Pulse-bac PB-2050, PB-2150 User Manual

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Page 1

Never Stop To Unclog Filters Again!

Operation & Service Manual

Models: PB-2050 and PB-2150

Page 2

Table of Contents:

CONTENTS: PAGE:

Packaging & Shipping…………………….………………………………..…………..

Introduction.. ………………………………………………………….…….…………..

Important Safety Instructions………………………………………...………………...

Important Safety Instructions Continued…………………………...…..…………….

Specifications, Patents & Awards………….….....…………………………………...

Specifications Continued……………………………………………………………….

Operating Instructions……………………………………………………...…………..

Exclusive Tank Chamber Sensor ……………………………………………………..

Emptying The Dust Storage Tank…………………………………………..…………

Dust Collection Bag removal…………………………………………………………..

Filter Removal ……………...………………………………………………………….

Filter Installation / Trouble Shooting………………………….……………………….

Printed Circuit Board Overview………………………………………………………..

Electrical Block Diagram………………………………………….….. ……………….

Printed Circuit Electrical Schematic…………………………………………………...

Servicing the PB-2050 and PB-2150………………………………………………….

Motor Replacement

Servicing the PB-2050 and PB-2150 Continued…………………………………….

Printed Circuit Board Replacement

Valve Solenoid Replacement…………………………………………………………..

Figure 1. Motor assembly……………………………………………….……………...

Notes……………………………………………………………………………………..

Warranty………………………………………………………………………………….

Page 3

Packaging & Shipping

The Pulse-Bac 2000 Series Dust Collection Equipment comes shipped on a 48”x 45” pallet, bolted down and held in place by two 16 gauge steel plates located in the front and back, underneath the bottom platform. You will need to have a 7/16

socket wrench to remove the dust collector from the pallet.

First inspect your new Pulse-Bac for any damage during shipping. Check the following:

1. Check for visual damage, if visual damage is apparent have the driver note that on the Bill of Laden. If the driver has left the facility before visually inspecting the equipment and damage is apparent, immediately call the shipper and have them return to inspect and note the damage. Whenever possible note the damage by taking pictures. This will aid you if a claim must be submitted for damage or replacement.

2. Check your “ Tip-N-Tell” label placed on the top of the shipment. This label is located at the top of the hood, and has two reservoirs of blue glitter, if that glitter is anywhere in the upper reservoir where the blue arrow is pointing, this needs to be noted on the BOL. This could mean that the shipment was tipped over during transit. (See Figure 1.)

3. After inspecting shipment, remove the plastic wrap.

4. After removing wrap, cut the two straps on the bottom. (See Figure 2.)

5. Using your 7/16 Socket wrench, remove the three nuts located underneath the bottom platform. (See Figure 3.) repeat this on both the front and back steel plates.

6. Once you have removed the nuts, slowly and gently to avoid scratching the powder coated finish, remove the steel plates. After removing front and back steel plates your Pulse-Bac® should be ready to be removed from the pallet.

7. After removing your new PB-2150 or PB 2050 keep and save the pallet and steel plates for return if needed in the future for servicing.

Figure 1.

Figure 3.

Tip-N-Tell Reservoir

Figure 2.

Cut Straps & Remove

Remove nuts from steel plate

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Introduction:

Congratulations, you have purchased the latest innovation in commercial portable dust collection equipment. This manual will help you to understand and operate your new Pulse-Bac® PB-2050 or PB-2150.

The PB-2050 & PB-2150 are shipped ready to use, however you should make an initial inspection to insure that no damage has occurred during shipping. You should also take the time to familiarize yourself with the proper use and operation of your new PB-2050 or PB-2150.

Safety is paramount when operating any machinery. Safety is a combination of common sense, knowing the proper use and operation of the equipment you are operating and staying alert when operating the equipment. Read this operator’s manual and understand it so that you are familiar with the operation and proper use of your new Pulse-Bac PB-2050 or PB-2150. Familiarizing yourself with the proper operation and use of your new PB-2050 or PB-2150 will help to avoid costly mistakes.

