELLET: 5 4 MIN 5 MIN 4 MIN 2.1 HRS* 10 MIN
*NOTE: AUTOCLEAN CYCLES TIMES ARE ESTIMATED WHEN THE UNIT IS RUN AT THE “HIGH” OUTPUT SETTING.
UPDATES:
SRV7000-323
ECO 56401 --- CHANGED FROM 6.9 TO 6.10A CODE. INSTALLED POWER STROKE CODE FOR AUTOCLEAN AND CHANGED TO THE “QUIET” CONVECTION BLOWER CURVE. REV 2 FUEL TABLES ALSO INSTALLED. (1-11-07)
SRV7000-330
ECO 56476 -- RELEASED WITH THE 7.2 CODE. HIGH ELEVATION FUEL TABLES INSTALLED. 2 CONVECTION BLOWER SPEED OPTIONS INSTALLED, 135 & 165 DEGREES TO GET TO THE HIGH BLOWER SPEED & EXHAUST BLOWER STAYS ON DURING THE AUTO-CLEAN CYCLE AND 20 MINUTES AFTER AUTO-CLEAN IS COMPLETED. (8-2-07 // SN 0072232364 INSERT /// SN 0072279399 FS)
SRV7000-456
ECO 58315 -- RELEASED WITH THE 7.3 CODE0$'(620(83'$7(6727+((852)8(/7$%/(67KH\FDQ EHDFFHVVHGE\WXUQLQJWKHURWDU\VZLWFKWRSRVLWLRQ
REV B --- RELEASED WITH THE 7.4 CODE. ADDRESSED PREVIOUS AUTO-CLEAN PROBLEMS. SN 00700200343 REV C --- RELEASED WITH THE 7.5 CODE. ADDRESSED LOGIC PROBLEM WITH VAC SWITCH & AUGER JAM.
PAGE 7
7020-057C4-24-08
Page 8
ERROR CODES
AUGER JAMMED: SEE PAGE 12 (FEED MOTOR TROUBLE-SHOOTING)
BAD TC DROP TUBE: SEE PAGE 10 (CONVECTION BLOWER TROUBLE-SHOOTING)
BAD TC FIRE POT: SEE PAGE 14 (FIREPOT, AUTOCLEAN & T-Couple TROUBLE-SHOOTING)
CHECK ASH PAN: SEE PAGE 13 (FIREPOT, AUTOCLEAN & T-Couple TROUBLE-SHOOTING)
COMB BLOWER JAMMED: SEE PAGE 11 (EXHAUST BLOWER TROUBLE-SHOOTING)
CONV BLOWER JAMMED: SEE PAGE 10 (CONVECTION BLOWER TROUBLE-SHOOTING)
MIN FP TEMP: UNIT IS OUT OF FUEL OR CHECK FOR PROPER FUEL SETTINGS. THIS CODE
WOULD DISPLAY ANYTIME THE FIRE GOT UNDER 500 DEGREES DURING ITS NORMAL RUN MODE.
MISSED IGNITION: UNIT IS OUT OF FUEL OR CHECK FOR PROPER FUEL SETTINGS. SEE PAGE 14 (IGNITER TROUBLE-SHOOTING) THIS CODE WOULD DISPLAY IF THE FUEL DID NOT
LIGHT OR THE FIRE DID NOT GET HOT ENOUGH DURING START-UP AFTER 4 TRIES.
VACUUM SW ERROR: SEE PAGE 12 (FEED MOTOR TROUBLE-SHOOTING)
PAGE 8
7020-057C4-24-08
Page 9
OPERATIONAL SYMPTOMS
UNIT HAS NO POWER OR LOSES POWER AFTER 15 TO 20 MINUTES: SEE PAGE 16 (POWER
SUPPLY TROUBLE-SHOOTING)
UNIT IS MAKING A RUMBLING NOISE DURING START-UP:
MAKE SURE THE UNIT IS CLEAN. SEE PAGE 20 (CLEANING & MAINTENANCE)
UNIT IS BUILDING UP BLACK SOOT ON THE GLASS:
MAKE SURE THE UNIT IS CLEAN. SEE PAGE 20 (CLEANING & MAINTENANCE)
IGNITER IS NOT GETTING HOT: SEE PAGE 15 (IGNITER TROUBLE-SHOOTING). ENSURE THE IGNITER CHAMBER UPDATE HAS BEEN DONE. REFERENCE THE SEPT. 18, 2007 FIELD COM­MUNICATION.
