Pro-Form RESTORATION 510, 831.100420 User Manual

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Patent Pending

USER'S MANUAL

A pH testing kit (not included) is required for proper use and maintenance of this product. A pH testing kit can be purchased at any spa or pool supply store.

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

QUESTIONS?

PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you.

CUSTOMER HOT LINE:

1-888-936-4266

Mon.–Thu., 8:00 am–6:30 pm; Fri., 8:00 am–6:00 pm EST

Hydrotherapy Spa

Model No. 831.100420 Serial No.

Write the serial number in the space above for reference. The serial number decal is on the frame behind the access cover.

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PROFORM

is a registered trademark of ICON Health & Fitness, Inc. The RESTORATION 510 is sold by SEARS.

LIMITED FIVE YEAR MASSAGE SPA WARRANTY

ICON OF/DU CANADA INC., (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. ICON extends a limited five (5) year warranty on the spa shell structure. ICON also extends a limited two (2) year warranty on the pump and motor. This warranty extends only to the original purchaser . ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be preauthorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage, or repairs not provided by ICON authorized service personnel, to products used for commercial or rental purposes, or to products used as store display models. Specifically excluded are damages caused by or attributable to the following incidents: any damage to the wood exterior resulting from improper maintenance, or any damage to the wood or tile exterior attributable to freight mishandling; damage resulting from improper winterization; damage to the spa shell resulting from improper chemical treatment, damage to the spa shell resulting from exposure to extreme temperatures, or damage to the spa shell resulting from exposure to direct sunlight and ultraviolet rays while the spa is empty; damage to the pump, motor, plumbing, and components due to improper maintenance, chemical treatment, or exposure; damage resulting from failure to properly follow user’s manual installation, operating, or maintenance instructions. Also excluded are consumable components, including but not restricted to headrests, filter cartridges, and light bulbs. No other warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of or damage to property including water damage, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from province to province.

ICON OF/DU CANADA, 900 de l’Industrie, St. Jerôme, QC J7Y 4B8

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TABLE OF CONTENTS

LIMITED FIVE YEAR MASSAGE SPAWARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

CHOOSING A LOCATION FOR THE HYDROTHERAPY SPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

SET-UPAND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

USING THE HYDROTHERAPY SPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

CUSTOMER RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

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IMPORTANT SAFETY INSTRUCTIONS

WARNING: TO REDUCE THE RISK OF DROWNING, ELECTRIC SHOCK, OR SERIOUS INJURY, READ THE FOLLOWING IMPORTANT PRECAUTIONS BEFORE USING THE RESTORATION 510.

READ AND FOLLOW ALL INSTRUCTIONS

1. It is the responsibility of the owner to ensure that all users of the hydrotherapy spa are adequately informed of all precautions.

2. Use the hydrotherapy spa only as described in this manual.

3. The hydrotherapy spa is intended for home use only. Do not use this product in any commercial, rental, or institutional setting.

4. Use the hydrotherapy spa only on a level surface. Do not use the hydrotherapy spa on carpet or other materials that could be damaged by moisture. Do not use the hydrotherapy spa on rough or sharp surfaces such as gravel or wood chips.

5. The hydrotherapy spa will weigh approximately 2000 pounds when it is filled with water. Be sure that the location you select for the hydrotherapy spa will support this weight, plus the weight of the occupants.

6. Inspect and tighten all parts regularly; replace any worn or missing parts immediately.

7. DANGER—Risk of injury: Do not remove or alter the covers on the suction fittings. Never operate the hydrotherapy spa if the suction guard is missing or broken. If you need to replace a suction fitting, be sure that the flow rate of the replacement is compatible. Keep hair and body away from the suction guard. Do not allow long hair to float freely in the water; long hair should be restrained with a bathing cap.

8. IMPORTANT: Do not allow the hydrotherapy spa to be exposed to direct sunlight when it is empty. The surface of the spa shell can reach temperatures as high as 150°F in a matter of minutes if exposed to the sun while it is empty. These high temperatures can cause significant damage, such as blistering of the shell surface and warping of the spa shell. Any damage caused by sun exposure is not covered under warranty.

9. Do not bring any object into the hydrotherapy spa that could damage the spa shell.

10. Never insert any object into any opening.

11. Do not use breakable containers near or in the hydrotherapy spa.

12. Do not sit on the spa cover or place objects on it. It is not designed to support weight.

13. Remove any water or debris which may collect on the spa cover.

14. Keep children under 12 and pets away from the hydrotherapy spa when it is not in use.

15. Keep all chemicals away from children and pets.

16. The pH and chemical balance of the water must be maintained as explained in this manual (see pages 11 and 17). Failure to do so may cause injury to users or damage to the spa, and will void the warranty.

17. Individuals with infections and open sores or wounds should not use the hydrotherapy spa. Bacteria thrive in warm and hot water. Always keep your spa disinfected and maintain the proper chemical balance.

18. Shower before and after using the hydrotherapy spa. This will remove any deodorant, perspiration, or body oils which could contaminate the water. Showering after will remove any residual chemicals and will also remove any bacteria which may have been in the spa.

19. DANGER—When connecting the power cord (see PLUGGING IN THE HYDROTHERAPY SPA on page 11), plug the power cord directly into a grounded circuit capable of carrying 15 or more amps. No other appliance should be on the same circuit. Replace the power cord immediately if damaged.

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20. Do not use an extension cord with the hydrotherapy spa. This could damage the motor and will void the warranty.

21. DANGER—If you will be using the hydrotherapy spa outside, do not bury the power cord; you should also keep the power cord away from lawn mowers, hedge trimmers, and other similar equipment.

