PRG Bad Boy User Manual

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SOFTWARE VERSION 1.6

WWW.PRG.COM

BAD BOY® SPOT LUMINAIRE

USER MANUAL

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AutoPar®, Bad Boy®, PRG Series 400®, Mbox Extreme®, V676®, Virtuoso®, Virtuoso® DX, Virtuoso® DX2, and VL6C+™

All other brand names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies.

This manual is for informational use only and is subject to change without notice. Please check www.prg.com for the latest version.

PRG assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual.

are trademarks of Production Resource Group, LLC, registered in the U.S. and other countries.

Bad Boy® Spot Luminaire User Manual

Version as of: January 5, 2011

PRG part number: 02.9812.0001.16

Production Resource Group

Dallas Office

8617 Ambassador Row, Suite 120

Dallas, Texas 75247

www.prg.com

Bad Boy® Spot Luminaire User Manual

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FOREWORD

Compliance Notice

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

Conforms to: UL STD 1573 Certified to: CAN/CSA STD E598-1

CAN/CSA STD E598-2-17

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product.

Safety symbols used throughout this manual are as follows:

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK, FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE FOUND BELOW.

WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1) PRG luminaires have been designed for use only with specific lamps. Note lamp type before replacing. Installing another type of lamp may be hazardous.

2) PRG luminaires may be mounted on any type of surface as long as mounting instructions are followed. See instructions detailed in this manual.

3) Replace fuses with same type and rating only.

4) Minimum distance from head to any flammable object is 2m.

WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1) PRG luminaires are designed for dry locations only. Exposure to rain or moisture may damage luminaire.

2) Disconnect power before servicing any PRG equipment.

3) Servicing to be performed by qualified personnel only.

WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION

1) PRG luminaires may use an HID type lamp which produces UV radiation. DO NOT look directly at lamp.

2) It is hazardous to operate luminaires without complete lamp enclosure in place or when lens is damaged. Lenses or UV shields shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.

BAD BOY® SPOT LUMINAIRE USER MANUAL I

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WARNING: INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1) Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment (gloves, eye protection, etc.) when handling and adjusting hot equipment and components. Service and maintenance should be performed only by qualified personnel as determined by the high pressure lighting fixture manufacturer.

2) Arc lamps generate intense heat. Disconnect power and allow lamp to cool for 5 minutes before relamping.

3) Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation. Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp break, there can exist a danger of personal injury and/or fire from broken lamp particles being discharged.

4) The lamp shall be changed if it has become damaged or thermally deformed.

5) If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free cloth before installing or powering up the luminaire.

6) Serious injury may result from the generation of ozone by this lamp system. A proper means of venting must be provided.

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Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES, LES INCENDIES, L’EXPOSITION EXCESSIVE AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

AVERTISSEMENT: RISQUE D’ EXPLOSION.

1) Le service et le maintenance ne devront être assurés que par des personnes qualifiées comme precisé par le frabricant des lampes à haute pression.

2) Des vêtement de protection et les procédures précisées dans le manuel du frabricant doit être fournies.

AVERTISSEMENT: RÉGLAGE DES LAMPES

1) Chaleur intense. Débrancher le matériel et laisser refroidir pendant 5 minutes avant de rallumer.

2) Risque l’incendie. N’utilise que des Philips MSR Gold™ FastFit Lamp.

AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV

1) Risque d’explosion en cas de radiation ultraviolet imprantes.

2) Ne pas intervener en l’absence de confinement de la lampe en place ou quand la lentille est abîmée.

AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER DES BLESSURES

1) Chaleur intense. Eviter tout contact avec des personnes ou des tissues. Attention, de graves blessures peuvent résulter de production d’ozone par cette lampe. Un système de ventilation adapté doit être fournies

2) La température de surface = 300.c La temperature de l’ambiance = 50.c

3) Ne convient pas pour un usage résidential.

4) Utilisable seulement dans les locaux secs.

BAD BOY® SPOT LUMINAIRE USER MANUAL III

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Revision History

This manual has been revised as follows:

Version Release Date Notes

BASIC February 27, 2009 Software version 1.0. Initial release.

Software version 1.1. Updated menu system, spin mode values, and

A May 21, 2009

troubleshooting chart. Added Bypass Calibration, Gobo Set Zero Position, and Software Update procedures.

B July 9, 2009

C December 15, 2009

D March 24, 2010

E October 18, 2010

F January 5, 2011

Added additional hanging instructions, photometrics, and power consumption chart. Updated various menu and operational details.

Software version 1.5. Updated menu system and maintenance cleaning procedures. Added Group Test instructions, Comm Loss setting, new control channel options, and optional follow spot operation.

Software version 1.6. Includes functionality for CMY version. Added CMY luminaire information where applicable.

Revised lamp warm-up specification from 840W to 750W. Added Designer Color and Gobo Wheel standard configurations to Description section. Updated book format.

Corrected configuration of the Designer Color Wheel standard positions in Description section.

IV BAD BOY® SPOT LUMINAIRE USER MANUAL

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Introduction

About This Manual........................................................................................................................................................................ 1

Additional Documentation............................................................................................................................................................ 1

Customer Service......................................................................................................................................................................... 2

Gobo Art Submission Guidelines ................................................................................................................................................. 3

Chapter 1. Description

Features

Overview....................................................................................................................................................................................... 6

Luminaire Models......................................................................................................................................................................... 7

Components

Included Items.............................................................................................................................................................................. 8

Replacement Items and Accessories........................................................................................................................................... 8

Major Components and Controls ................................................................................................................................................. 9

Designer Color Wheel Standard Configuration .......................................................................................................................... 10

Standard Gobo Wheel Configuration ......................................................................................................................................... 11

Chapter 2. Installation

Power and Data Cabling Requirements

Power ......................................................................................................................................................................................... 14

Data ............................................................................................................................................................................................ 14

DMX512 Cables .................................................................................................................................................................. 14

DMX512 Male Termination Connector................................................................................................................................ 16

Ethernet Cables................................................................................................................................................................... 16

Installation Procedures

Unpacking and Attaching Hanging Brackets ............................................................................................................................. 17

Standard Hang ........................................................................................................................................................................... 18

Vertical "Yoke Out" Hang............................................................................................................................................................ 20

Standing Position ....................................................................................................................................................................... 22

Connecting Power and Data ...................................................................................................................................................... 23

Power Up and Basic Setup Procedures

Powering Up the Luminaire........................................................................................................................................................ 25

Comm LED Operation......................................................................................................................................................... 26

Bypassing Calibration................................................................................................................................................................. 26

Setting a Starting Address.......................................................................................................................................................... 27

DMX Comm......................................................................................................................................................................... 27

Ethernet (Art-Net) Comm..................................................................................................................................................... 28

Starting the Lamp....................................................................................................................................................................... 29

Configuring Comm Loss Setting ................................................................................................................................................ 30

Configuring Universe, Comm, and Other Options ..................................................................................................................... 30

Accessory Options

Follow Spot Operation................................................................................................................................................................ 31

Enabling Pan/Tilt Free Mode............................................................................................................................................... 32

Chapter 3. Operation

Menu System

Using the Menu Touchscreen..................................................................................................................................................... 34

On-Board Battery................................................................................................................................................................ 34

Menu System Overview.............................................................................................................................................................. 36

Menu Details............................................................................................................................................................................... 37

Home Screen ...................................................................................................................................................................... 37

Lamp Screen....................................................................................................................................................................... 38

Configuration Screen .......................................................................................................................................................... 38

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Pan/Tilt Screen .................................................................................................................................................................... 39

Information Screen .............................................................................................................................................................. 39

Communication Screen....................................................................................................................................................... 40

Status Screen...................................................................................................................................................................... 40

Test Screen ......................................................................................................................................................................... 41

DMX512 Operation

Channel Mapping ....................................................................................................................................................................... 42

Wheel Control............................................................................................................................................................................. 43

Control Channels........................................................................................................................................................................ 45

Timing Channels ......................................................................................................................................................................... 46

Channel Functions............................................................................................................................................................... 46

Timing Channel Mapping .................................................................................................................................................... 46

Zoom Tables ............................................................................................................................................................................... 50

Gobo Set Zero Position.............................................................................................................................................................. 50

Chapter 4. Troubleshooting and Maintenance

Troubleshooting

Troubleshooting Guide................................................................................................................................................................ 52

Errors .......................................................................................................................................................................................... 53

Te st i ng

Test Screen ................................................................................................................................................................................. 56

Mechanical Test .......................................................................................................................................................................... 57

Group Test .................................................................................................................................................................................. 58

Software Update

Software Update Using LumLoader Application........................................................................................................................ 59

Software Crossload .................................................................................................................................................................... 60

Equipment Handling

Proper Lamp Servicing and Operation....................................................................................................................................... 61

Routine Maintenance

Removing the Head Covers........................................................................................................................................................ 62

Removing the Aft Cover.............................................................................................................................................................. 63

Removing the Enclosure Covers ................................................................................................................................................ 64

Cleaning the Head Electrostatic Filters ...................................................................................................................................... 65

Cleaning the Enclosure Intake Filters ......................................................................................................................................... 66

Cleaning the Luminaire Exterior.................................................................................................................................................. 67

Cleaning the Lenses ................................................................................................................................................................... 68

Cleaning Gobo, Color and Dimmer Wheels................................................................................................................................ 71

Replacing the Lamp.................................................................................................................................................................... 72

Adjusting the Lamp..................................................................................................................................................................... 74

Replacing a Gobo....................................................................................................................................................................... 75

Replacing a Designer Color Filter ............................................................................................................................................... 78

Appendix A. Technical Specifications

Bad Boy Spot Luminaire............................................................................................................................................................. 82

Bad Boy Road Case ................................................................................................................................................................... 84

AC Line Current / Power vs. Voltage .......................................................................................................................................... 85

Photometric Data........................................................................................................................................................................ 85

Narrow Zoom....................................................................................................................................................................... 86

Medium Zoom ..................................................................................................................................................................... 87

Wide Zoom .......................................................................................................................................................................... 88

Logarithmic Beam Illuminance Comparison ....................................................................................................................... 89

Appendix B. Glossary

Glossary of Terms ....................................................................................................................................................................... 92

VI BAD BOY® SPOT LUMINAIRE USER MANUAL

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INTRODUCTION

About This Manual

This manual provides necessary information regarding product safety, installation, and operation for the following equipment:

+ Bad Boy® Spot Luminaire (20.9812.0001) + Bad Boy® CMY Spot Luminaire (20.9812.0002)

Familiarizing yourself with this information will help you get the most out of your lighting system.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to

the product and potential injury to yourself or others.

Additional Documentation

For in-depth field service information, refer to the following PRG manual:

+ Bad Boy® Spot Luminaire Field Service Manual (02.9812.0005)

For more information regarding DMX512 systems, refer to the DMX512/1990 & AMX 192 Standards publication available from United States Institute for Theatre Technology, Inc. (USITT).

USITT 6443 Ridings Road Syracuse, NY 13206-1111 USA 1-800-93USITT www.usitt.org

For more information regarding Art-Net protocol, refer to the specification for Art-Net II Ethernet Communication Standard available from Artistic Licence Ltd.

Artistic Licence (UK) Ltd (Registered Office) 24 Forward Drive, Christchurch Avenue, Harrow, Middlesex, HA3 8NT, United Kingdom +44 (0)20 88 63 45 15 (phone) +44 (0)20 84 26 05 51 (fax) www.artisticlicence.com

For additional documentation, please visit our support tech center at: www.prg.com/support

BAD BOY® SPOT LUMINAIRE USER MANUAL 1

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Customer Service

For technical assistance, contact the PRG International Service Center or contact your nearest PRG office. Contact information for all PRG office locations can be found on our website at: www.prg.com/about-us/locations/

PRG Dallas (International Service)

8617 Ambassador Row, Suite 120 Dallas, Texas 75247 USA Phone: 214.630.1963 Fax: 214.630.5867 Service Fax: 214.638.2125 Service Email: [email protected]

For additional resources and documentation, please visit our website at: www.prg.com

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Gobo Art Submission Guidelines

1) Each black and white image should be submitted with artwork oriented as intended for viewing when projected from the luminaire onto a flat surface such as a white wall.

2) Highest resolution and cleanest available image or sketch should be submitted - preferably in vector format (Adobe Illustrator, AutoCad .dxf or .dwg, etc.) or, alternately, a raster image (.tiff, .jpeg, .bmp or .gif) may be used.

3) Areas of the image that are to be left open or clear should be shown in the artwork as white, while areas of the image that are to be occluded or opaque should be shown in the artwork as black.

4) Orient image so that the intended top of the image is pointing straight up.

5) Colored images should be submitted in CMYK color space to accommodate the color separation process.

6) Artwork files should be emailed to: [email protected]

BAD BOY® SPOT LUMINAIRE USER MANUAL 3

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Notes

4 BAD BOY® SPOT LUMINAIRE USER MANUAL

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DESCRIPTION

This chapter contains an overview of luminaire features and components.

FEATURES

+ COMPONENTS

Page 14

FEATURES

Overview

The Bad Boy Spot Luminaire combines the qualities of a traditional automated light with a large venue fixture.

Features

+ Philips MSR Gold™ FastFit lamp that can be set to levels 900W, 1200W, or

1400W.

+ Built-in LCD touchscreen display which provides access to control, configuration,

status, and testing functions.

+ Zoom lens system consisting of four groups of lenses - each independently

controlled for accuracy while maintaining focus during zoom changes.

+ Zoom range of 8:1 from a narrow spot of 7° to a wide flood of 56°. + Edge control for gobo focus and gobo morphing. + Mechanical iris which provides continuous beam size control for both rapid

changes and smooth timed beam angle changes.

