Proline T1000, T3000, T2000 User Manual

Page 1
USER MANUAL
ON LINE UPS
UPS T1000 / 2000 / 3000
Uninterruptible Power Supply
www.pinnacle.co.za
Page 2
CONTENT
1.SAFETY AND EMC INSTRUCTIONS..........................................................................
1.1 I
NSTALLATION
.........................................................................................................
1.2 O
PERATION
............................................................................................................
1.3 M
AINTENANCE, SERVICING AND FAULTS
......................................................................
1.4 T
RANSPORT
...........................................................................................................
1.5 S
TORAGE
...............................................................................................................
1.6 S
TANDARDS
...........................................................................................................
2. DESCRIPTION OF COMMONLY USED NOTATIONS ................................................
3. INTRODUCTION .......................................................................................................
3. INTRODUCTION .......................................................................................................
4. SYSTEM DESCRIPTION ...........................................................................................
5. CONNECTION AND OPERATION .............................................................................
5.1 C
ONNECTION AND OPERATION
...................................................................................
6. TROUBLE SHOOTING..........................................................................................
7. MAINTENANCE ....................................................................................................
7.1 O
PERATION
........................................................................................................
13
7.2 S
TORAGE
...........................................................................................................
13
8. TECHNICAL DATA................................................................................................
8.1 E
LECTRICAL SPECIFICATIONS
................................................................................
14
8.2 O
PERATING ENVIRONMENT
...................................................................................
14
8.3 T
YPICAL STORED ENERGY TIME (TYPICAL VALUES AT
25°C
IN MINUTES
:)......................
14
8.4 D
IMENSIONS AND WEIGHTS
...................................................................................
15
9. BATTERY MAINTENANCE....................................................................................
10. NOTES FOR BATTERY DISPOSAL AND BATTERY REPLACEMENT.................
11. OPERATING MODE.............................................................................................
11.1 U
TILITY POWER MODE
........................................................................................
18
11.2 B
ATTERY MODE
.................................................................................................
18
11.3 B
YPASS MODE
...................................................................................................
19
11.4 A
BNORMALITY MODE
..........................................................................................
19
12. COMMUNICATION PORT....................................................................................
12.1 RS232 I
NTERFACE
............................................................................................
20
12.2 AS400 I
NTERFACE(OPTION
) ...............................................................................
20
Page 3
13. SOFTWARE ........................................................................................................
F
REE SOFTWARE DOWNLOAD – WINPOWER
................................................................
21
APPENDIX 1
BACK PANEL ...................................................................................
Page 4
1.Safety and EMC instructions
Please read carefully the following user manual and the safety instructions before installing the unit or using the unit!
1.1 Installation
Condensation may occur if the UPS is moved directly from a cold to a warm
environment. The UPS must be absolutely dry before being installed. Please allow
an acclimatization time of at least two hours.
Do not install the UPS near water or in damp environment.
Do not install the UPS where it would be exposed to direct sunlight or near heat.
Do not block ventilation openings in the UPS’s housing.
Place cables in such a way that no one can step on or trip over them.
For UPS T1000/2000/3000
Socket-outlets and socket of batteries are earthed by the input power cord, please
insert the power cord into mains socket before using of UPS.
Connect the UPS only to an earthed shockproof socket outlet.
The building wiring socket outlet (shockproof socket outlet) must be easily accessible
to close to the UPS.
This is operator installable .
1.2 Operation
Do not disconnect the earth conductor cable on the UPS or the building wiring
socket (grounded shockproof socket) during operation as this would remove the
ground to the UPS and of all connected loads.
The UPS output socket or output terminal block may be electrically lived even if the
UPS system is not connected to the building wiring terminal.
In order to fully disconnect the UPS, first press the Standby button, then disconnect
the mains lead.
Ensure that no liquid or other foreign objects can enter the UPS.
The UPS can be operated by any individuals with no previous experience.
Page 5
1.3 Maintenance, servicing and faults
The UPS operates with hazardous voltages. Repairs may be carried out only by
qualified maintenance personnel.
Caution - risk of electric shock. Even after the unit is disconnected from the mains
power supply (building wiring socket), components inside the UPS are still connected to the battery which are potentially dangerous.