22. WARNING—The power cord is equipped with a Ground Fault Circuit Interrupter (GFCI), located at the end of the power cord. The GFCI must be tested before each use. To test the GFCI, press the “test” button while the spa is running. The spa should shut off. Press the “reset” button. The spa should resume normal operation. If the spa continues to run after the “test” button is pressed, then the GFCI is damaged. Do not use the hydrotherapy spa until the GFCI has been repaired or replaced by a qualified electrician.

23. Keep all electrical appliances such as radios, telephones, televisions, and lights at least five feet (1.52 meters) away from the water.

24. A wire connector is provided on the pump motor of this unit to connect a minimum No. 8 AWG (804 mm

) solid copper conductor between this unit and any metal equipment, electrical enclosure made of metal, metal water pipes, or conduit within five feet (1.52m) of the unit.

25. DANGER—Risk of electric shock: Do not set up the hydrotherapy spa within five feet of any metal objects or surfaces. As an alternative, you may use the hydrotherapy spa within five feet of metal objects if each metal object is permanently connected to the wire connector on the pump motor of this unit by a minimum No. 8 AWG (804 mm

) solid cop-

per conductor (see instruction 24).

26. Do not operate the pump motor when the spa is empty. The pump motor may be seriously damaged if it is operated without water circulating. The cut-off valves must always be open when using the spa (see step 2 on page 9).

27. DANGER—Risk of drowning: Exercise extreme caution to prevent unauthorized and unsupervised use of the hydrotherapy spa by children. Children must always be supervised.

28. DANGER—To reduce the risk of drowning:

• Never use the hydrotherapy spa alone;

• Children should not use the hydrotherapy spa unless they are supervised by an adult;

• Keep pets away from the hydrotherapy spa at all times;

• Always replace and lock the spa cover when the hydrotherapy spa is not in use.

29. WARNING—To reduce the risk of injury: The water temperature should never exceed 104°F (40°C). Temperatures between 100°F (38°C) and 104°F (40°C) are considered to be safe for healthy adults. However, if you plan to remain in the hydrotherapy spa for more than 10 to 15 minutes, a lower temperature is recommended. Lower temperatures are also recommended for children. Children should not be allowed to swim under the surface of the water in the spa.

30. WARNING—To reduce the risk of injury: Always use an accurate thermometer to determine the water temperature before using the hydrotherapy spa.

31. WARNING—To reduce the risk of injury: Pregnant women should consult with their physician before using the hydrotherapy spa. Pregnant women should not use the hydrotherapy spa if the water temperature is above 100°F (38°C); the unborn child could be seriously harmed. This is especially important during the first 90 days of the pregnancy.

32. DANGER—To reduce the risk of drowning: Prolonged immersion in the hydrotherapy spa may cause hyperthermia, a dangerous condition which occurs when the internal body temperature rises several degrees above the normal body temperature of 98.6°F. The symptoms of hyperthermia are nausea, dizziness, drowsiness, and fainting. Effects include: a lack of awareness, inability to perceive heat or danger, and a greater risk of drowning due to a loss of consciousness.

Special note: Individuals suffering from hyperthermia may be unable to realize that they must exit the hydrotherapy spa, and they also may be physically unable to do so.

33. WARNING—To reduce the risk of drowning: Do not use the hydrotherapy spa if you are under the influence of alcohol or drugs. Heat from the water, in conjunction with alcohol or drugs can cause unconsciousness.

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34. WARNING—To reduce the risk of injury or drowning: Consult your physician about possible side-effects of any medications you may be taking before using the hydrotherapy spa. Heat from the water, in conjunction with some medications may cause drowsiness and increase the risk of drowning. Others can effect blood pressure, heart rate, and circulation.

35. Do not use the hydrotherapy spa immediately after strenuous exercise.

36. If you feel pain or dizziness at any time while using the hydrotherapy spa, discontinue use and contact a physician.

37. WARNING—To reduce the risk of injury: It is especially important for persons over the age of 35 or persons with pre-existing health problems, such as obesity, heart disease, high or low blood pressure, circulatory problems, or diabetes to consult their physician before using this product.

38. The included warning sign must be posted where all users of the spa can see and read it (see POSTING THE WARNING SIGN on page

15).

39. WARNING DECAL PLACEMENT: Locate the

decals shown below and familiarize yourself with this information.

WARNING: Read all instructions before using the hydrotherapy spa. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

SAVE THESE INSTRUCTIONS

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BEFORE YOU BEGIN

Thank you for selecting the innovative PROFORM

RESTORATION 510 hydrotherapy spa. The RESTORATION 510 hydrotherapy spa offers the features and quality of a traditional hot tub at an affordable price. Best of all, the RESTORATION 510 hydrotherapy spa provides the benefits of hydrotherapy in the comfort and privacy of your own home. Hydrotherapy is a proven method for soothing tired muscles after exercise or for relieving the stress of a busy life. The warm environment stimulates blood flow which is essential in the healing process. The powerful massage action created by the jets further eases tension and stress throughout the body. The RESTORATION 510 hydrotherapy spa gives you the specialized treatment you need to feel your best.

For your safety and benefit, read this manual carefully before using the PROFORM®RESTORATION

510. If you have additional questions, please call our

Customer Service Department toll-free at 1-888-9364266, Monday–Thursday, 8:00 am–6:30 pm; Friday, 8:00 am–6:00 pm EST (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is

831.100420. The serial number can be found on a

decal attached to frame inside the spa (see the front cover of this user’s manual).

Before reading further, please familiarize yourself with the parts that are labeled in the drawing below.

Spa Shell

Wood Panels

Cover Latch

Locking

Buckle

Console

Light

Filter

Spa Cover

Power Cord with Ground Fault Circuit Interrupter (GFCI)

Access Cover

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CHOOSING A LOCATION FOR THE HYDROTHERAPY SPA

There are many factors to consider when choosing a location to set up the hydrotherapy spa. These factors vary depending on whether you use the hydrotherapy spa inside or outside. We have listed several factors you may wish to consider as you decide where you want to use the hydrotherapy spa.

