Premier AF-40K User Manual

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Page 1

8716 W. Ludlow Drive Suite 1 Peoria, Arizona 85381 Phone: (800) 752-5582

www.wattspremier.com

Model AF-40K

Water Softening System

INSTALLATION INSTRUCTIONS

Installation Instructions .................Pages 2-13

Repair Parts. . . . . . . . . . . . . . . . . . . . . . . . . Pages 14-17

Tools and Fittings Required

• Pipe Cutter

• Tubing Cutter

• File

• Pliers

• Tape Measure

• Soldering Tools

• Lead Free Solder

• Bucket

• Towel

• Plumber Tape

• Adjustable Wrench

• Tube 100% Silicone Grease

Tested and Certied by the WQA against

For further operating, installation, maintenance, parts or assistance:

Call Canadian Based Customer Service at: (905) 332 4090 Call US Based Customer Service at: (408) 675 7995 or (800) 752-5582

NSF/ANSI Standard 44 for Softener Performance

& NSF/ANSI 372 for "lead free" compliance.

Page 2

TABLE OF CONTENTS

WARNING:

MANUAL OVERVIEW ............................................................2

EQUIPMENT INSTALLATION ................................................2

SYSTEM DISINFECTION ......................................................8

GENERAL PREMIER SERIES INSTRUCTIONS ...................9

DISPLAY ICONS PREMIER CONTROLLER .........................9

KEYPAD - BUTTONS .............................................................10

RECHARGE ...........................................................................10

PREMIER SERIES INITIAL POWER-UP ...............................11

INITIAL START-UP INSTRUCTIONS .....................................11

PLACING SOFTENER INTO OPERATION ............................12

PLACING SOFTENER INTO OPERATION

(TURNING ON THE WATER) .................................................13

TANK ASSEMBLY ..................................................................14

VALVE ASSEMBLY .................................................................15

BRINE WELL ASSEMBLY CH20795 ......................................16

TROUBLESHOOTING ...........................................................17

PREMIER LIMITED WARRANTY ..........................................19

PERFORMANCE DATA SHEET .............................................20

MANUAL OVERVIEW

Mechanical

• Do not use petroleum based lubricants such as vaseline,

oils, or hydrocarbon based lubricants. Use only 100%

silicone lubricants.

• All plastic connections should be hand tightened. Plumber

tape may be used on connections that do not use an

O-ring seal. Do not use pliers or pipe wrenches.

• All plumbing must be completed according to local codes.

• Soldering near any plastic ttings should be done before connecting ttings to the valve. Excessive heat will cause

interior damage to the valve.

• Observe drain line requirements.

• Do not use lead-based solder for sweat solder

connections.

• The drain line must be a minimum of 1/2-inch diameter.

Use 3/4-inch pipe if the backwash ow rate is greater than

7 gpm (26.5 Lpm) or the pipe length is greater than 20 feet (6 m).

• Do not support the weight of the system on the control valve ttings, plumbing, or the bypass.

• It is not recommended to use sealants on the threads.

Use plumber tape on all threaded connections.

How To Use This Manual

This installation manual is designed to guide the installer through the process of installing and starting softeners featuring the Premier series controller.

This manual is a reference and will not include every system

installation situation. The person installing this equipment should have:

• Knowledge in the Premier series controller and water softener installation

• Knowledge of water conditioning and how to determine proper control settings

• Basic plumbing skills

Icons That Appear In This Manual

Failure to follow this instruction can result in

personal injury or damage to the equipment.

NOTE: This will make the process easier if followed.

Inspection

Inspect the unit for damage or missing parts. Contact your supplier if any discrepancies exist.

EQUIPMENT INSTALLATION

General Warnings And Safety Information Electrical

There are no user-serviceable parts in the AC adapter, motor, or controller. In the event of a failure, these should be replaced.

• All electrical connections must be completed according to local codes.

• Use only the power AC adapter that is supplied.

• The power outlet must be grounded.

• To disconnect power, unplug the AC adapter from its

power source.

General

• Observe all warnings that appear in this manual.

• Keep the unit in the upright position. Do not turn on side,

upside down, or drop. Turning the tank upside down will

cause media to enter the valve.

• Operating ambient temperature is between 34°F (1°C) and 120°F (49°C).

• Operating water temperature is between 35°F (1°C) and 100°F (38°C).

• Working water pressure range is 20 to 125 psi

(1.38 to 8.6 bar). In Canada the acceptable working water

pressure range is 20 to 100 psi (1.38 to 6.89 bar).

• Use only salts designed for water softening. Do not use ice melting, block, or rock salts.

• Follow state and local codes for water testing. Do not

use water that is micro-biologically unsafe or of unknown quality.

• When lling media tank, do not open water valve completely. Fill tank slowly to prevent media from exiting the tank.

• When installing the bypass water connection, connect to the plumbing system rst. Allow heated parts to cool and cemented parts to set before installing any plastic

parts. Do not get primer or solvent on O-rings, nuts, or the valve.

2 • MR12 Premier AF-40K

Page 3

To Regenerant

EQUIPMENT INSTALLATION continued

System Recharge Cycles (9-Cycle Operation)

Service (Downow): Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the water. The water is conditioned as it passes through the resin bed.

1. Brine Rell:

Water is directed to the salt tank at a controlled rate, to create brine for the next recharge.

2. Brine Prep (Dissolve Salt)

After the rell cycle lls the salt tank with water, this cycle

allows time for the salt to dissolve into the water.

3. Backwash 1 (Upow):

The ow of water is reversed by the control valve and

directed down the riser tube and up through the resin bed.

During the backwash cycle, the bed is expanded and debris is ushed to the drain.

4. Brine Draw (Downow):

The brine draw cycle takes place during the slow rinse cycle. The control directs water through the brine injector and brine is drawn from the salt tank. Brine draw is completed when the air check in the salt tank closes.

5. Slow Rinse (Downow): The brine is directed down through the resin bed and up through the riser tube to the drain. The hardness ions are

displaced by sodium ions and are sent to the drain. The resin is recharged during the brine cycle.

6. Repressurize Cycle (Hard Water Bypass Flapper Open):

This cycle closes the appers for a short time to allow the air and water to hydraulically balance in the valve before

continuing the recharge.