+ 8-inch diameter front lens which produces a large, full beam that easily can be

varied by the luminaire’s zoom lens and beam size iris.

+ Full-field dimming from 0 to 100% with accurate slow-speed control as well as fast bumps. + Standard Version

wheel: one (1) designer wheel with user-changeable color filters and three (3) fixed color wheels organized into Cyan, Magenta, and Yellow (CYM).

+ CMY Version - CMY color system featuring three (3) cross-fading color wheels (Cyan, Magenta, and Yellow), plus

one (1) designer wheel with user-changeable color filters.

+ Instantaneous color bumps and flashes as well as smooth control for timed color changes. + Two (2) indexable, rotating gobo wheels with seven (7) gobos per wheel. Gobos are individually calibrated so the

unit will automatically index the orientation of each gobo regardless of placement.

+ Variable frost for smooth diffusion. + Servo-powered, lightning fast strobe mechanism. + Precision glass reflector with dichroic cold mirror coating. + On-board battery to address and configure fixture without main power. + Three-phase, high-speed servo motors for pan and tilt to provide repeatable, precise responses. + Pan and tilt locking mechanisms which automatically unlock when power is applied to the fixture. + Pan range of 540° and a tilt range of 270°. + Can be mounted and operated in any orientation. + Compatible with all PRG consoles and a wide variety of DMX512 and Art-Net consoles. An internal Ethernet

switch allows for daisy-chaining fixtures.

- Quantum Color® system featuring four (4) color wheels with seven discrete colors on each

6 BAD BOY® SPOT LUMINAIRE USER MANUAL

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Luminaire Models

The Bad Boy Spot Luminaire is available in two versions:

+ Standard (20.9812.0001) - contains a Quantum Color® system. + CMY (20.9812.0002) - contains a CMY color system.

The Bad Boy CMY luminaire can be identified by a label on the input panel:

ACTIVEONLY

WHENFIXTURE

IS POWERED

ET HE RNE TDMX

COMM

THRU

AC IN

200 -240 V AC

50 / 60 H z

15A Ma x

Figure 1-1: Identifying CMY Version

BAD BOY® SPOT LUMINAIRE USER MANUAL 7

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COMPONENTS

Included Items

The following illustration shows all items included with the luminaire:

(2) Hanging Bracket Assemblies

-- with Mega-Claw Truss Hook (21.9812.0863)

AC Line Cord

Power Cable

(25.9812.0902.5)

Bad Boy Luminaire (20.9812.0001) - standard version

- or -

Bad Boy Luminaire (20.9812.0002) - CMY version

Figure 1-2: Bad Boy Luminaire Included Items

Replacement Items and Accessories

The following items can be ordered from PRG. (Please order by PRG part number.)

PRG P/N Accessory

21.9812.0863 Bad Boy Hanging Bracket Assembly

22.9620.0194 Safety Cable Assembly

23.9623.0177 DMX Termination Connector

25.9812.0902.5 AC Line Cord 2.5' 14/3 L6-20 Cable Assembly

28.9812.0688 Bad Boy Follow Spot Handles and Mounts Kit

71.2566.1200.0 Philips MSR Gold™ FastFit Lamp

(2) Safety Cables (22.9620.0194)

8 BAD BOY® SPOT LUMINAIRE USER MANUAL

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Major Components and Controls

The following illustration shows the external luminaire components and controls.

Hanging Bracket Assembly (2) Allows luminaire to be mounted on truss pipe.

ACTIVE O NLY

WHENFIXTURE

ISPOWERED

ACIN

200 -240 V AC

ETHERNETDMX

50 / 60 Hz

15A Ma x

Upper Enclosure Houses power supply, ballast, and provides Data In and Thru, and AC power connections. Also houses the Menu Touchscreen (see detail below).

Yoke Assembly Houses Master Control Board (MCB) .

Head Assembly Houses Color, Gobo, Zoom, Iris, Frost, and Strobe mechanisms.

FRONT VIEW

COMM

THRU

Upper Enclosure Detail

Menu Touchscreen -

Used to configure luminaire address and other options. Also, provides status information and testing.

Comm LED

Battery Wake Switch *

* Not available on all units

Front Lens 8-inch diameter front lens.

Ethernet Thru

AC IN

200 -240 VAC

50 / 60 Hz 15A Max

Ethernet Input

COMM

DMX512 Thru

LAMP

125

hrs

temp 34C

1400w

CONFIG

043

addr

univ A

DMX512 Input

ACTIVE ON LY

INFO

01:34

TEST

COMM

STATUS

THRU

DMX

WHEN FIXTURE

IS POW ERED

ETHERNET

Figure 1-3: Bad Boy Luminaire External Components and Controls

Neutrik® AC Power Connector

BAD BOY® SPOT LUMINAIRE USER MANUAL 9

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Designer Color Wheel Standard Configuration

The following drawing shows the standard Bad Boy Designer Color Wheel configuration.

Figure 1-4: Designer Color Wheel Standard Configuration

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Standard Gobo Wheel Configuration

The following drawing shows the standard Bad Boy Designer Gobo Wheel configurations.

Figure 1-5: Gobo Wheel Standard Configurations

BAD BOY® SPOT LUMINAIRE USER MANUAL 11

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Notes

12 BAD BOY® SPOT LUMINAIRE USER MANUAL

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INSTALLATION

This chapter contains instructions for installing the luminaire. It includes instructions for connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system.

POWER AND DATA CABLING REQUIREMENTS

+ INSTALLATION PROCEDURES

+ POWER UP AND BASIC SETUP PROCEDURES

+ ACCESSORY OPTIONS

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POWER AND DATA CABLING REQUIREMENTS

Power

The Bad Boy Spot Luminaire requires standard AC power distribution from 200-240 VAC, 50/60 Hz, 15A maximum. The upper enclosure provides a Neutrik® connector for power input. Use the provided AC Line Cord Cable Assembly (25.9812.0902.5) to connect power.

ACTIVE ON LY

WHEN FIXTURE

IS POW ERED

ETHERNET

AC IN

200 -240 VAC

50 / 60 Hz 15A Max

Neutrik® AC Power Connector

COMM

LAMP

1400w

CONFIG

addr

univ A

125

hrs

temp 34C

043

INFO

01:34

TEST

COMM

STATUS

THRU

DMX

Figure 2-1: Power Input Connector

Refer to "AC Line Current / Power vs. Voltage" on page 85 for details on power consumption at various voltages.

Data

DMX512 Cables

The Bad Boy Luminaire is equipped with two, 5-pin XLR connectors for DMX IN and DMX THRU (out) applications. DMX IN requires a 5-pin, female XLR connector and DMX THRU requires a 5-pin, male XLR connector. When purchasing or constructing data cables, it is important that not only the correct cable type be used, but also quality cable to ensure a reliable DMX512 system. Your cabling should meet the following USITT DMX specification requirements:

+ Suitable for use with EIA485 (RS485) operation at 250k baud. + Characteristic impedance 85-150 ohms, nominally 120 ohms. + Low capacitance. + Two twisted pairs. + Foil and braid shielded. + 24 AWG minimum gauge for runs up to 1000 feet (300m). + 22 AWG minimum gauge for runs up to 1640 feet (500m).

Note: Microphone type cables and other general purpose, two-core audio or signal cables are not suitable for use with DMX512.

14 BAD BOY® SPOT LUMINAIRE USER MANUAL

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The XLR 5-pin connectors should be wired as follows:

Pin/Wire Code to XLR Connectors

DMX Thru

Cable Pinout

Male Conn

Pin 1

Foil & Braided

Shield

5 1

Pin 2

1st

conductor of

1st twisted

pair

Data (-)

Pin 3

2nd

conductor of

1st twisted

pair

Data (+)

Pin 4

1st

conductor of

2nd twisted

pair

Data (-)

Pin 5

2nd

conductor of

2nd twisted

pair

Data (+)

DMX In

Cable Pinout

Female Conn

Note: Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding DMX512 systems. See "Additional Documentation" on page 1.

Recommended Cable Types/Manufacturers

These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work.

Ty pe P ai r s

ZΩ

∗

1215A 2 150 PVC 26 IBM Type 6 Office cable 75

1269A 2 100 PTFE 22 (Solid) High Temp, Plenum cable 200

8102 2 100 PVC 24 UL2919 80

8132 2 120 PVC 28 UL2919 80

Jacket AWG Use Temp (F)

Belden Cables

8162 2 100 PVC 24 UL2493 60

82729 2 100 PTFE 24 High Temp, Plenum cable 200

88102 2 100 PTFE 24 High Temp, Plenum cable 200

89696 2 100 PTFE 22 High Temp, Plenum cable 200

89729 2 100 PTFE 24 High Temp, Plenum cable 200

89855 2 100 PTFE 22 High Temp, Plenum cable 200

9729 2 100 PVC 24 UL2493 60

9804 2 100 PVC 28 UL2960 60

9829 2 100 PVC 24 UL2919 80

9842 2 120 PVC 24 UL2919 80

Proplex Cables

PC224P 2 110 Polyurethane 22 Heavy Duty and Portable 105

PC224T 2 110 PVC 22 UL2464 105

PC226T 3 110 PVC 22 UL2464

* Characteristic Impedance

BAD BOY® SPOT LUMINAIRE USER MANUAL 15

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DMX512 Male Termination Connector

A male XLR DMX512 termination connector is required at the last luminaire (or "far end of the line") to prevent signal reflections. Signal reflections may cancel out the signal at certain line lengths, resulting in errors. The terminator is also necessary for software downloads and running tests on multiple luminaires. To construct your own connector, you will need the following components:

+ 5-pin, male XLR connector. + 120 ohm resistor.

Solder resistor

across pins 2 & 3

Note: A male termination connector is also available as an accessory from PRG. See "Replacement Items and

Accessories" on page 8.

Ethernet Cables

The Bad Boy Luminaire is equipped with two RJ-45 type connectors for Ethernet input/output. Ethernet cabling should follow these guidelines:

+ Ethernet cable assemblies must match the CAT5e specification. + Regular or crossover cables are acceptable. + Both EtherCon® and RJ-45 connectors are acceptable.

16 BAD BOY® SPOT LUMINAIRE USER MANUAL

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INSTALLATION PROCEDURES

Unpacking and Attaching Hanging Brackets

The Bad Boy Spot Luminaire can be hung horizontally or vertically from any structure designed to accommodate the load of this moving luminaire. Two provided Hanging Bracket Assemblies (21.9812.0863) are used to attach the luminaire to a truss pipe. The Hanging Brackets consist of a pre-assembled bracket with a Mega-Claw Truss Hook.

To unpack and attach brackets:

Step 1. Unlatch and remove case lid (Figure 2-2). Step 2. Remove Power Cord, Safety Cables, and Hanging Brackets from case. Step 3. Tilt luminaire enclosure upright as shown. Step 4. Install Hanging Brackets as follows:

a. Choose orientation. Brackets may be attached in one of four positions. Refer to Figure 2-3 for a

diagram of the orientation options.

b. Orient Hanging Bracket in desired direction over two attachment buttons on bottom of upper enclosure

(Figure 2-2).

c. Place Hanging Bracket down over buttons and slide until bracket locks into place (you will hear a "click"

when bracket is locked).

Case

Hanging Bracket (2)

Power Cord

Safety Cable (2)

Figure 2-2: Opening Case and Attaching Hanging Brackets

BAD BOY® SPOT LUMINAIRE USER MANUAL 17

Page 26

Standard Hang

WARNING: The luminaire is heavy. Use caution when lifting.

WARNING: Two safety cables and at least two truss hooks should be used in all hang configurations.

3-Point Hang *2-Point Hang

* Requires three brackets.

Figure 2-3: Hanging Bracket Orientations

To install in standard 2-point hang:

Step 1. Unpack case and attach Hanging Brackets.

Refer to "Unpacking and Attaching Hanging

Brackets" on page 17.

Step 2. Roll case to mounting location as required

(Figure 2-4).

Step 3. Using two people, carefully lift luminaire into

mounting position.

Step 4. Secure in place by tightening Truss Hook wing

bolts (Figure 2-5). Ensure that luminaire is fully supported.

Step 5. Feed safety cables through mounting bracket

slots and secure around pipe as shown in Figure 2-5.

Truss Pipe

18 BAD BOY® SPOT LUMINAIRE USER MANUAL

Figure 2-4: Removing Luminaire From Case

Page 27

Step 6. Connect power and data cables according to "Connecting Power and Data" on page 23.

Two (2) Safety Cables MUST be used for all hanging installations and may be required by local codes.

Safety cables and input pigtail cable must be dressed to avoid interference with

30"

(762 mm)

luminaire motion.

15.6"

(396mm)

Square tube or round pipe. Minimum outside dimension for pipe or tube is 1 inch (2.54 cm). Maximum outside dimension is 2 inches (5.08 cm)

POSITIONING:

Can be mounted in any orientation.

SPACING:

Hangs on 30 inch (762 mm) centers.

WEIGHT:

167 lbs (75.8 kg) - includes clamps and rails

Figure 2-5: Standard Hanging Configuration and Dimensions

(994 mm)

13.5"

(343 mm)

39.125"

BAD BOY® SPOT LUMINAIRE USER MANUAL 19

Page 28

Vertical "Yoke Out" Hang

The Bad Boy Spot Luminaire can be hung in a vertical position, if required. In this configuration, the luminaire should be positioned so that the interface panel (display) is facing downward for ease of programming.

WARNING: The luminaire is heavy. Use caution when lifting.

WARNING: The vertical configuration requires 3 people to hang and secure the luminaire.

WARNING: Two safety cables and at least two truss hooks should be used in all hang configurations.