Both the PB-2050 and PB-2150 are equipped with the most advanced automatic self-cleaning vacuum filtration technology available for portable dust collection equipment. Our exclusive Pulse-Bac Technology internally flushes the filters clear of dust and debris using only ambient air and vacuum while the PB-2050 or PB-2150 is in operation. This revolutionary design ensures that your dust collector will not clog the filters; thereby preventing the loss of suction (LIFT) or CFM (air volume) during operation. the PB-2050 and PB-2150 are fully automatic, self cleaning dust collectors, with no need for shakers, blowers, compressors or buttons to push, just turn it on and the PB-2050 and PB-2150 dust collectors automatically eliminate airborne dust associated with grinding, sanding, cutting or any other dust producing situations. In addition, both the PB-2050 and PB-2150 are equipped with the industries first Tank Capacity Sensor (TCS) system. The revolutionary TCS™ system prevents the operator from over filling the PB-2050 or PB-2150 collection tank, helping to prevent damage to the filter and vacuum motor components.

The PB-2050 and PB-2150 come equipped with our patent pending P.T.F.E. Spun Bond Polyester twist on filters, capable of capturing dust particles as small as .1 micron in size, an ergonomic cart that can fit through any standard 30” door, four non-marking caster wheels with locks and dual sealed collection tanks that allow for debris removal without stopping dust collection activities to empty the dust in the collection tank.

Thank you for your purchase of today’s most advanced industrial dust collection equipment, if you have any questions regarding this manual or require any assistance please call customer service at 866.954.9700.

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Important Safety Instructions:

Failure to read and observe all DANGER statements

DANGER

WARNING

CAUTION

could result in sever bodily injury or death. Read and observe all DANGER statements found in your operators manual and on your machine.

Failure to read or observe all WARNING statements could result in injury to you or to other personnel, and property. Read and observe all WARNING statements found in the manual and on the machine.

Failure to read and observe all CAUTION statements could result in damage to the machine or to property. Read and observe all CAUTION statements found in your operators manual and on your machine.

General Safety:

1. Equipment is to be operated by trained and qualified personnel only.

2. Always read and follow the operating and safety procedures.

3. Always use qualified personnel when repairing or maintaining equipment.

4. This equipment must be used for the purpose for which it is intended. Any other use will void the warranty and could cause bodily injury to the operator and or damage to the equipment.

5. If a malfunction should occur, turn the machine off immediately and correct the problem before restarting the machine.

6. Do not operate under the influence of alcohol or drugs.

7. Avoid lifting the tank when filled with heavy dust or any other heavy material

Import! Please Read and Understand The Following Carefully.

Static Shocks are common and occur in dry areas or when the relative humidity of the ambient air is low. Be aware of low humidity conditions and if static shocks are persistent, order and use a static reduction hose to operate the unit. CDCLarue recommends anyone using the PB-2050 or PB-2150 for collection of materials such as wood or plastic should always use a static reduction hose. Wood and plastic particles create static electricity even when the ambient air has high humidity.

Remember, Always stay alert and drug free when using any electrical equipment.

Page 6

Important Safety Instructions Continued:

Extension cord Usage:

When using an extension cord to operate the PB-2050 or PB-2150, always use the proper size extension cord. The following chart will help you in your selection of the proper size extension cord for operating your PB-2050 or PB-2150. Please note when using an improper extension cord you may cause damage to your equipment and void the warranty.

Warning:

To reduce the risk of back injury or falls, do not try to lift an over filled collection tank. If you have over filled the collection tank, scoop enough contents out to make the tank light enough for one person to comfortably lift and empty the tank.

Warning:

Both the PB-2050 and the PB-2150 are equipped with a Tank Capacity Sensor (TCS) this exclusive feature keeps the main collection tank from being overfilled, which can cause damage to filters and motors. The operator must be aware that the TCS™ turns off the power to the main vacuum motor and causes an audio and visual alarm when the tank is close to being over filled. The operator should be aware of the fact that the main vacuum motor can restart as soon as the overfilled tank situation is remedy and therefore the operator could be surprised and possibly cause an injury by being alarmed at the sound of the motor restarting.

Danger:

Sparks generated by the dust collector’s main vacuum motor can ignite flammable vapors or air born dust.

Danger:

To reduce the risk of fire or explosion, never use the PB-2050 or the PB-2150 near flammable or combustible liquids, gases, or explosive fluids like gasoline, lighter fluids, flammable cleaners, oil based paints, natural gas, hydrogen, coal dust, magnesium dust, grain dust, gun powder or other types of flammable vapors or fuels. If you are in doubt as to the proper use of your PB-2050 or PB-2150 call CDCLarue™ customer service department at 1-866-954-9700.

Proper Extension Cord-Gage and Length

Extension Cord

Length.

——————

0-25 Ft.

50 ft.

100 ft.

Wire Gauge

(A.W.G.)