7. Fast Rinse 1 (Downow): The control directs water down through the resin bed and

up through the riser tube to the drain. Any remaining brine

residual is rinsed from the resin bed.

8. Backwash 2 (Upow):

The ow of water is reversed by the control valve and

directed down the riser tube and up through the resin bed.

During the backwash cycle, the bed is expanded and debris is ushed to the drain.

9. Fast Rinse 2 (Downow): The control directs water down through the resin bed and

up through the riser tube to the drain. Any remaining brine

residual is rinsed from the resin bed.

Water Flow

Hardness

Time of

Regenerate

Salt

Day

Amount

SERVICE

From Regenerant

Tank

Water Flow

Hardness

Time of

Regenerate

Salt

Day

Amount

BRINE/SLOW RINSE

Cycle 4 & 5

Water Flow

Hardness

Time of

Salt

Day

Amount

REPRESSURIZE

Cycle 6

System Features

Control

Salt

Compartment

Tank

Water Flow

Time of

Salt

Day

Amount

Hardness

Regenerate

Water Flow

Time of

Salt

Day

Amount

BRINE PREP

Cycle 2

Hardness

Regenerate

BRINE REFILL

Regenerate

Water Flow

Hardness

Time of

Regenerate

Salt

Day

Amount

Cycle 1

FAST RINSE

Cycle 7

Figure 1 Flow Patterns

Water Flow

Hardness

Time of

Regenerate

Salt

Day

Amount

BACKWASH

Cycle 8

Water Flow

Hardness

Time of

Salt

Day

Amount

BACKWASH

Cycle 3

Regenerate

Water Flow

Hardness

Time of

Regenerate

Salt

Day

Amount

FAST RINSE

Cycle 9

Inlet

Outlet

Drain

Time of Day

Button

Figure 2 Top of Unit

LCD

Display

Recharge

Button

Water Hardness ButtonSalt Amount Button

Figure 3 Control Front

Premier AF-40K MR12 • 3

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EQUIPMENT INSTALLATION continued

Voltage

Adapter

Input

Main Motor and

Optical Sensor

Connection

Signal Input

Figure 4 Control Back

Location Selection

Location of a water treatment system is important. The

following conditions are required:

• Level platform or oor.

• Room to access equipment for maintenance and adding

salt to tank.

• Ambient temperatures over 34°F (1°C) and below 120°F

(49°C).

• Water pressure below 125 psi (8.6 bar) and above 20 psi (1.4 bar).

• In Canada the water pressure must be below 100 psi (6.89 bar).

• Constant electrical supply to operate the controller.

• Total minimum pipe run to water heater of ten feet (three

meters) to prevent backup of hot water into system.

• Local drain for discharge as close as possible.

• Water line connections with shutoff or bypass valves.

• Must meet any local, state and international codes for the

installation site.

• Valve is designed for minor plumbing misalignments. Do not support weight of system on the plumbing.

• Be sure all soldered pipes are fully cooled before

attaching plastic valve to the plumbing.

Figure 5 Dimensions

Outdoor Locations

It is recommended that the system be installed indoors. When the water conditioning system must be installed outdoors,

several items must be considered.

• Moisture — The valve and Premier controller are rated for NEMA 3 locations. Falling water should not affect

performance.

The system is not designed to withstand extreme humidity or water spray from below. Examples are: constant heavy mist, near corrosive environment, upwards spray from sprinkler.

• Direct Sunlight — The materials used will fade or discolor over time in direct sunlight. The integrity of the materials will not degrade to cause system failures.

• Temperature — Extreme hot or cold temperatures may

cause damage to the valve or controller. Freezing temperatures will freeze the water in the valve.

This will cause physical damage to the internal parts as

well as the plumbing.

High temperatures will affect the controller. The display may become unreadable but the controller should

continue to function. When the temperature drops down

into normal operating limits the display will return to

normal.

• Insects — The controller and valve have been designed to keep all but the smallest insects out of the critical areas. The top cover should be installed securely in

place.

4 • MR12 Premier AF-40K

Page 5

EQUIPMENT INSTALLATION continued

Bath Tub Lavatory Toilet Kitchen

Outside

Faucet

Outside

Faucet

Hot Water

Pump

Meter

Hot Water

Outlet

Water

Heater

Laundry Tubs

Floor Drain

Figure 6 Standard Basement Before Installation. Cold Water Lines Shown

Bath Tub Lavatory Toilet Kitchen

Grounding

Strap

Outside

Faucet

Outside

Faucet

Soft Water

Hard Water

Pump

Meter

Water Heater

Bypass

Drain Line

Softener

Figure 7 Softened Water Flow Diagram

Laundry Tubs

Brine Tank Overow Drain

Floor Drain

Premier AF-40K MR12 • 5

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WARNING:

EQUIPMENT INSTALLATION continued

Valve Layout

1" NPT Outlet

Meter Cable

1/2" NPT Drain

Figure 8

Water Line Connection

A bypass valve system is included and will be installed on all water conditioning systems. Bypass valves isolate the softener from the water system and allow unconditioned water to be used. Service or routine maintenance procedures may also require that the system is bypassed.

IMPORTANT: The bypass valve is shipped to you in the bypass position. When the valve is in bypass, water will not enter the softening tank. The water in the building will not be treated. Figure 9 Series 360 Bypass Operation shows the handles in the service position.

Once you have selected your location check the direction of the waterow in the main pipe. Figure 7 Softened Water Flow Diagram can be used to plan the new plumbing assembly.

Inspect the main water pipe. Write down the type of pipe

(copper, plastic, galvanized etc.). Record the size of the pipe.

Plastic style pipes usually have the size printed on the outside.

Other pipes can be measured for the outside diameter and converted into the pipe size at the store. Do not use pipe that is smaller than the main water pipe.

The bypass requires two connector ttings that connect to the plumbing. Size to be determined for specic installation

requirements.

If the main plumbing is galvanized pipe and you are installing copper pipe, then you must use dielectric insulating connectors between the two styles of pipe.

Place the tank in position. The design of the tank does not allow for bad alignment of the connections. You may ask your supply store about exable connections.

Take measurements and create a drawing of your installation.

Include pipe lengths and elbows that are needed. If the water

ow is from right to left you will need to cross the plumbing to the softener. Take the drawing to your plumbing supply store. Consult with their expert for installation ideas and suggestions.

