Promac 213A User Manual

Drill Press Säulenbohrmaschinen Perceuses à colonne 213A
Switzerland France
JPW (TOOL) AG TOOL France / PROMAC
05-2016
CE-Conformity Declaration
CE-Konformitätserklärung
Déclaration de Conformité CE
Product / Produkt / Produit:
Drill Press
Säulenbohrmaschine
Perceuse à colonne
213A
Brand / Marke / Marque:
PROMAC
Manufacturer / Hersteller / Fabricant:
JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden
Schweiz / Suisse / Switzerland
We hereby declare that this product complies with the regulations
Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht
Par la présente, nous déclarons que ce produit correspond aux directives suivantes
2006/42/EC
Machinery Directive
Maschinenrichtlinie
Directive Machines
2014/30/EU
electromagnetic compatibility
elektromagnetische Verträglichkeit
compatibilité électromagnétique
designed in consideration of the standards
und entspechend folgender zusätzlicher Normen entwickelt wurde
et été développé dans le respect des normes complémentaires suivantes
EN ISO 12100:2010
EN 12717:2001+A1:2009
EN 60204-1:2006+A1:2009
EN 61000-6-2:2005
EN 61000-6-4:2007+A1:2011
Responsible for the Documentation / Dokumentations-Verantwortung / Résponsabilité de Documentation:
Hansjörg Meier
Head Product-Mgmt. / Leiter Produkt-Mgmt. / Resp. Gestion des Produits
JPW (Tool) AG
2016-05-24 Alain Schmid, General Manager
JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden
Schweiz / Suisse / Switzerland
GB - ENGLISH Operating Instructions
NOTE:
It is advisable for user to read this Instruction Manual in order to avoid accident. If the operation method used in this drilling machine us the same as the method used in ordinary machine, possible hazard may occur during the process. Therefore, it is imperative that user should pay extra caution and make sure that his operating method is correct. Slight negligence to any of the safety measures will certainly cause accident to the user.
The manufacturer designed this machine especially focusing on its scheduled using scope. Therefore, it is advisable that the user should pay attention not to exceed the said using scope. Also, do not make any modification to the spare parts and structure of the machine.
If you have any question regarding and operating method of this machine and Cannot find the solution in the Instruction Manual, please contact your vendor directly.
Correct Operation Instruction of This Machine
1 For your own safety, do not start the
said machine before reading the Instruction Manual carefully. One of the necessary safety measures is to understand its operation principle and operation method first.
2. Do not alter any of the protective pieces in order to maintain its completeness
3. Plug the fan plug for power supply into the socket with earth wire. If your socket dose not have an earth wire, then connect the earth terminal of this machine.
4. Before starting this machine, it is imperative to take away all wrenches and latch handle not connected to the machine. Also, your should make it a habit to check the surrounding of the said machine every time before suing, to see there is any small spare part around that may cause running fault ( breakdown).
5. Before installing the machine, clean your working ground on order to prevent any accident occurring.
6. Do not use this machine in a highly dangerous place. Also, do not install the machine in a humid or water leaking place. During the process of work, the user should make sure to keep its working ground clean anytime.
7. Do not let any unauthorized or ignorant person or children near the said machine, and should be sure to keep a proper distance from the machine anytime.
8. Put a safety lock on the door of your working ground in order to prevent children from starting the machine.
9. Avoid overloading the machine. Also, for your own safety, be sure to abide to its using scopes.
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10. Do not use the machine outside its using scope.
11. Wear proper clothes while working. Do not wear any clothes that can easily be ripped by the machine while operating, such as clothes that flutter, ordinary gloves scarf, ring, and small chain. You should also wear anti-skid shoes and hat (cap) that can fully hold in long hairs.
12. When operating this machine, you should wear a goggle and dust-proof mask anytime. Besides, make sure to abide to the related safety measures specified by the government's Bureau of Works.
13. Use a hand vice or other fixing device to fix all the spare parts for processing. Do not use your hands to fix them in order to avoid serious accident and unable to operate the said machine.
14. Stand firmly in front of this machine while working (both feet's position, body equilibrium, etc.)
15. Keep the machine and its pointed edges clean at all time in order to get the best working efficiency. Also, should follow the instructions in the Instruction Manual carefully in changing the tools, coating grease, and cleaning.
16. Before cleaning this machine or changing the tools (such as saw blade, drill), pull off the power plug first to avoid electrocution.
17. Use the tools suggested by the manufacturer of this machine while working and abide to the related instruction in the Instruction Manual, because using spare parts not related to this machine is an unsafe behavior.
18. Avoid touching the machine unintentionally. Also, before plugging in the plug into the socket, check if switch button is as [OFF] position or not.
19. Do not stand on the machine in order to avoid slipping down carelessly or hitting the blade and cause injury.
20 Remember to check abnormal part in
the running process of the machine carefully. It is advisable that you should change the said part or protective piece before continuing the work.
21 Do not leave the working ground
while the machine is running. It is necessary for your to leave, turn off the power and wait for the machine to stop completely before leaving.
22 Do not use this machine if you had
taken any alcohol (liquor or wine), medicine, or drugs.