UNIT LIGHTS AND GOES OUT DURING START-UP:
TROUBLE-SHOOTING)
UNIT WILL NOT LIGHT & BURN CORN CONSISTENTLY:
MUST BE SCREENED. SEE PAGE 13 (FIREPOT & AUTOCLEAN TROUBLE-SHOOTING)
WALL CONTROL SCREEN IS SHUTTING OFF: SEE PAGE 18 (WALL CONTROL TESTING)
CHECK THE FUEL SETTINGS AND
SEE PAGE 13 (FIREPOT & AUTOCLEAN
CHECK THE FUEL SETTINGS AND
CHECK FUEL SETTINGS. CORN
PAGE 9
7020-057C4-24-08
Page 10
CONVECTION BLOWER TROUBLE-SHOOTING
&RQYHFWLRQ%ORZHU
(180 CFM)
#7000-260
&RQYHFWLRQ+DUQHVV
#7034-219
DROP TUBE
THERMOCOUPLE.
(#7000-381)
Items to check:
Check blower for obstructions:
&OHDQIDQEODGHVFKHFNIDQEHDULQJ
Check blower connections (#7034-219)
&RORURIZLUHV&RQQHFWRUSLQVWHVWIRUEURNHQZLUHV
Check over heat snap disc (#230-1290)
7KLVLVORFDWHGRQWKHSHOOHWGURSFKXWH,VLWWULSSHG"
Check drop tube thermocouple (#7000-381)
7KLVKDVWRSURGXFHPLOOLYROWVWRWXUQWKHEORZHURQ
Replace convection blower (#7000-260)
,IDOOSUHYLRXVFKHFNVDUHJRRGUHSODFHWKHEORZHU
Wall Control Error Code
PAGE 10
7020-057C4-24-08
Page 11
EXHAUST BLOWER TROUBLE-SHOOTING
EXHAUST BLOWER #7034-033
RED
BLUE GREEN
WHITE
WHITE BLUE
BLACK
GREEN
Items to check:
Check blower for obstructions:
&OHDQIDQEODGHVFKHFNIDQEHDULQJ
Check blower connections
&RORURIZLUHV&RQQHFWRUSLQVWHVWIRUEURNHQZLUHV
Check over heat snap disc (#230-1290)
7KLVLVORFDWHGRQWKHSHOOHWGURSFKXWH,VLWWULSSHG"
Wall Control Error Code
Replace exhaust blower (#7034-033)
,IDOOSUHYLRXVFKHFNVDUHJRRGUHSODFHWKHEORZHU
PAGE 11
7020-057C4-24-08
Page 12
#7034-004
FEED MOTOR TROUBLE-SHOOTING
#7000-313
#7034-038
#7000-166
Items to check:
Check feed tube for obstructions:
5HPRYHWKHSHOOHWVIURPWKHKRSSHUWKHQUHPRYHWKH
feed assy (#7034-004).
