ProForm 595Pi User Manual

odel No. PFTL43105.3

Visit our website at

www.proform.com

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fitness tips, and much more!

M
Serial No.

Serial Number

Decal

QUESTIONS?

As a manufacturer, we are com­mitted to providing complete
customer satisfaction. If you
have questions, or if parts are
damaged or missing, PLEASE
CONTACT OUR CUSTOMER
SERVICE DEPARTMENT
DIRECTLY.

USER'S MANUAL

CALL TOLL-FREE:

1-888-533-1333

Mon.–Fri., 6 a.m.–6 p.m. MST

ON THE WEB:
www.proformservice.com

CAUTION

Read all precautions and instruc­tions in this manual before using
this equipment. Save this manual
for future reference.

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

OPERATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

HOW TO FOLD AND MOVE THE TREADMILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

TROUBLESHOOTING

CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: An EXPLODED DRAWING and a PART LIST are attached in the center of this manual.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

PROFORM is a registered trademark of ICON IP, Inc.

2

IMPORTANT PRECAUTIONS

WARNING: T

following important precautions and information before operating the treadmill.

1. It is the responsibility of the owner to ensure
that all users of this treadmill are adequately
informed of all warnings and precautions.

2. Use the treadmill only as described.

3. Place the treadmill on a level surface, with at
least eight feet of clearance behind it and two
feet on each side. Do not place the treadmill
on any surface that blocks air openings. To
protect the floor or carpet from damage, place
a mat under the treadmill.

4. Keep the treadmill indoors, away from mois­ture and dust. Do not put the treadmill in a
garage or covered patio, or near water.

5. Do not operate the treadmill where aerosol
products are used or where oxygen is being
administered.

6. Keep children under the age of 12 and pets
away from the treadmill at all times.

o reduce the risk of burns, fire, electric shock, or injury to persons, read the

see your local electronics store.

12. Failure to use a properly functioning surge
suppressor could result in damage to the con­trol system of the treadmill. If the control sys­tem is damaged, the walking belt may change
speed, accelerate, or stop unexpectedly,
which may result in a fall and serious injury.

13. Keep the power cord and the surge suppres­sor away from heated surfaces.

14. Never move the walking belt while the power
is turned off. Do not operate the treadmill if
the power cord or plug is damaged, or if the
treadmill is not working properly. (See TROU­BLESHOOTING on page 21 if the treadmill is
not working properly.)

15. Read, understand, and test the emergency
stop procedure before using the treadmill (see
HOW TO TURN ON THE POWER on page 12).

7. The treadmill should be used only by persons
weighing 275 pounds or less.

8. Never allow more than one person on the
treadmill at a time.

9. Wear appropriate exercise clothes when
using the treadmill. Do not wear loose clothes
that could become caught in the treadmill.
Athletic support clothes are recommended for
both men and women.

Always wear athletic
shoes. Never use the treadmill with bare feet,
wearing only stockings, or in sandals.

When connecting the power cord (see page 11),

10.
plug the power cord into a surge suppressor
(not included) and plug the surge suppressor
into a grounded circuit capable of carrying 15
or more amps. No other appliance should be on
the same circuit. Do not use an extension cord.

11. Use only a single-outlet surge suppressor that
meets all of the specifications described on
page 11. To purchase a surge suppressor, see
your local PROFORM dealer or call the toll­free telephone number on the front cover of
this manual and order part number 146148, or

16. Never start the treadmill while you are stand­ing on the walking belt. Always hold the
handrails while using the treadmill.

17. The treadmill is capable of high speeds.
Adjust the speed in small increments to avoid
sudden jumps in speed.

18. The pulse sensor is not a medical device.
Various factors, including your movement,
may affect the accuracy of heart rate readings.
The pulse sensor is intended only as an exer­cise aid in determining heart rate trends in
general.

19. Never leave the treadmill unattended while it
is running. Always remove the key and unplug
the power cord when the treadmill is not in
use.

20. Do not attempt to raise, lower, or move the
treadmill until it is properly assembled. (See
ASSEMBLY on page 6, and HOW TO FOLD

TREADMILL on page 19.)

MOVE

AND
You must be able to safely lift 45 pounds (20
kg) to raise, lower, or move the treadmill.