Before carrying out any kind of service and/or maintenance, disconnect the batteries.
Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals.
Batteries must be replaced only by qualified personnel.
Caution - risk of electric shock. The battery circuit is not isolated from the input
voltage. Hazardous voltages may occur between the battery terminals and the ground. Verify that no voltage is present before servicing!
Batteries have a high short-circuit current and pose a risk of shock. Take all
precautionary measures specified below and any other measures necessary when working with batteries:
remove all jewellery, wristwatches, rings and other metal objects
use only tools with insulated grips and handles.
When changing batteries, replace with the same quantity and the same type of
batteries.
Do not attempt to dispose of batteries by burning them. It could cause explosion.
Do not open or destroy batteries. Effluent electrolyte can cause injury to the skin and
eyes. It may be toxic.
Please replace the fuse only by a fuse of the same type and of the same amperage
in order to avoid fire hazards.
Do not dismantle the UPS, except the qualified maintenance personnel.
1.4 Transport
Please transport the UPS only in the original packaging (to protect against shock
and impact).
1.5 Storage
The UPS must be stockpiled in the room where it is ventilated and dry.
Page 6
1.6 Standards
* Safety
IEC/EN 62040-1-1
* EMI
Conducted Emission....................................:IEC/EN 62040-2 Category C1
Radiated Emission.......................................:IEC/EN 62040-2 Category C1
Harmonic Current....................................:IEC/EN 61000-3-2 (Input Current≤16A)
Voltage Fluctuation and Flicker...............:IEC/EN 61000-3-3 (Input Current≤16A)
*EMS
ESD..........................................................:IEC/EN 61000-4-2 Level 4
RS........................................................ ....:IEC/EN 61000-4-3 Level 3
EFT........................................................... :IEC/EN 61000-4-4 Level 4
SURGE.................................................... :IEC/EN 61000-4-5 Level 4
CS............................................................ :IEC/EN 61000-4-6 Level 3
Power-frequency Magnetic field............... :IEC/EN 61000-4-8 Level 3
Low Frequency Signals.............................:IEC/EN 61000-2-2
Page 7
2. Description of commonly used notations
Some or all of the following Notations may be used in this manual and may appear in your application process. Therefore, all users should be familiar with them and understand their explanations.
Page 8
3. Introduction
This On-Line-Series is an uninterruptible power supply incorporating double-converter technology. It provides perfect protection specifically for Novell, Windows NT and UNIX servers.
The double-converter principle eliminates all mains power disturbances. A rectifier
converts the alternating current from the socket outlet to direct current. This direct current charges the batteries and powers the inverter. On the basis of this DC voltage, the inverter generates a sinusoidal AC voltage, which permanently supplies the loads.
Computers and periphery are thus powered entirely by the mains voltage. In the event of power failure, the maintenance-free batteries power the inverter.
This manual covers the UPS listed as follows. Please confirm whether it is the model you intend to purchase by performing a visual inspection of the Model No. on the rear panel of the UPS.
“S” Model: Long backup time
Model No. Type Model No. Type
UPS T1000 UPS T1000S UPS T2000 UPS T2000S UPS T3000
Standard
UPS T3000S
Long backup time
Page 9
4. System Description
Figure 1: Display Panel
Switch Function
ON - Switch
Turn on UPS system:
By pressing the ON-Switch “I” the UPS system is turned on.
Deactivate acoustic alarm:
By pressing this switch an acoustic alarm can be deactivated.
OFF-Switch
When mains power is normal, the UPS system switches to Standby mode by pressing OFF-Switch “ “. It is then switched to Bypass and the inverter is off. At this moment, the output sockets are supplied with voltage via the bypass if the mains power is available.
Display Function
LINE LED
The green LINE LED lights up if mains voltage is applied to the UPS input.
LINE LED blinks when the phase and neutral conductor have been reversed at the input of the UPS system.
If LINE LED and BATTERY-LED light up, the mains power supply is out of tolerance.
BATTERY LED
The orange-coloured BATTERY-LED lights up when the mains power has failed and the inverter is being powered by the batteries.
BYPASS LED
The orange-coloured BYPASS LED lights up when the UPS system is supplying voltage provided by the mains power via the bypass.
