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Instruction
and training
manual
DOUCET MACHINERIES INC.
An ISO-9001 certified manufacturer of high-quality machinery for the woodworking industry.
EDGE SANDER
PMC-152
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INSTRUCTION
AND
TRAINING MANUAL
PMC 152
Doucet Machineries Inc.
th
340, 6
Street, Daveluyville, PQ
Canada G0Z 1C0
Tel: (819) 367-2633 / Fax: (819) 367-2100
www.doucetinc.com
DOUCET MACHINERIES INC .
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TABLE OF CONTENTS
INTRODUCTION......................................................................................................................4
ABOUT THIS MANUAL..............................................................................................................4
PRECAUTIONS AND SPECIFICATIONS ...............................................................................5
PRECAUTIONS........................................................................................................................5
Installation........................................................................................................................5
Advisory Caution..............................................................................................................5
TECHNICALITIES.....................................................................................................................6
Machine feature ............................................................................................................... 6
Mechanical feature...........................................................................................................6
Optional feature................................................................................................................6
INSTALLATION AND CONNECTION.....................................................................................7
INSTALLATION ........................................................................................................................7
CONNECTION.........................................................................................................................8
Electrical Connection .......................................................................................................8
Dust Hood Connection.....................................................................................................8
START-UP...............................................................................................................................9
VERIFICATIONS PRIOR TO START-UP.........................................................................................9
BASIC ADJUSTMENT ................................................................................................................ 9
Abrasive Belt Replacement............................................................................................ 10
PROBLEMS AND THEIR SOLUTIONS ........................................................................................ 12
MAINTENANCE AND UPKEEP ............................................................................................13
MAINTENANCE SCHEDULE.....................................................................................................14
MISCELLANEOUS................................................................................................................15
ARRANTY POLICY..............................................................................................................15
W
PARTS.................................................................................................................................16
Order Procedure ............................................................................................................ 16
A
DDENDUM..........................................................................................................................17
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Introduction
Doucet Machineries I nc. is an ISO-9001 certified manufacturer of high-quality machinery for
the woodworking industry.
Our mission is to provide our customers with quality products and services that meet their
expectations and respect a working environment that is motivating for all.
Your equipment was designed and built by a team of specialists to help you manufacture top
quality products for many years to come.
ABOUT THIS MANUAL
This manual is provided in order to help you with setting-up, operating and maintaining
your machine. It also includes detailed instructions on how to order spare parts for your
equipment.
The information found in this manual was to date and accurate at the time of printing. Your
equipment may differ slightly due to improvements or other modifications. Some custom
features may not be included in this manual. If your equipment incorporates custom features,
please refer to the Client Design and Specifications section inserted as a supplement to
this document.
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Chapter
1
Precautions and Specifications
PRECAUTIONS
Installation
Avoid operating this machine in:
-A high humidity environment
-A high temperature environment
Advisory Caution
-This machine was designed for a specific capacity, avoid overloading your equipment.
WARNING!
Disconnect the power source from the machine and its peripheral units before
undertaking any repairs in order to avoid physical injuries.
Handle with care. Violent shocks could alter and/or impair adjustments and cause damage to
the machine.
Always wear safety glasses when the machine is in operation.
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TECHNICALITIES
Machine feature
PMC 152 Edge Sanders feature 6” wide abrasive belt. The correct belt tension is maintained
and all times by a spring loaded pulley that permits replacements or worn out belts quickly
and efficiently. The model you have purchase has a magnetic starter with overload
protection, adjustable beds and full tracking unit. The speed belt is 3400-fpm non-adjustable.
Approximate shipping weight is 620 lbs. Floor space requirement is 25 3/4” X 89 5/8’’.
Mechanical feature
3hp motor 182T frame 1750 RPM
Magnetic starter
6’’ X 158’’ sanding belt
8’’ main pulley covered with rubber
7 ¾’’ X 48’’ front work table
8’’ X 9’’ end table
7’’ X 60’’ platen
Dust hood
Optional feature
Motorization
• Voltage de /220-440-550
• Phases /3 or 1
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Chapter
2
Installation and Connection
INSTALLATION
¾ During installation, handle the sander with care, using appropriate tools and lifting
equipment.
¾ Place the machine near the chosen location.
¾ Make sure there is an adequate dust collector device available in the area.
¾ Unpack the sander and other accessories.
¾ The machine must be installed on a fairly levelled floor.
¾ Once set in its final position, mark the anchoring locations on the floor.
¾ You will need four ½” anchor bolts. (not included)
Illustration #1
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¾ Proceed to the horizontal setting by using the levelling screws (Illustration #1-A)
located near the anchor points. (Illustration #1-B)
¾ It is highly recommended to fill any gap between the machine legs and the floor with
grouting compound before tightening the anchor bolts.
CONNECTION
Electrical Connection
¾ The electrical supply connection must be performed by an electrician.
Dust Hood Connection
¾ Hook-up the machine’s dust hoods to an appropriate dust collector system.
