Qmark Specialty Ceiling Fans User Manual [en, es, fr]

ASSEMBLY INSTRUCTIONS & PARTS MANUAL FOR
56” & 60” SPRAY PROOF CEILING FANS
MODELS 5610-1 AND 6010-1
56” & 60” AGRICULTURAL CEILING FANS
MODELS 5611-1 AND 6011-1
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE OR SERVICE THE LEADING EDGE CEILING FAN. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.
RETAIN FOR FUTURE REFERENCE.
General Safety Information
WARNING : DISC ONNECT POWER BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
1. Mount 56” fans so that fan blades are 7 feet or higher above the floor. Mount 60” fans so that blades are 10 feet or higher above the floor.
WARNING: DO NOT USE IN AN EXPLOSIVE ATMOSPHERE.
Figure 1
Description
The Leading Edge agricultural ceiling fans are designed as a dual purpose product. By minimizing temperature stratification in winter, they can reduce heating costs by bringing trapped hot air to the floor. The summertime application provides a gentle downward movement of air for general air recirculation and evaporative cooling. A permanent split capacitor motor and permanently lubricated sealed ball bearings add to the efficiency and quietness of the fan.
Specifications
56” FAN 60” FAN
Motor Blade Size, Dia.
120VAC/60Hz
56”
120VAC/60Hz
60” Square foot Coverage for Heat Stratification CFM RPM AMPS WATTS Weight (LBS)
3,025 sq. ft.
25,500
265
1.0
110
24
5,000 sq. ft.
41,000
280
1.40 160
30
Unpacking
1. Remove fan components from carton carefully.
2. Check for shipping damage.
3. Check for any missing parts against parts list.
2. All electrical wiring should be done by a qualified electrician in accordance with applicable National Electrical Code and local electrical codes.
3. Make sure hanger hooks are mounted securely to structural ceiling members.
4. Do not allow moving blades to come in contact with any part of the body.
5. Make certain that the ground wire is connected to the ground terminal and to a suitable electrical ground.
NOTE: When mounted in cathedral ceilings, the blade tip should be at least 12 inches from the angled roof line to prevent air “blow-back” causing possible fan sway.
CAUTION: Read and follow instructions carefully. Failure to comply with instructions could result in the risk of fire, shock, and injury to persons.
WARNING: TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND THE BLADE BRACKETS WHEN INSTALLING THE BRACKETS OR CLEANING THE FAN. DO NOT INSERT FOREIGN OBJECTS IN BETWEEN ROTATING FAN BLADES.
Installation
RECOMMENDED MOUNTING HEIGHTS This fan is pre-assembled with a one foot long down rod
which is suitable for both heat reclamation in the winter and warm weather cooling in the summer.
WARNING: ALL CEILING FANS SHOULD BE IN­STALLED BY QUALIFIED PERSONNEL.
CAUTION: 56” fan should not be mounted lower than 7 feet from the floor. 60” fans should not be mount­ed lower than 10 feet from floor.
Assembly
This fan includes a “secondary support” safety cable fea­ture that complies with existing C.S.A. (Canadian Standards Association) requirements and all other proposed safety regulations for overhead air movement equipment. To insure proper installation of this important safety feature, please read and follow these instructions carefully.
Refer to Figure 2.)
(
1. Carefully lift out the motor with attached rod assembly from the protective styrofoam package and place assembled motor on a flat work surface. This fan is supplied pre-wired and pre-assembled except for the blades.
2. If inspection is desired, slide lower canopy (C) and neoprene rod seal (B) gently up the downrod (A). To place the lower canopy (C) back into the lower boot cover (D) gently force the canopy rim into the molded opening and push down 1/2” until secure fit is obtained.
3. Affix the three blades, curved side down to the motor with the isolation pad mounted between the blade and the fan. Make sure blade holder is flat against motor platform when you tighten blade nuts for secure fit.
NOTICE: The safety cable should be taped to one side of the yoke with electrical tape to prevent the cable from resting on top of motor during running operation.
WIRE
RUBBER ROLLER
Figure 2
STEEL YOKE CAPACITOR
WOOD JOIST
HOOK
(D) UPPER SHACKLE ASSEMBLY
CAUTION: Leave 1/4” clearance between upper canopy and motor housing.
