Proxxon DSH User Manual

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DSH

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Manual

Foreword

Dear

customerl

The PROXXON

scroll

saw

DSH

is

a machine

with

a

very

high

cuüing

performance

especially

suitable

for

mould

ma-

king,

precision

mechanics,

modelmaking

and

toolmanufac-

turing. The

ideal

tool for

curved

cuts in wood,

plastic

material

and non-ferrous

metals.

This

manual

comprises:

'

salety regulations

.

operating

and maintenance

instructions

.

spare

parts

list.

Pleasg

observet

Using

this manual

will

.

help

you

to understand

the machine,

.

avold malfunctions

caused

by

unexpert

operation,

o

increase

the

lifetime

of the

machine.

Keep

this manual

always

close

at hand.

Do not

operate

the

machine,

unless

you

are

fully

lamiliar

with

it. Follow

these instructions.

PROXXON

shall not

assume

tiabitity

for

safe functioning

.

if

the machine

is

used in

a

way

which

does

not

comply

with

the

usual modes

of operation,

o

if it is

used for

purposes

other

than

those mentioned

in

these instructions,

.

if

the

safety instructions

are not

observed.

No warranty

claims

can

be

lodged

for

damage

resulting

lrom

.

operating

errors,

o

insutficientmaintenance.

Please

observe

the

safety regulations

for

your

own safety.

Use

only

original

PROXXON

spare

parts.

We reserve

the right

for

technical

modifications

without

prior

notification.
We wish

you

much

success

with

your

new

scroll

saw.

Safety

regulations

Please

read

and

awly

trc following

safety

regutations

before

statting

to

wok

wih

the madtine,

in

order

to

avoid

injufies

or

starting

a fire.

.

Keep

the working

area

clean

and

ticty.

.

Do

not

wear loose

clothes

or

jewellery.

r

Examine

the machine

for

any

obvious

faults

belore

starting

to

work.

Replace

ddective

parts.

.

Do nol

use

electrical

tools

in rain,

under wet

conditions,

near

inllammable

liquids

or

gases.

r

Before

starting

the machine

make

sure

that all

tools have

been

removed.

.

Avoid

contact

with

grounded

parts

such

as

pipes,

radiators,

cookers

and ref ridgerators.

.

Keep

children

away from

the working

area.

.

Do not

use

too weak

tools lor

too

hard

work.

.

Do not

overload

the machine.

r

Store

unused

tools in

a locked

up room

out

of the reach

of children.

.

Replace

blunt

saw

blades.

.

Do

not

carry

the machine

by

the electric

cable.

.

Protect

the

power

cable

against

heat

and

sharp

edges.

lf

necessary

have

it replaced

by

a specialist.

.

Clean

the machine

thoroughly

after linishing

wok.

.

Pull

the mains

plug

out when

carrying

out

maintenance

work,

when

changing

the

saw

blade

or

when

repairing

the machine.

.

Repairs

in

the

electrical

system

must

only

be carried

out

by a

specialist.

Use

only

accessories

and

spare

parts

which

are

recommended

in

these instructions

or

by the

manufacturer.
Wear

protective

goggles.

Use

a

pushing

rod.

Fasten

the machine

securely

betore

starting

work.

Always

keep

the

operating

instructions

in

a safe

place.

Protect

the mains

supply

cable

against

being

damaged.

a

a

a

a

a

PROXXON

GmbH

Legend

(Fig.

t)

1.

Quick

tensioner for

saw

blade

tension

2.

Storage

place

lor

saw

blades (not

visible)

Sawing

arm

Upper

saw

blade

holder

Air

nozzle

ON

-

OFF

switch

Installing

the

air

nozzle

1'

Unpack

the

machine

and

take

alr

parts

for

the

air

nozzre

instailation

out

of

the

bag.

2.

Screw

the

knurled

screw

1

(Fig.

2)

with

the

ctamping

pieces

to

the

sawing

arm.

3. Insert

the

air

nozzle

3

(Fig.

2) into

the

bore

in

the

opened

clamping pieces

2,

aligne

the

tube

and

tighten

the

knurled

screw

lightly.

4.

Push

the

air hose

4

(Fig.2)

onto

the

tube

3

and

the

nipple

5.

1.

Place

a soft

mat

(plastic

or

cork)

between

machine

and

work

bench

as

a noise

insulation.

2.

Fasten

the

machine

with

two

screws

of

s

6 mm

on

a

srong

work

bench.

Adjusting

the

angle

indicator

1.

Loosen

the

knurled

screw 1 (Fig.

3) lighily

and

adjust

the

working

table

exactly

90.

to

the

saw

OtaOL

by

using

an

angle.

Retighten

the

knurled

screw.

2.

Check

the'zERo'Lposition

of

the

pointer

2

(Fig.

3),

if

necessary

correct

it

atter

loosening

the

fastening

screw.

tr@

For

precise

cuning perform

a

rc$

cut.

