Prokit's Industries SS-952B User Manual

SS-952B SMD Rework Station with Vacuum Pickup
User’s Manual
st
Edition, 2013
1 ©2013 Copyright by Prokit’s Industries Co., LTD.
SS-952B Instruction Manual
Thanks for buying PRO’SKIT SS-952B SMD Rework Station with vacuum pickup. Please read the user’s manual carefully before using the product.
Specification
Power supply Power Air pump Capability Temperature
Features
Closed-loop temperature control. Digital display for easy
adjustment. High power, quick warm up.
ESD safe design, prevent static and electric leakage damage
the PCB.
Non-contact soldering to avoid components movement or
thermal impact to PCB.
 Adjustable temperature and air flow easy rework SMD or DIP
components.
 High Quality heating element and nozzles.  After power switch is turned off, the automatic cool air
flow to prevent accidental burns and to extend life of heating element.
Digital LED displays indicate real temperature and
temperature specified
210V~240V/50Hz 600W(MAX) Diaphragm special-purpose lathe pump 23L / min (MAX) 100℃-480℃
.
Application
Application to remove the most type of surface sticking parts such as SOIC.QFP. PLCC and so on
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1. Panel description
J
A Brand name B1 T
emperature display B2 Airflow Level display C1 Temperature control (Up) C2 Temperature control (Down) C3 Airflow control (Up) C4 Airflow control (Down) D Reset button E Hot air output F Hot air gun switch G Airflow gauge H Power switch I Temperature adjustment indicator J Suction pen receptacle
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2. Display function description
From lef A. Stand for auto real-time measuring; b. Stand for the set temperature; The second, third and forth digital indicate the temperature degree, the six and seventh digital indicate the airflow in percentage;
3. Operating Instructions
t to right, that first digital indication:
When connected power plug, the device starts to work, temperature display indicate ”A100” and air flow display indicate “F15”. After adjust temperature and air then begin to use.
3-1 Adjust Temperature (Up)
Press “C1” button to adjust temperature button, “A100” will be indicate on the temperature display after 2 seconds star to heating and temperature rise.
When temperature up to specified temperature, the
heating element temperature, the shining to intermittent shining.
3-2 Adjust Temperature (Down)
Press “C2” button, temperature begin to drop until reach specified temperature from constant state of 380 degree to 180 degree (as illustrated as follow) constant temperature“A380”
P
“b180”release the button “A380”
temperature. For example, in order lower
ress the second button from the left. “b380”
will stop to heating and keep the Indicator light shifting from successive
, after release the
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3-3 Set Airflow
Press “C3” button, airflow indication change from “F15” to
“F18”, and airflow starts to increase; release the but when it reaches “F99”, the glass ball that in the airflow meter
will rising to the top, indicating the max airflow.
Press “C4” button, airflow indication change “F96”, airflow starts to decrease; release the button when it reaches “F06”, the minimum for no airflow.
4 How to Use the Reset Button (
Press “D” button, device returns to temperature indicated “A100”and airflow indicate “F15”.
Caution:
Maximum temperature. Adjust temperature and waiting for temperature drop to the button, for avoid damage on the heating unit and the handle.
5 How to Use the Handle Switch (s
Touch on/off switch that on the handle; when you put the
handle back to the holder, the switch will be triggered on.
When the switch is triggered on, the heating unit will stop to
heating immediately; after the handle remains unused for 5 minutes, temperature display will indicator “E” and device automatically shut-off state to save power; when you pick up the handle again the appliance will recover the previous set state.
5-1 Sleep Mode Timer Set-Up
Switch the unit ON (or press “Reset” button “D” from the panel). Press and hold C3 while the banner is scrolling. Display panel, B2, will initially indicate ‘L05’, which means the device will switch to sleep mode after 5 minutes (default) of idle time and if the noz duration of time. Adjust the time before sleep by pressing buttons C1 or C2. Press C4 to confirm. The device will start counting down when the hot air gun is docked on the handle. Once countdown is finished and the hot air gun still docked, the
Do not press reset button when device at
minimum then pressing the reset
zle is docked on the handle for the
stand-by State,
ton
from“F99”to
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device will automatically blow air (at room temperature) to bring down temperature to 90 The panel will then display the following after reaching the safe temperature level and to indicate that the device is now in sleep mode.
NOTES: Time is configurable from 1 to 20 minutes (default 5
minutes).
The device has a switch located at the handle (cradle),
which activates the countdown before the system goes to sleep.
Once the hot air gun is released from the handle during
sleep mode, the unit will automatically switch back to previous working temperature and airflow level parameters.