Check the auger spring set screw:
7KHVHWVFUHZPXVWEHWLJKWRQWKHIHHGPRWRUVKDIW
Check the Door & Hopper sensors (#7000-375):
0DNHVXUHWKHGRRUKRSSHUOLGLVFORVHGDQGWKHLFRQV RQWKHZDOOFRQWURODUHQRWGLVSOD\HG
Check over heat snap disc (#230-1290):
7KLVLVORFDWHGRQWKHSHOOHWGURSFKXWH,VLWWULSSHG"
Check the vacuum switch (#7000-166):
&KHFNIRUDQHUURUFRGHRUWHVWWKHYDFXXPVZLWFK
Replace the optical sensor (#7034-038):
5HSODFHWKLVSDUWLIDOOSUHYLRXVFKHFNVDUHJRRG
Replace the feed motor (#7000-313):
5HSODFHWKLVSDUWLIDOOSUHYLRXVFKHFNVDUHJRRG
Check the 10-pin harness for a loose pin or broken wire:
*5HSODFHWKHKDUQHVVLIEURNHQ(SRV7034-191)
Wall Control Error Code
PAGE 12
7020-057C4-24-08
Page 13
#7000-327
#7034-020
#7034-010
(F/P top)
#7000-299/4 (F/P springs)
FIREPOT, AUTOCLEAN, & THERMOCOUPLE
TROUBLE-SHOOTING
#7000-334
#7034-153
)3ERWWRP
UPDATES:
Started drilling the 2 holes in the igniter
FKDPEHU
Items to check:
Check the door sensor (#7000-375):
0DNHVXUHWKHGRRULVFORVHGDQGWKHLFRQRQWKH ZDOOFRQWUROLVQRWGLVSOD\HG
Check over heat snap disc (#230-1290):
7KLVLVORFDWHGRQWKHSHOOHWGURSFKXWH,VLWWULSSHG"
&KHFNWKHDVKSDQ¿UHSRWIRUREVWUXFWLRQV
&KHFNIRUFOLQNHUEORFNDJH
Check the version of control board (SRV7000-456):
5HSODFHWKLVSDUWLILWLVQRWDWOHDVWD5HY&RU
higher.
&KHFN¿UHSRWWKHUPRFRXSOH
&KHFNIRUPLOOLYROWRXWSXWRUUHSODFHVHHSDJH
Check the auto-clean microswitch (#7000-327):
&KHFNWKHVZLWFKIRUDQ³RSHQ´³FORVHG´UHDGLQJ &KHFNIRUDORRVHFRQQHFWLRQRQWKHVZLWFKZLUHV
Check for a broken wire on the 10 pin connector: 5HSODFHKDUQHVVLIEURNHQ(SRV7034-191) Check the auto-clean motor. (#7034-020):
,IDOOSUHYLRXVFKHFNVDUHJRRGUHSODFHWKHPRWRU
Wall Control Error Code
127(7KHDXWRFOHDQV\VWHPZLOOF\FOHHDFKWLPH ZKHQWKHXQLWLVXQSOXJJHGDQGSOXJJHGEDFNLQ
PAGE 13
7020-057C4-24-08
Page 14
Symptoms of a faulty thermocouple:
1) Unit will not get out of start-up.
8QLWLVGXPSLQJUDZIXHORUGXPSLQJDVKHVLQWRWKHLQWRWKHDVKSDQZKLOHWKH¿UHLVVWLOO JRLQJ1RWH7KH¿UHSRWWKHUPRFRXSOHKDVWRUHDGXQGHUGHJUHHVEHIRUHLWZLOODOORZDQ
auto-clean.
8QLWLVKDYLQJDKDUGWLPHEXUQLQJ&RUQRULVFRQVWDQWO\RYHU¿OOLQJWKH¿UHSRWZLWKIXHO
)LUHSRWWKHUPRFRXSOHVDUHGHOLFDWHDQGH[WUDFDUHPXVWEHWDNHQZKHQUHSODFLQJWKHP%HFDUHIXO WRQRWRYHUEHQGWKH³EUDLGHG´SDUWRIWKHZLUH,ILWLVRYHUEHQWWKHZLUHFDQEUHDNRUFUDFNFDXVLQJ LQFRUUHFWWHPSHUDWXUHUHDGLQJVRUD³¿UHSRWWKHUPRFRXSOH´HUURUFRGH
,IDXQLWLVEXUQLQJ³&RUQ´DFUDFNLQWKHWKHUPRFRXSOHRUDGHIHFWLYHMXQFWLRQLQWKHWKHUPRFRXSOHFDQ FDXVHWKHXQLWWRQRWEXUQWKHIXHOFRUUHFWO\DQGZLOOVWLOOQRWVKRZDIDXOWFRGH
TESTING THE THERMCOUPLE FOR MILLIVOLTS:
5HPRYH7&FRYHUKHDWWKHWKHUPRFRXSOHWLSZLWKDOLJKWHU 'LVFRQQHFWWKHWKHUPRFRXSOHIURPWKHERDUG 8VHDGLJLWDOPHWHUDQGVHWLWWRPLOOLYROWV'& 3XWHDFKSUREHRQWKHFRQQHFWRUZLUHV$JRRGWKHUPRFRX­SOHZLOOUHDGP9RUKLJKHU
Specs: 30 mV = 1320 degrees Max output: 50 mV DC
FIRE POT THERMOCOUPLE CONNECTION
TEST POINTS ON THE THERMOCOUPLE CONNECTOR.