3. Test

the

accuracy

by

cutting a piece

of

wood.

if

necessary

adjust

the

sawing

table

3 and

the

pointer

2

(Fig.

s).

Assembly

of

saw

3.

4.

Ä

6.

7.

Cutting

speed

regulator

8.

Clamping

screw

for

work

table

inclination

9.

Socket

for

vacuum

cteaner

Description

of

machine

The

PROXXON

scroll

saw

DSH

is

the right

tool

,or

the

use

in

mould

construclion,

precision

mecnanlcs,

model

making

and

the

manufacturing

of

toys. lt

therefor

meets

the requiä

ments

of

designers,

architects

(model

making)

and

joiners.

The

scroll

saw

cuts

soft

wood

up

to

a thickness

ol

50

mm,

plastic

materials

up

to

30

mm

and

non_ferrous

metats

up

lo

10

mm.

lt

can

also

be

used

for

problem-free

cutting

of

plexig_

lass, glass

fiber

reinforced

plastic

material,

foamed

material,

rubber,

leather

and

cork.

A

bellow

with

adjustable

nozzte provides

unrestricted

vision

t0

the

cutting

tine.

The

base

housing

is

made

of

cast

steel.

This

ensures

stability

and

vibration

free

operation.

Thestrong

working

table

is

made

ol

die

cast

aluminium

and

can

be

adjusted

tor

mitre

cuts

of

up

to 45".

The

standard

saw

blades

are

quickly

to

change

and

can

be

stored

in

the

storing

compartment

on

the

sidJot

the

machine.

Technicaldata

Fastening

the

saw

t

r

Fastening

mateials

and

damping

mat

do not

come

with

the

machine.

Number

of

strokes:

Length

of

stroke:

Max.

cutting

depth:

(in

wood)

under

45.:

Length

of

saw

blade:

Noise

level:
Vibration:
Dimensions:

Table:
Throat:
Motor:
Voltage:
Power

draw:

KB

30

-

short

time

operation

For

indoor

use

only:

990

and 1500/min

19

mm

S0

mm

25

mm

j27

mm (5,,)

<

70

dB(A)

=2.5

^/"2

362 x

180

mm

400

mm

220/240

Vott,

60 Hz

approx.

145/205W

tet

machine

cool

down

after

30 min.

of

operation

A

L:T

-9-

Conn*tlng

a

vacuum

cleaner

1. Plug

the suction hose

(Fig.

4)

of the vacuum

cleaner into

the connection

socket

(2).

2.

Switch the vacuum

cleaner

on before

starting to work,

to

make

sure

that all chips

are sucked

otf

and to avoid

blockage

of the

suction

tacility.

Changtng

the saw

blade

Installing

the

saw blade

Wih

the PROXXON

saw

blade

holder

you

may

use

conventional

saw blades with

cross-pins,

as well

as

hand

saw blades without

cross-pins.

Hand

saw blades must

be tightly

clamped using

the

attached Ailen

key

(Fig.

5a). Saw

blades with

cross-pins

may

only

be

fastened

as

shown

in

(Fig.

5b).

1. lnsert

the saw

blade through the

opening in

the table

with

the teelh

pointing

downwards

and attach it

to the

lower

holder 2

(Fig.

7).

2. Press

lhe upper arm

(Fig.

7) lightly

down and

attach the

saw blade

to the upper holcter

(1).

r@

lnsufficient

or excessive tension may

break

the saw

blade.

3. Turn

the

quick

lensioner

1

(Fig.

8) until a

minimum

pretension

is reached.

Fold

the

quick

tensioner

down to

adjust

the correct saw blade

tenson.

4.

Check

the

fastening

ol the saw

blade

in

the

upper

1

(Fig.

6) and

lower

guide (2),

reduce

the saw

blade

tension if necessary.

nt

I

The tollowing

factors may

ciruse

breakage of the

saw blade:

Excessive

or insutficienl

saw blade tension

Overloading

ol the blade

by too

tast

advancing

the work

piece.
Bending

or torsional strain,

e.g.

il

the

blade

has not

been

correctly installed.
lf

the

max. litetime

of the saw blade is reached.

lf

saw blades with

cross-pins

are additionally fastened

with

the

screws.

Removing

the

saw blade

1. Fold

the

quick

tensioner up. Loosen

the

saw blade

in

the

holder

and take

it

out.

Worffing

with

the

saw

@

Secure

and exact

work is

only

possibte

if

the machine

is

properly

fastenedl

m

­The

scroll saw is

mainly

usd for

sawing

cuves. To

achieve

best

rcsults

you

should

always

obserue

the

fpilowing

points:

1. When

sawing

press

the

work

piece

firmly

onto the work

plate

(Fig.

9); advance

the

work

piece

carefully

and

with

only

little

force;

apply more force

to the work

plate

and

less force

to the

saw blade.

Use

only

good

saw blades.

Always

pull

the mains

plug

out

when

carrying

out

maintenance.
Do not let

the machine

run

unattended.

The

saw does not

cut

the

wok

piece

by itself

,

you

must

guide

the

work

piece

towards

the saw blade.