Assemble the plumbing.

If pipes will be sweat soldered, do not

connect adapters to the bypass until the pipes have cooled.

1" NPT Inlet

To Brine T ank

3/8"

Drain

Connector

Assembly

“H” Clip

Line

IN OUT

Handles in Service Handles in Bypass

IN OUT

Figure 9 Series 360 Bypass Operation

The inlet water must be connected to the

inlet port of the valve. When replacing an exsisting system, it is possible that the inlet and outlet plumbing is installed in a reverse position. Be certain the inlet connection on the valve is connected to the

incoming water tting from the water supply.

Do not use petroleum grease on gaskets

when connecting bypass plumbing. Use only 100% silicone grease products when installing any plastic valve. Non-silicone grease may cause plastic components to fail over time.

The bypass assembly connects to the water system by means of a connector assembly. The connector is secured to the plumbing and then inserted into the bypass. A clip is used to

hold it in place.

Figure 10 Connector Assembly

Before inserting the connector:

• Check that all O-rings are in place and not damaged.

• Lubricate O-rings and sliding surfaces with 100% silicone.

Firmly insert connector into bypass. Press locking clip into position. Make certain the clip is fully engaged.

6 • MR12 Premier AF-40K

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WARNING:

EQUIPMENT INSTALLATION continued

To remove a clip:

1. Turn off water and release water pressure at the valve.

2. Push the water line connectors into the bypass and valve.

This will help release O-rings that may have seated in

place.

3. Remove the clip by inserting a at blade under the top

center of the clip and lifting (prying up).

CAUTION

NOTE: Before turning on the water to the valve, rotate the

Do not use pliers to remove a clip. It is likely the

clip will break.

two handles on the bypass valve 2-3 times. This will help seat O-rings and prevent leaking.

Where the drain empties into an overhead sewer line, a sinktype trap must be used.

Secure the end of the drain line to prevent it from moving.

Right Wa y

Drain Line Flow Control

The drain line ow control (DLFC) 1/2" NPT requires assembly (Figure 11).

1. Locate parts and a roll of plumber tape (not included).

2. Wrap the tape over threads of the ow control.

3. Screw the ow control and a proper size drain tting

together. Hand tighten.

4. Place the ball into the ow control and insert the assembly into the drain line opening.

5. Push the assembly in and secure with the drain line clip.

Drain Fitting

Flow Control

Control Ball

Figure 11

Drain Line Clip

Figure 12 Drain Line Connection

NOTE:

Waste connections or drain outlet shall be

designed and constructed to provide for connection to the sanitary waste system through an air-gap of 2 pipe diameters or 1 inch (22 mm) whichever is larger.

Never insert drain line directly into a

drain, sewer line, or trap (Figure 12 Drain Line Connection). Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back-siphoned into the softener.

Overow Line Connection

In the event of a malfunction, the salt TANK OVERFLOW will direct “overow” to the drain instead of spilling on the oor. This tting should be on the side of the cabinet.

Attach length of 1/2-inch (1.3-cm) I.D. tubing (not supplied) to

tting and run to drain. Do not elevate overow line higher than overow tting (Figure 13 Overow Line Connection).

Do not tie into drain line of control unit. Overow line must be a direct, separate line from overow tting to drain, sewer or tub.

Allow an air gap as per drain line instructions.

Drain Line Connection

NOTE: Standard commercial practices are expressed here.

Local codes may require changes to the following suggestions. Check with local authorities before installing a system.

1. The unit should be above and not more than 20 feet

(6.1 m) from the drain. Use an appropriate adapter tting

with a hose clamp to connect 1/2-inch (1.3 cm) plastic tubing to the drain line connection of the control valve.

2. If the backwash ow rate exceeds 5 gpm (18.9 Lpm) or if the unit is located 20-40 feet (6.1-12.2 m) from drain, use

3/4-inch (1.9 cm) tubing. Use appropriate ttings to connect

the 3/4-inch tubing to the 3/4-inch NPT drain connection on valve.

3. The drain line may be elevated up to 6 feet (1.8 m)

providing the run does not exceed 15 feet (4.6 m) and

water pressure at the softener is not less than 40 psi

(2.76 bar). Elevation can increase by 2 feet (61 cm) for

each additional 10 psi (.69 bar) of water pressure at the drain connector.

4. Where the drain line is elevated but empties into a drain below the level of the control valve, form a 7 inch (18 cm) loop at the far end of the line so that the bottom of the loop is level with the drain line connection. This will provide an adequate siphon trap.

Figure 13 Overow Line Connection

Premier AF-40K MR12 • 7

Page 8

EQUIPMENT INSTALLATION continued

Salt Line Connection

The salt line from the brine tube connects to the valve. Make certain all tting connections are hand tightened. Be sure that the salt line is secure and free from air leaks. Even a small leak may cause the salt line to drain out, and the softener will not draw salt from the tank. This may also introduce air into the

valve causing problems with valve operation.

Salt Line Connection

SYSTEM DISINFECTION

Disinfection Of Water Softeners

The materials of construction of the modern water softener will not support bacterial growth, nor will these materials

contaminate a water supply. During normal use, a softener may become fouled with organic matter, or in some cases with bacteria from the water supply. This may result in an off-taste

or odor in the water.

Some softeners may need to be disinfected after installation

and some softeners will require periodic disinfection during their normal life.

Depending upon the conditions of use, the style of softener, the type of ion exchanger, and the disinfectant available, a choice

can be made among the following methods.

Sodium or Calcium Hypochlorite

Brine Tube

Figure 14 Salt Tank Check Valve and Brine Well Assembly

Electrical Connection

CAUTION

All Premier Series controllers operate on 12-volt alternating

current power supply. This requires use of the proper supplied AC adapter included with your system.

AC Adapters:

Make sure power source matches the rating printed on the AC

adapter.

NOTE: The power source should be constant. Be certain

This valve and control are for dry location use

only unless used with a Listed Class 2 power supply suitable for outdoor use.

the AC adapter is not on a switched outlet. Power interruptions longer than 8 hours may cause the controller to lose the time setting. When power is restored, the time setting must then be re-entered.

Application

These materials are satisfactory for use with polystyrene resins, synthetic gel zeolite, greensand and bentonites.