PAGE 14
THERMOCOUPLE TIP with cover removed.
7020-057C4-24-08
Page 15
IGNITER TROUBLE-SHOOTING
SNAP DISC
15 volt DC INPUT
BAT TERY BACKUP
CONVECTION
COMBUSTION
BLOWER
BLOWER
DPSIXVH
AC INPUT
IGNITER
HALLS CONVECTION
OPEN TC3
TC2 DROP TUBE THERMOCOUPLE
TC1 FIREPOT THERMOCOUPLE
HALLS COMBUSTION
WALL CONTROL
FUEL LEVEL SENSOR
FEED, AUTOCLEAN, & VACUUM SWITCH
HOPPER & DOOR SENSORS
AUTOCLEAN
FEED MOTOR
&RQQHFWLRQSRLQWIRUWKH$&SRZHU
supply harness. (#7034-220)
&RQQHFWLRQSRLQWIRUWKH
igniter harness.(#7000-199)
#7000-226
Items to check:
Check the igniter(#7000-226):
&KHFNIRUFRQWLQXLW\LQWKHLJQLWHUVKRXOGJHWDURXQG RKPVRUDSSO\GLUHFWSRZHUWRLW7KLVLVDQ$&FRPSRQHQW
Check the AC power supply harness (#7034-220):
*&KHFNIRUSRZHURUDEURNHQFRQQHFWLRQ
Check for power at the igniter harness (#7034-199):
0DNHVXUHDOOFRQQHFWLRQVDUHJRRG &KHFNIRUFRQWLQXLW\LQWKHZLUHKDUQHVV
Check for power at the control board (SRV7000-456):
8QSOXJWKHXQLWDQGUHVWDUW0DNHVXUHWKHZDOOFRQWUROVD\V
“Startup”.
,ISRZHULVQRWSUHVHQWFKHFNWKHIXVHRUUHSODFHWKHFRQWURO
board.
UPDATE:
,JQLWHUFKDPEHUXSGDWHFRPPXQLFDWLRQZDVVHQWRXWRQ 6HSW7KLVXSGDWHZLOOLQFUHDVHWKHVHUYLFHOLIHRIWKH
igniter.
PAGE 15
Wall Control Error Code
7020-057C4-24-08
Page 16
POWER SUPPLY TROUBLE-SHOOTING
SRV7000-324 (power supply)
AC INPUT FROM POWER SUPPLY
15V DC OUTPUT TO CONTROL BOARD
(#7034-221)
RED
WHITE
AC OUTPUT TO CONTROL BOARD
(#7034-220)
BLACK
WHITE
AC INPUT FROM POWER CORD
(#7034-201)
SRV7000-456 (control board)
FUSE: 15 AMP 250 VOLT
GREEN
WHITE
BLACK
Items to check:
Check the AC power supply harness (#7034-201): *&KHFNIRUSRZHURUDEURNHQFRQQHFWLRQ
Check the DC power supply harness (#7034-221):
&KHFNIRUDEURNHQFRQQHFWLRQRUIRU'&YROWVWRYROWV &KHFNSRODULW\0DNHVXUHWKHZLUHVDUHQRWEDFNZDUGVRQWKHKDUQHVV 5HSODFHWKHDPSIXVHRUSRZHUVXSSO\LIWKHUHDUHQRWDQ\YROWV
If unit is making a “chirping” noise & wall control is blank:
&KHFNWKHKDUQHVVIRUD³VKRUW´LQRQHRIWKHZLUHV 8QSOXJZLUHVIURPWKHFRQWUROERDUGXQWLOWKHQRLVHJRHVDZD\6WDUWZLWKWKH GRRUKRSSHUVHQVRUKDUQHVV¿UVW
PAGE 16
7020-057C4-24-08
Page 17
DOOR/HOPPER/FUEL LEVEL SENSOR TROUBLE-SHOOTING
DOOR / HOPPER SENSOR (#7000-375)
FUEL LEVEL SENSOR (#7000-380)
Items to check:
IF YOU GET THE “DOOR OPEN” ICON:
&KHFNWKHIURQWGRRU0DNHVXUHWKHODWFKLVFORVHG &KHFNWKHVHQVRUPRXQWPDJQHW &KHFNWKHFRQQHFWLRQWRWKHFRQWUROERDUG 5HSODFHWKHVHQVRULISUHYLRXVFKHFNVDUHJRRG