INVERTER
LED
The green-coloured INVERTER LED lights up if the UPS system is supplying voltage provided by the mains power via the inverter.
FAULT LED
The red FAULT LED lights up and an acoustic warning signal is issued continuously when the UPS system is in fault condition. Press the Standby switch in order to turn off the warning tone.
Page 10
Display Function
LOAD and
BATTERY
CAPACITY
LEDs
These LEDs show the load of the UPS system if the mains power is available (normal operation):
2nd LED 96%-105 % 3rd LED 76%-95 % 4th LED 56%-75 % 5th LED 36%-55 % 6th LED. 0-35 %
In the battery operation, the LEDs indicate the capacity of the batteries:
2nd LED 0-25 % 3rd LED 26%-50 % 4th LED 51%-75 % 5th LED 76%-95 % 6th LED 96%-100 %
Page 11
5. Connection and Operation
5.1 Connection and operation
1) Inspection: Inspect the packaging carton and its contents for damage. Please inform the transport agency immediately should you find signs of damage. Please keep the packaging in a safe place for future use.
Note: Please ensure that the incoming feeder is isolated and secured to
prevent it from being switched back on again.
2) Connection:
2.1) UPS Input Connection
If the UPS is connected via the power cord, please use a proper socket with protection against electric current, and pay attention to the capacity of the socket: over 10A for UPS T1000(S) & UPS T2000, over 16A for UPS T2000S& UPS T3000(S).
2.2) UPS Output Connection
The output of UPS T1000(S) and UPS T2000S(Non CE) are socket-types only. Simply plug the load power cord to the output sockets to complete connection.
Model No. Output Socket (pcs)
Terminal Block
UPS
T1000/1000S
4 Nil
UPS T2000 6 Nil
UPS T2000S 4(CE) 6(Non CE) Available(CE) Nil (Non CE)
UPS
T3000/3000S
4(CE) 3(Non CE) Available
Besides output sockets, UPS T2000S(CE) and UPS T3000/3000S has the
terminal block available for output as well. The wiring configuration is
shown as the following procedure:
a) Remove the small cover of the terminal block
b) Use AWG14 or 2.1mm2 wires for wiring configuration
The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations!
When installing the electrical wiring, please note the nominal amperage of your incoming feeder
Page 12
c) Upon completion of the wiring configuration, please check whether the
wires are securely affixed.
d) Put the small cover back to the rear panel.
Figure 2: Connection diagram of UPS T2000S(CE) and UPS T3000(S)
2.3) Computer Connection:
Connect your computer to the outlet sockets of the UPS system following the above diagram.
3) Battery Charge: Fully charge the batteries of the UPS system by leaving the UPS
system connected to the mains for 1-2 hours. You may use the UPS system directly without charging it but the stored energy time may be shorter than the nominal value specified.
4) Turn On the UPS:
4.1) With utility power connecting:
Press “I” button continuously for more than 1 second to turn on the UPS. Then the UPS will get into self-test status first. After having finishing the self-test, the UPS will get into the inverter mode, at this time, the Utility Power LED, Inverter LED, and Load and Battery Capacity LEDs will light up.
4.2) Without utility power connecting:
Even though utility power is connected to the UPS, the UPS still can be turned on by just simply pressing “I” button continuously for more than 1 second. Then the UPS will get into self-test status first. After having finishing the self-test, the UPS will get into the inverter mode, at this time, Battery LED, Inverter LED, and Load and Battery Capacity LEDs will light up.
Note: The default setting for bypass mode is no output after UPS is connecting utility power and breaker is turned on. This can be configured by monitoring software.
Caution!
*Do not connect equipment which would overload the UPS system (e.g. laser
printers)
Page 13
10
5) Test Function:
Test the function of the UPS system by either pressing the On-Switch “I” or disconnecting the input of the UPS system from the power supply.
6) Turn Off the UPS:
6.1) In Inverter Mode:
Press “ “ button continuously for more than 1 second to turn off the UPS. Then the UPS will get into self-test status first. After having finished the self-test, the UPS will get into bypass mode and the Utility Power LED and Bypass LED will light up. At this time, the UPS might has output. Disconnect the utility power to turn off the output.
6.2) In Battery Mode:
Press “ “ button continuously for more than 1 second to turn off the UPS. Then the UPS will get into self-test status first. After having finished the self-test, the UPS will be turned off completely.
