RECYCLING INFORMATION ......................................................... Back Cover
WARNING DECAL PLACEMENT
This drawing shows the locations of the
warning decals. If a decal is missing
or illegible, call the telephone number on the front cover of this manual
and request a free replacement decal.
Apply the decal in the location shown.
Note: The decals may not be shown at
actual size.
PROFORM is a registered trademark of ICON IP, Inc.
2
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your treadmill before using your treadmill. ICON
assumes no responsibility for personal injury or property damage sustained by or through the use of
this product.
1. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or persons
with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of this treadmill are adequately
informed of all warnings and precautions.
3. Use the treadmill only as described.
4. Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a
garage or covered patio, or near water.
5. Place the treadmill on a level surface, with
at least 8 ft. (2.4 m) of clearance behind it
and 2 ft. (0.6 m) on each side. Do not place
the treadmill on any surface that blocks air
openings. To protect the floor or carpet from
damage, place a mat under the treadmill.
6. Do not operate the treadmill where aerosol
products are used or where oxygen is being
administered.
7. Keep children under age 12 and pets away
from the treadmill at all times.
8. The treadmill should be used only by persons weighing 300 lbs. (136 kg) or less.
9. Never allow more than one person on the
treadmill at a time.
10. Wear appropriate exercise clothes while
using the treadmill. Do not wear loose
clothes that could become caught in the
treadmill. Athletic support clothes are recommended for both men and women. Always
wear athletic shoes. Never use the treadmill
with bare feet, wearing only stockings, or in
sandals.
11. When connecting the power cord (see page
13), plug the power cord into an earthed
circuit. No other appliance should be on the
same circuit. When replacing the fuse in the
power cord adapter, insert an ASTA-approved
BS1362, 13-amp fuse into the fuse carrier.
12. If an extension cord is needed, use only a
3-conductor, 14-gauge (1 mm2) cord that is
no longer than 5 ft. (1.5 m).
13. Keep the power cord and the surge suppressor away from heated surfaces.
14. Never move the walking belt while the power
is turned off. Do not operate the treadmill
if the power cord or plug is damaged, or if
the treadmill is not working properly. (See
TROUBLESHOOTING on page 20 if the treadmill is not working properly.)
15. Read, understand, and test the emergency
stop procedure before using the treadmill (see
HOW TO TURN ON THE POWER on page 15).
16. Never start the treadmill while you are standing on the walking belt. Always hold the
handrails while using the treadmill.
17. The treadmill is capable of high speeds.
Adjust the speed in small increments to
avoid sudden jumps in speed.
18. The heart rate monitor is not a medical
device. Various factors, including the user’s
movement, may affect the accuracy of heart
rate readings. The heart rate monitor is
intended only as an exercise aid in determining heart rate trends in general.
19. Never leave the treadmill unattended while it
is running. Always remove the key, press the
power switch into the off position when the
treadmill is not in use (see the drawing on
page 5 for the location of the power switch),
and unplug the power cord.
3
20. Do not attempt to raise, lower, or move the
treadmill until it is properly assembled. (See
ASSEMBLY on page 7 and HOW TO FOLD
AND MOVE THE TREADMILL on page 19.)
You must be able to safely lift 45 lbs. (20 kg)
to raise, lower, or move the treadmill.
21. When folding or moving the treadmill, make
sure that the storage latch is holding the
frame securely in the storage position.
22. Never insert any object into any opening on
the treadmill.
23. Inspect and properly tighten all parts of the
treadmill regularly.
24. DANGER: Always unplug the power
cord immediately after use, before cleaning
SAVE THESE INSTRUCTIONS
the treadmill, and before performing the
maintenance and adjustment procedures
described in this manual. Never remove the
motor hood unless instructed to do so by an
authorized service representative. Servicing
other than the procedures in this manual
should be performed by an authorized service representative only.
25. This treadmill is intended for home use only.
Do not use this treadmill in a commercial,
rental, or institutional setting.
26. Over exercising may result in serious injury
or death. If you feel faint or if you experience
pain while exercising, stop immediately and
cool down.