6. Replacement the Heating Element
6.1 Replacement Parts
Item
5SS-952BC-F-H
Specification
Heating element (210V-240V ) 250W
6-2 Replacement the Heating Element
Loosen the screw, slide the tube loosen the 3 screws,
Open the handle disconnects the ground wire sleeve, and
secure the handle. Then slide the cord and the cord
which tube.
re
move the pipe, in the pipe, the quartz glass and heat insulation is installed. Do not drop or miss it. Take out the heating element loosen the cable. And take out the heating element.
Insert new heating element handles it with care. Never rub
the Heating Element wire Insert a new heating element and reconnect the terminal. Reconnect the ground wire after replacing the element .Assemble the handle in the reverse order of disassembly. Insert the handle’s projection into the hole in the pipe.
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7 Prepare work before operation
Select the FP Pick-up Wire, The size of it and IC should
match. FP Pick-up has a small wire (15mm). But it probably needs a big FP Pick-up wire (20mm) Please choose the suitable FP Pick-up Wire according to the size of IC Select the suitable nozzle, which should be matched with IC in size.
Loosen the screw of nozzle Set up the nozzle according to the graph. Tighten the screw properly
8 The process of removing solder.
Turn on the power switch, temperature displayed is the
required, and the heater start to heat up, the indicator lamp is glimmering.
Place the FP pick-up under the IC if the width of IC is not fit
to the steel wire of FP pick-up, steel wire of pick-up, press the steel wire to fit it.
Melt the solder holding the iron, aim the nozzle at the solder,
let it melted by the hot Air.
NOTE : Don’t touch the pin of IC with the nozzle.
To move IC After the solder is melted, use the FP pick-up
move the IC.
Power off after power down switch is pressed, automatic
blowing is started, to cool down the heating part and the handle, during this period, don’t unplug the power supply, when the temperature of muzzle is below 100 the machine will automatically power down, if the machine will not be used in long time, unplugging the power supply is suggested.
Clean the remained solder after the IC is moved, the
remained solder could be cleaned by solder absorber or absorber pump.
9. Soldering
Lay on some soldering paste, place the SMD on board.
Pre-heating the SMD.
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Joining evenly blow the hot air to leads. Cleaning After jointing is finished, clean the remaining solder
NOTE: its effect to joint by hot air, but it is also possible lead
to the problem of solder link or solder ball, we advice you to check it carefully.
NOTE:
Don’t overexert while fixing muzzle, or pull the muzzle with
forceps, or screw breech block too tightly.
Be careful, working with high temperature. Don’t use this
product near flammable gas, paper, or other flammable things. The temperature of muzzle and hot air is very high and could be hurt, don’t touch the heating part or blow the hot air to body. If the machine is new, due to heat instruction material build in it’s handle, it will smoke in a short time, and this is normal. After using does remember cooling down the machine, after power down is pressed, the machine automatic cool down by blowing during this period, please keep power on.
Never drop or sharply jolt the unit. The pipe contains quartz
glass, which can break if the unit dropped or jolted sharply.
Do not disassemble the pump. Disconnect the plug when you don’s use the unit for a long
time.
When the temperature is over 350℃, the temperature
setting button had better set between level 3 to 8 while turning on the machine.
10. How to use suction pen
1) Based on the need to extract weight (less than 100g) and surface size, Select the sucker size, installed in the suction pen head.
2) Put the sucker horizontally on the surface of the adsorbed item. Close the hole on the pen with one hand, The suction pen will hold items
3) Move the absorbed item to the position wanted, open the holes on the suction pen, Items out of sucker
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NOTE:
Pay attention that tube can not be bent, it may influence of
gas flow
Absorbed item surface should be smooth, in order to be
sucked.
Pay attention to prevention of ESD, so as not to damage
the device
11. Change the fuse
Make sure the equipment is completely isolated from the
main power source before changing the fuse.
The fuse of the main unit is located at the back of the
equipment, right above the power plug connector.
Change the blown fuse by unscrewing the fuse holder. Replace only with the same fuse type, size, and rating. Use
the table below as reference.
Keep a spare fuse of the same rating for emergency
purpose.