—————–—

Page 7

Specifications, Patents and Award Information:

The PB-2050 and PB-2150 are specifically designed for dust collection applications that require high levels of lift (suction) and CFM (Air flow rate). Both the PB-2050 and the PB-2150 dust collectors from CDCLarue™ utilize our exclusive Pulse-Bac® Technology, preventing the filters from clogging and losing lift, automatically. As well as additional features that make unloading the dust from the dust collection tanks easy and convenient for the operator.

CDCLarue patent pending dust valve design, allows the PB-2050 and PB-2150 to remain in operation while the lower collection tank is removed to discard dust and debris. This unique design helps in reducing downtime, increases productivity and lowers maintenance cost.

Specifications PB-2150

Model

Filtration System

Filters

Motor

Performance

Vacuum Port Inlet

Pulse-Bac PB-2150 with Tank Sensor.

Patented Pulse-Bac Technology

5 ea. Twist-on/off 100% Spun Bond Polyester PTFE Coated

Ametek, Tangential Bypass.

311 CFM, 70” Lift

3” inlet with manual hose lock

Voltage

Current

Dimensions

Weight

Dust Storage Tank

Casters

220/230 Volts 50/60 Hz Single Phase

7.9 Amps

63”H x 29”W x 45”D

220 Lbs

8 Gal. Tank with cart.

Non-Marking, & Conductive. 5” in back, 3” swivel in front with wheel locks.

Patents & Awards:

US Patent # 7082640B2 and other patents pending.

Pulse-Bac Technology-Most Innovative Product, World of Concrete 2005 & 2008. Pulse-Bac Technology-Innovative Product Award, Rental Equipment Register 2004.

Page 8

Specifications Continued:

The PB-2050 and PB-2150 are equipped with CDCLarue™ exclusive Tank Capacity Sensor (TCS). The TCS™ is located in the upper collection tank. TCS keeps the operator from over filling the upper collection tank and extends the life of the filters and motor on both models.

The TCS feature lowers the possibility of dust accumulating and facing the filters over a period of time due to the operator allowing the tank to be overfilled. In addition the TCS will prevent the lower dust collection tank from becoming overfilled, eliminating another source of airborne dust caused from overfilled collection tanks and spills. TSC also helps to ensure that the lower tank or bag when filled will not weigh more than forty pounds.

Specifications PB-2050

OPTIONAL ACCESSORIES

Model

Filtration System

Filters

Motor

Performance

Vacuum Port Inlet

The PB-2050 and PB-2150 also incorporate another exclusive feature developed by CDCLarue, each model is equipped with our patent pending Cyclonic Debris Management System (CDM). The CDM™ system reduces the amount of debris the filters are exposed too by preventing incoming dust & debris from continually recycling up to the filters during normal operation. CDCLarue incorporates the CDM system in all of it’s vacuum & dust collection products. Providing the end user the latest's technology available in all CDCLarue products.

Pulse-Bac PB-2050 with Tank Sensor.

Patented Pulse-Bac Technology

3 ea. Twist-on/off 100% Spun Bond Polyester PTFE Coated

Ametek, Tangential Bypass.

245 CFM, 70” Lift

2” inlet with manual hose lock

Voltage

Current

Dimensions

Weight

Dust Storage Tank

Casters

110 Volts 50/60 Hz Single Phase

15.5 Amps

63” H x 29”W x 45”D

189 Lbs

8 Gal. Tank with cart.

Non-Marking, & Conductive. 5” in back, 3” swivel in front with wheel locks.

Page 9

Operating instructions:

WARNING

DANGER

At all times keep your hands, clothing, etc.. away from the inlet and discharge of the machine.

Do not use the PB-2050, or PB-2150 to vacuum wet or flammable material.

The PB-2050 and PB-2150 are equipped with either a 2” or 3” inlet respectively for use with a 2” or 3” hose. A properly sealed end-connection is required at the end of the hose when used with manufacturing machinery or surface preparation equipment like floor grinders. The PB-2050 and PB-2150 require a properly grounded 110 volt or 220 Volt AC, 50/60 Hz power supply to operate properly. If the PB-2050 or PB-2150 are operated from a portable generator, the generator must be equipped with an earth ground. Generator needs to generate 20 amps for sufficient power.

Figure 1. PB-2150 Inlet

Follow the directions below when starting and operating the PB-2050 or PB-2150.

1. Connect the proper suction hose to the PB-2050 or

PB-2150 dust port inlet (See Figure 1.) Three inch for the PB-2150 and a two inch (See Figure 2.) for the PB-2050.