IF YOU GET THE “HOPPER OPEN” ICON:
&KHFNWKHKRSSHUGRRU0DNHVXUHLWLVFORVHG &KHFNWKHVHQVRUPRXQWPDJQHW &KHFNWKHFRQQHFWLRQWRWKHFRQWUROERDUG 5HSODFHWKHVHQVRULISUHYLRXVFKHFNVDUHJRRG
IF YOU GET THE “FUEL LOW” ICON:
&KHFNWKHIXHOOHYHOLQWKHKRSSHU$GGIXHOLIORZ &KHFNWKHVHQVRUPRXQW5HSRVLWLRQVHQVRULIQHHGHG 7RXFKWKHVHQVRUZLWK\RXU¿QJHULIWKH\HOORZOLJKW GRHVQ¶WFRPHRQUHSODFHWKHVHQVRU
Wall Control Error Code
(DOOR OPEN)
(HOPPER OPEN)
PAGE 17
(FUEL LOW)
7020-057C4-24-08
Page 18
BACK OF THE WALL CONTROL.
(FRONT COVER REMOVED)
WALL CONTROL TESTING
RED GREEN
WHITE
COMMUNICATION
GREEN WHITE
RED
&RQQHFWLRQSRLQWIRUWKHZDOO FRQWUROKDUQHVV
Items to check:
Check main power for the unit:
*&KHFNIRUSRZHURUDEURNHQFRQQHFWLRQ
&KHFNWKHSRZHUVXSSO\IRUYROWV
Check power going to the wall control (#7000-451):
0DNHVXUHWKHUPRVWDWZLUHVDUHFRQQHFWHGSURSHUO\DQGPDWFK WKHLUDSSURSULDWHFRORUFRQQHFWLRQSRLQW &KHFNIRUDEURNHQZLUHRUDVWDSOHLQWKHWVWDWZLUHV
*The voltage on the green & red wire should be 3.3vDC
,IYROWDJHLVSUHVHQWUHSODFHWKHZDOOFRQWURO
Check the white wire if you get a “no communica­tion” screen.
&KHFNIRUDEURNHQZLUHRUEDGFRQQHFWLRQ ,IWKHZLUHFRQQHFWLRQVDUHJRRGUHSODFHWKHFRQWUROERDUG
(SRV7000-456)
3.3 vDC +
3.3 vDC -
Wall Control Error Code
(BLANK SCREEN)
UPDATES:
7000-308
ECO 56774-- ADDED ABILITY TO UPLOAD FUEL TABLES. (CODE 3.0) 3-21-07
7000-449
ECO 57823 -- RELEASED WITH 4.3 CODE. ADDED HIGH ELEVA­TION, CONV BLWR, PROPERTIES SCREENS. (7-11-07) 7000-451 -- RELEASED WITH 4.7 CODE. WILL WORK ON ALL CONTROL BOARDS. (8-8-07)
PAGE 18
(NO COMMUNICATION)
7020-057C4-24-08
Page 19
USB CORD OPERATION
USBCORD-AE
'LDJQRVWLF7RRO
(#USBCORD-AE)
0DNHVXUHWKHZDOOFRQWUROVD\V³RII´DQGDOOEORZHUVDUHRII 3OXJLQ86%FRUGWRZDOOFRQWURODQGWKHFRPSXWHU 'RZQORDGWKH8)7,¶VIURPWKHVWRYH &KHFNIRUYHUVLRQRIVRIWZDUHDQGXSGDWHDVQHHGHG
5) Visit ZZZTXDGGHDOHUFRPWRDFFHVVWKHODWHVWIXHOWDEOHV
PAGE 19
7020-057C4-24-08
Page 20
CAUTION
7KHDSSOLDQFHPXVWEHLQFRPSOHWHVKXWGRZQFRPSOHWHO\ FRRO DQG WKH H[KDXVW EORZHU RII EHIRUH SHUIRUPLQg any FOHDQLQJ RU PDLQWHQDQFH 7KHUH LV D ULVN RI VKRFN LI WKH DSSOLDQFH LV QRW XQSOXJJHG EHIRUH VHUYLFLQJ WKH DSSOLDQFH
NOTE: Performing this routine service will require approximately 20 minutes a month depending on type and quality of fuel you burn.