Location
Rear Panel
Package inclusion
QUANTITY PART DESCRIPTION 1 unit Main Station with Hot Air Gun 4 pc Air Nozzles 1 pc Hot Air Gun Holder 1 pc Vacuum Suction Pen 1 pc IC Popper 1 pc Power Cord 1 pc Instruction Manual
Rating
3A, 250V
Size
5x20mm
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SS-952B 二合一熱拆吸筆焊台
感謝您使用寶工 SS-952B 二合一熱拆吸筆焊台。 為了您更好的使用本機,請您在使用產品前詳細閱讀本使用手冊,以發揮 本機的最佳效能。閱讀後請 妥為收存,以備日後查閱。
1. 產品概述
1-1 規格
電源電壓 210V ~240V / 50Hz 功率消耗 600W(最大) 空氣泵 膜片式專用泵 容量 23L/min (最高) 熱空氣溫度 100℃- 480℃
1-2 功能
◆ 感測器閉合回路,數顯控溫,調溫方便,開機功率大,升溫迅速,溫度精確 穩定,不受出風量影響.
◆ 防靜電設計,防止因靜電及漏電而損壞 PCB 板.
◆ 不需接觸焊點的焊錫方式,可免除零件位移及熱充擊.
◆ 能大幅度調節空氣量及溫度,可焊接 QFP, PLCC 及 SOP 型 IC。焊接 及除錫可根據要求選用不同噴咀。
◆ 採用優質發熱絲,噴咀與國際品牌共同。
◆ 拔焊工作完畢後,送風延時工作,延長發熱體與手柄壽命。
◆ 風量溫度數碼顯示,調節風量溫度更顯而易見。
1-3 用途
◆ 適用於大多數表面貼裝零件的拆焊,如 SOIC、QFP、PLCC 等。
◆ 可用于收縮管。
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2. 面板說明
J
A 商標 B1 溫度指示窗口 B2 風量指示窗口 C1 溫度上升設定按鍵 C2 溫度下降設定按鍵 C3 風量上升設定按鍵 C4 風量下降設定按鍵 D 復位按鍵 E 熱風輸出口 F 熱風開關 G 熱風風量指示 H 電源開關 I 溫度調整工作指示燈 J 吸筆接口
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2-1 顯示器功能狀態說明
從左至右,第一位指示功能: A-表示自動即時測量 b-表示設置溫度 第二、三、四位元顯示溫度值 第六、七位元顯示氣量的百分數 當七個顯示器全顯示“-"時,表示機處於休眠狀態。
3. 操作使用方法
插上電源,整機開始工作,溫度顯示為“A100"風量顯示為“F51"。設置 需要的溫度及風量, 便可以開始使用.
3-1 升溫設定
按住左邊第一個按鈕 C1,選擇好你所需要的溫度檔,當選擇好溫度檔
時,鬆開按鈕,溫度顯示會在此時停頓 2 秒鐘後轉變為“A100"即開 始升溫。
當溫度升至您所選定的溫度時,發熱體即停止升溫,並開始恒溫,指
示燈從連續閃亮轉為斷續閃亮。
3-2 降溫設定 按住左邊第二個按鈕 C2,實際溫度和溫度顯示即開始下降,直至您所
需要的溫度檔,鬆開按鈕即可。例:當溫度在 380 度恒溫時,而您所 需溫度要降至 180 度。
(示意如下) 恒溫“380"→按住左邊第二個按鈕 C2→“b380"→“b180"→鬆開 按 鈕→“A380"。
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3-3. 風量設定
按住右邊第四個按鈕 C3,風量顯示從“F 15"轉為“F18"風量 即開
始上升,直至顯示為“F 99"鬆開按鈕,風量計玻珠升到 頂端,此時 風量達到最高。
按住右邊第五個按鈕 C4,風量顯示從“F99"轉為“F 96"風量 即開始
下降,直至降到“F 06"此時風量最低,鬆開按鈕,風量 就會停止。
4. 復位鍵的使用
按住中間第三個按鈕 D,整機馬上恢復到待機狀態,溫度顯 示為
“A100"和“F51"。
注意:
當本機處於高溫時,不要直接使用復位鍵,應先將溫度降 至最低再按復位鍵,以免造成對發熱體及手柄的損壞。
5. 手柄開關的使用說明
觸點式開關裝置在手柄架上,當您工作完畢把手柄放回支架時,開關就
會接通.
手柄開關接通時,發熱體即進入休眠計時,當您 5 分鐘不提起手柄工
作,溫度顯示為“E"並自動進入息機省電保護狀態; 當您重新提起手 柄工作,機器自動恢復到原來的設置狀態.