THE

3

21. When folding or moving the treadmill, make
sure that the storage latch is fully closed.

2. Inspect and properly tighten all parts of the

2

treadmill regularly.

23. Never insert any object into any opening.

maintenance and adjustment procedures de-

cribed in this manual. Never remove the

s
motor hood unless instructed to do so by an
authorized service representative. Servicing

ther than the procedures in this manual

o
should be performed by an authorized ser­vice representative only.

24. DANGER: Always unplug the power

cord immediately after use, before cleaning
the treadmill, and before performing the

25. This treadmill is intended for in-home use
only. Do not use this treadmill in a commer­cial, rental, or institutional setting.

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

SAVE THESE INSTRUCTIONS

The decals shown here have been placed on the treadmill. If a decal is missing, or if
it is not legible, call the toll-free telephone number on the front cover of this manual
and order a free replacement decal. Apply the decal in the location shown. Note:
The decals are not shown at actual size.

4

BEFORE YOU BEGIN

hank you for selecting the new PROFORM

T

readmill. The 595 Pi treadmill offers an impressive se-

t
lection of features designed to make your workouts at
home more effective and enjoyable. And when you’re
not exercising, the 595 Pi treadmill can be folded up, re­quiring less than half the floor space of other treadmills.

For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-

ing this manual, see the front cover of this manual. To
help us assist you, please note the product model

Accessory Tray

Handrail

®

95 Pi

5

umber and serial number before calling. The model

n

umber of the treadmill is PFTL43105.3. The serial

n
number can be found on a decal attached to the tread­mill (see the front cover of this manual for the location).

To avoid a registration fee for any service needed
under warranty, you must register the treadmill at
www.proformservice.com/registration.

Before reading further, please review the drawing
below and familiarize yourself with the labeled parts.

Fan

Console

Key/Clip

Storage Latch

Walking Belt

Foot Rail

BACK

Rear Roller
Adjustment Bolts

Reset/Off

Circuit Breaker

Power Cord

RIGHT SIDE

Cushioned Walking Platform

for maximum exercise comfort

5

ASSEMBLY

Nut (47)–4

Handrail Bolt (20)–4

Upright Bolt (40)–4

Frame Washer

(33)–2

1/4” Star Washer

(21)–2

Silver Ground

Screw (27)–2

Wheel Spacer (44)–4

Console

Bolt (22)–2

Frame Bolt (32)–2

Wheel Bolt (89)–2

3/4” Screw (2)–4

Endcap Screw

(95)–2

Upright Star

Washer (39)–4

Handrail Star

Washer (19)–4

To hire an authorized service technician to assemble the treadmill, call toll-free 1-800-445-2480.

Assembly requires two persons.

dispose of the packing materials until assembly is completed. Note: The underside of the walking belt is coated
with high-performance lubricant. During shipping, a small amount of lubricant may be transferred to the top of the
walking belt or the shipping carton. This is a normal condition and does not affect treadmill performance. If there
is lubricant on top of the walking belt, wipe off the lubricant with a soft cloth and a mild, non-abrasive cleaner.

Assembly requires the included allen wrenches and your own phillips screwdriver ,
rubber mallet , adjustable wrench , and wire cutters .

For help identifying the assembly hardware, see the drawings below.
check to see if it has been pre-assembled. To avoid damaging plastic parts, do not use power tools for as­sembly.

Set the treadmill in a cleared area and remove all packing materials; do not

If a part is not in the parts bag, first

1. Make sure that the power cord is unplugged.

Have a second person hold the Upright Base (48) in the
position shown, with the wheel holes at the top. Next, lo­cate the Left Upright (31), which has an identification
sticker. Orient the Left Upright so the sticker is on the in
side as shown and the bracket is in the position shown.

Attach the Left Upright (31) to the Upright Base (48) with
two Upright Bolts (40) and two Upright Star Washers
(39). Do not tighten the Upright Bolts yet. Note: There
may be left and right stickers on the Upright Base.

1

-

6

Bracket

Sticker

31

Wheel Holes

48

39

40

2. Orient the Right Upright (36) so the square hole near the
ower end is in the position shown. Attach the Right

l
Upright to the Upright Base (48) with two Upright Bolts

40) and two Upright Star Washers (39). Do not tighten

(

the Upright Bolts yet.