CLEANING OR FREQUENCY DAILY WEEKLY Bi-WEEKLY YEARLY INSPECTION
FIREPOT
Softwood Pellets
FIREPOT
Hardwood Pellets
FIREPOT
Corn, Wheat, or Sun-
ÀRZHU6HHGV
ASHPAN
Wood Pellets
Every 5 bags
Every 3 bags
Every 1 bag
Every 5 bags
-OR-
-OR-
-OR-
-OR-
PROPER SHUTDOWN PROCEDURE
1.
6HWWKHZDOOFRQWUROWKHUPRVWDWWR³2))´RQ$8720$7,&
0$18$/ 6(77,1* VFUHHQ DQG OHW WKH DSSOLDQFH FRP­SOHWHO\FRRO7KHH[KDXVWEORZHUPXVWEHRIIEHIRUH \RX FDQXQSOXJWKHDSSOLDQFHEHIRUHVHUYLFLQJ
 6PRNHVSLOODJHLQWRWKHURRPFDQRFFXULIWKHDSSOLDQFH
LVQRWFRROEHIRUHXQSOXJJLQJ
X X
X
X
ASHPAN
Alternate Fuel
HEAT EXCHANGER Every 1 ton of
EXHAUST BLOWER
Heat Exchanger
Baffle
Insert flat head screwdriver into “V” section and push down and the bottom of the latch will fall forward off of post
Daily
fuel
Every 3 tons of fuel
Latches
Locating ears - 1 on each side. Fit behind bottom edge
-OR-
-OR-
-OR-
Ashpan
X
X
X
FIREPOT MAINTENANCE
Firepot Air Holes
Firepot Exploded View
7KH ¿UHSRW ÀRRU DQG ¿UHSRW DLU KROHV ZLOO QHHG WR EH VFUDSHGRFFDVLRQDOO\GHSHQGLQJ RQ WKHTXDOLW\RIIXHO EHLQJXVHG8VHDSXWW\NQLIHDÀDWKHDGVFUHZGULYHU RUWKH¿UHSRWFOHDQRXWWRROSURYLGHGWRUHPRYHH[FHVV
FDUERQIURPWKH¿UHSRW
Firepot Floor
PAGE 20
7020-057C4-24-08
Page 21
exhaust exits left and right side must be thoroughl cleaned. Each exit is approximatel inches wide 1 inch across and inches deep.
CLEANING & MAINTENANCE
Tools Needed: 6KRS9DFDQG0LFUR&OHDQLQJ.LWÀDWKHDG
DQG3KLOOLSVVFUHZGULYHU1XWGULYHURUZUHQFK
* Shop Vac and Micro Cleaning Kit
can be purchased at your local hardware store.
,WLVQHFHVVDU\WRUHPRYHWKHEDIÀHWRJDLQDFFHVV
WRWKH KHDW H[FKDQJHU&RPSOHWHLQVWUXFWLRQV IRU UHPRYLQJWKHEDIÀHFDQEHIRXQG LQ\RXU2ZQHU¶V
Manual.