5.25% Sodium Hypochlorite

These solutions are available under trade names such as

Clorox*. If stronger solutions are used, such as those sold for commercial laundries, adjust the dosage accordingly.

1. Dosage A. Polystyrene resin; 1.2 uid ounce per cubic foot (35.5 ml

per 0.03 cubic meter).

B. Non-resinous exchangers; 0.8 uid ounce per cubic foot

(23.7 ml per 0.03 cubic meter).

2. Salt tank softeners A. Backwash the softener and add the required amount of

hypochlorite solution to the well of the salt tank. The salt tank should have water in it to permit the solution to be

carried into the softener.

B. Proceed with the normal recharge.

*Clorox is a trademark of the Clorox Company.

Calcium Hypochlorite

Calcium hypochlorite, 70% available chlorine, is available

in several forms including tablets and granules. These solid

materials may be used directly without dissolving before use.

1. Dosage A. 129.5 mg, approximately 0.1 ounce per cubic foot

(3 ml per 0.03 cubic meter).

2. Salt tank softeners A. Backwash the softener and add the required amount

of hypochlorite to the well of the salt tank. The salt tank

should have water in it to permit the chlorine solution to be carried into the softener.

B. Proceed with the normal recharge.

8 • MR12 Premier AF-40K

Page 9

GENERAL PREMIER SERIES

DISPLAY ICONS PREMIER

INSTRUCTIONS

Premier Series Controller

Power Loss Memory Retention

The Premier Series controllers feature battery-free time and

date retention during the loss of power. This is designed to last a minimum of 8 hours depending on the installation.

The controller will continue to keep time and day in dynamic memory while there is no AC power.

The controller will not track water usage in the event of a

power failure. All programmed parameters are stored in the Premier Series

static memory and will not be lost in the event of a power failure. These settings are maintained separately from the time and day settings.

Motor

The Premier series controller uses a standard 12-volt AC

50/60 Hz motor.

Power

Premier Series controller is available in 50/60 Hz power conguration:

Information entered or calculated by the controller is stored in two different ways.

1. A static memory will store: User programmed values Salt setting (salt setting)

Hardness setting

Daily averages (history values)

2. A dynamic memory with 8 hour retention will store: Time of day

Todays water used

Variable Reserve Function

The Premier Series metered-demand volumetric controller is designed to have a variable reserve feature. This feature

automatically adjusts the reserve to the end-user’s water

usage schedule.

A variable reserve saves salt and water by only regenerating when absolutely necessary, and ensures enough soft water for typical high-water usage days.

Each day the controller reviews the last four weeks of water usage for the same day of the week to determine if the remaining capacity is adequate for the next day of the week. If the remaining capacity is not adequate, it will initiate an

automatic recharge.

NOTE: Water ow to the valve can be turned on or

bypassed when the controller is powered up for the

rst time.

CONTROLLER

Figure 15 Display Icons

NOTE: In normal operation and during programming, only

a few of the icons will actually be displayed.

1. Indicate water ow when displayed. Arrows alternate faster

as ow increases.

2. X100 multiplier for large values.

3. When “MIN” is displayed, the value is in minute increments.

“MIN” is displayed during recharge, the value displayed is

the minutes of recharge remaining.

4. Colon ashes as part of the time display. Indicates normal operation.

5. Four digits used to display the time or program value. Also used for error codes.

6. The recycle sign is displayed (ashing) when a recharge

at the next time of recharge has been called for. Also displayed (continuous) when in recharge.

7. When “x2” is displayed, a second recharge has been called for.

8. The hourglass is displayed when the motor is running.

NOTE: During normal operation (Service mode) the display

will show the current time of day with the colon blinking. This will alternate with a display of the gallons remaining to be treated before recharge.

MIN

X100

3 2

Premier AF-40K MR12 • 9

Page 10

KEYPAD - BUTTONS

RECHARGE

During a Recharge:

• Total regen time remaining is displayed on screen.

• The recharge icon is on steady.

Flashes when motor is running

Figure 16 Keypad Buttons

1. Time of Day - Press and release to display the time of day

for ve seconds. Press button again while current time is displayed to increment the time 1 minute. Press and hold for two seconds to rapidly increment the time.

2. Salt Amount - Press and release to display the current

salt setting for ve seconds. There are three salt settings; HC (High Capacity), Sd (standard capacity) and HE (High Efciency). Press the button again while the salt setting is

displayed to change the setting.

HC: This setting maximizes the system capacity between

recharges and will also use the most salt. This setting can

be used if you have high water hardness or high water

usage. Sd: This setting uses moderate amount of salt and provides a medium amount of water between recharges. This setting can be used for moderate water hardness or water usage.

HE: This setting minimizes salt usage for a recharge (uses

the least amount of salt) and provides the least amount of

water between recharges. This setting can be used if you

have low water hardness or low water usage.

3. Water Hardness - Press and release to display the current

hardness setting for ve seconds. Press button again while current setting is displayed to increment the hardness by one. Press and hold for two seconds to rapidly increment

the hardness setting.

A hardness setting too high will cause the system to

recharge more often and use more salt and water than

what is needed to condition your water.

A hardness setting too low will cause the system to recharge less often. The system may pass hard water shortly before it recharges.

4. Recharge - Press and release to initiate a recharge. A

recharge will start at the next scheduled time of recharge (00:00). A ashing regen symbol will be displayed. To stop

a manual recharge press and release the recharge button a second time. To start an immediate recharge, press and hold the recharge button for three seconds. A solid regen

symbol will be displayed. The time display will show the

amount of time left in the recharge cycle.

During a recharge cycle (the recharge icon is on steady), a second manual (delayed) recharge may be called for. Press

the recharge button and release. To stop a second manual recharge press and release the recharge button a second time.

During a recharge cycle (the regen icon on steady), a second manual (immediate) recharge may be called for.

Press the recharge button a second time for three seconds. A second immediate recharge can not be stopped.

NOTE: If a button is not pushed for ve seconds, the

controller returns to normal operation mode. Pushing the recharge button immediately returns the controller to normal operation.

MIN

Recharge Total recharge time remaining

Figure 17 Display during recharge.

To Advance Recharge Cycles:

• Simultaneously press Time of Day and Recharge to advance to the next cycle. An hourglass will display while

cam is advancing.

