RECYCLING INFORMATION ......................................................... Back Cover
WARNING DECAL PLACEMENT
This drawing shows the location(s) of the
warning decal(s). If a decal is missing
or illegible, call the telephone number on the front cover of this manual
and request a free replacement
decal. Apply the decal in the location
shown. Note: The decal(s) may not be
shown at actual size.
PROFORM is a registered trademark of ICON IP, Inc.
2
IMPORTANT PRECAUTIONS
WARNING:To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your treadmill before using your treadmill. ICON
assumes no responsibility for personal injury or property damage sustained by or through the use of
this product.
1. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or persons
with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of this treadmill are adequately
informed of all warnings and precautions.
3. Use the treadmill only as described.
4. Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a
garage or covered patio, or near water.
5. Place the treadmill on a level surface, with
at least 8 ft. (2.4 m) of clearance behind it
and 2 ft. (0.6 m) on each side. Do not place
the treadmill on any surface that blocks air
openings. To protect the floor or carpet from
damage, place a mat under the treadmill.
6. Do not operate the treadmill where aerosol
products are used or where oxygen is being
administered.
7. Keep children under age 12 and pets away
from the treadmill at all times.
8. The treadmill should be used only by persons weighing 300 lbs. (136 kg) or less.
9. Never allow more than one person on the
treadmill at a time.
10. Wear appropriate exercise clothes while
using the treadmill. Do not wear loose
clothes that could become caught in the
treadmill. Athletic support clothes are recommended for both men and women. Always
wear athletic shoes. Never use the treadmill
with bare feet, wearing only stockings, or in
sandals.
11. When connecting the power cord (see page
14), plug the power cord into an earthed
circuit. No other appliance should be on the
same circuit. When replacing the fuse in the
power cord adapter, insert an ASTA-approved
BS1362, 13-amp fuse into the fuse carrier.
12. If an extension cord is needed, use only a
3-conductor, 14-gauge (1 mm2) cord that is
no longer than 5 ft. (1.5 m).
13. Keep the power cord away from heated
surfaces.
14. Never move the walking belt while the power
is turned off. Do not operate the treadmill
if the power cord or plug is damaged, or if
the treadmill is not working properly. (See
TROUBLESHOOTING on page 23 if the treadmill is not working properly.)
15. Read, understand, and test the emergency
stop procedure before using the treadmill
(see HOW TO TURN ON THE POWER on
page 16).
16. Never start the treadmill while you are standing on the walking belt. Always hold the
handrails while using the treadmill.
17. The treadmill is capable of high speeds.
Adjust the speed in small increments to
avoid sudden jumps in speed.
18. The heart rate monitor is not a medical
device. Various factors, including the user’s
movement, may affect the accuracy of heart
rate readings. The heart rate monitor is
intended only as an exercise aid in determining heart rate trends in general.
19. Never leave the treadmill unattended while
it is running. Always remove the key, press
the power switch into the off position (see
the drawing on page 5 for the location of the
power switch), and unplug the power cord
when the treadmill is not in use.
3
20. Do not attempt to raise, lower, or move the
treadmill until it is properly assembled. (See
ASSEMBLY on page 7 and HOW TO FOLD
AND MOVE THE TREADMILL on page 22.)
You must be able to safely lift 45 lbs. (20 kg)
to raise, lower, or move the treadmill.
21. When folding or moving the treadmill, make
sure that the storage latch is holding the
frame securely in the storage position.
22. Never insert any object into any opening on
the treadmill.
23. Inspect and properly tighten all parts of the
treadmill regularly.
24. DANGER: Always unplug the power
cord immediately after use, before cleaning
SAVE THESE INSTRUCTIONS
the treadmill, and before performing the
maintenance and adjustment procedures
described in this manual. Never remove the
motor hood unless instructed to do so by an
authorized service representative. Servicing
other than the procedures in this manual
should be performed by an authorized service representative only.
25. This treadmill is intended for home use only.
Do not use this treadmill in a commercial,
rental, or institutional setting.
26. Over exercising may result in serious injury
or death. If you feel faint or if you experience
pain while exercising, stop immediately and
cool down.
4
BEFORE YOU BEGIN
Thank you for selecting the new PROFORM® 620 ZLT
treadmill. The 620 ZLT treadmill provides an impressive
selection of features designed to make your workouts
at home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the treadmill. If you have questions after
reading this manual, please see the front cover of this
Length: 5 ft. 10 in. (178 cm)
Width: 2 ft. 9 in. (84 cm)
Weight: 147 lbs. (67 kg)
Handrail
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number and the location of the serial number
decal are shown on the front cover of this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Console
Accessory Tray
Heart Rate Monitor
Key/Clip
Walking Belt
Foot Rail
Idler Roller
Adjustment Screws
Motor Hood
Power Switch
Wheel
Platform Cushion
5
PART IDENTIFICATION CHART
Use the drawings below to identify small parts used for assembly. The number in parentheses below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number following the key
number is the quantity used for assembly. Note: If a part is not in the hardware kit, check to see if it is preat-
tached. Extra hardware may be included.