If you set up the hydrotherapy spa inside:

1. The hydrotherapy spa will increase the level of humidity in your home. The location you choose should be well ventilated. You may need to install a ventilation fan or use a dehumidifier.

2. The location must be close to an electrical outlet.

Do not use an extension cord with the hydrotherapy spa.

3. The hydrotherapy spa should be close to a source of water.

4. Do not use the hydrotherapy spa on carpet or other material that may be damaged by moisture. We recommend that you place the hydrotherapy spa on a water- and stain-resistant, non-slip surface with a floor drain for any water that may splash from the hydrotherapy spa.

5. Be sure that the location you choose is stable. It must be able to support the weight of the hydrotherapy spa when it is filled with water, plus the weight of the occupants. The hydrotherapy spa weighs approximately 2000 pounds when filled with water.

6. Do not use the hydrotherapy spa above a finished living area, due to the risk of water damage.

7. Be sure that there is room around the hydrotherapy spa to permit servicing of the unit. The dimensions of the spa are: 5’10”W x 6’4”L x 2’6”H. You should allow for this size when choosing the location.

8. The hydrotherapy spa is not designed for in-floor installation. However, it is compatible with a deck system that is built flush with the top of the spa, provided you leave access to the motor for service.

9. Be sure to note any other considerations, such as aesthetics or privacy concerns, which may affect the safety or enjoyment of using the hydrotherapy spa.

If you set up the hydrotherapy spa outside:

1. You should check your local building codes concerning the use of outdoor spas.

2. The location must be close to an electrical outlet.

Do not use an extension cord with the hydrotherapy spa.

3. The hydrotherapy spa should be close to a source of water.

4. We recommend that you place the hydrotherapy spa on a water- and stain-resistant, non-slip surface. Do not use the hydrotherapy spa on rough or sharp surfaces such as gravel or wood chips.

6. Think about environmental factors, such as rain, wind, shade, sunlight, and so forth.

7. You should be able to monitor the use of the hydrotherapy spa from your home, to prevent unauthorized use by children. You may want to enclose the spa with a fence and self-latching gate to prevent unauthorized use.

8. Be sure that there is room around the hydrotherapy spa to permit servicing of the unit. The dimensions of the spa are: 5’10”W x 6’4”L x 2’6”H. You should allow for this size when choosing the location.

9. The hydrotherapy spa is not designed for inground installation. However, it is compatible with a deck system that is built flush with the top of the spa, provided you leave access to the motor for service.

1 0 . Be sure to note any other considerations, such as

aesthetics or privacy concerns, which may affect the safety or enjoyment of using the hydrotherapy spa.

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SET-UP AND ASSEMBLY

Before beginning assembly, carefully read the following information and instructions:

• Place all parts in a cleared area and remove the packing materials from the spa shell; do not dispose of the packing materials until assembly is completed and the spa is in operation.

• Assembly requires two people.

• During assembly, make sure that all parts are oriented as shown in the drawings.

• Read each assembly step before you begin.

• Tighten all parts as you assemble them, unless instructed to do otherwise.

ASSEMBLY REQUIRES THE FOLLOWING TOOLS (not included):

• One (1) phillips screwdriver

• You may also need some soap or wax.

1. Before beginning assembly, be sure that you

have read and understand the information on the previous two pages.

Remove the four cover screws from the access cover. Remove the access cover from the Spa Unit (15) by sliding the access cover down and pulling the bottom of access cover away from the Spa Unit.

Be careful not to damage the spa shell.

Remove the Power Cord with the GFCI (36) from inside the Spa Unit (15).

2. Locate and check the position of the cut-off valves. Occasionally the valves will be closed at the factory during manufacturing. The cut-off valves must be open for proper spa operation. To open the valves, hold one of the handles and turn the handle until you can pull it out to the open position. Open the other valve in the same manner. WARNING: THE

MOTOR WILL BE DAMAGED IF IT IS OPERATED WITH THE CUT-OFF VALVES CLOSED.

Close the valve knob on the drain hose. Thread the cap onto the drain hose. Thread the drain plug into the Pump Motor (13). Tighten the pump fittings.

Access

Cover

Access Cover

Screws

Spa

Shell

Cut-off Valve

Pump

Fittings

Cut-off

Valve

Drain Hose

Valve Knob

Cap

Drain

Plug

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Strap

Latch

3. Wipe out the spa shell using a damp cloth. Remove the two warning decals (not shown) from the spa shell. Before you fill the spa, be sure that it is in the position you want, and that it can be easily serviced, if needed. Once the spa is filled with water, it must be drained to be moved.

Using a garden hose or other clean water source, begin filling the spa. The water temperature does not matter; however, if you use warm or hot water, the spa will be ready to use sooner. Fill the spa, until the water is about four inches below the console. Do not overfill the spa.

4. Place the Spa Cover (18) over the spa. Be sure

that the Spa Cover is properly centered.

Snap a Buckle (2) onto each of the four latches on the Spa Cover (18).

See the inset drawing. Position one of the Buckles (2) on the wood panels on the Spa Unit (15). Hold the Buckle in place so the strap on the Spa Cover (18) is tight. (Note: It may be easier to position the Buckle if a second person holds the strap on the opposite side of the Spa Cover tight.) The Spa

Cover must be tight. Do not place the Buckle over one of the grooves in the wood panels.

Remove the latch. Attach the Buckle to the side of the spa with two Buckle Screws (1). Note: It may

be helpful to use a drill with a 1/16” drill bit to make starter holes in the wood panels. You may also want to apply a little soap or wax to the screw threads.

Attach the other three Buckles (2) to the Spa Unit (15) in the same manner.