When cam reaches the next cycle, Time Remaining will be displayed.

• Repeat pressing Time of Day and Recharge to advance through each cycle.

• To determine which cycle the controller is in during a recharge, use Table 2. The time remaining is displayed on the controller. Find the time remaining below your salt setting. The cycle column will have the cycle number.

• Press and hold Time of Day and Recharge for 3 seconds

to advance through all remaining recharge cycles. Hourglass will ash. Camshaft will advance to service - may take 1 to

2 minutes.

Recharge Cycles:

Table 1 Length of Cycle

Cycle Cycle Description HE Setting Sd Setting HC Setting

1 Rell 4.1 min 13.0 min 20.1 min 2 Brine Prep 120 min 120 min 120 min 3 Backwash 1 8 min 8 min 8 min

4* Brine Draw 8 min 24 min 36 min 5* Slow Rinse 43 min 43 min 43 min

6 Re-Pressurize 3 min 3 min 3 min 7 Fast Rinse 1 3 min 3 min 3 min 8 Backwash 2 1 min 1 min 1 min 9 Fast Rinse 2 1 min 1 min 1 min

Table 2 Time remaining to end of cycle

Cycle Cycle Description HE Setting Sd Setting HC Setting

1 Rell 193.1 min 205.0 min 237.1 min 2 Brine Prep 189 min 192 min 217 min 3 Backwash 1 69 min 72 min 97 min

4* Brine Draw 61 min 64 min 89 min 5* Slow Rinse 53 min 53 min 53 min

6 Re-Pressurize 10 min 10 min 10 min 7 Fast Rinse 1 7 min 7 min 7 min 8 Backwash 2 4 min 4 min 4 min 9 Fast Rinse 2 3 min 3 min 3 min

*The camshaft does not move between cycles 4 and 5. Cycle 5 begins when the brine in the salt tank runs out and the check valve closes.

10 • MR12 Premier AF-40K

Page 11

RECHARGE continued INITIAL START-UP INSTRUCTIONS

Recharge Cycle Requirements:

HE Sd HC

Salt/Recharge

(lbs)

Regeneration

Time (Min)

Water to Drain

(gal)

Max. Flow to

Drain (gpm)

4.1 13.0 20.1

71 96 115

48.2 55.4 59.7

2.7 2.7 2.7

PREMIER SERIES INITIAL POWER-UP

The water supply valve should be off or the valve is in by-pass

Initial Power-Up - (Camshaft proceeds to HOME position)

• At initial power-up, the camshaft may need to rotate to the HOME (in service) position.

• Camshaft may take 1 to 2 minutes to return to HOME

position.

• Err 3 will be displayed until the camshaft returns to HOME position (Figure 18 Initial Power-Up Display).

• If more than 2 minutes elapses, verify that the motor is turning the camshaft. If it is not turning, check the “Troubleshooting” section.

Figure 18 Initial Power-Up Display

When the camshaft has reached the HOME (service) position the display will show “- -:- -”.

If the time of day alternating with capacity remaining is displayed then the controller has used short term memory to load settings. Short term memory will hold settings for approximately eight hours. Settings include:

• Water used today

• Water used since last recharge

• Current time of day

• Recharge state

Un-programmed controls will have the following settings. Default settings:

• Hardness - 25 grains per gallon

• Salt setting - HE, High efciency

• System will recharge every 15 days (calendar override) even if no water is used. Unplug system for long

periods of no water usage. Calendar override is not programmable.

In addition:

• Water used is set to 0

• The internal system clock is set to 8:00 AM. The display continues to show “- -:- -” until the time is manually set which updates the internal clock.

• A recharge will initiate when the internal system clock reaches 12:00 am. The regen icon will ash.

1. Set time of day - Press the Time of Day button. Press it again within 5 seconds and the time will increment. Press

and hold for 2 seconds to rapidly increment the setting.

Release the button and the time will be saved after 5 seconds.

Figure 19 Step 1

2. Pick the salt setting - The controller starts (defaults) with

the HE (high efciency) setting. If you want to check or change the setting, press the Salt Amount button to display

the current setting. To change it, press the Salt Amount button again within 5 seconds. The new setting will be saved after 5 seconds.

HC: This setting maximizes the system capacity between

recharges and will also use the most salt. This setting can be

used if you have high water hardness or high water usage.

Example: 3 or more people and/or hardness above 25 gpg.

Sd: This setting will provide a mid-range capacity. Less salt is used than the HC (High Capacity), setting. More water between recharges is provided than when the HE (High Efciency) setting is used. Use this setting if the conditioner is running out of capacity when set to HE. This setting is also used if the HC setting is providing too much capacity. Use this setting if your usage or water hardness

fall between the HC and HE examples.

HE: This setting minimizes salt used for a recharge (uses

the least amount of salt) and provides the least amount of

water between recharges. This setting can be used if you have low water hardness or low water usage. Example: 2

or less people and/or hardness below 20 gpg.

Figure 20 Step 2

Premier AF-40K MR12 • 11

Page 12

RECHARGE continued PLACING SOFTENER INTO OPERATION

3. Enter the hardness of the water - The controller starts

(defaults) at a hardness of 25 gpg. Check your water for the actual hardness. Press the Water Hardness button to display the current settings. To change the setting press the button again within 5 seconds. To rapidly increase the setting push and hold the Water Hardness button. Release

the button and the setting will be saved after 5 seconds. A

hardness setting too high will cause the system to recharge

more often and use more salt and water than what is

needed to soften your water. A hardness setting too low will cause the system to recharge less often. The system may pass hard water shortly before it recharges.

Figure 21 Step 3

Programming is complete. The controller will begin normal operation if no button is pushed for 5 seconds.

During normal operation (Service mode) the display will show the current time of day with the colon blinking. This will alternate with a display of the gallons remaining to be treated

before recharge.

After you have performed the previous initial power-up steps, you will need to place the softener into operation. Follow these steps carefully.

WARNING:

NOTE: We recommend that you do not put salt into the

NOTE: As you advance through each cycle there will

Press and hold the Recharge key to start a recharge.

To Advance Recharge Cycles:

• Simultaneously press Time of Day and Recharge to advance to the next cycle. An hourglass will display while

cam is advancing.

When Cam reaches the next cycle, Time Remaining will be displayed.