4
BEFORE YOU BEGIN
Thank you for selecting the new PROFORM® 520 ZLT
treadmill. The 520 ZLT treadmill provides an impressive
selection of features designed to make your workouts
at home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the treadmill. If you have questions after
reading this manual, please see the front cover of this
Length: 5 ft. 10 in. (178 cm)
Width: 2 ft. 9 in. (84 cm)
Weight: 147 lbs. (67 kg)
Handrail
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number and the location of the serial number
decal are shown on the front cover of this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Accessory Tray
Console
Heart Rate Monitor
Key/Clip
Walking Belt
Foot Rail
Idler Roller
Adjustment Screws
Motor Hood
Power Switch
Wheel
Platform Cushion
5
PART IDENTIFICATION CHART
Use the drawings below to identify small parts used for assembly. The number in parentheses below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number following the key
number is the quantity used for assembly. Note: If a part is not in the hardware kit, check to see if it is preat-
tached. Extra hardware may be included.
#10 Star
Washer (23)—4
#8 x 3/4" Screw
(4)—10
3/8" x 1 3/4" Bolt (68)—1
5/16" Star
Washer (6)—2
#10 x 3/4" Screw
(8)—4
5/16" x 3" Screw (7)—2
3/8" Star
Washer (3)—6
1/4" x 1 3/4" Screw (84)—2
3/8" x 2" Bolt (67)—2
3/8" Nut (10)—3
3/8" x 3 1/4" Screw (2)—6
6
ASSEMBLY
• Assembly requires two persons.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materialsuntilyounishallassemblysteps.
• After shipping, there may be an oily substance on
the exterior of the treadmill. This is normal. If there
is an oily substance on the treadmill, wipe it off
with a soft cloth and a mild, non-abrasive cleaner.
1. Make sure that the power cord is unplugged.
Remove and discard the two screws (A) and the
shipping bracket (B) from the right side of the
Base (74).
Then, remove and discard the screws and the
shipping bracket (not shown) from the left
side of the Base (74).
• To identify small parts, see page 6.
• Assembly requires the following tools:
the included hex keys
one Phillips screwdriver
one adjustable wrench
To avoid damaging parts, do not use power tools.
1
2. Locate the Upright Wire (63) bundled between
the Base (74) and the Belly Pan (52). Route the
Upright Wire into the Base and out of the indicated hole.
Press a Base Cap (70) into each side of the
Base (74).
See the inset drawing. Cut the plastic tie near
the Upright Wire (63). Be careful not to dam-
age the Upright Wire.
B
A
74
2
Tie
Cut
63
52
74
63
Hole
70
7
3. Identify the Right Upright (76), which is marked
“Right.” Have a second person hold the Right
Upright near the Base (74).
See the inset drawing. Tie the wire tie in the
Right Upright (76) securely around the end of
the Upright Wire (63). Then, insert the Upright
Wire into the lower end of the Right Upright as
you pull the other end of the wire tie through the
Right Upright.
3
63
63
76
Wire Tie
Wire
Tie
76
4. Hold the Right Upright (76) against the Base
(74). Be careful not to pinch the Upright Wire
(63).
Insert a 3/8" x 3 1/4" Screw (2) with a 3/8" Star
Washer (3) into the top hole in the Right Upright
(76). Then, partially tighten the Screw into the
Base (74).
Partially tighten two more 3/8" x 3 1/4" Screws
(2) with two 3/8" Star Washers (3) into the Right
Upright (76) and the Base (74); do not fully
tighten the Screws yet.
Attach the Left Upright (not shown) in the
same way. Note: There are no wires on the left
side.
74
4
76
3
First
63
2
74
3
8
5. Identify the Right Handrail (64), which is marked
“Right.”
Remove the 5/16" x 3/4" Screw (5) and the 5/16"
Star Washer (6) from the Right Handrail (64).
Note: The Screw and the Star Washer will be
used in step 6.
Repeat this step for the Left Handrail (not
shown).
5
5
6
64
6. Have a second person hold the Right Handrail
(64) near the Right Upright (76).
Route the Upright Wire (63) into the bottom of
the Right Handrail (64) and out of the hole in the
Right Handrail.
Be careful not to pinch the Upright Wire (63).
Insert and partially tighten a 5/16" x 3/4" Screw
(5) with a 5/16" Star Washer (6) into the Right
Upright (76) and the Right Handrail (64). Do not fully tighten the Screw yet.
Then, partially tighten a 5/16" x 3" Screw (7)
with a 5/16" Star Washer (6) into the Right
Handrail (64) and the Right Upright (76). Do not
fully tighten the Screw yet.
Attach the Left Handrail (not shown) in the
same way. Note: There are no wires on the left
side.
6
7
6
64
63
6
5
76
7. Set the console assembly face down on a
soft surface to avoid scratching the console
assembly.
Remove the two Screws (C) from the Console
Crossbar (61). Remove the Console Crossbar.
Discard the Screws.
7
C
61
C
Console
Assembly
9
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