2. Check the power cord to insure it is in good working condition and plug it into the proper power out-

let. ( see specifications for proper extension cord use on page 6 of this manual.).

3. Check and ensure that the dust valve on the upper

tank is in the “CLOSED” position.

4. Turn the switch to the “on” position, the dust collector should begin to operate and the switch should illuminate.

5. Check to see if the dust collector’s hose is connected properly to the device to be operated with the dust collector.

Figure 2. PB-2050 Inlet

Page 10

EXCLUSIVE TCS SYSTEM (TANK CAPACITY SENSOR)

The PB-2050 and PB-2150 dust collectors are equipped with CDCLarue exclusive Tank Capacity Sensor (TCS ). The TCS™ system is designed to prevent the vacuum from over filling the upper collection chamber; thereby reducing the risk of damage to the filters and vacuum motor components.

Warning:

After signaling to the operator with a visual and audible alarm, the TCS system will

automatically turn the vacuum motor off, the vacuum motor can restart automatically when the dust collectors TCS system is cleared of debris. This restart can cause the operator to be surprised, possibly causing the operator to be startled and possibly injuring him or herself. Turning the dust collector’s power switch to the off position will silence the audible alarm and extinguish the visual alarm, and ensure that the vacuum motor will not restart until the power switch is returned to the on position.

1. The dust collector front bezel is equipped with a Red Light Emitting Diode (LED) indicator along with an auditable alarm. These two components when lit or sounded notifies the operator that the TCS sensor has detected a full tank and will turn the dust collector’s vacuum motor off if not emptied in a timely manner.

2. Once the TCS system has turned the vacuum motor off, the vacuum motor will not restart unless the tank is emptied or the sensor is cleared. Always check to see if the power switch is illuminated, if illuminated this indicates that the sensor has the vacuum motor turned off and the PB-2050 or PB2150 is operating properly.

3. The audible alarm will continue to sound off until the sensor is cleared or the dust collector’s power switch is turned to the off position.

Warning:

Dumping debris when using the Bagger:

When using the PB-2050 or PB-2150 with the bagging attachment, the operator must insure that the butterfly dump valve is completely closed and sealed anytime the unit is in operation. If the dump valve is left open or not sealed shut it will reduce the pressure inside the upper collection tank. The operator can still dump the upper tank into the bag while continuing to operate the unit in a normal manner as long as the valve is closed once the main tank has been emptied. Do not leave the butterfly dump valve open after dumping debris, close it immediately to maintain peak performance.

Page 11

Emptying the dust collector’s removable collection tank:

The PB–2050 and PB-2150 utilizes a unique butterfly valve that separates the upper tank from the lower 8 gal. removable tank or bag. The valve can be opened and closed with the dust valve handle shown in (figure 1.).

The butterfly valve allows the PB-2050 and PB-2150 to collect dust and debris in the upper collection chamber without it falling into the lower removable tank. Once the upper tank is filled, open the valve and dump the debris into the bottom 8 gal. removable tank or bag, then close and seal the valve. Now the removable tank or bag can be removed and the dust discarded while the machine is still in operation. You do not have to turn off or stop production when empting and discarding dust and debris.

Collecting dust in the eight (8) gal. removable Tank:

1. Pull latches upward to loosen them from drum attachment, do not totally unlatch the 8 gal. tank from the drum attachment at this time.

2. Turn the dust valve handle to the “OPEN”

position and hold it in that position to allow the dust to fall and settle in the bottom of the 8 gal. removable tank or bag.

3. Turn the dust valve handle to the “Close”

position to close the valve. .

4. Turn the knobs on base platform counter

clockwise to loosen, then pull them to the right, now fully unlatch the two latches on the tank from the drum attachment. The tank should now be released from the cart, roll the tank off the platform to unload and discard debris.

5. After unloading the tank, place a new bag in the tank (optional) and roll the cart back onto the platform, use the guide wheel bracket so that the latches on the side of the tank align with the two latch holes on the drum attachment, then latch the tank.

6. Move the knobs over to the right so that they align to the slots on the tank and then tighten the knobs to secure the tank to the cart and platform.

Figure 1.

Dust Valve Handle

Drum Attachment

Latches

Tank

Knobs

Platform

Guide Wheel Bracket

8 gal. tank assembly

Page 12

Unloading the Polyethylene Bag from the Collection Tank:

The eight (8) gallon tank has the option of using a six (6) mil. polyethylene bag to collect dust and debris. This option requires the use of a polyethylene bag and a nylon liner. The bag fits down inside the liner, and the liner fits down inside the tank to facilitate easy removal of the dust and debris collected in the bag. After filling the bag, remove the dust filled bag and install a new bag inside the tank, place the bag inside the tank so that the bottom of the bag touches the bottom of the tank and then fold the remaining top part of the polyethylene bag over the rim of the collection tank as shown in the figure 2..