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I PARTS 213A
Unpack carton, check your machine to see parts listed below:
A. Main Parts: 1 Head assembly 1 pc.
2. Column with flange 1 pc.
3. Arm of table and bracket 1 sets.
4. Table 1 pc.
5. Base 1 pc.
B. Accessories 1 Clamp bolt, table bracket 1 pc
2. Feeding handle and knobs 3 pcs
3. Screw and washer 1 set
4. Heigth adjusting handle, table bracket 1 set
5. Knob, upper pulley cover 1 pc
6. Allen wrenches (3mm, 5mm) 1 set
7. Arbor and wedge 1 set
8. Chuck 1 pc
9. Chuck guard 1 pc
Note: If you find and parts missing or damaged, contact thr dealer for exchange or replacement
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Motor and Specification:
Motor
1/2HP 230V 4 P 1420RPM, 8 A 1PH 50Hz
Drills to Center of Circle
340 mm
Drilling Capacity Mild Steel
16 mm
Distance Column to Spindle
170 mm
Number of Spindle Speeds
12
Range of Spindle Speeds (RPM)
260-2900
Column Diameter
73 mm
Spindle Taper
MT-2
Spindle Travel
80 mm
Spindle Distance to Base
1235 mm
Spindle Distance to Table (Max.)
725 mm
Table Size (L x W)
235 * 235 mm
Base Dimensions
458 * 265 mm
Machine Overall Dimension (W x D x H)
L600 x W340 x H1570 mm
Packing Dimension (L x W x H)
L1380 x W470 x H250 mm
Net Weight
58 kg
Gross Weight
61 kg
II PARTS 213A
1. Assembly the Column
* Place column assembly on base and align holes in
column support with holes in base.
* Secure the column with four or three bolts and
washers provided.
2. Install table bracket
2-1 Take off collar and rack 2-2 Install table bracket together with rack. Fig. 2.
2-3 Install collar and fix it firmly. Fig.3.
3. Install bracket handle and clamp bolt. Fig. 4, 5.
Fix handle with attached set screw.
Install clamp bolt to fix table bracket.
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II PARTS 213A
4. Install table and clamp with bolt. Fig. 6
5. Attach the Head Assembly
* Carefully put the head assembly over column and
slide it onto column into position. Align head frame with table and base.
* Fix set screws in right side of head to lock head into
position then tighten with Allen wrench. Fig. 7
6. Install the Feeding Handles.
* Screw knob on each feeding handle, install them into
hub of pinion shaft. Fig. 8
7. Attach the Arbor and Chuck
7-1 Insert abor into spindle first. Pull feeding handle
down to press abor inward. Fig.9
7-2 Open chuck jaws completely by turning attached
chuck key counter clockwise to the end. Put a piece of scrap wood on the table to protect chuck nose.
7-3 Install chuck to the arbor tightly. Fig.10
8. Install knob and screw of upper pulley cover. Fig.11
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III PARTS 213A
1. Table Adjustment
A. Height Adjustment
To adjust up or down, loosen the clamp bolt then adjust the table to your desired position by swing the table bracket handle. Fig. 12
B. Tilting Adjustment:
Loosen the table bevel lock bolt with adjustable wrench. Tilt table to desired angle and retighten the bolt. Fig. 13
C. Swing 360 °
Loosen clamp bolt then swing table to appropriate position and retighten clamp bolt. Fig. 14
2. Feed Depth Adjustment
2-1 Depth control scale sleeve type Loose
the clamp bolt and move to the desired depth then retighten the clamp bolt. Fig. 15-1, 15-2
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III PARTS 213A
Size
Diameter
Cast steel
Tool steel
Cast iron
Mild steel
Alum. & copper
Cutting speed
m/min
ft/min
m/min
ft/min
m/min
ft/min
m/min
ft/min
m/min
ft/min
12
40
18
60
24
80
30
100
60
200
mm
inch
Cutting speed revolution per minute
2
1/16
1910
2445
2865
3665
3820
4890
4775
6110
6550
12225
3
1/18
1275
1220
1910
1835
2545
2445
3185
3055
6365
6110
5
3/16
765
815
1145
1220
530
1630
1910
2035
3820
4075
6
1/4
610
610
955
915
1275
1220
1590
1530
3180
3055
8
5/16
480
490
715
735
955
980
1195
1220
2390
2445
10
3/8
380
405
570
610
765
815
955
1020
1910
2035
11
7/16
350
350
520
525
700
700
870
875
1740
1745
13
1/2
300
305
440
460
590
610
735
765
1470
1530
16
5/8
240
245
360
365
480
490
600
610
1200
1220
19
3/4
190
205
285
305
380
405
480
510
955
1020
3. Speed Adjustment
3-1 1. Open the pulley case and 1 the belt tension
lock handle.
