Proxxon OZI 115, OZI 115 E User Manual

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ProxxonTools.com
230 V
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Manual
DELTA SANDER OZI 115/E
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PROXXON - OZI 115/E
Dear Customer, Before putting the machine into ope- ration, read the enclosed safety rules and operating instructions.
GENERAL SAFETY RULES
Warning! Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area Keep your work area clean and
well lit. Cluttered benches and dark
areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create
sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause
you to lose control.
Electrical Safety Double Insulated tools are equip-
ped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.
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230 V
3 VA
3 VA
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12 VA
12 VA
12 VA
2
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3
4
6
7
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Fig. 3
Fig. 2
Fig. 1
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PROXXON - OZI 115/E
Dear Customer, Before putting the machine into ope­ration, read the enclosed safety rules and operating instructions.
GENERAL SAFETY RULES
Warning! Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area Keep your work area clean and
well lit. Cluttered benches and dark
areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create
sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause
you to lose control.
Electrical Safety Double Insulated tools are equip-
ped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.
Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body is grounded.
Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
When operating a power tool out­side, use an outdoor extension cord marked "W-A" or "W." These
cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety Stay alert, watch what you are
doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention
while operating power tools may result in serious personal injury.
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Schematics for OZI 115/E
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Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off before plugging in.
Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpec­ted situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing pro­tection must be used for appropriate conditions.
Tool Use and Care Use clamps or other practical way
to secure and support the work­piece to a stable platform. Holding
the work by hand or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
Do not use tool, if switch does not turn it on or off. Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjust­ments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the
hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If dama­ged, have the tool serviced before using. Many accidents are caused by
poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used on another tool.
SERVICE Tool service must be performed
only by qualified repair personnel.
Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a „live“ wire
will make exposed metal parts of the tool „live“ and shock the operator.
Some material may produce harmful or toxic dust (i. e. lead containing paint,some kinds of wood or metal)
Page 6
Symbols Important: Some of the following symbols may be used on your tool. Please study
them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Ø Diameter Size of drill bits, grinding wheels, etc.
n
0
No load speed Rotational speed, at no load
…/min Revolutions or reciprocation Revolutions, strokes, surface
per minute speed, orbits etc. per minute
1, 2, 3, … Selector settings Speed, torque or position settings.
Higher number means greater speed
Infinitely variable selector Speed is increasing from narrow end
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current Class II construction Designates Double Insulated
Construction tools.
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Operating Instructions
Legend
1. Grinding shoe
2. Screw
3. Speed control button
4. ON/OFF switch
5. Hoop
6. Mains supply cable
7. Ventilation slots
Machine description
The PROXXON Detail Sander MICROMOT OZI 115/E is ideal for grinding difficult-to-reach areas, such as corners, edges, joints and cavities. Thanks to the oscillating grinding plate (Fig. 2), better grinding results are achieved than are possible using Detail Sanders that operate with eccentric action. Additional attach-
ments can be fitted, such as circular saw blades or diamond cutting blades to disaggregate the most disparate materials in inaccessible areas.
This machine features:
• Housing crown made of diecast aluminium for precision ball bearing fit and increased durability under extreme loads.
• Quiet-running, enclosed ventilated full-wave electronic motor.
• Grinding shoe with velcro facing for quick replacement of grinding pads.
Technical data
Motor:
Voltage ~ 115 V Power:
1
/8 hp (100 Watt)
Speed 3,000 to 10,000/min
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Weight approx. 1,7 lb (780 g) Characteristic noise
emission 74 dB(A) Noise level may exceed
85 dB(A) during operation. Ear protection must be worn!
Vibration at handle < 2.5 m/s
2
Double insulated tool
Proper handling of the machine
Replacing grinding pads
1. Hold grinding pad at one corner (Fig. 3) to remove.
2. Place new grinding pad on grinding shoe to fit, and then press on firmly.
Note:
Replace dull grinding pads promptly. To make optimal use of individual grinding pads, offset pads at 120° after each use.
Removing, installing and rotating grinding shoe
It may be necessary to rotate the grinding shoe to access hard to-reach areas.
Impor
tant:
Unplug machine before replacing or turning shoe!
1. Remove grinding pad (Fig. 3)
2. Detach screw 2 (Fig. 1) using Allen wrench. In the event that screw is jammed, exert load moment against grinding shoe to avoid unnecessary mechanical stress.
3. Replace grinding shoe, or rotate to desired position.
4. Re-tighten screw without exceeding tightening torque of 5 Nm.
Impor
tant!
Always ensure that only suitable attachments are used. Always observe the relevant safety precautions.
Operating the machine
Important!
Always wear protective goggles when operating the machine.
1. Switch on machine at switch 4 (Fig. 1) and set the appropriate speed at button 3.
Note:
For optimal grinding, apply requisite uniform speed. Applying excessive pressure does not achieve improved grinding results and increases heat build-up.
2. When holding machine, do not cover ventilation slots 7 (Fig. 1).
Note:
In the event that machine overheats, switch it off immediately and allow to cool.
Care and maintenance
Impor
tant!
Unplug machine prior to maintenance!
Always ensure that ventilation slots remain unobstructed. Check power supply cable at regular intervals for damage. In the event that cable is damaged, have a qualified technician replace it.
The power cord shall be replaced by part no. 38520-32 only, if the cord is damaged.
Accessoires
For safe operation, it is recommended that only PROXXON-accessories be used with this product, i. e. the following:
Sanding pads 28880: (80grit-5sheets) Sanding pads 28882: (150grit-5sheets Sanding pads 28886: (280grit-5sheets)
Polishing set: 28888
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