To install in vertical hang:

Step 1. Orient Hanging Brackets as shown in Figure 2-6. Step 2. Place Hanging Bracket down over buttons and slide until bracket locks into place (you will hear a "click"

when bracket is locked).

CAUTION: Hanging Brackets must be installed in the orientation shown in Figure 2-6 so that the interface

panel (display) will face downward.

Figure 2-6: Attaching Hanging Brackets

Step 3. Roll case to mounting location as required (Figure 2-7). Step 4. Using two people, carefully lift luminaire into mounting position so that Step 5. Using a third person, secure in place by tightening Truss Hook wing bolts. Ensure that luminaire is fully

supported.

20 BAD BOY® SPOT LUMINAIRE USER MANUAL

display is facing downward

Page 29

Step 6. Feed safety cables through mounting bracket slots and secure around pipe. Step 7. Connect power and data cables according to "Connecting Power and Data" on page 23.

Remove Luminaire From Case

Ver ti cal Truss

Attach to Vertical Truss

b) Using a third person, secure in place by tightening Truss Hook wing bolts.

Wing Bolt

a) Using two people, carefully lift luminaire into mounting position so that

display is facing downward.

Vertical Truss

Display

Figure 2-7: Vertical "Yoke Out" Hanging Configuration

BAD BOY® SPOT LUMINAIRE USER MANUAL 21

Page 30

Standing Position

The Bad Boy Spot Luminaire can also be used in a standing position. Be sure that the floor or stage will accommodate the load of this moving luminaire.

To install in a standing position:

Step 1. Unlatch and remove case lid (Figure 2-8). Step 2. Remove Power Cord and Safety Cables from case. Step 3. Tilt case upright as shown. Use grips on bottom of case to assist in tilting upward. Step 4. Carefully remove luminaire from case and place in standing position. Step 5. Connect power and data cables according to "Connecting Power and Data" on page 23.

Case

Power Cord and Safety Cables

Case Grips

3 4

Figure 2-8: Standing Position

22 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 31

Connecting Power and Data

The Bad Boy Spot Luminaire may be controlled by DMX512 or Ethernet. The control inputs are located at the upper enclosure connector panel.

Ethernet Input/Output

AC IN

200 -240 VAC

50 / 60 Hz 15A Max

Ethernet Input/Output

Neutrik® AC Power Connector

COMM

DMX512 Thru

LAMP

125

hrs

temp 34C

1400w

CONFIG

043

addr

univ A

DMX512 Input

ACTIVE ON LY

INFO

01:34

TEST

COMM

STATUS

THRU

DMX

WHEN FIXTURE

IS POW ERED

ETHERNET

Figure 2-9: Data Connections

Observe the following guidelines when setting up the system:

+ The DMX512 Thru port remains active even if the luminaire is not

powered up.

+ A maximum of 32 luminaires may be connected in any one DMX512 or Ethernet data link. However, note that the

maximum limit applies to the luminaire "daisy-chain" only. Your system or console may require fewer luminaires on a single data link path. Consult your console documentation for more information.

+ The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are assigned. Ethernet can be

connected in any configuration.

+ Standard "star" topology should be used with Ethernet configurations. DO NOT create a "ring" with Ethernet.

CAUTION: The Ethernet ports are connected to an internal switch. If power is disconnected to the luminaire,

the switch will go off, therefore cutting communication to downstream luminaires.

Power is provided by the AC Line Cord Cable Assembly (25.9812.0902.5) connected to the Neutrik® power input connector. There is no power on/off switch.

Note: Refer to "Comm LED Operation" on page 26 for more details about the Comm LED.

BAD BOY® SPOT LUMINAIRE USER MANUAL 23

Page 32

To connect power and data:

Step 1. Connect data cable (DMX512 or Ethernet) from console to appropriate input connector at first luminaire in

chain (Figure 2-10).

Step 2. If required, connect additional data cables from appropriate thru connectors to input connectors of

remaining luminaires in chain.

Step 3.

For DMX512 systems

: At last luminaire in chain, install male termination connector at DMX512 THRU connector. (Luminaires and other devices on the same DMX512 chain may not function properly without termination.) Refer to "DMX512 Male Termination Connector" on page 16.

Step 4. At each luminaire, connect AC Line Cord Cable Assembly from power input source. Step 5. Dress and secure all cables so that they will not interfere with luminaire head or yoke movement.

DMX512 Daisy-Chain

Termination

DMX512 Thru DMX512 Thru

Connector

ACIN

ETHERNET

200 - 2 40 VAC

50 / 60 Hz

15AMa x

Power In

COMM

THRU

DMX

COMM

THRU

DMX

DMX512 In

ACIN

ETHERNET

200-240 VAC

50/ 60 Hz 15AMax

COMM

THRU

DMX

Power In Power In

ETHERNET

ACIN

200-2 40VAC

50 / 60 Hz 15AMax

Ethernet Daisy-Chain *

Ethernet Ethernet

ACIN

ETHERNET

200 - 2 40 VAC

50 / 60 Hz

15AMa x

COMM

THRU

DMX

COMM

THRU

DMX

Power In

ETHERNET

ACIN

200-240 VAC

50/ 60 Hz 15AMax

COMM

THRU

DMX

ETHERNET

ACIN

200-2 40VAC

50 / 60 Hz 15AMax

Power In Power In

Ethernet

*The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are. Ethernet can be connected in any configuration.

Figure 2-10: Connecting Power and Data Cables

Note: If control data is active on both XLR and Ethernet connections, the fixture will follow the DMX512 commands coming from the XLR.

24 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 33

POWER UP AND BASIC SETUP PROCEDURES

Powering Up the Luminaire

When AC power is applied, the luminaire will begin a calibration sequence which moves its pan, tilt, and all beam control mechanisms. After calibration, the luminaire head will either stop at its "home" position (which positions the pan axis at mid-rotation and the head parallel to the yoke with the lens pointing away from the luminaire upper enclosure) or move to its current DMX-defined position if DMX512 data is present. The beam control mechanisms will also move to their "home" or DMX-defined positions. The lamp is set to OFF in the default mode.

The luminaire also contains an on-board battery so that it can be addressed and configured without being connected to main power (refer to "On-Board Battery" on page 34).

CAUTION: Before applying power, be sure the luminaire is hung or positioned so that the head and yoke can

move freely without restriction. Refer clearances in Figure 2-5 on page 19.

CAUTION: If luminaire is operated without yoke leg covers in place, pan problems will occur.

To power up:

Step 1. At each luminaire, connect power. Allow luminaire to complete its calibration sequence. Step 2. For normal power up, the Menu Touchscreen "Home" screen will display Status OK. The Home screen will

also display the luminaire’s DMX address and lamp information. Step 3. Check Comm LED for proper operation. Refer to "Comm LED Operation" on page 26. Step 4. To strike lamp, send appropriate command from console or follow steps provided in "Starting the Lamp" on

page 29.

Home Screen

ACIN

COMM

THR U

200 -24 0 VAC

DMX

ETHERNET

50 / 60 H z 15A Max

Figure 2-11: Menu Touchscreen at Power Up

Note: Refer to "Menu System" on page 34 for more information about the Menu Touchscreen.

BAD BOY® SPOT LUMINAIRE USER MANUAL 25

Page 34

Comm LED Operation

The Comm LED - located on the upper enclosure connector panel - indicates system control status. This can be used determine if the luminaire is receiving a control signal. LED indications are as follows:

ACTIVE ON LY

WHEN FIXTURE

IS POW ERED

ETHERNET

AC IN

200 -240 VAC

50 / 60 Hz 15A Max

COMM

Comm LED

LAMP

1400w

CONFIG

addr

univ A

125

hrs

temp 34C

043

INFO

01:34

TEST

COMM

DMX

STATUS

Figure 2-12: Comm LED

THRU

DMX

+ Green - The Comm LED will light

green

if either DMX or Ethernet control is present. Note that if both valid DMX

and Ethernet control are being received, DMX control will take precedence.

+ Red - The Comm LED will light

red

if no DMX or Ethernet is present.

Bypassing Calibration

If the menu screen is touched (in the center) and held during startup, the luminaire will present a menu that provides the option to bypass calibration. This feature allows the luminaire to skip the calibration sequence so that it can be powered up in the case for configuration purposes.

To bypass calibration:

Step 1. Connect power to luminaire. Step 2. At startup, touch center of menu screen and hold until Bypass Calibration

menu appears.

Step 3. Press Yes to bypass calibration. (The menu will automatically dismiss if no

selection is made within 5 seconds.)

Step 4. Proceed with programming of starting address or other options.

26 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 35

Setting a Starting Address

The method for setting a DMX starting address is the same whether the luminaire is being controlled by DMX512 or Ethernet (Art-Net). The only difference is that the Home screen will display the Comm as either "DMX" or "ETH" depending on the control input.

The DMX starting address is programmed at the Menu Touchscreen.

removed.

Note: Refer to your console operating instructions for specific information regarding its addressing requirements.

DMX Comm

The starting address for DMX512 systems is programmed using the CONFIG menu.

To program a starting address:

Step 1. At Home screen, press CONFIG panel. Step 2. At Configuration screen, press DMX ADDRESS panel. Step 3. At numeric keypad, enter new starting address and press ENTER.

Control Input Type

The luminaire retains its address even if power is

Figure 2-13: Setting Starting Address (DMX Control)

Note: Refer to "Menu System" on page 34 for more information about the Menu Touchscreen.

BAD BOY® SPOT LUMINAIRE USER MANUAL 27

Page 36

Ethernet (Art-Net) Comm

The starting address for Ethernet (Art-Net) systems is programmed using the CONFIG menu.

To program a starting address:

Step 1. At Home screen, press CONFIG panel. Step 2. At Configuration screen, press DMX ADDRESS panel. Step 3. At numeric keypad, enter new starting address and press ENTER.

Control Input Type

Figure 2-14: Setting Starting Address (Ethernet Control)

To select an Art-Net universe:

If using Ethernet control, a universe must be selected in addition to the DMX address. The universe can be selected and displayed in either alphabetic or numeric mode (using the UNIV FORMAT screen). The alpha mode is useful to differentiate universes from DMX addresses and is the standard on Virtuoso® control systems. In alpha mode, the valid universes are A-JE, selected from the alphabetic keypad (as shown below). If in numeric mode, the valid universes are 0-255, selected from the numeric keypad.

Figure 2-15: Selecting a Universe (Ethernet Control)

Note: Refer to "Menu System" on page 34 for more information about the Menu Touchscreen.

28 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 37

Starting the Lamp

The lamp can be started (turned on) via console command or at the luminaire itself by using the Menu Touchscreen.

To start lamp using Menu Touchscreen:

Step 1. At Home screen, press LAMP panel. Step 2. At Lamp screen, current lamp status (ON/OFF) will be displayed. Press START to bring up YES/NO options.

Figure 2-16: Starting the Lamp

Step 3. Press YES to start lamp.

Lamp Operation Settings

The luminaire can also be configured to power up with its lamp on or off, and the maximum lamp power level can be set via the Lamp screen. For details about all lamp configuration options, refer to "Lamp Screen" on page 38.

Lamp Warm-Up

By default, the lamp is configured for a 3 minute warm-up period at 1200W or less. To override this setting, use the control channel options (refer to "Control Channels" on page 45).

BAD BOY® SPOT LUMINAIRE USER MANUAL 29

Page 38

Configuring Comm Loss Setting

The Communication screen includes a "Comm Loss" setting. This setting will configure how long to wait before the fixture fades to black upon loss of comm data.

To configure the Comm Loss setting:

Step 1. At Communication screen, press COMM LOSS. Step 2. Set Trigger Fade After to none, 30 seconds or 60 seconds. Step 3. Exit Communication screen.

Figure 2-17: Configuring Comm Loss Setting

Configuring Universe, Comm, and Other Options

Other luminaire configurations can be set using the menu screens available at the Menu Touchscreen. Refer to "Menu

System" on page 34 for complete instructions on using these features.

30 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 39

ACCESSORY OPTIONS

Follow Spot Operation

The Bad Boy Spot Luminaire may also be used as a follow spot fixture. A Follow Spot Handles Kit (28.9812.0688) is available for this purpose. The kit includes three handles so that follow spot operation may be accomplished from the side of the fixture (using the two side handles) or from the rear of the fixture (using the two rear handles). When operating as a follow spot, the pan/tilt should be configured for "free" movement (refer to "Enabling Pan/Tilt Free

Mode" on page 32).

To install follow spot handles:

Step 1. At Head Cover, remove two 8-32 x 3/8" PPB screws as shown in Figure 2-18. Step 2. Install one Front Mount and two Rear Mounts using supplied hardware.

10-32 x 5/8" SCB Screw (53.6515.0625.0)

Rear Handle Mount (10.9812.0689)

Front Handle Mount (10.9812.0688)

8-32 x 3/8" PPB Screw (2)

8-32 x 5/8" SHCS Screw (2) (53.6696.0625.0)

Figure 2-18: Installing Follow Spot Handles - Step 1

BAD BOY® SPOT LUMINAIRE USER MANUAL 31

Page 40

Step 3. For each Handle Assembly, feed Lanyard through yoke handle, then feed Handle through loop as shown in

Figure 2-19.

Step 4. Thread Handles into Handle Mounts.

Follow Spot Handle Assembly

Enabling Pan/Tilt Free Mode

Lanyard

Yoke Handle

Figure 2-19: Installing Follow Spot Handles - Step 2

At Pan/Tilt Menu:

A "Free" mode is available at the Pan/Tilt Menu screen so that the luminaire may be used as a follow spot fixture.

The FREE panel displays the current "free" setting. Press to bring up Yes/No options. Yes will enable "free" control, which allows the luminaire to be used as a follow spot.