This procedure can be accomplished while the vacuum continues to operate and collect dust in the upper chamber, an exclusive feature in both the PB-2050 and PB-2150 CDCLarue dust collectors. The PB-2050 and PB-2150 are equipped with CDCLarue exclusive Tank Capacity Sensor (TCS™) which will keep the upper tank from over filling while the operator empties the lower removable tank to dispose of the dust and debris collected inside the tank or bag.

Nylon Liner Polyethylene Bag inside

the Nylon liner.

Figure 1. Figure 2.

Figure 1 shows the 8 Gal. Tank with liner inside, and

figure 2 shows the Six mill. Polyethylene bag placed

over the liner

Page 13

1. Always turn the unit off and disconnect the power by un-plugging the power cord from the power outlet

WARNING

before removing the top cover.

2. You should be a qualified electrician to perform maintenance on any electrical components.

The PB-2150 is equipped with CDCLarue™ Pulse-Bac® Automatic Self-Cleaning Technology, all filters are cleaned using vacuum and ambient air, no compressors, blowers or shakers are used. This Technology allows the machine to continuously operate without having to stop to flush or clean the filters manually. Filter media is made from a P.T.F.E. coated 100% Spun bond Polyester material. This material increases the durability and longevity of the equipment.

Filter Replacement:

Figure 1.

Four # 10-32 X 3/4”,

. Turn off the dust collector and unplug the

power cord.

2 Locate the 4, 10 X 32 X 3/4”, Hex bolts

that hold the top cover onto the tank and unscrew them. (See Figure 1.)

3. Disconnect the power switch and the electrical box connection and remove the

Figure 2.

top cover. (See figure 2.)

4. Locate the 4 ea. 1/4 X 20 Lock nuts that securely hold the base plate assembly to the tank and unscrew them.

5. Remove the two bolts, #10/32 X1/2” Hex

Switch/Electrical Box

Connection

bolts holding the power cord bracket on the tank and remove the bracket. If your unit is

Figure 3.

equipped with an electrical terminal strip, disconnect the incoming wires before removing the main base plate to reveal filters. (See figure 3.)

Power Cord Bracket

Page 14

Filter Installation:

CAUTION:

DO NOT LOSE

the O-ring and or

the foam seal on the filters.

1. If not already installed, install the O-Ring (P/N # 401979) on to the O-Ring groove at the top of the twist on filter as shown in

figure 2.

If not already installed, install the foam dust

Filter

Receiver

ring (P/N # 403242) into the outer groove of the filter. **

from accumulating between the top of the filter and the filter receiver, it is not a seal.

NOTE: The dust ring prevents dust

3. Check to ensure that the filter receiver

is clean and void of any dust or foreign material before twisting your filter into

Figure 1.

place

4. Insert the filter into the filter receiver and twist in at a clockwise direction until the filter touches the base, then turn the filter one quarter turn to tightly secure it.

O-Ring Seal

Foam Dust Ring

Filter

Trouble Shooting:

Trouble: Remedy:

1. No power indicator.

2. Low Suction and low CFM.

3. Dust exiting motor exhaust port.

4. Motor not running, no suction.

Check for inappropriate power source. Check power cord connection.

Check to see if inlet & suction hose connection is sealed. Check to see if Tank and Base are properly aligned & Sealed. Check to see that dump is completely closed.

Check for improper filter assembly and damaged filters (refer to Filter removal and re-installation).

Check for blown fuse and or loose electrical connections.

Figure 2.

Page 15

CDCLarue 5 / 3 Channel Timer

PCB Revision D

Functional Description

Overview:

The 5/3 Channel Timer circuit design supports several different operating modes – each of these modes are described in subsequent sections. At the heart of the design is a microcontroller which handles all of the processing. Upon initial power-up, the microcontroller reads the settings for the Duration & Cycle Adjust Timers and determines if board supports 3 or 5 channels. Once this information is determine, the Cycle Timer begins its countdown, once it expires, Solenoid #1 is activated and the Duration Timer begins its countdown. Upon expiration of the Duration Timer, Solenoid #1 is deactivated. Prior to activating the next Solenoid, the microcontroller inserts a 5 second pause to allow the pressure in the tank to fully recover. Solenoid #2 is then activated for specified duration, followed by another 5 second recovery period. This sequence repeats itself until the last Solenoid (either #3 or #5) has been activated, which completes the cycle. The Cycle Timer is then reloaded and the countdown begins once again.