• Repeat pressing Time of Day and Recharge to advance through each cycle.

• To determine which cycle the controller is in during a recharge, use Table 1. The time remaining is displayed on the controller. Find the time remaining below your salt setting. The cycle column will have the cycle number.

• Press and hold Time of Day and Recharge for 3 seconds

to advance through all remaining recharge cycles. Hourglass will ash. Camshaft will advance to service - may take 1 to

2 minutes.

• For cycle times see Table 1.

Before turning on the water supply check the following:

• All plumbing is installed and secured.

• The valve drain line is in place and the end is held

securely at the drain.

• There is no salt in the tank.

• The controller is on and has been programmed following

the three steps. The display should be showing the time of day with the colon ashing.

• The inlet water is off and the bypass is not in bypass

If the inlet water valve is opened too rapidly

or too far, media may be lost out of the tank into the valve or the plumbing. In the 1/4 open position, you should hear air slowly escaping from the valve drain line.

tank until after the control valve has been put into operation. With no salt in the tank, it is much easier

to view water ow and motion in the tank.

be a slight delay before you can advance to the next cycle. The hourglass icon will light while the camshaft is indexing.

12 • MR12 Premier AF-40K

Both valve

handles pointing

in direction of

water flow

If any of the above are not true please correct the item before

proceeding further.

Page 13

PLACING SOFTENER INTO OPERATION

continued

The following steps will describe how to perform a quick recharge to verify the system is working correctly.

1. Turn the incoming water on at a low ow position. Listen

to the water ow. Water is entering the media tank. Do not open the valve completely because media may enter the

valve.

2. Start a recharge.

3. Open a service faucet. The salt tank will begin to ll with water. Air will come out of the faucet. After all of the air has

left the media tank the water will run without air spurts. When the salt tank has 3 to 4 inches (7.6 or 10.1 cm) of water, turn off the faucet and advance to the next cycle.

4. Turn inlet water on full.

5. The brine prep cycle allows the water in the salt tank to

dissolve the salt. During this cycle inspect for leaks. If any leaks are present they should be repaired before proceeding. If there are no leaks, advance to the next cycle.

6. Backwash forces water through the media to the drain. Inspect the water for air bubbles and small particles. When

the water is running clear, advance to the next cycle.

7. Brine draw and slow rinse run at the same time. The

discharge to drain will slow down. The water in the salt tank will lower. If water is leaving the salt tank, advance to the next cycle.

8. The repressurize cycle is short and allows internal system pressures to stabilize. After 1-2 minutes advance to the

next cycle.

9. Fast rinse is a full pressure rinse of the media in the tank.

The discharge to drain should be high. Advance to the next cycle.

10. Backwash 2 is a second backwashing of the media tank.

Discharge to drain will be slow. Advance to the next cycle.

11. Fast rinse 2 is the last cycle in the recharge process. Flow

to drain will be high. This cycle is 1 min long. Allow this cycle to complete and advance to Service.

The controller will start the rst time with a recharge scheduled to start at the normal time of recharge. The media in the tank will function properly until that rst recharge.

Fill the salt tank with softener salt. The display should be showing the current time of day and the colon will be ashing.

The system is fully operational.

During normal operation (Service mode) the display will show the current time of day with the colon blinking. This will alternate with a display of the capacity remaining.

(TURNING ON THE WATER)

Things You Might Need to Know

• When the controller is rst plugged in, it may display a ashing hourglass and the message Err 3, this means

that the controller is rotating the camshaft to the home position.

• The preset default time of recharge is 12:00 am.

• The Premier Series controller is programmed to recharge

if a recharge has not taken place in the last 15 days. This

setting cannot be changed.

• Make sure control power source is plugged in. The

transformer should be connected to a non-switched power source.

• Unless changed, the settings for a newly installed system

are:

Hardness - 25 gpg Salt Setting - HE (High Efciency)

Water Used Settings - 0 cubic meters

Internal System clock is set to 8:00 am. The display

continues to show “- -:- -” until the time is manually set.

The rst recharge will occur when the system clock

reaches 12:00 am.

Accessing History Values

The Premier control features a review level that displays the operation history of the system. This is a great troubleshooting

tool for the control valve.

To access history values, press Recharge followed by the Salt

Amount button and hold for 3 seconds to view the Diagnostic Codes.

NOTE: If a button is not pushed for 30 seconds the

Press the Time of Day button to increment through the table.

When the desired code is reached, Press the Salt Amount

button to display the value.

When the Salt Amount button is pressed to view H2 the current ow rate will be displayed but not updated. Continue to press and release the Salt Amount button every 5 seconds to update the display. The ow icons on the display will ash when there is ow thru the softener.

controller will exit the history table.

Code Description Notes

H1 Days since last recharge Days since last recharge

H2 Current ow rate Liters per minute

H3 Current day of week Current day of week

H4 Water used today since 0200

H5 Water used since last recharge

A0 Average water usage for day 0 A1 Average water usage for day 1 A2 Average water usage for day 2 A3 Average water usage for day 3 A4 Average water usage for day 4 A5 Average water usage for day 5 A6 Average water usage for day 6