(B) UPPER CANOPY COVER (F) SET SCREW
DOWNROD
(C) LOWER CANOPY COVER
CAUTION: Leave 1/4” clearance between lower canopy and motor housing.
(E) MOUNTING HEX BOLT SET
LOCKWASHER
METAL BEAM
STYLES
HEX BOLT
BLADE
PLASTIC PAD
CAUTION:Do not allow the permanently installed lower canopy to touch the revolving motor as damage will occur. Make sure all wires are securely placed to avoid rubbing against the motor.
CAUTION: Blades must be fastened to the motor as shown in Figure 2. DO NOT reverse blades when installing.
NOTE: Blades are weight balanced per set. DO NOT mix on multiple fan installations.
NOTE:Do not bend fan blade brackets.
WARNING: DISCONNECT CIRCUIT POWER BEFORE MAKING ANY ELECTRICAL CONNECTIONS.
CAUTION: To reduce the risk of personal injury, install the primary mounting directly from building structure and use only the hardware provided with the fan.
4. Before attaching the appropriate “J” hook to the building structure member note the following:
IMPORTANT: WHEN MOUNTING THIS FAN THE SUPPORT BEAM MUST BE SUITABLE FOR A 50 POUND LOAD LIMIT
CAUTION: If pilot hole is used with the wood thread hook, the pilot hole should be drilled no larger than the minor diameter of the screw threads on the hook. Do not put a lubricant on the “J” hook. At least 1-1/2’ of the screw threads should be secured into the structural wood joist. When the threaded bolt hook is used, be careful to secure tightly with supplied lockwashers and nuts. Attach the hook as instructed and hang the fan.
5. This fan is equipped with the required “secondary support” cable. This cable must be affixed to the beam structure and securely clamped in such a manner to support the weight of the fan in the event the mounting hook or other parts fail. After wrapping cable around a structural member that will support 300 lbs., secure cable with supplied cable clamps as illustrated in Figure 3. (NOTE: Any additional materi­als needed for specific installations may be purchased from your local distributor.)
NOTICE: Leave approximately 3” but no more than 5” of slack on this safety cable to allow for possible fan movement. Do not exceed more than 5” total slack.
IMPORTANT CAUTION: The safety cable must not be placed between the rubber roller and hook, but rather as Illustrated in Figure 4.
MOTOR HOUSING
CAUTION: Never adjust the lower shaft bolt assembly which is precision secured during the manufacture of this fan.
CAUTION: Make sure that blades are attached as shown.
2
ELECTRICAL WIRE
RUBBER ROLLER
HOOK
SAFETY CABLE
DRY LOCATION
WHITE
BLACK
BLACK
SAFETY CABLE
Figure 3
Figure 4
6. When hanging fan on factory supplied “J” hook, make sure cable at top of rod is positioned behind “J” hook as illustrated in Figure 4.
IMPORTANT NOTICE: It is important to note the proper installation position of the cable clamps as illustrated in Figure 5. To obtain maximum holding power, install u-bolt section of clip on dead or short end of cable and saddle on long end of cable. Improper installation reduces the efficiency of the connection by as much as 40 percent.
Figure 5
BLACK
GRD.
MOTOR
Figure 6
GRD.
WHITE/BLACK
OPTIONAL
SOLID STATE
REGULATOR
10. Restore power.
11. After completing installation, test run fan in normal operating manner. Inspect for any possible shake or wobble which may be caused by binding as a result of “tight cable”. If this should happen, shut off power supply and re-check instructions to correct problem.
NOTE: When any solid state motor speed control is used, a humming noise will be present in the fan on low speed. This hum in no way affects the operation of the fan and is acceptable in most industrial installations.
Maintenance
WARNING: TO REDUCE THE RISK OF INJURY DISCONNECT THE POWER SUPPLY BEFORE SERVICING. UNPLUG FAN WHEN CLEANING OR SERVICING.
CLEANING In industrial applications where a moderate amount of
dirt has accumulated, wipe fan off with a damp cloth. In agricultural applications, a pressure washer may be used to clean away heavier dirt accumulation. Never use flammable solvents.
7. This fan is pre-wired with a cord with an equipment grounding conductor which must be used with a grounded receptacle. The flexible cord is attached permanently to the fan.