1/4" Star
Washer (8)–2
M4.2 x 13mm
Screw (65)–8
M8 x 25mm
Bolt (5)–6
3/8" x 2" Bolt (67)—2
M8 Star
Washer (6)–8
3/8" Star
Washer (3)–6
M4.2 x 16mm
Screw (56)–4
1/4" x 1 3/4" Screw (96)—2
M5 x 16mm
Screw (23)–2
3/8" x 3 1/4" Screw (2)–
3/8" Nut (98)—3
5/16" x 5/8"
Screw (79)–4
3/8" x 1 3/4" Bolt (68)—1
6
6
ASSEMBLY
• Assembly requires two persons.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materialsuntilyounishallassemblysteps.
• After shipping, there may be an oily substance
on the exterior of the treadmill. This is normal. If
there is an oily substance on the treadmill, wipe
it off with a soft cloth and a mild, non-abrasive
cleaner.
1. Make sure that the power cord is unplugged.
Remove and discard the two screws (A) and
the shipping bracket (B) from the right side of
the Base (74). Then, remove and discard the
screws and shipping bracket (not shown)
from the left side of the Base.
• To identify small parts, see page 6.
• Assembly requires the following tools:
the included hex keys
one Phillips screwdriver
scissors
• To avoid damaging parts, do not use power tools.
1
B
2. Locate the Upright Wire (63) bundled around the
front of the Base (74). Cut the plastic tie securing
the Upright Wire. Pull the end of the Upright Wire
out of the indicated hole.
See the inset drawing. Cut the plastic tie near
the Upright Wire (63). Be careful not to dam-
age the Upright Wire.
A
74
2
74
Cut
63
Hole
Tie
Cut
63
7
3. Identify the Right Upright (76), which is marked
“Right.” Have a second person hold the Right
Upright near the Base (74).
3
See the inset drawing. Tie the wire tie in the
Right Upright (76) securely around the end of
the Upright Wire (63). Then, insert the Upright
Wire into the lower end of the Right Upright as
you pull the other end of the wire tie through the
Right Upright.
4. Hold the Right Upright (76) against the Base
(74). Be careful not to pinch the Upright
Wire (63).
Wire Tie
4
63
76
63
Wire
Tie
76
74
Insert a 3/8" x 3 1/4" Screw (2) with a 3/8" Star
Washer (3) into the top hole in the Right Upright
(76). Then, partially tighten the Screw into the
Base (74).
Partially tighten two more 3/8" x 3 1/4" Screws
(2) with two 3/8" Star Washers (3) into the Right
Upright (76) and the Base (74); do not fully
tighten the Screws yet.
74
63
76
3
3
2
8
5. Hold the Left Upright (66) against the Base (74).
Insert a 3/8" x 3 1/4" Screw (2) with a 3/8" Star
Washer (3) into the top hole in the Left Upright
(66). Then, partially tighten the Screw into the
Base (74).
Partially tighten two more 3/8" x 3 1/4" Screws
(2) with two 3/8" Star Washers (3) into the Left
Upright (66) and the Base (74); do not fully
tighten the Screws yet.
5
66
74
6. Identify the Left and Right Upright Covers (88,
89). Slide the Left Upright Cover onto the Left
Upright (66) as shown. Slide the Right Upright
Cover onto the Right Upright (76) as shown.
2
6
3
88
66
76
89
9
7. Set the console assembly face down on a soft
surface to avoid scratching the console.
Loosen the four #8 x 1" Screws (7). Carefully
pivot the Console Frame (61) to the position
shown.
7
65
65
Identify the Left and Right Trays (90, 60). Attach
the Trays to the console assembly with eight
M4.2 x 13mm Screws (65).
Carefully pivot the Console Frame (61) back
down to the console assembly.
8. Identify the Right Handrail (64). Remove the tie
from the Right Handrail. If necessary, press the
M8 Cage Nut (85) back into place.
Hold the Right Handrail (64) near the console
assembly. Use the tie on the console wire to pull
the wire around the side of the Right Handrail
and through the slot in the Right Handrail as
shown.
If necessary, adjust the Console Frame (61) to
align the holes in the Right Handrail (64) with the
holes in the Console Frame.
Attach the Right Handrail (64) to the Console
Frame (61) and the console assembly with two
M8 x 25mm Bolts (5), two M8 Star Washers (6),
and an M5 x 16mm Screw (23) with a 1/4" Star
Washer (8). Make sure that the console wire is
not pinched. Start both Bolts and the Screw
before tightening any of them.
90
60
7
61
8
Tie
23
8
Console
Assembly
Console Assembly
Console
Wire
Slot
5
85
Tie
6
64
61
Attach the Left Handrail (not shown) as
described above. Note: There is not a wire on
the left side.
Tighten the #8 x 1" Screws (7). Be careful not
to overtighten the Screws.
7
10
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