Refer to "Pan/Tilt Screen" on page 39 for additional information about the Pan/Tilt Menu items.

Using Control Channels:

The Free mode may also be enabled/disabled using control channels. Refer to

"Control Channels" on page 45.

Pan/Tilt Screen

32 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 41

OPERATION

This chapter contains instructions for using the Menu Touchscreen and controlling the luminaire by DMX512.

MENU SYSTEM

+ DMX512 OPERATION

Page 42

MENU SYSTEM

Using the Menu Touchscreen

The menu system is a set of software screens used to configure, address, report status, and test the luminaire. These functions are controlled at the Menu Touchscreen as shown in Figure 3-1.

ACTI VE ONLY

WHEN FIXTURE

IS POW ERED

ETHERNET

AC IN

200 -240 VAC

50 / 60 Hz 15A Max

Menu Touchscreen -

Used to configure luminaire address and other options.

COMM

LAMP

1400w

CONFIG

addr

univ A

125

hrs

temp 34C

043

INFO

01:34

TEST

COMM

STATUS

THRU

DMX

Also, provides status information and testing.

Figure 3-1: Menu Touchscreen

Color Codes

The menu screens are color coded as follows:

+ Blue - function control screens. These are configurable functions which will open a sub-menu when touched. + Green - informational screens. These display status info and will not open further menus when touched. + Red - important control screens. These are configurable functions which will open a sub-menu when touched.

Activating these functions will affect important luminaire settings.

Navigation

To navigate the menus, press the blue or red areas of the touchscreen.

Screen Saver Mode

The menu will automatically return to the Home screen, from a sub-menu, if inactive for 45 seconds. The display will go into screen saver mode (backlight off) if inactive for five minutes.

The menu will automatically jump to the Status screen and wake up the display when a mechanism status changes (error, calibration, etc.).

Bypass Calibration

On-Board Battery

The luminaire contains an on-board battery so that it can be addressed and configured without being connected to main power.

Some Bad Boy luminaires also have a Battery Wake Switch located below the Comm LED. This momentary switch will engage the on-board battery. While the switch is depressed, the menu interface comes up allowing you to set the DMX address and other configuration changes without applying power to the unit. The motorized functions are automatically disabled when under battery control.

34 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 43

COMM

LAMP

CONFIG

1400w

addr

univ A

125

hrs

temp 34C

043

INFO

01:34

TEST

COMM

DMX

STATUS

Battery Wake Switch *

* Not available on all units

Figure 3-2: Battery Wake Switch

Note: The Battery Wake Switch is not available on all units.

THRU

DMX

ACTIVE ON LY

WHEN FIXTURE

IS POW ERED

ETHERNET

AC IN

200 -240 VAC

50 / 60 Hz 15A Max

BAD BOY® SPOT LUMINAIRE USER MANUAL 35

Page 44

Menu System Overview

The menu system consists of a hierarchy of menu levels as shown in Figure 3-3. Sub-menus, options, and alpha/numeric keypads may be accessed by pressing the blue and red areas of these main screens. Pressing EXIT will return to the previous screen.

When power is applied to the luminaire, the Menu Touchscreen will display an initialization screen during calibration. After calibration is complete, the Home screen will be displayed. Refer to

"Menu Details" on page 37 for an in-depth

explanation of each menu screen and its functions.

Home

- Lamp

- Config

- Info

- Test

- Comm

- Status

Lamp

- Lamp Hours

- Strikes

- Maximum Power

- Power On

- Start/Douse

- Temperature

- Fans

Configuration (Config)

- Display

- Reset Defaults

- Pan/Tilt

- Zoom Fast/Focus

- DMX/ETH Address

- Universe

- Universe Format

Information (Info)

- Run Time

- Software Version

- Fixture Hours

- Crossload SW

Test

- Re-Calibrate

- Re-Calibrate ALL

- Disable

- Mechanical Test

- Clean Lenses

- Group Test

Communication (Comm)

- Control

- Info

Status

- Mechanisms

- Log

Pan/Tilt

- Invert Pan

- Invert Tilt

- Swap Pan/Tilt

- Free

- Lock Pan

- Lock Tilt

Recalibrate

- ALL

- Pan/Tilt

- Zoom

- Colors

- Gobos

- Dimmer/Strobe

Disable

- ALL

- Pan/Tilt

- Zoom

- Wheels

Mech Tests

- Pan

- Tilt

- Dimmer

- Strobe

- Cyan

- Yellow

- Magenta

- Designer

- Gobo 1

- Index 1

- Gobo 2

- Index 2

- Zoom

- Iris

- Frost

36 BAD BOY® SPOT LUMINAIRE USER MANUAL

Figure 3-3: Menu System Overview

Page 45

Menu Details

Home Screen

The Home screen consists of several sections (referred to here as "panels") which provide status and configuration information. Pressing the panels on the touchscreen will open the applicable sub-menus.

LAMP Panel

+ Lamp Status - displays lamp on/off status, hours, temperature and power level.

The lamp icon color indicates status of lamp: off = gray icon, on = yellow icon (shown in example at right), error = red icon.

+ Power Level - displays current APS command: 700-1400 watt. + Lamp Hours - displays total lamp hours. Lamp hours are shown in green if under

threshold, yellow at 750 hours, and red at 900 hours.

lamp be changed before 900 hours.

+ Temperature - displays luminaire head temperature. The temperature is shown

in green if under limit, yellow if close to the limit, and red if over the limit.

Press panel to open Lamp Screen.

It is mandatory that the

CONFIG Panel

+ Address - displays current DMX512 address 001-470. + Universe - displays current Art-Net universe (alpha A-JE or numeric 0-255), if

Art-Net is present.

Press panel to open Configuration Screen.

INFO Panel

+ Run Time - displays current run time in

hours:minutes

format.

Press panel to open Information Screen.

TEST Panel

Press panel to open Test Sc ree n.

COMM Panel

+ Comm - displays currently active input protocol: ETH (green), DMX (green) or

NONE (red).

Press panel to open Communication Screen.

STATUS Panel

+ Status - displays fixture status: CAL (yellow), OK (green), or ERR (red).

Press panel to open Status Screen.

Home Screen (standard)

Home Screen (CMY)

BAD BOY® SPOT LUMINAIRE USER MANUAL 37

Page 46

Lamp Screen

+ Lamp Hours- displays total lamp hours. Lamp hours are shown in green if under

threshold, yellow at 750 hours, and red at 900 hours.

be changed before 900 hours.

Press to bring up Reset Lamp Hours Yes/No

It is mandatory that the lamp

options.

+ Strikes - displays number of times the lamp has been struck. + Max Power - sets maximum power limit. Press to bring up 900/1200/1400 options.

(This setting is also accessible from the Control Channel. Refer to page 45.)

+ Power On - sets option to strike lamp automatically upon power up. Press to bring

up Start/Wait options.

+ Start/Douse - displays current lamp status and power setting. Press START/

DOUSE to bring up YES/NO options (depending on current lamp state).

+ Te mp - displays head temperature in Celsius and Fahrenheit. The temperature is

shown in green if under limit, yellow at 65°C, and red at 75°C. At 75°C the lamp will

Lamp Screen

douse.

+ Fans - displays fan status as OK if all fans are running, or ERR (red) if any of the luminaire’s fans are not running.

Press EXIT to return to Home Screen.

Configuration Screen

+ Display - configures orientation of the Menu Touchscreen. Press to bring up Auto/

Up/Down options.

+ Reset Defaults - resets all configuration settings and address to default values.

Press to bring up "Reset All Defaults" Yes/No options. (Refer to following page for a list of the default settings.)

+ Pan/Tilt - displays summary of pan/tilt settings:

lock = pan or tilt is locked.* swap = pan/tilt is swapped. invert = pan or tilt is inverted. free = "free" control is enabled (for operating fixture as a follow spot). Press to bring up Pan/Tilt Screen.

+ Zoom Fast/Focus - option which allow the zoom to move as fast as possible, or

to move a little slower and retain focus while zooming.

+ DMX Address - displays current DMX512 address. Press to bring up numeric

keypad for inputing the address.

+ Universe - displays current universe. Press to bring up alpha keypad or numeric keypad, based on universe

format selection.

+ Universe Format - displays alpha/numeric universe format. Press to bring up Alpha/Numeric options.

Press EXIT to return to Home Screen.

Configuration Screen

* When Pan and/or Tilt are locked, it prevents the fixture from moving when the power is reset. For example, if a fixture is

placed within a piece of scenery that could interfere with Pan and Tilt calibration, they can be locked so that only the internal mechanisms calibrate.

38 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 47

Default Settings:

+ Address: 001 + Universe: A + Universe Setting: alpha

+ P/T: unlocked + P/T: standard

(not inverted or swapped)

+ Lamp Setting: 1400W + Lamp Power Up: wait + Zoom: normal + Display: auto

Pan/Tilt Screen

+ Invert Pan / Invert Tilt - displays current invert settings. Press to bring up Invert

Yes/No options. When inverted, pan/tilt will move in the opposite direction.

+ Swap - displays current swap setting. Press to bring up Swap Pan/Tilt Yes/No

options. When swapped, the pan channel will control tilt and vice versa.

+ Free - displays the current "free" setting. Press to bring up Yes/No options. Yes

will enable "free" control, which allows the luminaire to be used as a follow spot. (Also refer to "Follow Spot Operation" on page 31.)

+ Lock Pan/Tilt - displays current lock setting. Press to bring up Lock Yes/No

options. When locked, mechanism will not release brake or calibrate, only remain in its fixed position.

Press EXIT to return to Lamp Screen.

Note: Pan/Tilt will default to its last setting.

Pan/Tilt Screen

Information Screen

+ Run Time - displays current run time in + Software Version - displays software date and time stamp, and software version

name.

+ Fixture Hours - displays total number of hours that the fixture has been

operated.

+ Crossload SW - allows the luminaire to send its software version out over the

DMX512 and Ethernet lines to other connected luminaires in the daisy-chain. (See

"Software Crossload" on page 60 for more explanation of this function.)

Press EXIT to return to Home Screen.

hours:minutes

format.

Information Screen

BAD BOY® SPOT LUMINAIRE USER MANUAL 39

Page 48

Communication Screen

+ Control - displays current DMX512 control values. Values will be highlighted in

green when changing.

+ Info - displays current source (DMX512 or Art-Net/Ethernet), number of bytes in

the frame, update rate, and universe number (if Art-Net).

+ Comm Loss - configures how long to wait before the fixture fades to black upon

loss of comm data. Press COMM LOSS to bring up "Set Trigger Fade After" option. Set to

none, 30 seconds

60 seconds

. (Also refer to "Configuring Comm

Loss Setting" on page 30.)

Press EXIT to return to Home Screen.

Status Screen

+ Mechanisms - displays mechanism status. Mechanism names will be shown in

yellow while calibrating, then change to green if okay or red if an error exists. Press to bring up Recalibration Screen.

+ Log - displays system status log. The log entries are stored in persistent memory

and are retained through power down. Use touchscreen arrows to scroll up or down. Press CLR to bring up Clear Log Yes/No options.

Press EXIT to return to Home Screen.

Communication Screen

Status Screen

40 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 49

Test Screen

+ Re-Cal - press to bring up Recalibration Screen. (During recalibration, intensity

goes out until all mechanism calibrations are complete and back in position, then fades in.)

+ Re-Call ALL - press to bring up Re-Cal ALL Yes/No options. + Disable - press to bring up Disable Screen. + Mech Test - press to bring up Mechanical Test Screen. (See "Mechanical Test" on

page 57 for more explanation of this screen.)

+ Clean Lenses - press to position lenses so that all surfaces may be cleaned with

a cloth. (Note that pressing the button does not actually clean the lenses.)

+ Group Test - allows multiple Bad Boy luminaires to be run through a configurable

test sequence when chained together via DMX512 or Ethernet. (See "Group Test" on page 58 for more explanation of this screen.)

Press EXIT to return to Home Screen.

Test Sub-Menu Screens

Test Screen

BAD BOY® SPOT LUMINAIRE USER MANUAL 41

Page 50

DMX512 OPERATION

Channel Mapping

Channel Function Default Snap Refer To Additional Table...

1 Intensity - Hi Byte 0 N 2 Intensity - Lo Byte 0 N 3 Pan - Hi Byte 127 (32767) N 4 Pan - Lo Byte 255 N 5 Tilt - Hi Byte 127 (32767) N 6 Tilt - Lo Byte 255 N 7 Cyan - Hi Byte 0 N 8 Cyan - Lo Byte 0 N

9 Cyan Control 0 Y page 43 10 Yellow - Hi Byte 0 N 11 Yellow - Lo Byte 0 N 12 Yellow Control 0 Y page 43 13 Magenta - Hi Byte 0 N 14 Magenta - Lo Byte 0 N 15 Magenta Control 0 Y page 43 16 Designer - Hi Byte 0 N 17 Designer - Lo Byte 0 N 18 Designer Control 0 Y page 43 19 Gobo1 - Hi Byte 0 N 20 Gobo1 - Lo Byte 0 N 21 Gobo1 Control 0 Y page 43 22 Gobo1 Index - Hi Byte 127 (32767) N 23 Gobo1 Index - Lo Byte 255 N 24 Index1 Control 0 Y page 43 25 Gobo2 - Hi Byte 0 N 26 Gobo2 - Lo Byte 0 N 27 Gobo2 Control 0 Y page 43 28 Gobo2 Index - Hi Byte 127 (32767) N 29 Gobo2 Index - Lo Byte 255 N 30 Index2 Control 0 Y page 43 31 Zoom - Hi Byte 127 (32767) N 32 Zoom - Lo Byte 255 N 33 Edge - Hi Byte 127 (32767) N 34 Edge - Lo Byte 255 N 35 Beam Iris - Hi Byte 255 N 36 Beam Iris - Lo Byte 255 N 37 Strobe 0 N page 44 38 Frost 0 N 39 Focus Time 255 Y page 46 40 Color Time 255 Y page 46 41 Beam Time 255 Y page 46 42 Control 0 Y page 45

Table 3-1: DMX512 Channel Mapping

42 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 51

Wheel Control

Every wheel, gobo or color, as well as the gobos within a wheel, follow the exact same method of control. Select the mode with the associated control channel: continuous [index], discrete [step], spin, random slow, medium, and fast, with strobe range at the end.