Fixed vs. Variable Duration:

The ON duration of the Solenoids is either Fixed or Variable depending on the selected operating mode. The operating mode is determined by the R16. When R16 is installed, the unit operates in Variable Duration Mode, which has a range of 0.1 to 1 seconds (in 5 millisecond steps). When R16 is removed, the Duration is fixed.

Cycle Duration:

The Cycle Duration has a range from 5 to 105 Seconds (in 200 millisecond steps). The actual time is determined by a potentiometer setting on the board.

3ch vs. 5ch Selection:

R14 determines whether the unit operates in 3ch or 5ch Mode. When R14 is installed, the unit operates in 5ch mode. When R14 is removed, the unit operates in 3ch mode.

110V vs. 220V Selection:

Resistors R110A & B and R220 configure whether the unit operates with 110V or 220V input. For 110V operation, R110A & R110B should be installed (R220 must not be installed). For 220V operation, R220 should be installed (R110A & R110B must not be installed). These appropriate resistor configuration must be in the appropriate position prior to power the board.

12Vdc Auxiliary Output:

The Auxiliary 12Vdc output will provide approximately 200ma@12Vdc.

Sensor Support Circuit:

The 12Vdc Auxiliary Output above may be used to power an external (sensor) circuit, which may in turn drive an on-board relay circuit. The terminal like labeled “SOUT”, may be connect to the sensor’s output – this is actually an input (0 to 12Vdc), which is active high (input voltage from 3 to 12Vdc). The state of this input drives an output, RLY, which is a low side relay driver. This output can sink up to 200ma of current at 12Vdc.

Page 16

10/06/08

+12V

RLY

Equip. Ground

PB-2050 / PB-2150 Block Diagram

20 amp

+12V

GND

OUT

Tank

Full

LED

12 VDC

1 coil

DPDT SW 1

Tank Sen-

Hour

Meter

With Tank Sensor

S OUT

RLY

GND

12V

GND

Transformer

PB-2150 Circuit Shown

Solenoid Connec-

C 1 2 3 4 5

Duration

Cycle

PCB

Page 17

Servicing The PB-2050 and PB-2150:

With regular use the dust collector will at some point require repair of critical components from time to time. This section of your manual will provide information for a qualified technician to make repairs to the dust collector when required. Most repairs to the dust collector can be made at your facility if the technician making the repairs is trained in electrical and mechanical theory. If you are not qualified to repair the dust collector you can contact CDCLarue™ customer services department and have the unit returned to CDCLarue or one of CDCLarue authorized service centers for repair. If you or someone you know are qualified and need additional assistance in the repair of the dust collector, you can contact CDCLarue service department and a qualified technician will help you to complete the repair.

CDCLarue recommends that any repairs made to the valve systems in your dust collector either be made by CDCLarue or a technician that is qualified in the theory and repair of electro mechanical equipment.

Danger:

Attempting to repair any electro-mechanical equipment without proper knowledge of the theory of electricity and mechanics can be detrimental to your health and could cause death or serious injuries. You should not attempt any of the following repairs without being qualified in electrical and mechanical repair theory.

If you or someone you have retained plan to make repairs on your dust collector you will need at minimum the following tools and test equipment;

Volt ohm meter, digital or analog, Phillips screw driver #4 & #3, needle nose pliers,

5/16 “ nut driver, 3/8” end wrench, and 1/8” X 2” slot screwdriver.

Motor Assembly Replacement:

To replace the motor assembly on a PB-2050 and PB-2150 follow the instruction below, each unit is similar in design, requiring little or no difference between units to remove the motor assembly and replace it with a new motor assembly. Motor assemblies can be ordered from CDCLarue™ by contacting Customer Service. Have your serial number and model number available when ordering.

1. Disconnect the dust collector from the electrical power source.

2. Loosen the hood cover by removing the four 10-32 X 3/4” Hex bolts holding it to

the base plate. (See Figure 1. Page 13).

3. Lift the hood and disconnect the wiring to the power switch, the TCS™ alarm and the alarm LED by disconnecting the Molex connectors which connects the wiring between the main frame and hood of the dust collector. Be sure to do this before attempting to completely remove the hood.