Attach each Wheel (45) to the Upright Base (48) with a

heel Bolt (89), two Wheel Spacers (44), and a Nut (47)

W

s shown.

a
Wheels should turn freely.

o not overtighten the Wheel Bolts; the

D

2

44

89

45

44

47

6

3

Square Hole

48

44

89

47

45

39

40

3. Cut the tie securing the Wire Harness (28) in a bundle. Do

not remove
Wire Harness.

Orient the Upright Base (48) so the Wheels (45) are at the
bottom. Next, position the Upright Base and the Uprights
(31, 36) around the frame assembly as shown.

Have another person lift the front of the frame assembly
and hold it. Insert the Wire Harness (28) into the square
hole near the lower end of the Right Upright (36) and out
of the top. Next, raise the Uprights (31, 36) so the Upright
Base (48) is flat on the floor. Make sure that the end of

the Wire Harness does not fall into the Right Upright;
it may be helpful to hold the colored tie on the end of
the Wire Harness.

4. Open the included grease packet, and apply grease to

both sides of each Frame Spacer (34).

Hold one of the Frame Spacers (34) between the frame
assembly and the Right Upright (36); make sure that

the Frame Spacer is oriented as shown in the inset
drawing.

Washer (33), the Right Upright, the Frame Spacer, and
the bracket on the frame assembly. Be careful not to

pinch the Wire Harness (28) in the Right Upright.

Tighten a Nut (47) several turns onto the Frame Bolt, but

do not fully tighten the Nut yet.

Repeat this step on the left side. Note: There is not a
wire harness on the left side.

the large colored tie on the end of the

Insert a Frame Bolt (32) through a Frame

3

Hole

31

45

36

Frame Assembly

Colored Tie

28

4

28

34

36

Bracket

48

28

Left

Side

Right

Side

47

Remove the colored tie from the Wire Harness (28).

33

34

Frame Assembly

32

7

. Identify the Right Handrail Endcap (91), which does not

5

have a cutout in the bottom, and slide it onto the lower
end of the Right Handrail (11). Make sure that the screw
hole in the Right Handrail Endcap is at the bottom. Next,

old the Right Handrail near the Right Upright (36), and

h
insert the Wire Harness (28) into the hole in the bottom
of the Handrail and out of the indicated hole in the top.
Then, remove the tie from the Wire Harness.

5

19

0

2

18

28

31

20

Set the Right Handrail (11) on the Right Upright (36)
while sliding the lower end of the Handrail onto the
bracket on the Right Upright. Hand tighten two Handrail
Bolts (20) with two Handrail Star Washers (19) into the
Handrail and the Right Upright. Next, slide the Right
Handrail Endcap (91) against the Right Upright, and
tighten an Endcap Screw (95) into the Right Handrail
Endcap. Then, tighten the two Handrail Bolts.

sure that the Wire Harness (28) is not pinched.

Attach the Left Handrail (18) and the Left Handrail
Endcap (90) to the Left Upright (31) as described above.

6. Hold the Console Base (26) near the Right Handrail (11).

Attach the end of the ground wire on the Console Base
to the indicated small hole in the Handrail with a Silver
Ground Screw (27).

Connect the Wire Harness (28) to wire harness on the
Console Base (26). Make sure to connect the connec-

tors properly (see the inset drawing). The connectors
should slide together easily and snap into place. If

the connectors do not slide together easily and snap into
place, turn one connector and try again. IF THE CON-

NECTORS ARE NOT CONNECTED PROPERLY, THE
CONSOLE MAY BE DAMAGED WHEN THE POWER
IS TURNED ON.

Make

Cutout

6

90

19

11

36

95

91

95

26

27

Ground

Wire

28

11

28

7. Set the console assembly on the Handrails (11, 18); in-

sert the excess wiring down into the Right Handrail.
Attach the console assembly with four 3/4” Screws (2),
two Console Bolts (22), and two 1/4” Star Washers (21)
as shown.

all four Screws and both Console Bolts before tight­ening any of them.

Make sure that no wires are pinched. Start

8

7

11

2

Console Assembly

21

22

18

2

21

22