The preceding 16-bit channel sets either your choice (a gobo or color in continuous, discrete, or strobe modes, indexed position for gobos), or your rate (spin/gobo rotation). The strobe speed range at the end sets how fast your selection on the preceding 16-bit channel strobes to open. Gobo wheels, color wheels, and gobos all follow this same logic, and the same control channel ranges.

Setting the Shortest Path: All wheels take the shortest path on a full speed command (instantaneous change to a new DMX value with timing channel set to 0 or 255). If the timing channel is set to enable a timed transition, the wheel will travel the "natural" path, i.e., it will not cross over the home position. Note that many control consoles will execute a crossfade by sending a sequence of incremental DMX value changes, which will explicitly determine the path that the wheel will take.

Table 3-2: Wheel Control

Range Function Notes

0-9 Continuous Continuous wheel positioning

10-19 Discrete Positioning limited to half panel increments

20-39 Spin

40-43 Slow Random Random strobe - slow rate 44-46 Medium Random Random strobe - medium rate 47-49 Fast Random Random strobe - fast rate

50-255 Speed Range Variable strobe rate from slow to max speed

Continuous range from full reverse spin to no spin to full forward spin

Table 3-3: Gobo Wheel

Position DMX Value Notes

Open 0

1 7641 2 16023 3 24398 4 32768 5 41142 6 49511 7 57894

DMX values are for full panel positions

(Continuous mode).

Table 3-4: Quantum Color Wheels

Position DMX Value Notes

Open 0

1 8192 2 16384 3 24576 4 32768 5 40960 6 49152 7 57344

* Bad Boy CMY Color Luminaire: the CMY wheels

are open at DMX value 0 and fully saturated at DMX value 65535.

DMX values are for full panel positions

(Continuous mode).

This chart applies to

all color wheels.

BAD BOY® SPOT LUMINAIRE USER MANUAL 43

Page 52

The diagram below illustrates the wheel control modes, using the standard Color Wheel as an example:

Control Channel

0-9 continuous

10-19 discrete

40-43 slow random 44-46 medium random 47-49 fast random

Continuously adjustable throughout the range.

Discrete positions of whole and half slots.

20-39 spin

Endlessly spins in a clockwise or counterclockwise direction.

Flashes from the current position to white and back as fast as possible, at a random rate.

Wheel Channel

wheel choice

57344

49152

40960

Stop

32767-

32768

24576

32768

direction/speed

CCW 3276965535

direction

slow - fast

8192

16384

32766-

50-255 speed range

Flashes from the current position to white and back as fast as possible, at a rate dened by the control range 50-255.

Figure 3-4: Wheel Control Modes

Table 3-5: Strobe Control

Range Function Notes

0-9 Open Strobe fully open 10-19 Closed Strobe fully closed 20-29 Slow Random Random strobe - slow rate 30-39 Medium Random Random strobe - medium rate 40-49 Fast Random Random strobe - fast rate

50-255 Speed Range Variable strobe rate from slow to max speed

44 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 53

Control Channels

All Control Channel functions require that the specified DMX value be held for at least 3 seconds, followed by an immediate change to DMX 0 (without any other DMX values in between).

Zoom tables are dependent on distance to target, so several tables are provided to allow focus zoom at different throws.

Table 3-6: Control Channels

DMX Values

(0-255)

Function Notes

10 Recalibrate: All 12 Recalibrate: Zoom/Edge 14 Recalibrate: Color 16 Recalibrate: Gobos 18 Recalibrate: Dimmer/Strobe/Iris 19 Recalibrate: Pan/Tilt 20 Lamp: Douse 30 Lamp: Start 40 Lamp Power Limit Select: 1400W 45 Lamp Power Limit Select: 1200W 50 Lamp Power Limit Select: 900W

55 Lamp: Override Start-Up Power Limit

60 Zoom Table Select: 30´ Throw 62 Zoom Table Select: 50´ Throw 64 Zoom Table Select: 75´ Throw 66 Zoom Table Select: 100´ Throw 68 Zoom Table Select: 300

´ Throw

70 Zoom Table Select: 15´ Throw 75 Zoom Speed Select: Maintain Focus 77 Zoom Speed Select: Move Fast

80 Gobo: Set Zero Position

90 Display: Turn Backlight ON

95 Display: Turn Backlight OFF 100 Pan: Lock 102 Pan: Unlock 104 Tilt: Lock 106 Tilt: Unlock 108 Pan/Tilt: Free Motion 110 Pan/Tilt: Free Lock 112 Pan/Tilt: End Free Motion 120 Clear Logs

default

Overrides default setting: 3 minute warm-up at 1200W or less.

default

Zoom Tables maintain sharp focus on an image throughout the zoom range. Refer to page 50 for details.

default

Allows adjustment of the gobo wheel home position. Refer to page 50 for details.

BAD BOY® SPOT LUMINAIRE USER MANUAL 45

Page 54

Timing Channels

Channel Functions

Timing channel control improves the timed moves of certain groups of parameters. Three timing channels are provided: one for Focus (Pan and Tilt), one for color parameters and one for beam parameters. Timing channels support time values of up to six minutes.

Table 3-7: Channel Function / Timing Channel Relationship

Bad Boy

Channel Function

Pan

Tilt

Cyan

Ye ll o w

Magenta

Color Wheel

Beam

Frost

Rotating Gobo Wheels 1 & 2

Gobo Index 1 & 2

Focus Time Color Time Beam Time

 

Timing Channel

   

Timing Channel Mapping

Refer to the Timing Channels Table starting on the next page. The following guidelines apply:

+ A timing value of zero is full speed. + A time value of 100% (or 255 in DMX) causes the associated parameter(s) to follow cue fade time (console time)

rather than the timing channel.

+ Timing channels can be set in either % or 0-255 (DMX) modes, with the values assigned - as shown in the tables.

46 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 55

Table 3-8: Timing Channels

% Value DMX = Seconds

0Full Speed

10.2

20.4

13 0.6

40.8

25 1

61.2

71.4

38 1.6

91.8

410 2

11 2.2 12 2.4

513 2.6

14 2.8

615 3

16 3.2 17 3.4

718 3.6

19 3.8

820 4

21 4.2 22 4.4

923 4.6

24 4.8

10 25 5

26 5.2 27 5.4

11 28 5.6

29 5.8 30 6

12 31 6.2

32 6.4

13 33 6.6

34 6.8 35 7.0

14 36 7.2

37 7.4

15 38 7.6

39 7.8 40 8

16 41 8.2

42 8.4

17 43 8.6

44 8.8 45 9

18 46 9.2

47 9.4

19 48 9.6

49 9.8 50 10

20 51 10.2

Table 3-8: Timing Channels (Continued)

% Value DMX = Seconds

52 10.4 53 10.6

21 54 11

55 11

22 56 12

57 12 58 13

23 59 13

60 14

24 61 14

62 14 63 15

25 64 15

65 16

26 66 16

67 16 68 17

27 69 17

70 18

28 71 18

72 18 73 19

29 74 19

75 20

30 76 20

77 20 78 21

31 79 21

80 21 81 22

32 82 22

83 23

33 84 23

85 23 86 24

34 87 24

88 25

35 89 25

90 25 91 26

36 92 26

93 27

37 94 27

95 27 96 28

38 97 28

98 29

39 99 29

100 29 101 30

40 102 30

103 30 104 31

BAD BOY® SPOT LUMINAIRE USER MANUAL 47

Page 56

Table 3-8: Timing Channels (Continued)

% Value DMX = Seconds

41 105 31

106 32

42 107 32

108 32 109 33

43 110 33

111 34

44 112 34

113 34 114 35

45 115 35

116 36

46 117 36

118 36 119 37

47 120 37

121 38

48 122 38

123 38 124 39

49 125 39

126 39 127 40

50 128 40

129 41

51 130 41

131 41 132 42

52 133 42

134 43

53 135 43

136 43 137 44

54 138 44

139 45

55 140 45

141 45 142 46

56 143 46

144 47

57 145 47

146 47 147 48

58 148 48

149 49

59 150 49

151 49 152 50

60 153 50

154 50 155 51

61 156 51

157 52

% Value DMX = Seconds

62 158 52

159 52 160 53

63 161 53

162 54

64 163 54

164 54 165 55

65 166 55

167 56

66 168 56

169 56 170 57

67 171 57

172 58

68 173 58

174 58 175 59

69 176 59

177 59 178 60

70 179 60

180 65

71 181 65

182 65 183 70

72 184 70

185 75

73 186 75

187 75 188 80

74 189 80

190 85

75 191 85

192 85 193 90

76 194 90

195 95

77 196 95

197 95 198 100

78 199 100

200 110

79 201 110

202 110 203 120

80 204 120

205 120

81 206 130

207 130 208 140

82 209 140

210 140

48 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 57

Table 3-8: Timing Channels (Continued)

% Value DMX = Seconds

211 150

83 212 150

213 160

84 214 160

215 160 216 170

85 217 170

218 180

86 219 180

220 180 221 190

87 222 190

223 200

88 224 200

225 200 226 210

89 227 210

228 210 229 220

90 230 220

231 230

91 232 230

233 230 234 240

92 235 240

236 250

93 237 250

238 250 239 260

94 240 260

241 270

95 242 270

243 270 244 280

96 245 280

246 290

97 247 290

248 290 249 300

98 250 300

251 310

99 252 310

253 310 254 310

100 255

Follows Cue

Data

BAD BOY® SPOT LUMINAIRE USER MANUAL 49

Page 58

Zoom Tables

The zoom tables, which allow the fixture to maintain sharp focus on an image throughout the zoom range, are sensitive to the throw distance. For this reason, a variety of zoom table versions are available for use with different throws. The zoom table is selectable via control channel settings described in "Control Channels" on page 45. The zoom table setting is persistent and will maintain its value through power cycles. The default setting is 30 feet.

Gobo Set Zero Position

The Gobo Set Zero command allows adjustment of the gobo wheel’s home position. When this command is issued, the luminaire sets the current wheel position as the "zero" position and stores this offset so it will be retained at the next startup. This allows correction for a sensor that may be slightly out of position causing the gobo wheel to not be perfectly centered and therefore obstructing part of the beam in the open position.

To set zero position:

Step 1. Using console, move wheel into desired center position. Step 2. Execute Set Zero Position command (Control Channel DMX value 80). The luminaire will now remember the

setting as the new zero position.

GOBO WHEEL #2

GOBO WHEEL #1

OUT OF ALIGNMENT

PROPERLY ALIGNED

50 BAD BOY® SPOT LUMINAIRE USER MANUAL

Figure 3-5: Gobo Alignment

Page 59

TROUBLESHOOTING AND MAINTENANCE

This chapter provides a basic troubleshooting guide, along with procedures for testing, proper handling, and routine maintenance.

TROUBL ESH OOT ING

+ TE ST IN G

+ SOFTWARE UPDATE

+ EQUIPMENT HANDLING

+ ROUTINE MAINTENANCE

Page 60

TROUBLESHOOTING

Troubleshooting Guide

The following table provides a list of common start-up problems and possible solutions.

Symptom Solution(s) Refer to...

Ensure power cable is properly connected to Neutrik input connector.

No power to luminaire.

Ensure power is switched on at source (mains, disconnect box, etc.)

Ensure DMX512 or Ethernet data cable is properly

No console control.

connected.

Ensure DMX512 address setting is correct. page 27

Ensure data cables are correctly configured. DMX512 control not working correctly throughout daisy-chain.

Ensure termination connector is installed at last

luminaire in data link.

Lamp does not strike at power-up. Configure lamp to start at power-up.

Comm LED is red indicating that no valid DMX or Ethernet signal is detected.

Ensure DMX512 or Ethernet data cable is properly

connected.

Check console.

Ensure that luminaire is not also receiving a DMX No Ethernet control.

signal. If both valid DMX and Ethernet control are

being received, DMX control will take precedence.

page 14

n/a

page 23

page 16

page 38

page 23

page 26

Beam obstructed by gobo in open position.

Luminaire won’t take software update.

52 BAD BOY® SPOT LUMINAIRE USER MANUAL

Set new gobo zero position.

Remove active control (DMX512 or Art-Net).

page 50

page 60

Page 61

Errors

The Status menus can be used to determine if any luminaire mechanisms are reporting errors. The Status panel at the Home screen will report overall luminaire conditions as follows:

+ CALIBRATION (yellow) + OK (green) + ERROR (red) + LOCKED (white)

Pressing the Status panel will bring up the Status screen (as shown at right). The Status screen will indicate which specific mechanisms, if any, have errors. It also provides a log of systems activity. The Status panel operates as follows:

+ Mechanisms - displays mechanism status. Mechanism

names will be shown in yellow if calibrated, green if okay, and red if an error exists. If an error exists, press the Mechanisms panel to bring up the Recalibration screen. Try recalibrating the mechanism(s) that is reporting the error.

+ Log - displays system log. Use touchscreen arrows to

scroll up or down. Press CLR to bring up Clear Log Yes/ No options.

