PSC Falcon 4400 User Manual
Falcon
®
4400 Series
Powered Vehicle Dock
Installation Guide
PSC Inc.
959 Terry Street
Eugene, Oregon 97402
Telephone: (541) 683-5700
Fax: (541) 345-7140
Copyright ©2004 PSC Inc. An Unpublished Work - All rights reserved. No part of the contents of this documentation or the pro-
cedures described therein may be reproduced or transmitted in any form or by any means without prior written permission of
PSC Inc. or its wholly owned subsidiaries (“PSC”). Owners of PSC products are hereby granted a non-exclusive, revocable
license to reproduce and transmit this documentation for the purchaser's own internal business purposes. Purchaser shall not
remove or alter any proprietary notices, including copyright notices, contained in this documentation and shall ensure that all
notices appear on any reproductions of the documentation.
Should future revisions of this manual be published, you can acquire printed versions by contacting PSC Customer Administra-
tion. Electronic versions will either be downloadable from the PSC web site (www.pscnet.com) or provided on appropriate
media. If you visit our web site and would like to make comments or suggestions about this or other PSC publications, please let
us know via the “Contact PSC” page.
Disclaimer
Reasonable measures have been taken to ensure that the information included in this manual is complete and accurate. How-
ever, PSC reserves the right to change any specification at any time without prior notice.
PSC is a registered trademark of PSC Inc. The PSC logo is a trademark of PSC. All other trademarks and trade names referred
to herein are property of their respective owners.
®
is a registered trademark of PSC Inc. and of its wholly owned subsidiaries.
Falcon
®
Microsoft
Windows®, Windows® 2000, and Windows® XP, are registered trademarks of Microsoft Corporation.
Table of Contents
PSC Falcon® 4400 Series
Powered Vehicle Dock
Warranty ............................................................................................................ iii
Electrical Warnings, Safety
Precautions & Regulatory Statements ................................................................ iv
Electrical Warnings ........................................................................................................ iv
Safety Precautions ........................................................................................................ iv
Introduction ........................................................................................................ 1
Manual Overview ...........................................................................................................1
Document Conventions ..................................................................................................1
About the Powered Vehicle Dock ......................................................................................2
Features of the Powered Vehicle Dock .........................................................................2
Electrical Specifications: ..................................................................................................3
Unpacking ....................................................................................................................3
Electrical Considerations ..................................................................................... 5
Electrostatic Build-up ......................................................................................................5
Ground Contact Anti-Static Straps .............................................................................. 6
Electrical Accessories ...................................................................................................... 7
Electrical Accessory Matrix ..............................................................................................7
Electrical System Connections ..........................................................................................8
Connection to +12V .................................................................................................8
Connection to +24V, +36V and +48V Systems ............................................................ 9
Mounting Options .............................................................................................. 11
Ram Ball Mounting Assembly ......................................................................................... 11
Components, Materials and Tools ............................................................................. 12
Ram Ball Assembly (sold separately) ........................................................................ 12
Attaching the Ram Ball to the Vehicle Dock ................................................................ 13
Final Assembly ...................................................................................................... 13
Inserting/Removing the 4400 ........................................................................................ 14
Inserting the 4400 in the Dock ................................................................................ 14
Removing the 4400 from the Dock ........................................................................... 17
Power and Peripheral
Device Connections............................................................................................ 19
Connections on the Dock ......................................................................................... 19
Power Connection .................................................................................................. 20
Battery Charging ................................................................................................... 20
COM Port Connections ............................................................................................ 20
Appendix. Troubleshooting ................................................................................ 23
Hardware Troubleshooting ............................................................................................. 23
Issues with Power to the Dock ................................................................................. 23
Installation Guide
i
PSC Technical Support .................................................................................................. 23
Appendix. Accessories and Peripherals ............................................................. 25
Overview .................................................................................................................... 25
Index ................................................................................................................ 29
ii Falcon
®
4400 Series Powered Vehicle Dock
PSC Falcon® 4400 Series
Powered Vehicle Dock
Warranty
Warranty
Falcon products are guaranteed against defects in materials and workmanship for the period specified at the time of sale. This warranty shall apply to Falcon
Portable Data Terminals (PDT's), Base Stations for the Falcon and Chargers for the Falcon. Cables, mounts and other accessory items are specifically warranted for a period of 90-days from product purchase. Customer must notify PSC of the claimed defect before the expiration of the Warranty period and
obtain from PSC a return authorization number for return of the product to designated PSC service center. If PSC determines Customer’s claim is valid, PSC
will repair or replace product without additional charge for parts and labor. Customer shall be responsible for packaging and shipping the product to the designated PSC service center, with shipping charges prepaid. PSC shall pay for the return of the product to Customer if the shipment is to a location within the
country in which the PSC service center is located. Customer shall be responsible for paying all shipping charges, duties, taxes, and any other charges for
products returned to any other locations.