Fill to Here

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USING THE HYDROTHERAPY SPA

The hydrotherapy spa is designed to seat five adults. The ten thera-jets can be regulated to provide a relaxing massage to sooth away stress, and the strength of the water massage can be adjusted by the air control. The hydrotherapy spa holds 200 gallons of water and offers an automatic, programmable heating (41°F to 104°F) and filtration system.

The guidelines below explain how to properly use the hydrotherapy spa. Follow these guidelines to maintain the hydrotherapy spa for your long-term enjoyment.

PLUGGING IN THE HYDROTHERAPY SPA Once the hydrotherapy spa is filled with water and

you have made sure that the cut-off valves to the pump are open, the power cord can be plugged in

and the spa can be turned on. Note: The first time the power cord is plugged in, the spa will turn on automatically.

When connecting the power cord, plug the power cord directly into a grounded circuit capable of carrying 15 or more amps. No other appliance should be on the same circuit. Replace the power cord immediately if it becomes damaged.

The power cord is equipped with a Ground Fault Circuit Interrupter (GFCI), located at the end of the power cord. You should always test the GFCI before using the hydrotherapy spa.

First, turn on the hydrotherapy spa by pressing the power button on the console. Once the unit is running, press the GFCI “test” button. The hydrotherapy spa should shut off. Press the “reset” button. The hydrotherapy spa should resume normal operation. If the hydrotherapy spa continues to run after the “test” button is pressed, then the GFCI is damaged. Do not use the hydrotherapy spa until the GFCI has been repaired or replaced by a qualified electrician.

TESTING AND TREATING THE WATER

The hydrotherapy spa comes with a starter chemical pack for maintaining the water in the spa. Disregard the directions on the individual packages of “QUICK pHix It DOWN” and “QUICK pHix It UP.” However, the directions on the bottle of “Non-chlorine Shox” and “Bromine Base” are correct. Always keep the chemi-

cals away from children and pets.

The first time you use the spa, you should test and treat the water. You must also treat the water each time you refill the spa. Once you have verified that the spa is functioning properly, and the water has circulated for a while, remove the spa cover and add 1/3 of the “Bromine Base” bottle, and 1/3 of the “Nonchlorine Shox” bottle to the water. Allow the water to circulate for five minutes. You should now test the pH of the water. You will need a pH test kit (not included), which can be obtained at a pool and spa supply store. The pH reading should be between 7.2 and 7.8.

If the level is too low, add half of one of the “QUICK pHix It UP” packets to the water. Let the water circulate through the spa for five minutes. Test the pH level again. Repeat until the pH level is correct.

If the level is too high, add half of one of the “QUICK pHix It DOWN” packets to the water. Let the water circulate through the spa for five minutes. Test the pH level again. Repeat until the pH level is correct.

See WATER CHEMISTRY on page 17 for information concerning proper water maintenance.

STARTING THE HYDROTHERAPY SPA

Once you have tested the GFCI, you should verify the water flow from the pumping unit. Set the air control on the console to the lowest setting (see USING THE CONSOLE on page 13). The pumping unit will heat the water as it pumps. Cover the hydrotherapy spa with the spa cover. The spa cover must be tight. (See SECURING THE SPA COVER on page 14.) The water will heat at about 2.0°F an hour with the cover on. If you are using the spa indoors, and the room temperature is maintained at 70°F, it will take approximately 24 to 26 hours for the water to reach the set temperature.

The temperature and water flow can be set or changed by the controls on the console (see USING THE CONSOLE on page 13).

Test and Reset

Buttons

Grounded circuit

capable of carrying

15 or more amps

GFCI

Page 12

SPA SHELL DIAGRAM

SPA OPERATION

Refer to the diagram above. The function of each component is explained below:

The six uni-directional thera-jets (A) are located on both sides of the spa. Five jets focus the water massage on your upper or lower back. The remaining jet provides a foot hydro-massage when you are in the reclining seat.

The three multi-directional thera-jets (B) can be adjusted for a custom hydro-massage. Each thera-jet can also be shut off by being pressed in and turned back on by pulling the jet back out.

One of the jets is located on the reclining seat and focuses the water massage on your lower back. Another jet is located on one of the bench seats, below a uni-directional thera-jet, and focuses the water massage on your lower or middle back. The remaining jet, located on the other bench seat, focuses the water massage on your upper or lower back.

The filter (C) can be removed for replacement and cleaning (see page 16).

The suction vents (D), located near the floor of the spa, bring the water into the pump, in order to operate the system. The suction covers should always be in place over the suction vents. Never operate the spa

without the suction covers in place.

This spa is ozone ready. An optional ozone generator can be installed to utilize the ozone jet (E). Ozone provides a way to help sanitize your spa with minimal chemical treatment.

The temperature probe (F) reads the current water temperature, which is displayed on the console.

The spa also has a light (G) for evening use. The RESTORATION 510 features automatic freeze

protection. If the water temperature falls below 40°F, the pump will begin circulating and heating the water to prevent the water from freezing.

Page 13

USING THE CONSOLE

Refer to the console diagram above. The function of each console control is explained below:

Temperature Display: During normal use this display shows the actual water temperature. When the Temp Set indicator is lit, the display shows the set temperature.

Light: This button turns the light on and off. When the light is on, the indicator above the light button will be lit. The light will automatically turn off after two hours.

Pump: This button turns the pump on and off. When the pump is running, the LED indicator above the button will light. To turn the pump on high, press the button once. The thera-jets will operate at full speed. To turn the pump on low, press the control twice. The thera-jets will operate at low speed. After you press the button a third time, the thera-jets will shut off, unless it is time for the heat or filter cycles. If you turn the pump off and it continues to operate, check if the Heat On or Filter On indicators are lit to see if either cycle is running.