Press STATUS to bring up Status screen

Press MECHANISMS to bring up Recalibrate screen

BAD BOY® SPOT LUMINAIRE USER MANUAL 53

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Mechanism Errors

Errors will be shown after the mechanism code, for example: PAN:Comm Error.

Error Code Explanation Solution

Comm Error Error communicating with motion processor

Init Error Error during initialization of motion processor

Cal Error

Cal Timeout

No Stop

Sensor Stuck

No Sensor

Hall Sensor Edge Found sensor, but couldn't find far edge

Motion Error

Command Error

Get Position Error

Error resetting position values in motion processor at beginning of calibration

An action during calibration took longer than expected

Mechanism which calibrates to a physical stop did not find that stop

During calibration, could not find either edge of the sensor or the sensor did not turn off as expected

During calibration, no sensor was found in the range of travel

Mechanism's actual position is too far from its commanded position

Error while sending commands to the motion processor

Error when retrieving current position from motion processor

Check CAN cables/connections, motor control board

Check mechanism

Check for mechanism motion, sensor operation

Check mechanism motion

Check CAN cables/connections, motor control board

Spin Error

Stop Spin Error

Spin Stop Timeout

Error while sending spin command to motion processor

Error while sending stop spin command to motion processor

Spinning mechanism did not come to rest in the given period

Check CAN cables/connections, motor control board

54 BAD BOY® SPOT LUMINAIRE USER MANUAL

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Other Errors

Error Code Explanation Solution

Temp over threshold Temperature too high Check fans/filters

Lamp over threshold

Lamp Off

Lamp hours above recommended maximum

Fan Error: Cannot strike lamp while any fan is in error state

Change lamp

Check fan, fan cabling

Pan/Tilt Aux Encoder Error

Gobo out of zero range

DMX busy: cancel crossload

Data not crossload format

DMX: UART transmit error

Crossload Timeout

CAN Comm Error

Main Fan Error

UPE Fans Error

Auxiliary encoder value is too far from the main encoder value

When zeroing gobo wheels, the wheel is too far away from zero to set the position

Cannot execute crossload with traffic on DMX line

Data in memory is not proper format for crossload

Transmit buffer busy when trying to send

Crossload execution took too long due to error

Stopped receiving CAN messages from motion processor

Main fan CAN messages not received or fan not running properly

Upper Enclosure fans not running properly

Check auxiliary encoder and cabling/connections

Move wheel closer to home position before zero command

Remove incoming DMX control for cross load

Load software via computer

Remove any incoming DMX, retry

Check CAN cables/connections, motor control board

Check fan, fan cabling

Pinch Fan Error Pinch fan not running properly Check fan, fan cabling

Stack Fan Error

One or more stack fans not running properly

Check fan, fan cabling

BAD BOY® SPOT LUMINAIRE USER MANUAL 55

Page 64

TEST ING

Test Screen

+ Re-Cal - press to bring up Recalibration Screen. + Re-Call ALL - press to bring up Re-Cal ALL Yes/No options. + Disable - press to bring up Disable Screen. + Mech Test - press to bring up Mechanical Test Screen. (See "Mechanical Test" on

page 57 for more explanation of this screen.)

+ Clean Lenses - press to position lenses so that all surfaces may be cleaned with

a cloth. (Note that pressing the button does not actually clean the lenses.)

+ Group Test - allows multiple Bad Boy luminaires to be run through a configurable

test sequence when chained together via DMX512 or Ethernet. (See "Group Test" on page 58 for more explanation of this screen.)

Test Sub-Menu Screens

Test Screen

56 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 65

Mechanical Test

The Mechanical Test menu provides a method for exercising all luminaire mechanisms individually. Each mechanism has a similar Test screen, Cyan is shown in the example below:

The following test functions are available:

+ Test Chase - The mechanism will move back and forth between two positions. The START/STOP button starts

and stops the motion, and the SPEED button sets the rate of the motion. For mechanisms with sensors, one of the positions will be on the sensor and the other position will be off.

+ Manual Control - The slider on the right side of the screen moves the mechanism through its range of travel,

manually. Tapping the arrows will move the mechanism in half panel increments.

+ Feedback -The current status of the mechanisms encoder (POSITION) and sensor (SENSOR) are shown (if

available for that mechanism). STATUS indicates whether the mechanism is in an error state or normal operating state.

+ Utility Functions - Press RE-CAL to recalibrate the mechanism or DISABLE to turn off the motor control to allow

the mechanism to move freely.

+ Configuration Information - HOME OFFSET indicates whether the home position* has been adjusted to fine

tune sensor positions (applies to gobo wheel only, see Control Channel table on page 45 for zero wheel mechanism).

* Due to small variations in sensor and sensor board positions, the open position on a gobo wheel might not be precisely

aligned with the optical axis, creating a slight blockage on one side of the open beam. Adjust the wheel position via DMX to get the proper alignment and send the HOME OFFSET command to store the current position as the new "home" position. This position is stored in persistent memory and will be used going forward as the home position.

BAD BOY® SPOT LUMINAIRE USER MANUAL 57

Page 66

Group Test

The Group Test menu allows multiple Bad Boy Luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet. (Refer to "Connecting Power and Data" on page 23 for more information about daisy-chaining.)

To perform a group test:

Step 1. At Group Test screen, select options to run: Pan/Tilt, Intensity, Colors, Gobos, and/or Zoom. Step 2. Select test option:

as each one finishes).

Step 3. Press START to begin testing. All Bad Boy luminaires connected to the main fixture (now referred to as the

"Master") will become "Slaves" and follow the test routine set on the Master in an endless loop. Step 4. To stop the test sequence, press STOP on the Master. While in group test, a Master can manually change certain values by using the Manual Control screen. From here, you

can adjust the levels of parameters not active in the test sequence. For example, if a test were running on gobos and colors, you can adjust the pan and tilt to point the Master and all Slaves to a position where it will be easier see the output of the fixtures.

concurrently

(all selected tests are run at once) or

sequentially

(tests are run one at a time

58 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 67

SOFTWARE UPDATE

Software Update Using LumLoader Application

Introduction

The LumLoader application allows you to update the software in a Bad Boy Luminaire. The update will be sent over an Ethernet connection. The luminaire can take the Ethernet input directly, or the update can be translated to DMX512 signal with an appropriate device, either Series 400® or a Virtuoso® Node (with the required software update). The fixtures can be daisy-chained to load multiple fixtures at once.

Supported configurations:

Mac/PC Ethernet Bad Boy Ethernet Bad Boy ...

Mac/PC Ethernet Series 400 Ethernet Bad Boy Ethernet Bad Boy ...

Mac/PC Ethernet Series 400 DMX Bad Boy DMX Bad Boy ...

Mac/PC Ethernet Virtuoso Node DMX Bad Boy DMX Bad Boy ...

Note: There should be no active control (DMX512 or Art-Net) during the update process.

Preparation - Java

The loader (LumLoader) is a Java application which can be run on a Mac or a PC computer.

Note: For Microsoft Windows® users: Windows does not come with the required Java run-time library installed, so you may need to go to the Sun website (java.com/getjava/) to download Java.

Selecting an Ethernet Interface

Connect the computer to the system, and start the LumLoader application. When the application starts, it will ask which active Ethernet port should be used. Select the appropriate port. You may be able to differentiate the ports by IP address, compared with your network setup. Typically the en0 is the first built-in Ethernet port, and other interfaces could include additional network ports or wireless adapters.

Selecting the Module

The loader can support multiple versions of software, so make sure the appropriate version is selected. The default version will typically be fine.

Download the Software

Press "Start Download" to initiate the update. You should see the luminaires immediately drop into the startup screen and erase flash, which takes about 30 seconds. Then the new module is sent out, the screen indicates "Loading", and when complete they will go back to the main menu and start calibration.

If the fixture already has the update software version, it will not complete the update.

Note: There is a bug in some versions of the boot software that causes the screen to go white during the update process. Let the download complete before resetting the fixture, it will usually work fine.

BAD BOY® SPOT LUMINAIRE USER MANUAL 59

Page 68

Troubleshooting

+ If the LumLoader application does not start up, make sure the Java library is installed. + Make sure the network port is active before starting the application. Sometimes it takes several seconds for the

operating system to recognize the network link.

+ Make sure there is only one instance of the LumLoader application running. + Wireless should be disabled on the computer.

Software Crossload

The Information menu provides a method for sending a luminaire’s current software version to all connected luminaires. (Luminaires can be daisy-chained via DMX512 or Ethernet.)

To initiate the software crossload, press "Crossload SW" at the Information screen. At confirmation screen, press "Yes." If a connected luminaire already has that software version, it will do nothing. If it does not have the same version, it will go into the boot screen and start updating.

Note: There should be no active control (DMX512 or Art-Net) during the update process.

Press INFO to bring up Info screen

Press Crossload SW to bring up confirmation

60 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 69

EQUIPMENT HANDLING

Proper Lamp Servicing and Operation

Servicing

+ When handling a lamp, hold it by the ceramic base while wearing cotton gloves or finger cots. Do not touch the

glass envelope (bulb). If you touch the glass with bare fingers, wipe off any fingerprints with alcohol.

Heat

+ When lamps are lit, the interior of the luminaires becomes very hot. To aid in the airflow circulation within the

luminaires, after dousing the lamps, wait 5 minutes before removing power to the luminaires. This will provide enough time for the equipment fan to cool off the unit.

Lamp Life

+ When operating arc lamps, allow luminaires to operate for at least 3 minutes. It takes about 3 minutes for the fill

components (mercury and halogen-metal compounds) in the lamp tubes to vaporize completely. If the lamps are switched off earlier than 3 minutes, the fill components are partially vaporized. The inadequately vaporized fill components and the electrode material (tungsten) are deposited in the areas of the lamp tubes that have remained cool. As a result, the lamp tubes blacken prematurely and reduce the service lives of the lamps.

+ If system will be unattended for more than 3-4 hours, luminaire lamps should be doused. + The Bad Boy lamp indicator (available on the menu Home screen) displays total lamp hours. Lamp hours are

shown in green if under threshold, yellow at 750 hours, and red at 900 hours.

changed before 900 hours.

It is mandatory that the lamp be

CAUTION: It is mandatory that the lamp be changed before 900 hours.

BAD BOY® SPOT LUMINAIRE USER MANUAL 61

Page 70

ROUTINE MAINTENANCE

Removing the Head Covers

To access some interior head components, one or both of the Head Covers may need to be removed.

Parts:

21.9812.0630 2 EA ASSY, HEAD COVER

Tools:

#2 Philips screwdriver (manual screwdriver only)

To remove Head Covers:

Step 1. At Head Cover, remove two 8-32 x 3/8" PPB screws (Figure 4-1). Step 2. Remove Head Cover from luminaire.

R2 / Designer Wheel Head Cover

Front Ring

Aft Cover

Casting

CAUTION: DO NOT use a power screwdriver when re-installing the 8-32 x 3/" PPB screws. This may

damage the hole threads.

Use a manual screwdriver only!

Step 3. Replace Head Cover as follows:

a. Set cover in place and slide rear corners under lip of Aft Cover.

b. At front of Head Cover, press with equal pressure on both sides until leading edge of cover snaps into

place under front ring casting. (You will hear a "pop" when the cover snaps into place.)

c. Using manual #2 Philips screwdriver, re-install screws.

R1 Head Cover

CAUTION:

Hand tighten only. DO NOT use a power tool on Head Cover screws.

Figure 4-1: Removing Head Covers

8-32 x 3/8" PPB Screw (2 ea)

62 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 71

Removing the Aft Cover

To access some interior head components, the Aft Cover may need to be removed.

Parts:

21.9812.0612 1 EA ASSY, AFT COVER w/ BAFFLE

Tools:

5/32" Allen wrench, T-bar

To re mo ve Aft Co ve r:

Step 1. At Aft Cover, remove X, Y, and Z Adjustment Knobs (Figure 4-2). Step 2. Remove four 10-32 x 3/8" socket head screws. Step 3. Carefully remove Aft Cover from luminaire.

Aft Cover

10-32 x 3/8" SHCS Screw (4)

Z Knob (no washer)

X Knob

Y Knob (longest threads)

Figure 4-2: Removing Aft Cover

Step 4. Replace Aft Cover as follows:

a. Slide cover into place. b. Re-install X, Y, and Z Adjustment Knobs.

Note that each knob is different. Be sure to install the correct

knob in the correct location.

c. Re-install four 10-32 x 3/8" socket head screws. d. Re-align lamp. (Refer to "Adjusting the Lamp" on page 74.)

Note: In order to prevent heat from escaping the rear bulkhead area and moving into the main head assembly, aluminum tape has been used to seal the backcap perimeter, fan wire hole, and back side of pinch fan. Re-apply new tape before re-installing the Aft Cover. Refer to technical bulletin BAD-002 for more information.

BAD BOY® SPOT LUMINAIRE USER MANUAL 63

Page 72

Removing the Enclosure Covers

To access interior enclosure components, one or both of the Upper Enclosure Covers may need to be removed.

Parts:

21.9812.0820 1 EA ASSY, INTAKE COVER, UPPER ENCLOSURE

21.9812.0830 1 EA ASSY, EXHAUST COVER, UPPER ENCLOSURE

Tools:

#2 Philips screwdriver

To remove Upper Enclosure Covers:

Step 1. At Upper Enclosure Cover, loosen two captive screws. Step 2. Remove cover by pulling straight out until lip clears yoke support.

CAUTION: The Upper Enclosure Covers are not identical. One is for the Intake side and one for the Exhaust

side. Be sure to re-install covers in the proper location.