使用後切記冷卻機身,關電後發熱管會自動短暫噴出涼氣,在此冷卻
時段,請勿拔去電源插頭,當噴氣溫度低於 100 攝氏度時,自動關機。
切勿掉落或重振發熱管含有古籍石英玻璃,如果掉落或重振,會使玻
璃破碎。
勿拆開泵 長久不使用,應關電源開關。
息機省電保護(睡眠)狀態時間設定
5-2
將開關打開並且按 到B2顯示器顯示`L05',代表在設定5分鐘(內定)後將進入睡眠模 式,此時 上靠在放置架上時產品將開始倒計時。倒計時完成後,熱風槍無任 何動作時,熱風槍會自動送風溫度降至90℃,面板顯示達到安全溫度 時表示產品處於睡眠狀態
備註: 時間設定範圍 1 ~ 20 分鐘(內定 5分鐘)
調整C1或C2來調整時間,完成後按下C4確認. 當熱風槍手柄
按住中間第三個按鈕D
. 按下C3按鍵不要鬆開直
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替換發熱材料
編號 名稱/規格 5SS-952B-F-H 發熱材料/(210 伏特-240 伏特)250 瓦特
6-1 替換部件 6-2 替換發熱材料
鬆開拴緊手柄的 3 枚螺絲,移出電線管。 拆開手柄,鬆開接地電線護套,取出管件,管同內裝置有石英玻璃和
熱絕緣體。
勿掉落或遺失 取出發熱材料鬆開終端板,取出發熱材料。 插入新發熱材料小心處理,切勿磨擦發熱材料電線,插入新發熱材料,
重接終 端。感測器線有極性,應注意區別。(發熱芯傳器黃色為正極, 紅色為負極。
手柄連接線中感測器的兩根線,紅色為負極,黑色為正極,請確認後,
再連接發熱材料)。
依拆開時的相反程式,回裝手柄。
7. 使用前準備工作
◇ 選擇與積體電路尺寸相配合的起拔鋼絲.FP 起拔器配有小鋼絲(15 毫
米)但可能需要大起拔鋼絲(20 毫米).請依照集成電路塊尺寸,選擇適合 的起拔鋼絲.
◇ 選擇積體電路尺寸相配合的噴咀. ◇ 鬆開噴咀螺絲. ◇ 裝置噴咀. ◇ 適當緊固螺絲
8. 除錫過程
◇ 將起拔器置於積體電路塊之下,將起拔器插入積體電路塊底下,如果積體
電路塊寬度不適合起拔鋼絲尺寸,可擠壓鋼絲寬度以適應之。
◇ 熔化焊劑
持著焊鐵,使噴咀對準所要熔化焊劑部分,讓噴出熱氣熔化 焊劑。噴咀不可觸及積體電路塊引線
9. 焊接
◇ 塗抹適量錫膏。
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◇ 塗抹適量錫膏,將 SMD 放在電路板上。 ◇ 預熱SMD。 ◇ 焊接,向引線部份平均噴出熱氣。 ◇ 清理,焊接完畢,清除熔料殘餘。
注意:用熱氣焊接是有效的,但也可能導致焊劑球、焊劑搭連等問題。我們
建議您仔細檢查焊接元件。
注意事項: * 安裝噴咀時勿用力過大,或用鉗子拉動邊緣,勿過度擰緊螺絲。 * 必須在發熱管與噴咀冷卻時安裝噴咀。 * 小心高溫操作
切勿在易燃氣體、紙質、或其他易燃物品附近,使用本拆焊台,噴咀十 分灸熱,為免灼傷身體,切勿觸摸發熱管,或以熱氣直噴身體部位. 對於新機,因手柄內有隔熱材料—雲母管,開機後 短時間內冒白煙,這 屬正常現象。
10. 吸筆使用
1) 依據需要提取的物品重量(不大於 100g)及表面大小, 選擇使用的吸盤
規格, 安裝在吸筆的頭部.
2) 將吸盤水平放置在被吸物的表面, 用手按住吸筆上的孔位, 使吸筆吸
住物品.
3) 將被吸物移動到放置的位置, 松開堵住吸筆上的小孔, 物品會脫離吸
盤.
注意事項: * 使用吸筆時注意皮管不可彎折, 影響氣體流動. * 被吸物表面需要光潔, 以利被吸取. * 注意防靜電措施, 以免損壞器件.
11. 故障維修更換保險絲
1) 確保電源已經移除.
2) 保險絲管在設備背面位置
3) 使用螺絲刀旋開保險絲座
4) 更換相同規格的保險絲,如下表所示. 位置 規格 尺寸 設備背面 3A, 250V 5x20mm
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包裝內容
數量 物件說明 1 台 主機及熱風槍 4 個 風嘴 1 個 熱風槍放置架 1 支 真空吸筆 1 支 IC 拿取器 1 條 電源線 1 本 說明書
©2013 Prokit’s Industries Co., LTD. All rights reserved 2013001(C)
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