Temp Set: This indicator will light when the temperature is adjusted by using the up and down buttons. To adjust the temperature, press either the up or down buttons to select a new temperature. The thermostat can be set to heat the water from 41°F to 104°F. While you are setting the temperature, the temperature display will show the new temperature. The new temperature will remain in the display for five seconds after you release the buttons. Then the Temp Set light will turn off and the display will return to the actual water temperature. The water heats at about 2.0°F an hour with the cover on.

Filter On: This LED indicator is lit when the spa is running the filter cycle. The length and number of filter cycles can be adjusted (see page 14).

Heat On: This LED indicator is lit when the spa is running the heating cycle.

Note: To keep the heat and filter cycles from running, the power cord must be unplugged.

Air Control: Determines the amount of air that is in

the spa jet system during operation. If the control is turned to the left, the amount of air flowing through the jets will increase. If the control is turned to the right, the amount will decrease.

Error Messages: When certain problems occur, the Temperature Display will show an error code. The error codes are explained below:

HL High temperature protection mode. If the water

temperature rises above 115°F, the heater will shut off. If the temperature rises above 122°F, the high temperature circuit will shut off the entire system. In either case, once the water has cooled to normal, you can press any button to reset the system.

FrE Freeze protection mode. If the water tempera-

ture falls below 40°F, the pump will begin cycling the water through the heater to raise the temperature. This cycle will run for one minute and may be repeated as needed.

FLC Flow related problems. You will need to call our

customer service department.

FLO Flow related problems. You will need to call our

customer service department.

PrH High temperature probe problem. You will need

to call our customer service department.

Prr Temperature probe problem. You will need to

call our customer service department.

CONSOLE DIAGRAM

Page 14

ADJUSTING THE FILTER CYCLE

The spa filter cycle runs automatically to clean the water in the spa. However, the number of times that the filter cycle needs to run depends on how often the spa is used.

If many different people use the spa regularly, then the water will need to be filtered more often than if it is only used occasionally by a few. The number of daily cycles, as well as the length of the cycle can be adjusted.

The pump can run one to three filter cycles daily. To change the number of cycles, press the pump and up buttons at the same time. The number of cycles will appear in the temperature display. Use the up and down buttons to select the desired number of cycles.

Each cycle can run for 60, 120, or 180 minutes. To change the length of the cycle, press the light and up buttons at the same time. The length of the cycle will appear in the temperature display. Use the up and down buttons to select the desired cycle length.

The pump or the light may turn on while you are adjusting the filter cycle. If this happens, you can turn the pump or light off once you have finished the adjustment procedure.

SECURING THE SPA COVER

The spa cover can be secured by snapping the latches on the spa cover into the buckles on the side panels.

The buckles can be locked by inserting the key and turning it clockwise a quarter turn. To unlock the buckles, insert the key and turn it counterclockwise a quarter turn.

Always keep the buckles locked when the spa is not in use. Keep the keys in a safe place, out of the reach of children.

ATTACHING THE RED AND BLUE LIGHT COVERS

The hydrotherapy spa comes with two colored covers for the spa light. To attach the red or blue light cover to the light, place the desired cover over the light and press the cover into place on the light.

Key

Latch

Buckle

Light

Cover

Light

Temperature

Display

Pump and

Light Buttons

Up and Down

Buttons

Page 15

POSTING THE WARNING SIGN

The Warning Sign, shown below, must be posted on a wall or fence, where all users of the hydrotherapy spa will be able to see it. Whenever the spa is moved, the sign must also be moved and reposted near the spa.

Page 16

The hydrotherapy spa is designed to provide you with years of enjoyment. Please follow the guidelines below to properly maintain your hydrotherapy spa.

MAINTENANCE SCHEDULE

DAILY

• Check the water level and refill the spa to the level shown on page10, step 3.

• Check the pH balance and sanitizer level. Adjust if necessary (see WATER CHEMISTRY on page 17).

• Clean the surface of the water with a skimming net.

WEEKLY

• Clean the spa shell at the waterline.

• Check and thoroughly clean the filter (see CHECKING AND CLEANING THE FILTER on this page).

• Replace the filter if needed (see ORDERING REPLACEMENT PARTS on page 26).

MONTHLY

• Clean the spa cover (see MAINTAINING THE SPA COVER below).

• Soak the filter for two hours in a trisodium phosphate (TSP) solution. Rinse the filter in clean water.

• Replace the filter if needed (see ORDERING REPLACEMENT PARTS on page 26).

EVERY THREE MONTHS

• Drain the spa and refill with clean water. Sanitize and test the pH of the water.

• Check for any leaks around the pump or joints in the pipes. The seals will wear out over time; detecting leaks early can reduce repair costs.

• Clean the interior of the spa. Do not use solvents or waxes.

EVERY SIX MONTHS

• Treat the exterior with a wood sealant (see MAINTAINING THE SPA EXTERIOR below).

MAINTAINING THE SPA EXTERIOR

The wood panel exterior has been treated with a sealant at the factory to protect the wood from water damage. We suggest that you treat the wood finish twice a year with an additional coat of weather sealant. Contact your local spa and pool supplier for advice on which sealants work best in your climate.

CLEANING THE SPA SHELL

The spa shell should be cleaned with a mild soap solution. Do not use solvents. The spa should always be clean and dry before being moved or stored.

MAINTAINING THE SPA COVER

The spa cover should be cleaned monthly. To clean the spa cover, use water and a non-abrasive cleaner on the entire cover. Rinse the cover with a garden hose to remove any cleaner residue. Dry the cover entirely. You should also use a non-silicone based vinyl conditioner on the cover after you clean it. This will help protect the cover from sun damage.

CHECKING AND CLEANING THE FILTER

The filter should be checked periodically for build-up of dirt and oil. If the filter needs to be cleaned, follow the steps below:

1. Turn off the power.

2. Unscrew the filter from the filter housing in the spa shell and remove it from the spa.

3. Check the filter for any dirt or debris. If the filter needs to be cleaned, rinse the filter with a hose. If the filter still is dirty, you will need to soak it in a cleaning solution which can be obtained from a pool and spa supply store.