Warranty is subject to the limitations and exclusions set forth in the paragraphs that follow.
WARRANTY SET FORTH ABOVE IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS.
Exclusions
Warranty coverage shall not apply to any claimed defect, failure or damage which PSC determines was caused by: abuse, neglect, improper use of product;
failure to provide product maintenance, including but not limited to cleaning of the display in accordance with product reference guide; installation or service
of product by other than PSC representatives; use of product with any other instrument, equipment or apparatus; modification or alteration of product or units
with Warranty Void labels that have been tampered with. External cables and replacement of upper window/cartridge due to scratching, stains or other degradation will not be covered under the Warranty. External power supplies returned for service must be accompanied by the original product for performance
of service.
Returned products that PSC inc. has determined are not covered by Warranty, will be charged PSC Inc. standard repair rates then in effect for repair of product. Replacement of display due to scratching, stains or other degradation will not be covered under Warranty. If a product is determined to be not repairable
customer will be notified and product may be returned to customer at their request. A minimum repair fee may be charged.
Limitation of Liability
PSC's REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCT AS SET FORTH ABOVE IS THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDY ON
ACCOUNT OF CLAIMS OF BREACH OF WARRANTY OR PRODUCT DEFECT. UNDER NO CIRCUMSTANCES WILL PSC BE LIABLE TO CUSTOMER
OR ANY THIRD PARTY FOR ANY LOST PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL IN-DIRECT, SPECIAL OR CONTINGENT DAMAGES
REGARDLESS OF WHETHER PSC HAD ADVANCE NOTICE OF THE POSSIBILITY OF SUCH DAMAGES.
Assignment
Customer may not assign or otherwise transfer its rights or obligations under Warranty except to a purchaser or transferee of product. No attempted assignment or transfer in violation of this provision shall be valid or binding upon PSC.
Risk of Loss
Customer shall bear risk of loss or damage for product in transit to PSC. PSC shall assume risk of loss or damage for product in PSC's possession or product
being returned to Customer by PSC, except such loss or damage as may be caused by the negligence of Customer, its agents or employees. In the absence
of specific written instructions for the return of product to Customer, PSC will select the carrier, but PSC shall not thereby assume any liability in connection
with the return shipment.
Installation Guide iii
Electrical Warnings, Safety Precautions & Regulatory Statements
Electrical Warnings, Safety
Precautions & Regulatory Statements
Electrical Warnings
To ensure safe operation when using the standard 110/220 VAC Power supply, the
three prong electrical plug must be inserted into a standard three prong electrical
power plug. The power plug should be grounded through the normal wiring.
WARNING
During installation, make sure that the main outlet socket is easily accessible; this
allows users to remove the dock from the power supply by unplugging the unit.
Only three-prong, grounded extension cords should be used. Improperly wired
extension cords are a major cause of fatalities!
Only use PSC approved accessories and peripherals.
Safety Precautions
The PSC Falcon 4400 Series is a powerful, compact, rugged data terminal,
ready for installation in mobile environments using the Powered Vehicle
Dock. However, there are some safety precautions you should take to protect
the terminal from unnecessary damage.
Do not place the terminal near a television or radio receiver.
Keep the terminal away from magnets and from magnetic fields.
CAUTION
iv Falcon
®
4400 Series Powered Vehicle Dock
Manual Overview
• Chapter 1 provides an introduction to the features of the Powered Vehicle Dock.
• Chapter 2 specifies important electrical considerations to observe when
installing the unit.
• Chapter 3 describes the various peripheral connections made to the
Dock, and their functions.