2. Choose speed for drilling operation and move belt to correct position for desired speed.
3. Push motor backward until moderate belt tension is acquired. Then retighten the lock handle again. Fig. 16
The proper drill speed for a given drill bit size is as on following table:
4. Belt Tension Adjustment
For proper belt tension: Use 10 lbs pressure or hand pressure on the belt as shown below. The distance is 1/2" (12mm)+10%
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FACEPLATE AND OPERATION PANEL 213A
MAIN SWITCH
(I/O)
EMERGENCY ENCY SWITCH
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Special Safety Rules For Drill Press:
1. Caution : This drill press is intended for use only with drill bits. This use of other accessories may be hazardous.
2. Correct drilling speeds : Factors which determine the best speed to use in any drill press operation are :
Kind of material being worked, size of hold, type of drill or other cutter, and quality of cut desired. The smaller the drill, the greater the required RPM. In soft materials, the speed should be higher than for hard metals.
3. Drilling in metal: Use clamps to hold the work when frilling in metal. The work should never be held in there bare hand, the flutes of the drill may seize the work at any time, especially when breaking through the stock. If the piece is whirled out of the operator's hand, he may be injured, in any case, the drill will be broken when the work strikes the column.
4. The work must be clamped firmly while drilling: Any tilting, twisting, or shifting results not only in a rough hole, but also increases drill breakage. For flat work, lay the piece on a wooden base and clamp it firmly
down against the table to prevent it from turning. If the piece is of irregular shape and cannot be laid flat in the table, it should be securely blocked and clamped.
5. The chuck shall be securely fastened to the spindle and so that it can't separate from spindle.
6. Remove Key from chuck after adjustment.
7. The tool is to be disconnected from the power supply while the motor is being mounted, connected or reconnected.
8. Secure the tool to the supporting structure if, during normal operation, there is any tendency for the tool to tip over, slide, or walk on the supporting surface.
9. The set screws of head frame should be screwed tightly before suing this machine.
10. Connect to a supply circuit protected by a circuit breaker or time delay fuse.
11. Fasten base to floor or worktable before using the drill press.
VII. Important Notice For CE
Handling of Machine
1. The total weight of this machine must be ensured before handling.
2. It is better to handle this machine with the help of lifting tools.
Environment Requirements for Installation
1. Be sure to provide sufficient light for operation according to the codes or regulations published for local area.
If you do not get the information about lighting, a light intensity of 300 Lux is the least value to be supplied.
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2. The place where machine install must be flat and big enough for the operation.
VII Electric
ELECTRICAL CONNECTION/DISCONNECTION & OPERATION
Noise Level
1. The noise level of this machine is about 75 db(A)during operation.
2. While taking provisions for the risk of noise, the noise level of working environment should be taken into consideration also.
For three phase :
1. Electrical connection:
1. A cable with four wires is equipped to connect your machine into the 3 phase power supply.
Please connect your machine into the power supply with hand­operated disconnecting device,
which is in compliance with subclause 5.3 of EN 60204-1, such as on fuse breaker or plug/socket combination.
2. For the protection of control device, we recommend the operation to
supply a fuse with 6 A current
rating of fuse, and the total length
between fuse and connection terminal shall not exceed 1.5m.
3.The exact power source voltage,
frequency, and number of phase shall be checked according to
the installation diagram and circuit diagram.
4. The correct direction of drilling
press should be checked after connecting.
2. Electrical disconnection:
1. The disconnection is carried out by hand-operated disconnection device.
2. Be sure to disconnect this machining from power source, when you want to stop the job, Maintenance, and adjustment.
3. Grounding
The grounding of the drilling press is carried out by connecting the
Yellow/Green terminal of supply cable to the grounding terminal of
power source. Be sure to ground your machine before connecting machine to power source in any situation.
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WARNING !
Do not disconnect grounding terminal before disconnecting power source.
For single phase :
1. The connect, disconnection, and
grounding is carried out through the
plug, equipped on the drilling press.
For the safety reason, Do not change
this plug into any the other type in any situation.
2. For the protection of control device, we
recommend the operated to supply a
fuse with 8 A current rating of fuse, and the total length between
fuse and connection terminal shall not exceed 1.5m.
3. The exact power source voltage,
frequency, and number of phase
shall be checked according to the installation diagram and circuit diagram.
Operation:
1. "START": Push the button marked
with " I ".
2. "STOP": Push the button marked with
" O ".
3. "Interlock Switch": Limit switch in
the pulley cover.
WARNING !
Do not stop machine with interlock switch in normal operation.
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Item designation
Description & function
Maker
Type
Technical data
Making of conformity granted
XP
Plug for supply Three phase
LIAN DUNG
LT-32
10~16A , 250V
Supply cable Three phase
TIEN TUNG
H05W-F
3G 0.75m/m2 250V/440V
VDE/ROHS
SB1
Start switch
KED V
JD3
230V/10A
CE TUV
SB3
Emergency-Stop switch
XINQUANG
KB2-BE102
10A
CE
SQ1
Micro switch
HIEHLY
VS 10N
250V/10A
UL
KA1
Magnetic Conductor
KEDU
JD3
AC230V/50HZ 12A
CE TUV
M1
Motor
K & K
AC380V/50Hz 1420rpm
CE TUV
SQ2
Micro switch
Zhejiang Tiande
CT-303
250V/10A
CE
Electrical circuit diagram 213A
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