Prokit's Industries SS-207 User Manual

SS-206/SS-207 Temperature-Controlled Soldering Station
User’s Manual
st
Edition, 2013
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©2013 Copy Right by Prokit’s Industries Co., Ltd.
Thank you for purchasing the SS-206/SS-207 Temperature-Controlled Soldering Station.
Please read this manual before operating the SS-206/SS-207 the manual in a safe, easily accessible place for future reference.
Features
• Comply with CE, ESD safe certification.
• Temperature range 200 - 480ºC (392-896℉)
• Soldering iron handles are insulated and ergonomic-designed for ease and comfort.
• CPU Control, ceramic heater offer stable power and fast thermal recovery
• Celsius or Fahrenheit temperature unit selection
• Control IC modular design for easy and quickly repair.
• Stackable to conserve bench space
Packing List
Please check the contents of the Soldering station package and confirm that all the items listed below are included. Soldering Station………..…………1 Iron Standwith cleaning sponge)….………………..1 Soldering Iron………………………1 User’s Manual……………….……………………………1 Power Cord…………………………1
Precautions
In this instruction manual, "caution" are defined as follows.
CAUTION:
Misuse may potentially cause injury to the user or physical damage to the objects involved. For your own safety, be sure to comply with these precautions.
When the power is on, the tip temperature is between 200°C/392°F and 480°C/ 896°F. Since mishandling may lead to burns or fire, be sure to comply with the following precautions.
Do not touch the metallic parts near the tip. Do not use the product near flammable items. Advise other people in the work area that the unit can reach a very high temperature and should be
considered potentially dangerous.
Turn the power off while taking breaks and when finished using the unit. Before replacing parts or storing the unit, turn the power off and allow the unit to cool to room
temperature.
To prevent damage to the unit and ensure a safe working environment, be sure to comply with the following precautions.
Do not use the unit for applications other than soldering. Do not rap the soldering iron otherwise subject the iron to severe shocks. Do not modify the unit. Use only genuine replacement parts. Do not wet the unit or use the unit when your hands are wet. The soldering process will produce smoke, so make sure the area is well ventilated. While using the unit, don't do anything which may cause bodily harm or physical damage.
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Names of Parts
p
p
SS-207
SS-206
Soldering iron rece
Temperature control knob
Soldering iron rece
tacle
Calibrator
Heater Indicator
tacle
Calibrator
Temperature
y
displa
/ Switch
Power switch
Soldering iron
Heater Indicator
Temperature control knob
Power switch
Soldering iron
Soldering iron stand
Cleaning spon
ge
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Specification
Model No. SS-206B SS-206E SS-206H SS-206E7 Display Analog Voltage(V) AC 110V/220V Switch AC 127V/240V Switch Power consumption 60W Output voltage 24VAC Heater Ceramic heater Temperature range 200℃-480℃(392℉-896℉) Station size (mm) 115x95x130 Standard Plug B type E type H type E type Fuse 250V / 2A Replacement heater 9SS-900-HT Replacement handpiece 5SS-200-IRON Individual packing Color Box
Model No. SS-207B SS-207E SS-207H SS-207E7 Display Digital Voltage(V) AC 110V/220V Switch AC 127V/240V Switch Power consumption 60W Output voltage 24VAC Heater Ceramic heater Temperature range 200℃-480℃(392℉-896℉) Station size (mm) 115x95x130 Standard Plug B type E type H type E type Fuse 250V / 2A Replacement heater 9SS-900-HT Replacement handpiece 5SS-200-IRON Individual packing Color Box
Replacement Tips:
Setting up & operating the Soldering Station
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Warning:
Before use, please make sure the AC voltage, and turn the AC 110/220V switch to the correct position.
CAUTION: the sponge is compressed. It will swell when moistened with water.
A. Iron Holder
Before using the unit, dampen the sponge with the water and squeeze it dry.
CAUTION: Be sure to turn off the power switch before connecting or disconnecting the soldering iron.
Failure to do so may damage the P.W.B.
B. Connections
1. Connect the soldering iron cord into the receptacle.
2. Place the soldering iron on the iron holder.
3. Plug the power cord into the power supply. Be sure to ground the unit.
SS-206 SS-207
C. Set the Temperature
1. Turn the power switch on.
2. Set the temperature control knob to the desired temperature.
3. When the tip temperature reaches the setting temperature, the heater indicator of SS-207 will flash then off, it means the temperature under control now. The heater indicator of SS-206 lights up green, means ready to use, if it lights up red, means on heating now.
4. Lock the knob. (Only for SS-206 Model as shown)
Set the control knob to desired temperature. Tighten the screw of inside control knob by Phillips screwdriver. Release screw anticlockwise before reset temperature.
For user convenience, and soldering efficiency, two stations can be stacked securely.
CAUTION: The soldering iron must be placed on the iron holder when not in use.
Tip maintenance and use
Tip temperature
High soldering temperature can degrade the tip. Use the lowest possible soldering temperature. The excellent thermal recovery characteristics ensure efficient and effective soldering even at low temperatures. This also protects the soldered items from thermal damage.
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Cleaning
Clean the tip regularly with a cleaning sponge, as oxides and carbides from the solder and flux can form impurities on the tip. These impurities can result in defective joints or reduce the tip's heat conductivity. When using the soldering iron continuously, be sure to loosen the tip and remove all oxides at least once a week. This helps prevent seizure and reduction of the tip temperature.
When not in use
Never leave the soldering iron sitting at high temperature for long periods of time, at the tip's solder plating will become covered with oxide, which can greatly reduce the tip's heat conductivity.
After use
Wipe the tip clean and coat the tip with fresh solder. This helps prevent tip to oxidation.
Maintenance Inspect and clean the tip
1. Set the temperature to 250°C (482°F)
2. When the temperature stabilizes, clean the tip with the cleaning sponge and check the condition of the tip.
3. If there is black oxide on the solder-plated position of the tip, apply new solder (containing flux) and wipe the tip on the cleaning sponge. Repeat until the oxide is completely removed, and coated with new solder.
4. If the tip is deformed or heavily eroded, replace it with a new one.
CAUTION: Never file the tip to remove oxide.
Calibrating the iron temperature
The soldering iron should be recalibrated after changing the iron, or replacing the heating element or tip.
1. Connect the cord assembly plug to the receptacle on the station.
2. Set the temperature control the knob to 400°C (750°F).
3. Turn the power switch to 'ON' wait until the temperature stabilizes, Remove the CAL pot plug.
4. When the temperature stabilizes, use a straight-edge(-) screwdriver or small plus(+) screwdriver to adjust the screw (marked CAL at the station) until the tip thermometer indicates a temperature of 400°C(750°F). Turn the screw clockwise to increase the temperature and counterclockwise to reduce the temperature. Replace the CAL pot plug.
Tips
The tip temperature will vary according to the shape of the tip. The preferred method of adjustment uses a tip thermometer. (See calibrating the iron temperature.)
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