4. Disconnect the wiring to the motor by unplugging the motor’s Molex power

connector.

5. Locate the two 3/8” lock nuts inside the exhaust duct work (Figure 1. Page 20) and remove both nuts and the motor fresh air inlet duct.

6. Locate the 4 10/32 screws holding the final exhaust duck work and remove them.

Page 18

Motor Assembly Removal Continued:

7. Remove the final exhaust duct work by sliding it forward and off of the motor horn.

8. Remove the six 10/32 lock nuts securing the motor O-Ring seal,

(See Figure 1. Page 21).

9. Remove the three 5/16” flange nuts securing the motor to the main frame of the base plate and remove the motor from the unit.

10. To replace the new motor, reverse the previous steps, making sure to properly fit

the O-Ring in place to insure a proper seal of the motors intake. (See Figure 1.

Page 21)

Printed Circuit Board Replacement:

1. Disconnect the dust collector from the electrical power source.

2. Loosen the hood cover by removing the four 10-32 X 3/4” Hex bolts holding it to

the base plate. (See Figure 1. Page 13).

4. Locate the four 8/32 x 1/2” screws holding the printed circuit board (PCB) to the electrical assembly and remove them and let the board float free.

5. Disconnect the eight / six, depending on the model (8) for the PB-2150 and (6) for the PB-2050, 18 gage solenoid control wires from the PCB. at TB-1 (See Block Diagram. Page 16).

6. Replace the PCB by reversing the removal directions. The 18 gage wires that connect power to the PCB and the solenoids must be replaced in the proper order for the dust collector to perform correctly. ( From Right to left facing the mounted PCB the color code for the 2050 should be ( Blk, Wht, Wht, Gn, Red, and Blk ) and for the 2150, Right to Left ( Blk, Blk, Wht, Gn, Red, Blk, Blue and Brn ). If you require technical support to complete the PCB Replacement contact CDCLarue customer service.

Page 19

Servicing the PB-2050 and PB-2150 Continued:

Replacing Valve Solenoids:

1. Before replacing any or all of the solenoids, you must first determine which if any solenoid is

defective. You can determine if a solenoid is defective as follows;

2. Disconnect the dust collector from the electrical power source.

3. Loosen the hood cover by removing the four 10-32 X 3/4” Hex bolts holding it to

the base plate. (See Figure # 1) on page # 13.

4. Lift the hood and disconnect the wiring to the power switch, CCS alarm and alarm LED by disconnecting the Molex connectors which connects the wiring between the main frame and hood of the dust collector, before removing the hood.

5. Locate the printed circuit board in the units electrical assembly. Turn to page #16

for a depiction of the wiring block diagram for the solenoids. (Block Diagram) on page 16.

6 You will need to use your volt ohm meter to determine which if any of the solenoids is defective. Set your VOM to ohms using a scale of 200 ohms or less. Be sure to zero your meter before taking your readings.

7. Turn to page 16 of this manual for the location of these test points on the printed circuit

board.

8. Connect your VOM negative test lead to the common point on the solenoid connection block TB1 on the printed circuit board marked ( SC ) or solenoid common. One by one place your positive lead on each solenoid connection 1 thru 5 or 1 thru 3 for the for the model PB-2050. Each solenoid should read approximately 84 ohms if the solenoid is good. Solenoids reading “infinity” is a signal that the solenoid is open and will require replacing.

9. If you have a bad solenoid, you will need to remove the motor, electrical assembly and exhaust plenum to gain access to the solenoids. You can determine which solenoid to replace by noting the color of the wire when taking readings from the solenoid connection block. TB 1 on the PCB. You will need to remove the solenoid plenum housing to gain access to the defective solenoid. Remove the four (4) 5/16” flange nuts holding the housing to the main base plate,

10. Once you determine which solenoid to replace, disconnect the solenoid from the valve stem by removing the retaining clip on the retaining pin then remove the retaining pin to release the solenoid plunger from the valve stem. Do not use the old solenoid plunger or remove the valve to replace the bad solenoid.

11. Remove the solenoid control wires by removing the quick connect connectors and remove the four Phillips screws holding the solenoid to the solenoid mounting plate by using a small #4 Phillips screw driver.

12. Replace the bad solenoid by reversing the above directions used to remove the solenoid.

13, When installing the new solenoid make sure you use lock tight on the Phillips screws holding the solenoid to the solenoid mounting plate. If you do not lock tight the screws holding the Solenoid to the solenoid mounting plate they may come loose and go through the motor fan causing irreversible damage.