Illustration #2
Illustration #3
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Chapter
3
Start-up
VERIFICATIONS PRIOR TO START-UP
It is necessary to make a visual inspection of the sander before proceeding with the first
machine test.
BASIC ADJUSTMENT
During the start-up, you should check-up and adjust the abrasive belt on its pulleys. For the
instructions on how to make the adjustment, please refer to the Abrasive Belt Replacement
section of your Operation and Maintenance manual.
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A
Abrasive Belt Replacement
1- Disconnect the power source from the sander.
2- Open the two pulley covers to access the abrasive belt. (Illustration #4-A-B)
3- The tension adjustment knob is on the idler pulley side. Turn the knob clockwise to
loosen the belt and remove it. (Illustration #5-A)
Illustration #4
Illustration #5
B
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4- Install a 6” x 108“replacement belt. While putting on the new belt, make sure that it is
mounted in the appropriate rotating direction. (see indications on the back of the belt)
5- Centre and adjust the belt on its pulleys.
6- Turn the knob counter clockwise to tighten the belt and spin it manually to make sure it
is properly adjusted. (Illustration#5-A)
7- In order to keep the belt centred on its pulleys, you may need to tighten or loosen the
alignment knobs. (Illustration#6-A)
8- Reconnect the sander to its power source. Using the start and stop buttons, jog the
sander to make sure that the belt is adjusted properly.
9- In the unlikely event where you need to make a final adjustment while the machine is
running, use extra precautions and avoid touching any moving parts. Upon
completion, stop the sander and lock both alignment knobs by using the jam nuts.
(Illustration #6-B) Close all safety covers before operating.
Illustration #6
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PROBLEMS AND THEIR SOLUTIONS
PROBLEMS SOLUTIONS
• Bearings on the pulleys are damaged
1- Vibration on the machine
2- Misalignment of abrasive belt
• Replace damaged bearings
• Adjust the angle of the idler pulley.
• If you have replaced the main pulley, readjust the
belt by changing the shims located behind the
motor
3- Machine does not start
• Check your electrical connection and starter
Note: If problems persist, please contact DOUCET
actions will be taken.
MACHINERIES INC. and the corrective
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Chapter
4
Maintenance and Upkeep
WARNING!
Disconnect the power source from the machine and its peripheral units before
undertaking any repairs in order to avoid physical injuries.
Note: During the first month of operation, you must tighten all nuts and bolts every week.
GENERAL MAINTENANCE:
In order to keep it clean, this machine should be dusted off with compressed air everyday.
This procedure is especially important to maintain the efficiency of the main and idler pulleys,
as well as that of all other rectilinear and rotary components such as the shuttle area, sealed
bearings, threaded rods, guide rods, wear bushing etc.
For more information on your new equipment, contact your distributor.
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AINTENANCE SCHEDULE
M
Board example
Descriptions Daily Weekly Monthly Yearly Other
Dust off the motor using
compressed air
Verify chains and/or belts tension
Check all connections Tighten all nuts and bolts on
moving parts
9
9
9
9
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Chapter
5
MISCELLANEOUS
WARRANTY POLICY
Our machines and their components are thoroughly inspected at all stages of
production and every machine has been assembled and checked before shipping, so as to
prevent any defect in workmanship or material.
DOUCET’s obligation under this warranty is limited to repairing or replacing any part or
parts thereof which, within twelve months after date of shipment, shall prove, in our opinion, to be
defective. Such part shall be shipped, transportation expenses prepaid, to our factory or any
service centre designated by us. DOUCET assumes no liability for labour charges incidental to the
adjustment, service, repairing, removal or replacement of parts or other losses or for expense of
repairs made outside its factory, except when made pursuant to DOUCET’s prior consent.
This warranty does not apply to the repair or replacement of parts that failed as a
result of abuse and/or misuse. In addition to DOUCET’s warranty, a large number of off the
shelf components such as electronic, electric, hydraulic and pneumatic components are
covered under their respective manufacturer’s product warranty. In most instances you may
obtain local and on the spot replacement from a service depot located in your area. In the
absence of local service DOUCET will provide replacement on an exchange basis and file
the claim under the said manufacturer’s warranty. Doucet reserves the right to decline
liability in case of repairs and replacement parts purchased by customers without prior
consent.
The foregoing shall constitute the fulfilment of our obligations under this warranty and
there are no other warranties or guarantees, expressed or implied, except as stated herein.
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PARTS
All the parts reference numbers are listed at the end of this manual.
Order Procedure
• Identify the parts you need to order.
• Write the item number, reference number, quantity, and the description of the parts.
• The model and serial number of your machine must also be found on your order.
• Fax the order to your DOUCET distributor.
• If you rather call, have the numbers in hand.
NOTE: You following this simple procedure will enable us to give you a fast and accurate service.
NOTICE: Your machine is built, by DOUCET, with standard components that are mostly
available through local suppliers, your DOUCET distributor or at DOUCET MACHINERIES
INC.
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ADDENDUM
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THREE PHASE / TRIPHASÉ SINGLE PHASE / MONOPHASÉ
ISO 9001
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