9DFXXPWKHDVKIURPWKHKHDWH[FKDQJHU ZLWKDQ
XSKROVWHU\EUXVKWRUHPRYHWKHPDMRULW\RIWKHDVK %H VXUH WR YDFXXP WKH EDFN RI WKH EDIÀH DOVR ,QVSHFWWKHGURSWXEHDQGUHPRYHDQ\UHVLGXHEXLOG
up in the drop tube. Figure 2.
3.
$VVHPEOHWKHFUHYLFHWRROIURPWKH0LFUR&OHDQLQJ .LWWRDWWDFKWRD6KRS9DFFigure 3.
Figure 3
4.
U
VH WKH FUHYLFH WRRO WR ¿QLVK FOHDQLQJ WKH KHDW H[FKDQJHU ¿QV   ,W LVFULWLFDO WKDW WKH  H[KDXVW H[LWVWKHEDFNRIWKH¿UHER[ÀRRUOHIWDQGULJKWEH WKRURXJKO\FOHDQHGFigure 4. There are several ZD\VWKLVFDQGRQH
D 8VHWKHFUHYLFHWRRO
 E $WWDFKDKRVHLQFKPPLQ GLDPHWHU
DQGDSSUR[LPDWHO\IHHWPPLQOHQJWKWR \RXUYDFXXPKRVH
Use a bottle brush and push the ash down to
 F
WKHERWWRP5HPRYHWKHFRPEXVWLRQH[KDXVW EORZHUDQGWKHQYDFXXPRXWWKHDVKFigures
5-8 on page 4.
Figure 1 - Example of a dirty heat exchanger
Figure 2
PAGE 21
Figure 4
7020-057C4-24-08
Page 22
5.5HPRYLQJWKH&RPEXVWLRQ([KDXVW%ORZHU
D7KHFRPEXVWLRQEORZHULVPRXQWHGLQWKHERWWRP
ULJKWUHDURIWKHDSSOLDQFHFigure 5.
E8VHDQQXWGULYHUWRORRVHQDOOVL[QXWVEXW
GR QRW UHPRYH  5RWDWH WKH EORZHU DQG UHPRYH IURPWKHKRXVLQJFigure 6.
F 6HWWKHEORZHURQWKHWRSRIWKHKRXVLQJIRUWKHVWRYH
DQGSODFHRQWKH¿UHER[ÀRRUIRUWKHLQVHUW<RXGR QRWQHHGWRGLVFRQQHFWWKHZLUHVFigure 7.
G9DFXXPRXWWKHH[KDXVWDUHDFigure 8.
e.
$YLHZRIWKHLQVLGHRIWKHH[KDXVWDUHDFigure 9.
BLOWER LOCATION ON STOVE
Loos en a ll 6 screws, but d o N O T R emov e
Figure 6
Set blower on top of housing. Do not disconnect the wires.
Figure 5
Remove Side Panel
Remove (6) Nuts
&RPEXVWLRQ%ORZHU
BLOWER LOCATION ON INSERT
&RPEXVWLRQ%ORZHU
Figure 7 - Stove is shown in this example
Va cuum out the ex haust are a.