In cubic meters,

max value displayed 99.99

max value stored 655.35

Premier AF-40K MR12 • 13

Page 14

T ANK ASSEMBLY

Item No. QTY Part No. Description

1 .............1 .......367023...........Tank Brine

2 ............. 1 .......213126...........Housing

3 ............. 1 .......313012...........Lid

4 ............. 1 .......367202...........Latch

5 ............. 1 .......167028...........Controller, AF-40K

6 ............. 1 .......367026...........Resin Tank

7 ............. 1 .......367203...........Brine Tube Assembly

8 ............. 1 .......249033...........Clamp, Resin Tank

9 ............. 1 .......249035...........Clamp, Float Tube

10 ........... 1 .......116181 ...........Valve Assembly w/Bypass

and Connectors

11 ...........6 .......246068...........Housing Mounting Screws

12 ........... 1 .......367204...........Lower Distributor Assembly

10x35 Tank

13 ........... 1 .......367205...........Upper Basket

14 ........... 1 .......367206...........Conditioning Resin

15 ........... 1 .......367207...........Retainer, Brine Tank

14 • MR12 Premier AF-40K

Page 15

V ALVE ASSEMBLY

Item No. QTY Part No. Description

1 .............1 .......367208...........Assembly, Premier Controller

Cover

2 ............. 1 .......116182 ...........Valve Body Assy, Volumetric

Includes Item #18

3 ............. 1 .......367209...........Valve Disc Kit

4 ............. 1 .......367210...........Top Plate

5 ............. 1 .......125139...........Female Elbow, 3/8 NPT to

3/8 Tubing

6 ............ 12 ......146034...........Screw, Top Plate

7 ............. 1 .......367211 ...........Spring, Top Plate

8 ............. 1 .......367212...........Camshaft, Rell First

9 ............. 1 .......367213...........Yoke, Camshaft

10 ........... 2 .......146036...........Screw, Yoke

11 ...........1 .......270341...........368 Valve Motor/Optical

Sensor Assy

12 ........... 1 .......367214...........Injector Cap Assembly

13 ........... 1 .......367215...........“J” Injector, Lt Blue, 10 Inch

Tank

1 .......367216...........Screen

1 .......367217...........“J” Injector w/O-rings

Item No. QTY Part No. Description

14 ........... 1 .......622013...........Assembly, Rell Cont, .33

15 ........... 2 .......622014...........Ball, Backwash, Brine Rell

16 ........... 1 .......252229...........O-ring, Tank

17 ........... 1 .......252230...........O-ring, Riser

18 ........... 1 .......367218...........Meter Assembly

19 ........... 1 .......258261...........Assembly, Sensor Cable

20 ........... 1 .......252231...........Kit, O-ring, Manifold

21 ........... 1 .......116183 ...........Bypass

1 .......367224...........Main Assembly

2 .......367219...........Retainer, Manifold

2 .......228305...........Clips Retainer

1 .......252232...........Kit, O-ring Manifold

22 ........... 1 .......622015...........Kit, Drain Line Flow Control

1 .......622016...........Flow Control w/O-ring and

23 ........... 1 .......258100...........120 VAC, 60 Hz, N. America

24 ........... 2 .......125154...........Connector Assembly, 1" NPT,

25 ........... 1 .......125155...........Fitting, Drain Line, 90°, 1/2"

gpm

Controller

Clip Drain Line and Ball

Plug

Plastic, w/O-ring and Clip Retainer

NPT, 1/2" T ube

Premier AF-40K MR12 • 15

Page 16

BRINE WELL ASSEMBLY CH20795

Item No. QTY Part No. Description

1 .............1 .......367220...........Brine Well w/Slots

2 ............. 1 .......116184 ...........Safety Brine Valve

3 ............. 2 .......228306...........Grommet

4 ............. 1 .......400080...........Tubing, 3/8" x 16" Long

5 ............. 1 .......367221...........Cap, Brine Well 4" Dia.

(Caplug STP-4)

6 ............. 1 .......367222...........Brine Float w/One Grommet

(As purchased)

7 ............. 1 .......367223...........Air Check Assembly

8 ............. 2 .......231049...........Tubing Insert, Brass

Not Shown

1 .......231056...........Overow Fitting Assembly

1 .......*231057 ......... Overow Elbow

1 .......*231058 ......... Overow Nut

1 .......*252234 ......... Gasket

*Parts included with CH20774 Overow Fitting Assembly

16 • MR12 Premier AF-40K

Page 17

TROUBLESHOOTING

Premier Control - Error Codes

Problem Possible Cause Solution

Err 1 is displayed. Program settings have been corrupted. Press any key. If Err 1 does not clear, replace control. Err 3 is displayed. Control does not detect the camshaft position and is

returning to the service position.

Camshaft is not turning during Err 3 display. Check that motor is connected. Verify that the motor wire

Camshaft is turning more than ve minutes to nd the

service position:

System

Problem Possible Cause Solution

Salt tank overow. Loose salt line connection. Ensure all salt line connections are tight.

Drain line restricted with debris. Clean drain control.

Flowing or dripping water at drain or salt line after recharge.

Hard water leakage after recharge. Improper recharge. Repeat recharge after making certain correct

Valve will not draw brine. Restricted drain line. Remove restriction.

Control will not recharge automatically. AC adapter or motor not connected. Connect power.

Control recharges at wrong time of day. Time of Day set incorrectly. Set the correct Time of Day.

Intermittent salt draw. Low water pressure. Maintain a minimum of 20 psi

No conditioned water after recharge. No salt in salt tank. Add salt to salt tank.

Backwashes or rinses at excessively low or

high rate. Runs out of conditioned water between

recharges.

Flow indicator on control does not display service ow.

Debris is preventing #4 valve disc from closing

(Figure 23 Valve Layout).

Worn #4 valve disc (Figure 23 Valve Layout). Replace valve discs.

Leaking of external bypass valve. Replace bypass valve.

O-Ring around riser pipe damaged. Replace O-ring.

Injector plugged. Clean injector and screen. Debris is preventing valve discs from closing. Remove foreign matter from valve discs.

Defective motor. Replace motor.

Meter clogged with debris. Unit will recharge every 7 days anyway.

Injector plugged. Clean injector and screen.

No drain line ow control. Install drain line ow control.

Restricted drain line. Remove restriction.

Control improperly programmed. Verify salt dosage.

Bypass valve in bypass position. Remove bypass valve from bypass.

Meter cable dislodged from valve. Fully insert meter cable into valve.

Meter clogged with debris. Remove and clean meter.

Wait until the control returns to the service position. Flashing

hourglass in the display indicates that the motor is running

harness is connected to motor and controller module. Verify that optical sensor is connected and in place. Verify that

motor gear has engaged the camshaft.

If everything is connected, replace components in this order:

1. Motor Assembly, Optical Sensor

2. Control

Verify that optical sensor is in place and connected to wire.

Inspect for debris in the camshaft slots.

If motor continues to rotate indenitely, replace the following

components in this order:

1. Optical Sensor

2. Control

Remove debris.

salt dosage was set.

Remove and clean meter.

(1.3 bar) feed.

Premier AF-40K MR12 • 17

Page 18

TROUBLESHOOTING continued

Valve Disc Operation

When the Premier control is lifted up (Figure 22 Control

Removed) and the cover is removed, the appers and camshaft are visible (Figure 23 Valve Layout).