Exhaust Cover

PRG Sticker

Mesh Screen

Figure 4-3: Removing Upper Enclosure Covers

Intake Cover

Captive Screw (2)

64 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 73

Cleaning the Head Electrostatic Filters

The electrostatic filters should be cleaned or replaced when they are dirty. The frequency will depend on how often and in what conditions the luminaire is used.

Tools:

#2 Phillips screwdriver Compressed air

and/or

water

Parts:

10.9812.0661 2 EA HEAD AIR FILTER FOAM

10.9812.0662 2 EA HEAD AIR FILTER ELECTROSTATIC

To clean head filters:

WARNING: Remove power from luminaire before performing any maintenance procedures.

Step 1. Remove power from luminaire. Step 2. At each mesh cover, loosen one captive screw (Figure 4-4). Step 3. Remove foam and electrostatic filters. Step 4. Clean foam and electrostatic filters with compressed air and/or by washing with water. Step 5. Re-install components. Step 6. Repeat for second set of filters.

NOTE:

If the filters do not get clean after multiple attempts, they should be replaced.

Figure 4-4: Removing Head Filters

Electrostatic Filter

Foam Filter

Captive Screw

Mesh Cover

BAD BOY® SPOT LUMINAIRE USER MANUAL 65

Page 74

Cleaning the Enclosure Intake Filters

The intake filters should be cleaned or replaced when they are dirty. The frequency will depend on how often and in what conditions the luminaire is used.

Tools:

#2 Phillips screwdriver Compressed air

and/or

water

Parts:

40-9812-0834 2 EA AIR INTAKE FILTER

To clean enclosure intake filters:

WARNING: Remove power from luminaire before performing any maintenance procedures.

Step 1. Remove power from luminaire. Step 2. Remove Intake Cover by first loosening two captive screws, then pulling away from Upper Enclosure as

shown in Figure 4-5.

Mesh Cover

Intake Filter

Retainer

6-32 x 1/2" PPZ Screw (4)

Intake Filter

Upper Enclosure

Intake Cover

Figure 4-5: Removing Enclosure Intake Filters

Step 3. At retainer, remove four 6-32 x 1/2" PPZ screws. Step 4. Remove intake filter. Step 5. Clean filter with compressed air and/or by washing with water. Step 6. Re-install components. Step 7. Repeat for second intake filter.

66 BAD BOY® SPOT LUMINAIRE USER MANUAL

NOTE:

If the filters do not get clean after multiple attempts, they should be replaced.

Captive Screws

Page 75

Cleaning the Luminaire Exterior

Tools:

Lint-free cloth Window cleaner Vacuum cleaner with brush nozzle or compressed air #2 Phillips screwdriver

To clean luminaire:

WARNING: Remove power from luminaire before this procedure.

CAUTION: Use ONLY OptiMax™ Ultra Pure Cleaning Solution to clean optical components. DO NOT use

Window Cleaner on lens!

Step 1. Remove power from luminaire. Step 2. Using vacuum cleaner with brush nozzle or compressed air, clean dust from external components.

compressed air to clean out luminaire, DO NOT allow fans or blower to spin at high speeds, as this will damage their bearings.

Step 3. Using window cleaner and a clean, lint-free cloth, wipe outside surface of luminaire.

DO NOT use window cleaner on lens!

If using

BAD BOY® SPOT LUMINAIRE USER MANUAL 67

Page 76

Cleaning the Lenses

Tools:

(2) Micro Fiber cloths (06.6085.0001.0) OptiMax™ Ultra Pure Cleaning Solution (06.6084.0001.0) Cotton gloves or finger cots #2 Phillips screwdriver Hook & Pick tool

To clean lenses:

CAUTION: Use caution when handling lenses. Avoid scratching optical surfaces.

CAUTION: Use ONLY OptiMax™ Ultra Pure Cleaning Solution to clean optical components. DO NOT use

Window Cleaner on lenses! Wear cotton gloves or finger cots when handling lenses/glass.

Step 1. Apply power to luminaire and set intensity to 20%. (A beam will be necessary to see dirt and dust on the

lenses.) Step 2. Remove R1-side head cover to access Zoom Lens Assembly (head cover doors have a label to identify

them). See Figure 4-7 on page 69. Step 3. At menu TEST screen, press "Clean Lenses." The Cleaning Lenses screen will open. Step 4. Press "Pos1" to position lenses in first cleaning configuration.

CAUTION: When cleaning, do not allow the cleaning cloth to come into contact with the lens carrier rail. The

rail has lubrication that will contaminate the cleaning cloth. Wear cotton gloves or finger cots.

Step 5. If lenses are only dusty, use Micro Fiber cloth to carefully wipe lens surfaces. If further cleaning is required,

use OptiMax™ Ultra Pure Cleaning Solution and a Micro Fiber cloth to clean. Step 6. At menu, press "Pos2" to position lenses in second cleaning configuration. (This will allow access to the

remaining lens surfaces.) Step 7. As in Step 5 above, clean remaining lens surfaces and front of luminaire Front Glass. Step 8. To clean backside of Front Glass and front of Lens Group 4, remove Front Glass as follows:

a. Position luminaire head so that Front Glass is facing upward. (To prevent it from falling onto the floor

when the Retaining Ring is removed in the next step.) b. Insert hook & pick tool under notch in Front Lens Retaining Ring. Carefully remove Retaining Ring. c. Remove Front Glass and place facedown on a Micro Fiber cloth.

68 BAD BOY® SPOT LUMINAIRE USER MANUAL

DO NOT use window cleaner!

Page 77

d. Using OptiMax™ Ultra Pure Cleaning Solution and a Micro Fiber cloth, clean both sides of Front Glass

and front of Lens Group 4.

DO NOT use window cleaner!

e. Re-install Front Glass.

Notch

Front Glass

Retaining Ring

Front of Lens Group 4

Figure 4-6: Removing Front Glass

CAUTION: "Done" MUST BE pressed at the menu to complete the procedure. If the lens motors are left in

the cleaning configuration for too long, they may be damaged due to overheating.

Step 9. At menu, press "Done." This will free the motors and recalibrate the lenses. Step 10. Replace head cover.

BAD BOY® SPOT LUMINAIRE USER MANUAL 69

Page 78

CAUTION:

Hand tighten only. DO NOT use a power tool on Head Cover screws.

R2 / Designer Wheel Head Cover

8-32 x 3/8" PPB Screw (2 ea)

ZOOM LENS ASSEMBLY DETAIL

Figure 4-7: Accessing Zoom Lens Assembly

R1 Head Cover

Remove to Access Lenses

Lenses

70 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 79

Cleaning Gobo, Color and Dimmer Wheels

Tools:

Micro Fiber cloth (06.6085.0001.0) OptiMax™ Ultra Pure Cleaning Solution (06.6084.0001.0) Cotton gloves or finger cots #2 Phillips screwdriver

To clean gobo, color and dimmer wheels:

CAUTION: Use ONLY OptiMax™ Ultra Pure Cleaning Solution to clean optical components. DO NOT use

Window Cleaner on gobo, color, or dimmer wheels! Wear cotton gloves or finger cots when handling optical components.

CAUTION: The optical components are very fragile, use extreme caution when cleaning! Color gobos have

thin layers applied to one side that can be damaged if cleaned too roughly. Use caution.

WARNING: Remove power from luminaire before this procedure.

Step 1. Remove power from luminaire. Step 2. Remove Head Covers. (Refer to "Removing the Head Covers" on page 62.) Step 3. To clean Gobos:

a. Remove each gobo. (Refer to "Replacing a Gobo" on page 75.)

b. Using OptiMax™ Ultra Pure Cleaning Solution and a Micro Fiber cloth, carefully clean gobos.

DO NOT use window cleaner!

Step 4. To clean Designer Wheel:

a. Remove each filter. (Refer to "Replacing a Designer Color Filter" on page 78.)

b. Using OptiMax™ Ultra Pure Cleaning Solution and a Micro Fiber cloth, carefully clean filters.

DO NOT use window cleaner!

Step 5. To clean Color Wheels:

a. Using OptiMax™ Ultra Pure Cleaning Solution and a Micro Fiber cloth, carefully clean color wheels.

DO NOT use window cleaner!

b. Rotate wheels to access all surfaces. It will also be necessary to rotate the Gobo Wheel in order to use

the gobo "open" position to access some parts of the Color Wheel.

Step 6. To clean Dimmer Wheel:

a. Using OptiMax™ Ultra Pure Cleaning Solution and a Micro Fiber cloth, carefully clean Dimmer Wheel.

DO NOT use window cleaner!

b. Rotate wheel to access all surfaces. It will also be necessary to rotate the Color Wheels in order to use

the "open" position to access some parts of the Dimmer Wheel.

Step 7. Replace Head Covers.

BAD BOY® SPOT LUMINAIRE USER MANUAL 71

Page 80

Replacing the Lamp

Parts:

71.2566.1200.0 1 EA LAMP, FASTFIT, PHILIPS MSR GOLD™

Tools:

Cotton gloves or finger cots

WARNING: Remove power from luminaire before performing any maintenance procedures.

CAUTION: Refer to "Proper Lamp Servicing and Operation" on page 61 before handling the lamp.

To replace lamp:

Step 1. Remove power from lamp and allow lamp to cool for at least 5 minutes. Step 2. Remove power from luminaire. Step 3. At rear of luminaire, rotate backcap counter-clockwise to remove (it will still be connected by a tether). Refer

to Figure 4-8 on next page.

Step 4. Remove existing lamp by rotating lamp base counter-clockwise and pulling straight out of backcap. Step 5. Position new lamp as shown in Figure 4-8 DETAIL A and insert into rear bulkhead. Rotate 45 degrees

clockwise to lock in place. You will hear a click when properly seated.

Step 6. Replace backcap. Step 7. Reset Lamp Hours. (Refer to "Lamp Screen" on page 38.) Step 8. Optimize lamp. (Refer to "Adjusting the Lamp" on page 74.)

72 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 81

CAUTION: Wear cotton gloves or finger cots while servicing lamp. Touching the lamp glass with bare fingers

will leave oil and cause the lamp to explode or burn out early. If touched, use alcohol to thoroughly clean glass.

Do not touch lamp or

CAUTION:

Backcap

reflector with bare fingers.

Allow lamp to cool before servicing.

Lamp Base

Lamp

DETAIL A: LAMP ORIENTATION

Wing (Wide)

Lamp Base

Wing (Thin)

Turn 45° Clockwise. Base will click when properly seated.

Figure 4-8: Replacing the Lamp

BAD BOY® SPOT LUMINAIRE USER MANUAL 73

Page 82

Adjusting the Lamp

After a new lamp is installed, it will be necessary to align the lamp in order to center and flatten the hot spot. Knobs located at the luminaire’s backcap allow for adjustment.

Tools:

none

WARNING: Backcap may be HOT during lamp operation.

To adjust lamp:

Step 1. Power up luminaire and allow to warm up for at least ten minutes. Step 2. Set intensity to 100%. Step 3. Position beam on a white wall at a distance of 10' to 20'. Step 4. Using control console, open beam size iris, set zoom for mid-range, and adjust for hard edge. Step 5. At backcap, using horizontal (X) and vertical (Y) knobs, adjust hot spot to center of beam (Figure 4-9.) Step 6. Using focus (Z) knob, adjust beam to flatten hot spot.

Figure 4-9: Adjusting the Lamp

Note: Be sure to reset Lamp Hours when installing a new lamp.

74 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 83

Replacing a Gobo

Parts:

Standard or Custom Gobo(s), as required. (Refer to "Standard Gobo Wheel Configuration" on page 11.)

Tools:

#2 Phillips screwdriver Cotton gloves or finger cots

WARNING: Remove power from luminaire before performing any maintenance procedures.

To replace a gobo:

Step 1. Remove power from luminaire. Step 2. Locate appropriate head cover door for access to Rotating Gobo Wheel 1 (R1) or Rotating Gobo Wheel 2

(R2) as shown in Figure 4-10. (Doors are identified by a label.) Turn captive screw to open door.

CAUTION: Do not touch gobos with bare fingers. Wear cotton gloves or finger cots when handling.

Step 3. Rotate wheel until desired gobo is accessible. Step 4. Rotate Color Wheels so that their "open" position lines up next to the gobo you wish to replace. (This will

avoid potential damage to the adjacent wheels as the gobo is being replaced.)

Captive Screw

Head Cover Door

R1 Wheel Access

Head Cover Door

R2 and Designer Wheel Access

Captive Screw

Figure 4-10: Accessing Gobo and Designer Color Wheels

BAD BOY® SPOT LUMINAIRE USER MANUAL 75

Page 84

Step 5. Using fingers, grasp frame of gobo and pull out of wheel (Figure 4-11).

Sun Gear

Retaining Plate

Gobo

Wheel

Note: Drawing is flipped 180°

for clarity purposes.

Carrier Ta b

Open Hole (no gobo)

Tongue

Locking Tab

Figure 4-11: Replacing a Gobo

Step 6. Noting proper orientation, insert new gobo into wheel. Ensure that the "tongue" of the gobo clip goes under

the retaining plate (under the sun gear). Press and gently rotate the gobo bearing to help mesh the gobo gear to the sun gear. Refer to Figure 4-12 on next page for an overview of gobo positions and alignment.

Step 7. Close head cover access door.

76 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 85

OPEN

CAUTION: The gobos must be seated properly, especially the gear mesh.

Figure 4-12: Gobo Positions and Alignment

BAD BOY® SPOT LUMINAIRE USER MANUAL 77

Page 86

Replacing a Designer Color Filter

Parts:

Designer Color Filter(s), as required. (Refer to "Designer Color Wheel Standard Configuration" on page 10.)