Figure 8
Figure 9
PAGE 22
7020-057C4-24-08
Page 23
PARTS LIST
(REFER TO EXPLODED VIEW FOR PART LOCATION)
REPLACEMENT PARTS:
AIR INTAKE SHIELD................................7034-224
BAFFLE:...............................................(28) 7034-148
BLOWERS:
CONVECTION (180cfm).......................(17) 7000-260
EXHAUST..............................................(21) 7034-033
CAST PARTS: (add mbk,pmh,csb,cwl to part # for color)
See exploded view
COMPONENT PACKS (FS & I):
MATTE BLACK (FS)....................................7034-034
MAHOGANY (FS)........................................7034-037
SIENNA BRONZE (FS)................................7034-035
WILLOW (FS)...............................................7034-036
MATTE BLACK (Insert)...............................7036-018
MAHOGANY (Insert)...................................7036-021
SIENNA BRONZE (Insert)...........................7036-019
WILLOW (Insert)..........................................7036-020
CONTROL BOARD.....................(20) SRV7000-456
DOOR / ASHPAN PARTS:
ASHPAN ASSY......................................(25) 7034-013
GASKET FOR ASHPAN (3/4”).............(24) 7034-178
GASKET FOR DOOR (3/4”).................(23) 7034-177
GASKET, GLASS.....................................7000-377/10
GLASS ASSY w/Gasket.........................(26) 7034-007
GLASS SIDE ASSY (1pc, insert only)...(27) 414-5380
LATCH FOR ASHPAN (roller style).............7000-494
FEED MOTOR, DC.............................(14) 7000-313
FEED ASSEMBLY...............................(13) 7034-004
FIREPOT PARTS:
AUTOCLEAN MOTOR................................7034-020
FIREPOT RISER CLAMP.............................7034-012
FIREPOT (BOTTOM SLIDE PART)............7034-153
FIREPOT (TOP PART)..................................7034-010
IGNITER, HEATING ELEMENT.................7000-226
GASKETS:
CONVECTION............................................(18) 7000-329
EXHAUST BLOWER TRANSITION................7000-332
EXHAUST (ROUND WHITE)...........................7000-423
FEED MOTOR GASKET....................................7034-144
FIREPOT GASKET.............................................7034-190
LOG SET.....................................................LOGS-60-AE
OUTSIDE AIR KIT...............................................OAK-3
POWER CORD (120V).....................................812-1180
POWER CORD (12V BATTERY).........12VCORD-AE
POWER SUPPLY...............................(19) SRV7000-324
T-COUPLE COVER.........................................7034-186
THERMOCOUPLE (FIREPOT).......................7000-334
THERMOCOUPLE (DROP TUBE).................7000-381
T-STAT BLOCK.........................................SRV7034-200
VACUUM SWITCH...................................(22) 7000-166
VACUUM HOSE................................................7000-373
WALL CONTROL.............................................7000-451
WIRE HARNESS & SENSOR PARTS:
AUTOCLEAN MICRO-SWITCH.................................7000-327
FEED MOTOR OPTICAL SENSOR............................7034-038
FUEL LEVEL SENSOR................................................7000-380
MAGNETIC SWITCH (HOPPER/DOOR)...........(16) 7000-375
OVERHEAT SENSOR (SNAP DISC)...................(15) 230-1290
THERMOSTAT WIRE 3 COND...................................7000-409
HARNESS (AUTOCLEAN, AUGER, VAC SWTCH, 10-PIN
CONNECTOR)........................................................SRV7034-191
HARNESS (BATTERY BACK-UP)..............................7034-202
HARNESS (CONVECTION BLOWER)......................7034-219
HARNESS (DOOR/HOPPER SENSORS)....................7034-192
HARNESS (IGNITER)..................................................7034-199
HARNESS (OVERHEAT SENSOR).............................7034-193
HARNESS (POWER OUT A/C)...................................7034-220
HARNESS (POWER OUT D/C)...................................7034-221
HARNESS (PWR CORD TO PWR SUPPLY).............7034-201
HARNESS (T-STAT/WALL CONTROL).....................7034-200
PAGE 23
7020-057C4-24-08
Page 24
MT VERNON-AE INSERT
MT VERNON-AE-I
CAST PARTS
DOOR, LEFT..........(1) 7005-110
DOOR, RIGHT........(2) 7005-109
FRONT, LOWER....(3) 7036-122
FRONT, UPPER.....(4) 7036-105
HOPPER LID..........(5) 7036-107
SIDE PLATE...........(6) 7036-103
TOP PLATE............(7) 7036-101
MT VERNON-AE
CAST PARTS
ASHLIP................(8) 7005-111
FRONT PLATE....(9) 7005-108
DOOR, LEFT.......(1) 7005-110
DOOR, RIGHT.....(2) 7005-109
HOPPER LID.....(10) 7034-157
SIDE PLATE......(11) 7005-107
TOP PLATE.......(12) 7034-155
PAGE 24
MT VERNON-AE
7020-057C4-24-08
Page 25
7020-057C4-24-08
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