The

cuning teeth will

only cut during

the

downwards

stroke.

2.

Guide the work

piece

slowly

against the

saw blade,

especially when

using

a lhin blade with

fine

toothing

or

if

the

work

piece

is

very

thick. The

teeth wiil

throw

out the

saw dust only

during

the downwards

stroke.

3. Best results will

be achieved if

the thickness

of the wood

is less

than 25 mm.

4. For

wood

thicknesses

of more

than 25 mm

you

must

guide

the

work

piece

eritremely carefully

to

prevent

the

saw blade

lrom

being

damaged by kinking,

bending

or

twisting.

Replace

blunt saw

blades

in

due

time.

5.

Always remember

that the

saw blade will

try

to

foltow

the

grain

in

the

wood

when

cuning exact

cuts

(applies

particularly

for

thin

saw blades).

a

a

a

a

a

a

I

10-

Inside

cuning

@E!

Always

pullthe

mains

plug

out

before removing

the

saw

blade.

1.

Drill

a hole

into

the inner

section

of the

part

to

be

cut out.

Choosing

the

saw

blade

Spacing
teetMnch

approx.10

approx.

l8

approx.

25

Materlal

wood

from

6 mm

up

to 50 mm

fine

work,

wood

up to 6 mm

Plaslic

material,

glass

fiber

reinforced

plastic

material,

non-ferrous

metals.

plexiglass

EC

Declaration

ol

Conformity

We

declare

in

sole responsibility,

that

this

product

is

in

accordance

with

the following

Ec-regulations:

.

EG-EMV

regutation

89/336,

reptaced

by

93/68

.

EG-fow

vollage

regulation

73/23,

replaced

by

9U6g

.

EG-machine

regulation

g9/992,

replaced

by

91/36g,

9U44

and

93/68

Dipl.

Ing.

Martin

Faßbender

,A

Qr\*ann

PROXXON

S.A.

Department

"Equipment

safety"

We reserve

the right

for

technical

modifications

without

prior

notilication.

Choosing

the

motor

speed

Step

Materlat

1

900

strokes

steel,

brass, non-ferrous

metals,

glassfiber,

reinf

orced,

plastic

material,

2

1500

strokes

aluminium,

wood,

styrene,

rubber,

leather,

cork

Reduce

the

saw

blade

tension

until

the

saw

blade

can

be

easily

unhooked.

Place

the work

piece

onto

the work

table

with

the

oore

above

the

opening in

the table.

Insert

the

saw

blade

through

the

bore

(Fig.

10).

Reattach

the

saw btade

at

the top

and

the

bottom

and retension

it

correcfly.

Cut

the

opening.

Maintenance

Always

pullthe

mains

plug

out

before

carrying

out

maintenance

and repair

woks.

After

working

with

the machine

clean

off all saw

dust

with

a

brush

or

a soft

cloth.

2.

4.

5.

-

11

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v

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-'t17

Benennung
Maschinenfuß
Schraube
Putfer
Lagerbolzen

Sechskanlmutter
Feclening
Ttille

Htilse
Klemmstück,

oben

Klemmstück,

unlen
Feder
Haltestück

I

nnensechskantschraube

Oberer

Sägearm

Sägeblatt

(Zubehör,

siehe Katatog)

I

nnensechskantschraube

Federring
Winkel
Selbstschneidende

Schraube

Unterer

Sägearm
Buchse
Kugellager
Sechskantmutter

Sechskantschraube
Lagerung

Scheibe

Typenschild
Kreuzschlitzschraube
Gegengewicht
Gewindestitt

Luttschlauch
I nnensechskantschraube
Druckfeder
Scheibe
Sechskantmutter

Sägetisch

I nnensechskantschraube

Hattewiriketmit

Skata
Luttdüse
Stemgritf

Selbstschneidende

Schraube
Scheibe
Klemmstück

Kreuzschlitzschraube
Zeiger

Halter

Benennung
Fedening
I nnensechskantsch

raube
lnnensechskantschraube
Rändelschraube
Federring

Verkleidung

Faltenbalg
Motor

Anschlußkabel
Ein-Aus-Schalter
Wahlschalter
Kondensalor
Absaugkanal
Schraube
Schaltergehäuse
Lütterabdeckung
Reduzierstück

f

ür Staubsauger

Sägeblanhalter (Adapre0

\

Anschlag

für

Sägeblatt
Schraube
Scheibe
Federring

T-Gritf
Adaptersatz

kpl.

(2

stück)
Schlattchanschluß
Befestigungsschraube

Artikelverpackung
Bedienungsanleitung
Mutler

Verbindungsstange

Rohr

Putfer
Unterlegscheibe
Bolzen

sritt

Hebel
Gehäuse
Abdeckung

ftJr

Sägearm

Halteclip

f

ür lmbusschlüssel
Schraube
Scheibe
Mutter
Schraube
Schraube
Abdeckblech
Scheibe

)

)

)

)

)

D

-45-