Tools:

#2 Phillips screwdriver Cotton gloves or finger cots

WARNING: Remove power from luminaire before performing any maintenance procedures.

To replace a designer color filter:

Step 1. Remove power from luminaire. Step 2. Locate appropriate head cover door for

access to Designer Color Wheel as shown in Figure 4-10 on page 75. (Doors are identified by a label.) Turn captive screw to open door.

CAUTION: Do not touch color filters with

bare fingers. Wear cotton gloves or finger cots when handling.

Step 3. Rotate wheel until desired designer color

filter is accessible.

Step 4. Rotate Color and Gobo 2 Wheels so that

their "open" position lines up next to the designer color filter you wish to replace. (This will avoid potential damage to the adjacent wheels as the filter is being replaced.)

Step 5. Using fingers, grasp frame of color filter and

pull out of wheel hub (Figure 4-13).

Step 6. Noting proper orientation of carrier, insert

new designer color filter into position and push until carrier clicks into place. Refer to Figure 4-14 on next page for an overview of designer filter positions.

Step 7. Close head cover access door.

Wheel Hub

Designer Color Filter

Carrier

Open Hole (no filter)

78 BAD BOY® SPOT LUMINAIRE USER MANUAL

Note: Drawing is flipped 180°

for clarity purposes.

Figure 4-13: Removing Designer Color Filter

Page 87

OPEN

EXPLODED VIEW

Figure 4-14: Installing Designer Color Filter

BAD BOY® SPOT LUMINAIRE USER MANUAL 79

Page 88

Notes

80 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 89

TECHNICAL SPECIFICATIONS

+ BAD BOY SPOT LUMINAIRE

+ BAD BOY ROAD CASE

+ AC LINE CURRENT / POWER VS. VOLTAGE

Page 90

Bad Boy Spot Luminaire

SOURCE: Philips MSR Gold™ 1200W FastFit Lamp.

Can be set to levels 900W, 1200W, or 1400W. OUTPUT: 48,000 lumens OPTICAL EFFICIENCY: 40% REFLECTOR: Precision glass reflector with dichroic cold mirror coating. OPERATING TEMP: -20° to 120°F (-29° to 49°C) COOLING: Forced air. CONTROL: Compatible with all PRG consoles and a wide variety of DMX512 and Art-Net consoles.

An internal Ethernet switch allows for daisy-chaining fixtures. POSITIONING: Can be mounted and operated in any orientation. SPACING: Hangs on 30 inch (762 mm) centers. WEIGHT: 167 lbs (75.8 kg) - includes clamps and rails ON-BOARD CONTROL: Built-in LCD display with touchscreen featuring menu system control. ZOOM RANGE: 8:1 from narrow spot of 7° to wide flood of 56°. ZOOM CONTROL: Four (4) groups of lenses — each independently controlled for accuracy while maintaining

focus during zoom changes BEAM SIZE CONTROL: In addition to the zoom optics, a mechanical iris provides continuous beam size control

for both rapid changes and smooth timed beam angle changes. EDGE CONTROL: Maintains gobo focus and allows gobo morphing. INTENSITY: Full-field dimming from 0 to 100% with accurate slow-speed control and fast bumps. STROBE: Servo-powered, lightning fast strobe. FROST: Variable frost for smooth diffusion. COLOR: Standard Version - Quantum Color® system featuring four (4) color wheels with seven

discrete colors on each wheel: one (1) designer wheel with user-changeable color filters

and three (3) fixed color wheels organized into Cyan, Magenta, and Yellow (CYM).

CMY Version - CMY color system featuring three (3) cross-fading color wheels (Cyan,

Magenta, and Yellow), plus one (1) designer wheel with user-changeable color filters. ROTATING GOBOS: Two (2) indexable, rotating gobo wheels with seven (7) gobos per wheel. Gobos are

individually calibrated so the unit will automatically index the orientation of each gobo

regardless of placement. PAN & TILT: Three-phase, high-speed servo motors. RANGE: Pan - 540°, Tilt - 270° MAX VELOCITY: 4.1 seconds for 540° of pan and 3.2 seconds for 270° of tilt. ACCURACY: 0.2° resolution. AC INPUT: 200-240 VAC, 50/60 Hz, 15A maximum

82 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 91

POSITIONING:

Can be mounted in any orientation.

SPACING:

Hangs on 30 inch (762 mm) centers.

WEIGHT:

167 lbs (75.8 kg) - includes clamps and rails

30"

(762 mm)

39.125"

(994 mm)

13.5"

(343 mm)

15.6"

(396mm)

BAD BOY® SPOT LUMINAIRE USER MANUAL 83

Page 92

Bad Boy Road Case

EMPTY WEIGHT: 190 lbs (86.18 kg) LOADED WEIGHT: 357 lbs (161.93 kg) - includes (1) one luminaire with clamps and rails

30.15"

(766 mm)

84 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 93

AC Line Current / Power vs. Voltage

TEST VOLTS FREQ AMPS VA POWER PF

1 170 50Hz 10.27 1746 1735 0.998

2 180 50Hz 9.62 1732 1721 0.995

3 200 50Hz 8.56 1712 1713 0.994

4 200 60Hz 8.57 1714 1709 0.996

5 210 60Hz 8.16 1714 1707 0.997

6 220 50Hz 7.77 1709 1704 0.991

7 230 50Hz 7.47 1718 1708 0.998

8 240 50Hz 7.14 1714 1705 0.993

9 240 60Hz 7.16 1718 1702 0.996

10 250 50Hz 6.83 1708 1704 0.992

11 260 50Hz 6.62 1721 1701 0.989

12 270 50Hz 6.45 1742 1689 0.966

Note:

+ Tested while running all motors except Intensity/Iris/Frost functions to allow ballast to remain stable at 1400W

output to lamp.

Photometric Data

Refer to the charts on the following pages.

BAD BOY® SPOT LUMINAIRE USER MANUAL 85

Page 94

Narrow Zoom

Iris Full Open

8º Full Angle

40,000 beam Lumens

Throw Dist (Ft) 20 30 50 75 100

Beam Dia. (Ft) 2.8 4.2 7.0 10.5 14.0

Illuminance (fc) 12095 5376 1935 860 484

Throw Dist (m) 5 10 20 25 30

Beam Dia. (m) 0.7 1.4 2.8 3.5 4.2

Illuminance (lux) 193520 48380 12095 7741 5376

Multiply throw distance by Tn to find beam diameter.

5000000

4000000

3000000

Candela

2000000

Divide cd (candela) by distance squared to find center beam illuminance.

Dist. in Ft. = foot candles

Dist. in meters = lux

Tn = 0.14 cd = 4,838,000

1000000

86 BAD BOY® SPOT LUMINAIRE USER MANUAL

Lamp Power = 1400 Watts

5.04.03.02.01.00.0-1.0-2.0-3.0-4.0-5.0

Degrees

Page 95

Medium Zoom

Iris Full Open 34º Full Angle

48,000 beam Lumens

Throw Dist (Ft) 20 30 50 75 100

Beam Dia. (Ft) 12.2 18.3 30.6 45.9 61.1

Illuminance (fc) 850 378 136 60 34

Throw Dist (m) 5 10 20 25 30

Beam Dia. (m) 3.1 6.1 12.2 15.3 18.3

Illuminance (lux) 13600 3400 850 544 378

Multiply throw distance by Tn to find beam diameter.

350000

300000

250000

200000

Candela

150000

Divide cd (candela) by distance squared to find center beam illuminance.

Dist. in Ft. = foot candles

Dist. in meters = lux

Tn = 0.61 cd = 340,000

100000

50000

Lamp Power = 1400 Watts

20.016.012.08.04.00.0-4.0-8.0-12.0-16.0-20.0

Degrees

BAD BOY® SPOT LUMINAIRE USER MANUAL 87

Page 96

Wide Zoom

Candela

Iris Full Open

56º Full Angle

50,000 beam Lumens

Throw Dist (Ft) 20 30 50 75 100

Beam Dia. (Ft) 21.3 31.9 53.2 79.7 106.3

Illuminance (fc) 312 139 50 22 12

Throw Dist (m) 5 10 20 25 30

Beam Dia. (m) 5.3 10.6 21.3 26.6 31.9

Illuminance (lux) 5000 1250 312 200 139

Multiply throw distance by Tn to find beam diameter.

130000

120000

110000

100000

90000

80000

70000

60000

50000

Divide cd (candela) by distance squared to find center beam illuminance.

Dist. in Ft. = foot candles

Dist. in meters = lux

Tn = 1.06 cd = 125,000

40000

30000

20000

10000

88 BAD BOY® SPOT LUMINAIRE USER MANUAL

Lamp Power = 1400 Watts

30.020.010.00.0-10.0-20.0-30.0

rees

Page 97

Logarithmic Beam Illuminance Comparison

(

)

Candela

10.0

8º, 34º and 56º Zoom settings.

DMX Values 00000, 30192, & 57700

10000000

1000000

100000

WFOV

MFOV

NFOV

Lamp Power = 1400 Watts

30.020.010.00.0-10.0-20.0-30.0

Deg.

Candela

Operation at Reduced Power

140000

120000

100000

80000

60000

40000

20000

-30.0 -20.0 -10.0 0.0

56º Zoom

deg.

1400W = 50,000 lumens

1200W = 43,000 lumens

1100W = 40,000 lumens

30.020.010.00.0-10.0-20.0-30.0

20.0 30.0

30.020.010.00.0-10.0-20.0-30.0

BAD BOY® SPOT LUMINAIRE USER MANUAL 89

Page 98

Notes

90 BAD BOY® SPOT LUMINAIRE USER MANUAL

Page 99

GLOSSARY

This glossary provides useful terms associated with operating Bad Boy Spot Luminaires.

Page 100

Glossary of Terms

Address

A numerical "name" given to a device on a DMX512 line indicating which of 512 possible channels it will respond to.

Align (lamp)

The process of adjusting the lamp within the reflector to obtain the desired output quality of the beam.

Arc Lamp

A type of lamp which creates light by forming an arc of electricity. Brightness is achieved by including gasses and metals within the envelope of the lamp which dissolve and give off a bright light. Arc lamps must be dimmed mechanically because electrical dimming will extinguish the arc.

Art-Net

Protocol for sending DMX512 data over IP networks.

Attribute

An individual controllable aspect of a luminaire: pan, tilt, color, etc. Also known as "parameter."

Beam

1) The size, shape and sharpness of image of the light beam as projected on stage.

2) A function of the luminaire related to the size, shape, and sharpness of the light beam, specified by beam and

edge data, and use of gobos (patterns) as required.

Channel

A control reference which collects a device’s associated thumbwheel address(es) (device, lamp power, etc.) and maps them to a single selectable number. Channels are assigned via the patch setup. (Also referred to as a "Control Channel.")

Console Timing

Time value in seconds or minutes applied to an entire cue.

CMY

Abbreviation for "Cyan, Magenta, and Yellow."

Dimmer

Device used to control the relative output (or intensity) of an incandescent lamp.

DMX512

Digital multiplexing; an industry standard protocol. 8-bit protocol with a maximum of 256 steps of resolution per channel. Maximum of 512 controllable channels per DMX data stream.

DMX512 Cable

Industry standard cable consists of two twisted pair and a shield, and 5-pin XLR style connectors. The pin out is: pin 1 = common (shield), pin 2 = data -, pin 3 = data +. The second pair (pins 4 & 5) may be used for a secondary data link.

DMX512 Universe

A group of up to 512 DMX channels. Consoles may have more than one universe, usually labeled in groups of 512.

Douse

To de-energize a luminaire lamp. (Douse is unrelated to intensity states.)

Ethernet

Networking technology used to connect local area networks (LANs) via CAT5 cable or wireless.

92 BAD BOY® SPOT LUMINAIRE USER MANUAL

PRG Bad Boy User Manual

FOREWORD

Compliance Notice

Safety Notice

Notes de sécurité

Revision History

TABLE OF CONTENTS

INTRODUCTION

About This Manual

Additional Documentation

Customer Service

Gobo Art Submission Guidelines

DESCRIPTION

FEATURES

Overview

Luminaire Models

COMPONENTS

Included Items

Replacement Items and Accessories

Major Components and Controls

Designer Color Wheel Standard Configuration

Standard Gobo Wheel Configuration

INSTALLATION

POWER AND DATA CABLING REQUIREMENTS

Power

Data

DMX512 Cables

DMX512 Male Termination Connector

Ethernet Cables

INSTALLATION PROCEDURES

Unpacking and Attaching Hanging Brackets

Standard Hang

Vertical "Yoke Out" Hang

Standing Position

Connecting Power and Data

POWER UP AND BASIC SETUP PROCEDURES

Powering Up the Luminaire

Comm LED Operation

Bypassing Calibration

Setting a Starting Address

DMX Comm

Ethernet (Art-Net) Comm

Starting the Lamp

Configuring Comm Loss Setting

Configuring Universe, Comm, and Other Options

ACCESSORY OPTIONS

Follow Spot Operation

Enabling Pan/Tilt Free Mode

OPERATION

MENU SYSTEM

Using the Menu Touchscreen

On-Board Battery

Menu System Overview

Menu Details

Home Screen

Lamp Screen

Configuration Screen

Pan/Tilt Screen

Information Screen

Communication Screen

Status Screen

Test Screen

DMX512 OPERATION

Channel Mapping

Wheel Control

Control Channels

Timing Channels

Channel Functions

Timing Channel Mapping

Zoom Tables

Gobo Set Zero Position

TROUBLESHOOTING AND MAINTENANCE

TROUBLESHOOTING

Troubleshooting Guide

Errors

TEST ING

Test Screen

Mechanical Test

Group Test

SOFTWARE UPDATE