CAUTION: Do not use an extension cord with this fan. Use #12 wire from power source to receptacle. Making sure the power is off, hang the fan and plug into power outlet.
NOTE: Hook should engage rubber roller only (G) and not the cord (H).
8. Slide the upper canopy (B) up the rod within 1/4” of the ceiling or beam and securely tighten the set screw (F).
9. If a remote speed control is to be used refer to the installation included with that control for proper installation and wiring.
LUBRICATION Ball bearings are permanently lubricated and require no
further lubrication.
CAUTION: Before servicing or cleaning unit, switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
3
Figure 7 - Replacement Parts List
Replacement Parts For 56” & 60” Spray Proof 5610-1, 6010-1 and Agricultural 5611-1, 6011-1
REF.
NO.
“J” hook mounting bolt assembly
1
Wood screw hook
1A
Cord 38” with 3 prong plug
2
Cord grip connector
3
Upper shackle
4
5
Rubber roller
6
Clevis pin
7
3/32 x 3/4” Cotter pin
8
1/4 x 1 1/2” Hex bolt assembly
9
1/4 x 1 1/8” Hex bolt assembly
10
12” Downrod pipe
11
Upper canopy, bell shaped
12
Lower canopy
13
Lower canopy rod seal
14
Lower canopy cowling shield
Metal disc
15
DESCRIPTION
PART
NO.
2100069A 2100070A 3100031A 3100032A 3100033A
2100072A 2100073A
* * *
2100102A 3100039A 2100076A 3100042A 3100044A
3100044A
QTY
1 1 1 1 1
1 1 1 2 1
1 1 1 1 1
2
REF.
NO.
16
Condensation drain plug
17
10-24 x 3/8” Canopy set screw
18
Steel yoke
19
Capacitor screw
20
Capacitor (5610-1,5611-1,6010-1, 6011-1)
21
Grounding screw assembly
22
Plastic cable clamp assembly
23
56” Blade (5610-1, 5611-1)
60” Blade (6010-1, 6011-1)
24
Blade pad
25
1/4” x 3/4” Blade screws
26
1/4” Blade lockwashers
27
56” Motor assembly (5610-1, 5611-1) 60” Motor assembly (6010-1, 6011-1)
28
Safety cable assembly
29
Cable clamps
DESCRIPTION
PART
NO.
3100045A
* 2100078A 2100080A 2100141A
2100082A 2100083A 3200098A 4100052A 2100085A
2100086A
* 2100130A 2100131A 2100088A
2100089A
QTY
1 1 1 1 1
1 1 3 3 3
6 6 1 1 1
( ) Included in motor assembly. ( ) Standard hardware item, available locally.
*
( ) Replacement set of 3 only, white in color.
1
LIMITED WARRANTY
All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for one year from date of installation, except the motor which is warranted against defects in workmanship and materials for three years from date of installation. This warranty does not apply to damage from acci­dent, misuse, or alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment improperly installed or wired or main­tained in violation of the product’s installation instructions. All claims for warranty work must be accompanied by proof of the date of installation. The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including labor costs, and shipping costs incurred to return prod­ucts to Marley Engineered Products Service Center.Within the limitations of this warranty, inoperative units should be returned to the nearest Marley authorized ser­vice center or the Marley Engineered Products Service Center, and we will repair or replace, at our option, at no charge to you with return freight paid by Marley. It is agreed that such repair or replacement is the exclusive remedy available from Marley Engineered Products. THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT. MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT, WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
For the address of your nearest authorized service center, contact Marley Engineered Products in Bennettsville, SC, at 1-800-642-4328. Merchandise returned to the factory must be accompanied by a return authorization and service identification tag, both available from Marley Engineered Products. When requesting return autho­rization, include all catalog numbers shown on the products.
HOW TO OBTAIN WARRANTYSERVICE AND WARRANTY PARTS PLUS GENERAL INFORMATION
1. Warranty Service or Parts 1-800-642-4328
2. Purchase Replacement Parts 1-800-654-3545
3. General Product Information www.marleymep.com
Note: When obtaining service always have the following:
1. Model number of the product
2. Date of manufacture
3. Part number or description
ECR 36666
Part No. 5200-2400-001 10/05
4
470 Beauty Spot Rd. East Bennettsville, SC 29512 USA
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