7) Audible Alarm Mute Function: If the alarm is too annoying in battery mode, you may press “I” button continuously for more than 1 second to clear it. Moreover, the alarm will be enabled when the battery is low to remind you to shutdown the load soon.
8) Operation Procedure of External Battery for Long Backup time Model (“S” Model)
The units with CE markings—
(1) Use the battery pack with voltage: 36VDC for 1KS (3 pcs of 12V batteries),
96VDC for UPS T2000S/ 3000S (8 pcs of 12V batteries). Connection of batteries more than or less than required will cause abnormality.
(2) One end of the external battery cord is a plug for connecting the UPS and the
other end has a plug for connecting the user battery cabinet.
(3) Do not connect the UPS to any load yet. Then, connect the power cord of the
UPS to supply utility power to the UPS to make the UPS operate in utility power mode.
(4) Connect the plug of the external battery cord to the external battery socket on
the rear panel of the UPS to complete the connection procedure and the UPS will start to charge the battery pack.
The unit without CE markings—
(1) Use the battery pack with voltage: 36Vdc for 1 KS (3 pcs of 12V batteries),
96Vdc for UPS T2 000S/ 3 000S (8 pcs of 12V batteries). Connection of batteries more than or less than required will cause abnormality.
(2) One end of the external battery cord is a plug for connecting the UPS and the
other end has 3 (or 2) open wires for connecting the battery pack.
Page 14
11
(3) The battery connection procedure is very important. Any incompliance may
result in the risk of electric shock. Therefore, the following steps must be strictly complied with.
(4) First connect in series the batteries of the pack to ensure proper battery
voltage.
(5) Connect the external battery cord to the battery terminal (DO NOT connect the
battery socket of the UPS first. Otherwise, it may cause electric shock). Connect the red wire to.
(6) The "+" terminal of the battery. The black wire is connected to the "-" terminal of
the battery. (Note: the green/yellow wire is grounded for protection purpose.)
(7) Do not connect the UPS to any load yet. Then, connect the power cord of the
UPS to supply utility power to the UPS to make the UPS operation in utility power mode.
(8) Plug the external battery cord to the external battery socket on the rear panel of
the UPS to complete the connection procedure and the UPS will start to charge the battery pack.
The Caution!
The output sockets of the UPS system may still be electrically live even if the power supply system has been disconnected or the Bypass switch is on “OFF” position.
Page 15
12
6. Trouble Shooting
If the UPS system does not operate correctly, please attempt to solve the problem using the table below.
Problem Possible cause Remedy
No indication, no warning tone even
though system is connected to
mains power supply
No input voltage Check building wiring socket outlet
and input cable.
LINE LED blinks Phase and neutral
conductor at input of
UPS system are
reversed
Rotate mains power socket by 180° or
connect UPS system.
LINE-LED blinks and
BATTERY-LED lights up
Input power and/or
frequency are out of
tolerance
Check input power source and inform
dealer if necessary
LINE and BYPASS LED light up
even though the power supply is
available
Inverter not switched on Press On-Switch “I”
INVERTER LED lights up, and
audible alarm sounding every 1
beep in every 4 seconds
Mains power supply
has failed
Switching to battery mode
automatically. When audible alarm
sounding every second, battery is
almost empty.
FAULT LED lights, warning tone
once a second
Overload Remove loads of UPS output.
FAULT-LED lights up, permanent
warning tone
UPS fault Notify dealer!!
Emergency supply period shorter
than nominal value
Batteries not fully
charged / batteries
defect
Charge the batteries for at least
1 - 2 hours and then check capacity. If
the problem still persists, consult your
dealer.
FAULT LED lights, BATTERY-LED
blinks, warning tone once a second
Charger or Batteries
damaged
Notify dealer!!
Please have the following information at hand before calling the After-Sales Service Department:
1. Model number, serial number
2. Date on which the problem occurred
3. Detailed description of the problem
Page 16
13
7. Maintenance
7.1 Operation
The UPS system contains no user-serviceable parts. If the battery service life (3 ­5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case please contact your dealer.
7.2 Storage
If the batteries are stored in temperate climatic zones, they should be charged
every three months for 1-2 hours. You should shorten the charging intervals to two
months at locations subject to high temperatures.