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Servicing The PB-2050 and PB-2150 Continued:

Motor replacement diagram:

The diagram below provides an isometric drawing of the motor mounting properties for the PB-2050 and PB-2150. Using this drawing and the instructions on pages 18 and 19 the motor can be removed and replaced correctly.

Duct Assembly

2 each, 3/8” Lock Nuts Located inside duck work

4 X Screw, # 10-32 P/N # 401055

3 X Nut, 5/16-18, FLGD P/N # 405033

Figure 1.

Motor Assembly

6 X Nut, #10-32, NYLOCK P/N # 401052

Plate, Motor / O-Ring Seal P/N # 403776

Solenoid plenum housing

4 ea. 5/16” flange nuts holding plenum housing.

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Contact Information:

CDCLarue Industries, Inc. 9384 Ridgeview St. Tulsa, OK 74131

PH: 918.216.6100 FX: 918.216.6199 TF: 866.954.9700

Email: [email protected] URL : www.cdclarue.com

Customer Service hours of operation: Mon—Fri. 8-5 CST

NOTES:

Page 22

NOTES:

Page 23

Limited Warranty

Pursuant to the specific terms and conditions set forth herein, CDCLarue Industries, Inc. (“CDCLarue”) warrants all products manufactured by CDCLarue™ for a period of one (1) year from any defects in materials and workmanship arising under normal usage and care. Components manufactures offer separate warranty periods. The aforesaid warranty shall extend only to the original purchaser of the product and all CDCLarue Distributors based on the original date of purchase, but under no circumstances shall the warranty extend past thirteen (13) months from CDCLarue original shipment date, regardless of to whom the shipment was sent or when the purchaser purchased the product. The original date of purchase will be the date indicated on a bill of sale or receipt.

The purchaser’s remedies under the aforesaid warranty and CDCLarue total obligation under the aforesaid warranty is limited to repair or replacement of any and all parts or components covered under this limited warranty at the sole discretion of CDCLarue. The product or products must be returned to CDCLarue place of business, along with a copy of the bill of sale or receipt indicating the original date of purchase, and all freight costs associated with the return of the product or products to CDCLarue for repair or replacement and subsequent freight costs associated with the return of the product or products to the purchaser will be the sole responsibility of the purchaser. In the event that the original date of purchase cannot be determined by a bill of sale or receipt, then the original shipment date according to the records of CDCLarue shall be used as the original date of purchase. This limited warranty is not transferable or assignable. This limited warranty shall not apply if the product or products have been abused, misused, altered or damaged by purchaser or a third party. IN NO EVENT

WILL CDCLARUE BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, INCIDENTAL, SPECIAL, PUNITIVE OR OTHER DAMAGES OR FOR ANY CONTINGENT LIABILITY ARISING OUT OF THE FAILURE OF OR USE OF ANY CDCLARUE PRODUCT, INCLUDING BUT NOT LIMITED TO LOST PROFITS AND/ OR LOSS OF INCOME, WHETHER OR NOT CDCLARUE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGE, AND REGARDLESS OF WHETHER ANY REMEDY SET FORTH HEREIN FAILS OF ITS ESSENTIAL PURPOSE.

THE WARRANTIES CONTAINED IN THIS LIMITED WARRANTY ARE IN LIEU OF ALL OTHER WARRANTIES. EXCEPT AS EXPRESSLY SET FORTH ABOVE, CDCLARUE EXPRESSLY DISCLAIMS AND NEGATES ALL REPRESENTATIONS OR WARRANTIES, WHETHER EXPRESS OR IMPLIED, IN FACT OR IN LAW, RELATING TO THE PRODUCTS (INCLUDING WITHOUT LIMITATION (A) ANY IMPLIED OR EXPRESS WARRANTY OF MERCHANTABILITY, (B) ANY IMPLIED OR EXPRESS WARRANTY OF FITNESS FOR ANY PURPOSE, (C) ANY IMPLIED OR EXPRESS WARRANTY OF CONFORMITY TO MODELS OR SAMPLES OF MATERIALS, (D) ANY IMPLIED OR EXPRESS WARRANTY REGARDING THE CONDITION OF THE PRODUCTS AND (E) ANY IMPLIED WARRANTY ARISING FROM COURSE OF PERFORMANCE, COURSE OF DEALING OR USAGE OF TRADE).

Page 24

9384 Ridgeview Street Tulsa, OK 74131

PH: (866) 954-9700 Fax: (918) 216-6199

Email: [email protected] URL: www.cdclarue.com