4. Inspect the filter for damage. Replace the filter if there are any signs of damage.

5. Re-insert the threaded end of the cleaned filter into the filter housing. Screw the filter into place.

REPLACING THE LIGHT BULB

If the light in the spa shell burns out, you will need to remove the access cover to replace it (see ATTACHING AND REMOVING THE ACCESS COVER on page 17).

Locate the light housing. Turn the housing counterclockwise and remove it from the spa shell.

To replace the light bulb, pull the old bulb out of the housing and insert a new light bulb. Re-attach the light housing to the spa shell. Re-attach the access cover to the spa unit.

MAINTENANCE

Light Housing

Light

Housing

Light Bulb

Page 17

SANITIZING THE DAYBREAK

Please refer to your local pool and spa supplier for information concerning which chemicals you should use in your area to sanitize the spa.

The most common sanitizing agent is a solid bromine concentrate. The amount required varies according to several factors, such as user load, temperature, water conditions, and so forth.

Proper water maintenance is a fairly complex process. We recommend that you contact your local pool and spa supplier for information on how you should best accomplish this.

WATER CHEMISTRY

The hydrotherapy spa comes with a starter chemical pack for maintaining the water in the spa. (See TESTING AND TREATING THE WATER on page 11.) Additional chemicals can be purchased at a pool and spa supply store.

CAUTION: The chemicals used to maintain the pH balance of the water and to sanitize the water can be dangerous. Always follow these basic guidelines when handling the chemicals:

1. Always read and follow the directions on the label, unless directed otherwise.

2. Never mix different chemicals.

3. Do not exceed the recommended amounts of chemicals—follow the directions on the label closely.

4. Keep all chemicals out of the reach of children and pets.

5. Keep all containers closed tightly when not in use.

6. Never add water to the chemicals—always add the chemicals to the water as directed.

7. Always store chemicals in a cool, dry place.

MAINTAINING THE PROPER PH BALANCE

The pH factor is a measure of relative acidity or alkalinity in the water. It is measured on a scale of 1 to 14. Pure water has a value of 7, which is neutral. Any value above 7 is alkaline, and any value below 7 is acidic. You should maintain a slightly alkaline pH level, between 7.2 and 7.8, in the hydrotherapy spa.

Severe problems can occur when the pH balance is not maintained within this range. If the pH level exceeds 7.8, dissolved minerals can build-up and clog the plumbing in the spa jet unit. If the pH level falls below 7.2, the acid level in the water will begin to corrode the metal parts in the spa jet unit. Also, the sanitation agents in the water will not be effective if the pH

level is not properly maintained. Damage caused by improper pH levels is not covered under the warranty.

To maintain the proper pH level, you should test the pH of the water regularly. You will need a pH test kit (not included), which can be obtained at a pool and spa supply store. The pH reading should be between

7.2 and 7.8. If the level is too low, add a pH increaser (usually soda ash). If the level is too high, add a pH reducer (usually sodium bisulfate). Test the water again after five minutes. See the instructions with your pH test kit for additional information about testing and adjusting the pH.

ATTACHING AND REMOVING THE ACCESS COVER

To remove the access cover, remove the four cover screws from the access cover. Slide the access cover down and pull the bottom of the access cover away from the Spa Unit. Be careful not to damage the

spa shell as you remove the cover.

To replace the access cover, insert the top of the cover under the edge of the spa shell. Slide the cover up until the bottom of the cover will clear the trim along the bottom of the spa unit. Slide the cover into place and re-attach the four cover screws.

If you will be storing the spa for any period of time, you should place the power cord inside the spa unit before re-attaching the access cover.

DRAINING THE HYDROTHERAPY SPA

The hydrotherapy spa should be drained at least four times a year and refilled with clean water. You may need to drain the spa more often, depending on the user load. This must be done, because after repeated

Cover Screws

Cover Screw

Power Cord

Access

Cover

Spa Unit

Spa

Shell

Page 18

chemical treatment, the water becomes chemically saturated. Once this happens, additional chemical treatment of the water is no longer effective. The spa should also be drained if you will not be using it for long periods of time. The spa must always be drained before major repairs are made.

The hydrotherapy spa should always be covered when it is empty. Direct sunlight can cause extensive damage. The surface of the spa shell can reach temperatures as high as 150°F in a matter of minutes if exposed to the sun while it is empty. These high temperatures can cause significant damage, such as blistering of the shell surface and warping of the spa shell. Any damage caused by sun exposure is not covered under warranty.

To drain the hydrotherapy spa, follow these steps:

1. Set the temperature control on the console to the lowest setting.

2. Unplug the power cord.

3. Remove the access cover from the back of the spa unit.

4. Remove the drainage hose from the clip and attach a garden hose to the valve on the drainage hose.

5. Open the valve by turning the knob counterclockwise. The water will begin to drain.

6. When the spa is empty, close the valve and remove the garden hose. Return the drainage hose to the clip and replace the access cover.

7. Refill the spa and treat the water with chemicals (see pages 11 and 17).

DRAINING THE PUMP

After the hydrotherapy spa is drained (see DRAINING THE HYDROTHERAPY SPA on page 17), the pump in the spa jet unit should also be drained if the spa will

be stored for more than thirty days, or if it may be exposed to freezing temperatures.

To drain the pump, remove the access cover from the spa unit (see ATTACHING AND REMOVING THE ACCESS COVER on page 17). Locate the pump inside the spa unit. Remove the drain plug from the pump. Tip the spa jet unit slightly, until all the water has drained from the pump. Replace the drain plug.