Page 17
14
8. Technical Data
8.1 Electrical specifications
INPUT
Model No. UPS T1000(S) UPS T2000 UPS T2000S UPS T3000(S)
Phase Single
Frequency (46~54)Hz
Current(A) 7A 9A 12A 16A
OUTPUT
Model No. UPS T1000(S) UPS T2000(S) UPS T3000(S)
Power rating 1kVA/0.7kW 2kVA/1.4kW 3kVA/2.1kW
Voltage 220/230/240
×(12%
VAC
Frequency 50
×(1±
0.2Hz (Battery mode)
Wave form sinusoidal
BATTERIES
Model No. UPS T1000 UPS T2000 UPS T3000
Number and type
3×12V 7.2Ah 8×12V 7.2Ah 8×12V 7.2Ah
8.2 Operating Environment
Ambient Temperature 0 oC to 40 oC
Operating humidity < 95%
Altitude < 1000m
Storage temperature 0 oC ~ 40 oC
8.3 Typical stored energy time (Typical values at 25°C in minutes:)
Model No. 100 % Load 50 % Load
UPS T1000 5 14
UPS T2000 9 21
UPS T3000 5 15
Page 18
15
8.4 Dimensions and weights
Model No. Dimensions W x D x H (mm)
Net Weight kg
UPS T1000 145X400X220 14
UPS T1000S 145X400X220 7
UPS T2000 192X460X340 34.5
UPS T2000S 192X460X340 15
UPS T3000 192X460X340 35.5
UPS T3000S 192X460X340 16
Page 19
16
9. Battery Maintenance
This series UPS only requires minimal maintenance. The battery used for standard
models are value regulated sealed lead-acid maintenance free battery. These
models require minimal repairs. The only requirement is to charge the UPS
regularly in order to maximize the expected life of the battery. When being
connected to the utility power, whether the UPS is turned on or not, the UPS keeps
charging the batteries and also offers the protective function of overcharging and
over-discharging.
The UPS should be charged once every 4 to 6 months if it has not been used for a
long time.
In the regions of hot climates, the battery should be charged and discharged every
2 months. The standard charging time should be at least 12 hours.
Under normal conditions, the battery life lasts 3 to 5 years. In case if the battery is
found not in good condition, earlier replacement should be made. Battery
replacement should be performed by qualified personnel.
Replace batteries with the same number and same type of batteries.
Do not replace the battery individually. All the batteries should be replaced at the
same time following the instructions of the battery supplier.
Normally, the batteries should be charged and discharged once every 4 to 6
months. Charging should begin after the UPS shuts down automatically in the
course of discharging, the standard charging time for the standard UPS should be
at least 12 hours.
Page 20
17
10. Notes for Battery Disposal and Battery Replacement
1) Before disposing of batteries, remove conductive jewelry such as necklace, wrist
watches and rings.
2) If it is necessary to replace any connection cables, please purchase the original
materials from the authorized distributors or service centers, so as to avoid
overheat or spark resulting in fire due to insufficient capacity.
3) Do not dispose of batteries or battery packs in a fire, they may explode.
4) Do not open or mutilate batteries, released electrolyte is highly poisonous and
harmful to the skin and eyes.
5) Do not short the positive and negative of the battery electrode, otherwise, it may
result in electric shock or fire.
6) Make sure that there is no voltage before touching the batteries. The battery circuit
is not isolated from the input potential circuit. There may be hazardous voltage
between the battery terminals and the ground.
7) Even though the input breaker is disconnected, the components inside the UPS are
still connected with the batteries, and there are potential hazardous voltages.
Therefore, before any maintenance and repairs work is carried out, switch off the
breaker of the battery pack or disconnect the jumper wire of connecting between
the batteries.
8) Batteries contain hazardous voltage and current. Battery maintenance such as the
battery replacement must be carried out by qualified personnel who are
knowledgeable about batteries. No other persons should handle the batteries.
Page 21
18
11. Operating mode
11.1 Utility power mode
The display panel in utility power mode is shown in the following diagram. The utility power LED and the INV LED are turned on. The load level LEDs will be turned on in accordance with the load capacity connected.