• Chapter 4 contains instructions for mounting.
Document Conventions
Formatting conventions are used throughout this guide to provide a consistent
method for representing the user interface and vehicle mount dock. This guide
also provides special conventions for information of high interest, in the form
of notes, cautions, and warnings.
Chapter 1
Introduction
Notes contain information that is helpful and recommended. They provide information
that is critical to operations and/or procedures described in this manual.
Cautions inform you that proper handling (adherence to the procedures described) is
required to avoid damage to equipment and/or property.
CAUTION
Warnings alert you to potential physical harm or injury. These statements do not
include potentially fatal hazards, which would be designated as ‘DANGER’ blocks.
Use of this product does not warrant the need for a DANGER block.
WARNING
Installation Guide 1
Introduction
About the Powered Vehicle Dock
The Powered Vehicle Dock (PVD) is a rugged cradle for Falcon 4400 Series
Win CE .NET data terminals, for use on mobile vehicle applications. This
guide is intended to address some of the factors to consider when installing the
PVD on gas, diesel, propane or electric powered forklifts.
To ensure you have the latest version of manuals and instructions for this product,
download them from the PSC website listed on the back cover of this manual.
The procedures describe installation for most standard mounting applications;
however, if your target installation does not generally match any of the mounting
options detailed, contact PSC for technical support regarding a custom installation.
Features of the Powered Vehicle Dock
•Power On Indicator
• Rugged holder for the Falcon terminal
• Battery charging for the Falcon terminal
• Versatile mounting options
• Two serial port connections for peripherals (with power available)
• Additional styluses included
2 Falcon
®
4400 Series Powered Vehicle Dock
Electrical Specifications:
Figure 1. Features of the F4400 Powered Vehicle Dock
Stylus
Power-On
Indicator
Serial Port
Connections
Electrical Specifications:
• Input voltage range: +12 to +18V
• Power consumption: <50 MA with no load
• +12v available on COM A and COM B ports
Unpacking
Unpack the unit carefully and ensure you received everything you ordered.
Refer to your packing slip for an exact list of items delivered, which may
include some or all of the following items:
• Powered Vehicle Dock
•Power Charging Cable
• Installation Guide
Installation Guide 3
Introduction
•Ram Ball Mount Kit
• Ram Ball Assembly
• Assorted Screws
• Any additional accessories required for your installation
If any parts are missing, please contact your dealer or refer to “Troubleshooting” on page 23 for PSC Technical Support contact information.
4 Falcon
®
4400 Series Powered Vehicle Dock
Electrical Considerations
Electrostatic Build-up
One common characteristic of forklifts is the possibility of producing high levels of electrostatic voltage. Static is created by the wheels as they move about
the floor and can also be generated when an operator slides on or off of a vehicle's cloth-covered seat. Static buildup on the forklift frame can be as high as
several thousand volts (see Figure 2). At these levels of high voltage, a discharge
can cause severe damage to electronic devices.
Figure 2. Static Build-up on a Forklift Frame
Chapter 2
Positive Charge (+)
Negative Charge (-)
There are several factors which affect the levels of static buildup on a forklift.
For instance, the type of materials used to make the wheels can help to reduce
static, as well the conductive properties of the flooring and the relative humidity in the air. Static buildup will remain on the vehicle until it can be dissipated. Lowering the front forks to make contact to the floor surface can
typically do this. However, eliminating the potential for static buildup is the
best means of protection for both operator and equipment.
Installation Guide 5
Electrical Considerations
Ground Contact Anti-Static Straps
The recommended method of reducing static buildup is to install ground contacting anti-static straps or conductors to the frame of the forklift (refer to Figure 3).
Contact your forklift parts provider for availability.
Figure 3. Installing Ground Contact Anti-Static Straps
Ground Contact
Anti-Static Straps
It is recommended that more than one strap be installed on each vehicle to
help eliminate or reduce the potential for static buildup while the vehicle is in
motion. This will provide an adequate level of redundancy, should one of the
straps become dislodged from the lift.
Ground Contact Anti-Static Straps should be checked at regular intervals to
ensure proper installation or identify need for replacement.
6 Falcon
®
4400 Series Powered Vehicle Dock
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