OPENING AND CLOSING THE CUT-OFF VALVES

For minor repairs to the pump/motor, the cut-off valves can be closed. To close the valves, remove the access cover from the back of the spa unit. Locate both cut-off valves. Push the handles into the closed position and turn the handles until they lock into place.

If you are planning to work on the pump/motor, you will also need to drain the pump (see this page).

To open the valves, turn the handles until they are unlocked, and pull the handles out to the open position.

WINTER USE AND CARE

The hydrotherapy spa is designed for year-round use. If you decide to store the hydrotherapy spa for the winter, store it in a warm, dry location. Follow the steps below to winterize the hydrotherapy spa.

1. Drain the spa (see DRAINING THE HYDROTHERAPY SPA on page 17).

2. Remove all remaining water from the spa shell. Dry the spa shell with towels.

3. Set the air control on the console to the lowest setting. Use a wet/dry vacuum to pull any remaining water from the system. To do this, place the vacuum nozzle over each thera-jet, starting with the highest jet and finishing with the lowest one.

4. Set the air control on the console to the highest setting and repeat step 3.

Drain Plug

Pump

Drain Hose

Valve

Knob

Cap

Cut-off

Valve

Cut-off

Valve

Page 19

5. Drain the pump (see DRAINING THE PUMP on page 16). Once the water has drained from the pump, place the vacuum nozzle over the drainage hole in the pump and vacuum any additional water from the pump. Note: For additional

protection you can remove the pump/motor from the spa to store it in a climate controlled room.

6. Clean the spa shell (see page 16).

7. Clean the filter (see page 16).

8. Re-attach the access cover.

9. Re-attach the spa cover.

CONVERTING THE SPA TO A 240 VOLT POWER SOURCE

The RESTORATION 510 is designed to operate with either a 120v or 240v power source. For your convenience, it is shipped ready to be plugged directly into a 120v/15 amp home outlet.

However, you can greatly improve the performance of the spa by converting the spa’s power supply to receive power from a 240v power source. If the spa is converted, it must be wired directly into a 240v GFCI in your home by a qualified electrician.

You will need to call our Customer Service Department toll-free at 1-888-936-4266, Monday–Thursday, 8:00 am–6:30 pm; Friday, 8:00 am–6:00 pm EST (excluding holidays) to recieve a free instruction guide which explains the conversion procedure.

WARNING: Only a qualified electrician should perform the conversion procedure.

Page 20

1. SYMPTOM: THE SPA WILL NOT OPERATE

a. Check the power cord. The power cord must

be plugged into a grounded outlet (see PLUGGING IN THE HYDROTHERAPY SPA on page

11).

b. Check to see if the GFCI breaker is tripped, or

was not turned on. Reset the GFCI breaker.

2. SYMPTOM: THE CIRCUIT BREAKER OR THE GFCI TRIPS WHILE THE SPA IS OPERATING

a. Reset the circuit breaker or the GFCI. If the cir-

cuit breaker or the GFCI trips again, contact a qualified electrician for service.

3. SYMPTOM: THE PUMP HUMS

a. The filter may be dirty or damaged. Remove

the filter housing from the spa jet unit and clean or replace the filter.

b. The pump may have a foreign object stuck in

the impeller. Contact our customer service department or, if your spa is no longer under warranty, you may also contact a local spa and pool service provider.

c. The pump may have a loose wire connection.

Contact our customer service department or, if your spa is no longer under warranty, you may also contact a local spa and pool service provider.

4. SYMPTOM: THE PUMP HUMS BUT DOES NOT ROTATE

a. The pump may be jammed. Contact our cus-

tomer service department or, if your spa is no longer under warranty, you may also contact a local spa and pool service provider.

5. SYMPTOM: THE PUMP IS NOISY WHILE OPERATING

a. There may be debris in the pump. Contact our

customer service department or, if your spa is no longer under warranty, you may also contact a local spa and pool service provider.

b. The pump may have a bad bearing. Contact

our customer service department or, if your spa is no longer under warranty, you may also contact a local spa and pool service provider.

6. SYMPTOM: THE WATER DOES NOT HEAT

a. Make sure that the hydrotherapy spa is fully

covered with the spa cover. The spa cover must be tight for the water to heat. Set the air control to low. Set the temperature to the desired setting. The water will heat at a rate of

2.0°F an hour. If you are using the spa indoors, and the room temperature is maintained at 70°F, it will take approximately 24 to 36 hours for the water to reach the set temperature.

b. If you are using the HYDROTHERAPY SPA

outdoors, it may take longer for the water to heat. See the chart below for the approximate heating time.

Air

Temperature Heating Time

70°F

24 to 36 hours 50°F–70°F 2 to 3 days 30°F–50°F 3 to 4 days

b. If the water still has not heated after four days,

contact our customer service department or, if your spa is no longer under warranty, you may also contact a local spa and pool service provider.

c. If actual water temperature is lower that the set

temperature, and the Heat On LED indicator on the console is not lit, contact our customer service department or, if your spa is no longer under warranty, you may also contact a local spa and pool service provider.

7. SYMPTOM: THE WATER IS NOT BEING CLEANED BY THE FILTER

a. Check to see if the filter is in place. Clean the

filter if it is dirty.

b. Check the chemical balance of the water. If the

pH is incorrect, the sanitizing agents will not function properly.

TROUBLE-SHOOTING

Most problems can be solved by following the simple steps below. Find the symptom that applies, and follow the steps listed. If further assistance is needed, call our Customer Service Department toll-free at 1-888-936-4266, Monday–Thursday, 8:00 am–6:30 pm; Friday, 8:00 am–6:00 pm EST (excluding holidays).

Page 21

8. SYMPTOM: THE WATER PULSATES OR THERE IS MINIMUM WATER FLOW

a. Adjust the water level. This usually occurs only

when the water level is low. Add water until the thera-jets are covered (see step 3 on page 10).

9. SYMPTOM: THE WATER LEVEL DROPS

a. Some water loss due to evaporation is normal.