1) If the battery LED is turned on and the utility power LED flashes, it indicates the voltage or frequency of the utility power has exceeded the normal range, the UPS operates in battery mode.
2) If output overloaded, the load level LEDs will be turned on and alarm will keep twice every second. You should get rid of some unnecessary loads one by one to decrease the loads connected to the UPS less than 90% of its nominal power capacity.
Note: Please follow the following steps to connect the generator
Activate the generator and wait until the operation is stable before
supplying power of the generator to the UPS (be sure that the UPS is in idle mode). Then turn on the UPS according to the start-up procedure. After the UPS is turned on, then the loads can be connected to the UPS one by one.
The power capacity of the AC generator should be at least twice of the
UPS capacity.
11.2 Battery mode
The display panel in battery mode is shown in the following diagram Fig.15.2. The battery LED and the INV LED are turned on. The displayed number of the battery level LEDs will be turned on in accordance with the battery capacity. Note that the load level LEDs in utility power mode will indicate the level of the battery capacity in battery mode instead.
1) When the UPS is running in battery mode, the buzzer beeps once every 4 seconds. If the “ON” button on the front panel is pressed for more than 1 second
F
ig
15.1
The utility power mode
Page 22
19
again, the buzzer will stop beeping (in silence mode). Press the “ON” button once again for more than 1 second to resume the alarm function.
2) When the battery capacity decreases, the number of the battery capacity LEDs turned on will be reduced. If the battery voltage descends to the alarm level, the buzzer will beep once every second to remind the users of insufficient battery capacity and the UPS is soon going to shut down automatically. Then the load operations should be carried out promptly and the loads should be eliminated one by one.
11.3 Bypass mode
The display panel in bypass mode is shown in the following diagram Fig 15.3. The utility power LED and the bypass LED are lit. The displayed number of the load LEDs will be turned on in accordance with the load capacity connected. The UPS will beep once every 2 minutes in bypass mode.
The utility power LED flashes, it shows that the voltage or frequency of the utility power has exceeded the normal range of the UPS.
1) Other indications on the display panel are the same in utility mode.
2) The UPS does not have the backup function when it is in bypass mode. The power used by the load is supplied from the utility power via internal filter.
11.4 Abnormality mode
In case the fault LED is turned on when the UPS is in use, it shows that the UPS is operating in abnormal mode.
Fig
15.2
Battery mode diagram
Fig 15.3
UPS bypass mode diagram
Page 23
20
12. Communication Port
12.1 RS232 Interface
The following is the pin assignment and description of DB-9 connector.
Pin # Description
I/O
2 TXD Output
3 RXD Input
5 GND Input
12.2 AS400 Interface(Option)
Except for the communication protocol as mentioned above, this series UPS has AS400 card (an optional accessory) for AS400 communication protocol . Please contact your local distributor for details. The following is the pin assignment and description of DB-9 connector in AS400 card.
Pin #
Description I/O
1 UPS Fail Output
2 Summary Alarm Output
3 GND Input
4 Remote Shutdown Input
5 Common Input
6 Bypass Output
7 Battery Low
Output
8 UPS ON Output
9 Line Loss Output
Figure 16.2: DB-9 Interface of AS400
communication protocol
Page 24
21
13. Software
Free Software Download – WinPower
WinPower is a brand new UPS monitoring software, which provides user-friendly interface to monitor and control your UPS. This unique software provides safely auto shutdown for multi-computer systems while power failure. With this software, users can monitor and control any UPS on the same LAN no matter how far from the UPSs.
Installation procedure:
1. Go to the website: http://www.ups-software-download.com/winpower.htm
2. Choose the operation system you need and follow the instruction described on the website to download the software.
3. When downloading all required files from the internet, enter the serial No: 511C1-01220-0100-478DF2A to install the software.
When your computer restarts, the WinPower software will appear as a green plug icon located in the system tray, near the clock.
Page 25
22
Appendix 1Back Panel
Back View of UPS T 1000(S)
Back View of UPS T 2000(S) Non CE-certified Back View of UPS T2000S CE-certified
& UPS T2000 CE-certified
Page 26
23
Back View of UPS T3000(S) Non CE-certified Back View of UPS T3000(S) CE-certified
Page 27
24
614-00279-01
Loading...