If rapid water loss occurs, or if you notice wetness on the floor around the hydrotherapy spa, then the spa shell may have a leak. Contact your local spa and pool service provider for repairs.

b. A clamp or seal inside the pump compartment

may be loose. Check inside the pump compartment for excess water, and watch the pump unit while it is operating to see if water drips from any of the plumbing. If you can identify the location of the leak inside the spa jet unit, tighten the clamp or replace the damaged seal.

10. SYMPTOM: THE SPA CONTINUES TO RUN AFTER IT HAS BEEN SHUT OFF

a. To turn the spa jets on, press the Pump button

once. To turn the spa jets off, press the control twice. After you press it once, the spa jets will shut off for about 30 seconds, and restart. Press the control again. The spa jets will remain off for three hours, at which time they will begin running the filter cycle. At any time after the spa jets has been shut off, the pump will begin cycling the water if the temperature falls below the minimum setting.

Page 22

PART LIST—Model No. 831.100420 R0398B

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

Key No. Qty. Description

1 8 Buckle Screw 2 4 Buckle 3 6 Motor Screw 4 4 Motor Washer 5 4 Rubber Insulator 6 1 Blue Lens 7 1 2” O-ring 8 1 1/2” Plumbing Elbow

9 1 Heat Sensor 10 1 Filter 11 1 Hose Cap 12 1 Rubber Damper 13 1 Pump Motor 14 1 Heat Controller 15 1 Spa Unit 16 1 Console 17 1 Air Control Knob 18 1 Spa Cover 19 1 Rubber Gasket 20 2 #6 Lock Washer 21 1 Sensor Fitting Assembly 22 1 Heater Switch 23 1 Hose Washer 24 1 Drain Plug

Key No. Qty. Description

25 1 1/2” O-ring 26 3 Rubber Washer 27 1 Suction Cover 28 1 Cover Screw 29 1 Console Bracket 30 2 Wing Nut 31 1 Wire Harness 32 4 Small Star Washer 33 1 Red Lens 34 4 Heater Control Screw 35 3 Multidirectional Jet 36 1 Power Cord w/GFCI 37 2 Small Bracket Screw 38 1 Adjustment Bracket 39 2 Small Index Nut

# 4 Panel Screw #2Key # 1 Starter Chemical Pack # 1 User’s Manual # 1 Light Bulb # 1 Access Cover # 1 Warning Sign # 1 UV Warning Decal # 1 Drowning Warning Decal

Page 23

EXPLODED DRAWING—Model No. 831.100420 R0398B

Page 24

NOTES

Page 25

CUSTOMER RECORD

Model No.: Serial No.: Retailer Name: Purchase Date: Retailer Address:

ICON of Canada Inc. 900 de l’Industrie St-Jérôme, Québec Canada, J7Y 4B8

PLACE STAMP

HERE

Page 26

IMPORTANT: MAIL WITHIN 14 DAYS OF PURCHASE NAME: ADDRESS: COUNTY: MODEL NO. RETAILER NAME:

PHONE:

POSTCODE:

SERIAL NO. PURCHASE DATE:

RETAILER ADDRESS:

1) Primary user(s) of product:

❏ Male ❏ Female ❏ Family

2) Age of primary user:

❏ 0–24 ❏ 35–44 ❏ 55–64 ❏ 25–34 ❏ 45–54 ❏ 65 and over

3) Annual household income:

❏ 0–9,999 ❏ 15,000–19,999 ❏ 10,000–14,999 ❏ 20,000+

4) How many times a week do you exercise?

❏ Less than 3 times ❏ 3 times or more

5) Have you ever purchased an ICON product before?

❏ Yes ❏ No

6) Where did you first see or hear about ICON products?

❏ Magazine ❏ Friend/relative ❏ Newspaper Ad ❏ Store ❏ Other

7) What was the primary reason for purchasing this ICON product?

❏ Store Employee ❏ T elevision Ads ❏ Colour ❏ Electronic Features ❏ Magazine Ads ❏ Price ❏ Product Design ❏ Product Innovation ❏ Other Features

8) Did you consider purchasing fitness equipment from another manufacturer?

❏ No ❏ Yes

What other Manufacturer?

9) Based on your impression of what you have purchased, would you buy another ICON product?

❏ Yes ❏ No ❏ No Opinion

If not, what other brand name equipment would you purchase?

10)What other type of exercise equipment do you own?

❏ Bicycle ❏ Exercise Cycle ❏ Treadmill ❏ Home Gym ❏ Weight Bench ❏ Stepper ❏ Cardio Glide ❏ Other

11)Which type of magazines do you read regularly?

❏ Sports ❏ Fitness ❏ Motoring ❏ Business ❏ Computer ❏ General

12) Do you wish to be sent further bulletins about ICON products?

❏ Yes ❏ No

THANK YOU FOR YOUR TIME

PRODUCT WARRANTY REGISTRATION

Model No. 831.100420

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete satisfaction through direct assistance from our factory.

TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our Customer Hot Line will provide immediate assistance, free of charge to you.

CUSTOMER HOT LINE:

1-888-936-4266

Mon.–Thu., 8:00 am–6:30 pm; Fri., 8:00 am–6:00 pm EST

ORDERING REPLACEMENT PARTS

To order replacement parts, simply call our Customer Service Department toll-free at 1-888-936-4266, Monday–Thursday, 8:00 am–6:30 pm; Friday, 8:00 am–6:00 pm EST (excluding holidays). To help us assist you, please be prepared to give the following information when calling:

1. The MODEL NUMBER of the product (831.100420).

2. The NAME of the product (PROFORM

RESTORATION 510).

3. The SERIAL NUMBER of the product (see the front cover of this manual).

4. The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST on page 22 of this manual).

™

of/du Canada Inc.