Figure 22 Control Removed

Injector Cap

Rell

Control Cap

Figure 23 Valve Layout

18 • MR12 Premier AF-40K

Page 19

PREMIER LIMITED WARRANTY

Water Softener

Premier warrants to the original owner, that under normal use: Fiberglass mineral tanks and brine tanks for water softeners will be free from material defects in materials and workmanship for ten (10) years from the date of purchase. The control valve electronic

controller, valve bodies and internal valve parts (not including brine injectors) for water softeners will be free from material defects

in materials and workmanship for ve (5) years from the date of purchase. Additional parts for water softeners not mentioned

above will be free from material defects in materials and workmanship for two (2) years from the date of purchase. Any replace-

ment products furnished will be free from material defects in materials and workmanship for the remainder of the original warranty

period.

This warranty does not cover: (1) water softening resin (2) damage due to lightning or other conditions beyond the control of Premier (3) defects not reported within the above-stated time periods, (4) items manufactured by other companies, (5) problems

arising from failure to comply with Premier instructions, (6) problems or damage arising from acts of nature, abuse, misuse, negli-

gence or accident (7) problems or damage resulting in whole or in part from alteration, modication, repair or attempted alteration, modication or repair by any party other than Premier or a Premier authorized dealer (8) noncompliance with applicable codes/

ordinances.

If a defect in workmanship or materials in a product or part covered by the warranty should arise, Premier at its sole discretion, will

repair or replace the defective product or part.

For warranty service, when in Canada call (905) 332 4090, in US call (800) 752-5582 or (480) 675-7995 for documentation and a return authorization number. All claimed defective product or parts must: (1) be authorized for return by Premier with a Return

Goods Authorization number (2) include proof of the purchase date of the product or part (3) be returned to Premier prior to the

expiration of the applicable warranty period, at the customer's expense, shipment pre-paid, (4) be accompanied by a letter detailing the problem experienced. Include your name, address and your return authorization number, model number and serial number of the system.

TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, PREMIER DISCLAIMS ALL OTHER WARRANTIES, WHETH-

ER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE, WITH REGARD TO THE PRODUCTS, PARTS AND ANY ACCOMPANYING WRIT-

TEN MATERIALS.

To the maximum extent permitted by applicable law, Premier shall not be liable for any damages whatsoever (including, but not limited to, loss of time, inconvenience, expenses, labor or material charges incurred in connection with the removal or replacement of the product or part, special, incidental, consequential, or indirect damages for personal injury, loss of business prots, business

interruption, loss of business information, or any other pecuniary loss) arising out of the use of or inability to use the defective prod-

ucts or parts, even if Premier has been advised of the possibility of such damages.

Premier’s maximum liability under any provision of this Limited Warranty shall be limited to the amount actually paid for the product

or part.

NOTE: Because some states do not allow the exclusion or limitation of incidental or consequential damages, the above limitations or exclusions may not apply.

This warranty does not cover any equipment that is relocated from the site of its original installation.

This warranty does not cover any equipment that is installed or used outside the United States of America and Canada.

THIS WARRANTY GRANTS SPECIFIC LEGAL RIGHTS, AND OTHER RIGHTS MAY APPLY. SUCH RIGHTS VARY FROM STATE TO STATE.

7-2010

Warranty Registration

Call: 1-800-752-5582

Fax: 1-623-866-5666

Online: www.wattspremier.com

Mail: Watts Premier, Inc.

8716 W. Ludlow Drive Suite #1 Peoria, AZ 85381

Premier AF-40K MR12 • 19

Page 20

PERFORMANCE DATA SHEET

Model Premier AF-40K

Rated Service Flow (gpm) 11.0

Pressure Drop at Rated Service Flow Rate (psid)

Rated Capacity (grains @ lb of salt)

Rated Efﬁciency

4,400 gr/lb. salt @ 4.12 lbs.

(grains/lb Salt @ lb of salt)

Maximum Flow Rate During Regeneration (gpm)

Indion 225 NaF Ion Exchange Resin (cu ft)

Tank size 10" x 35"

Backwash - GPM 2.7

Rapid Rinse/purge - GPM 2.7

Operating Pressure: 20 -125 psi or 1.4 – 8.8 kg/Centimeter Acceptable Salt Type: Sodium Chloride – Pellet All Systems above tested at 35 psi +/- 5 psi, pH of 7.5 +/- 0.5, Capacity Testing Flow Rate = 50% of the rated service ﬂow rate for the various size systems.

These water softener systems have been tested by WQA and conform to NSF/ANSI 44 for speciﬁc performance claims as veriﬁed and substantiated by test data. The rated salt efﬁciencies above were also determined in accordance with NSF/ANSI 44 and are only valid at the salt dosage referenced above. An efﬁciency rated water softener is a demand initiated regeneration (DIR) softener which also complies with speciﬁc performance speciﬁcations intended to minimize the amount of regenerant brine and water used in its operation. Efﬁciency rated water softeners shall have a rated salt efﬁciency of not less that 3350 grains of total hardness exchanged per pound of salt (based on NaCl equivalency) (477 grams of total hardness exchanged per kilogram of salt), and shall not deliver more salt than its listed rating. The rated efﬁciency of the water softener, the salt dosage at that efﬁciency, the capacity at that salt dosage and that of the efﬁciency is only valid at the stated salt dosage. Efﬁciency is measured by a laboratory test described in NSF/ANSI 44. The test represents the maximum possible efﬁciency the system can achieve. Operational efﬁciency is the actual efﬁciency achieved after the system has been installed. It is typically less than the efﬁciency due to individual application factors including water hardness, water usage, and other contaminants that reduce the water softener’s capacity. These systems are not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. Refer to the system Installation and Service Manuals for set-up and programming instructions. Contact your local Premier dealer for parts and service. See your owner’s manual for warranty information.

Important Notice: For conditions of use, health claims certiﬁed by the California Department of Public Health and replacement parts, see product data sheet

Iowa Requirement:

Seller: ________________________________________________ Date: _________________________

15.0

18,143 @ 4.12

33,809 @ 12.97

41,386 @ 20.0

2.7

1.25

, Operating Temperature: 35 - 100° F or 1.7 – 38° C

Tested and Certiﬁed by the WQA against NSF/ANSI Standard 44 for Softener Performance & NSF/ANSI 372 for “lead free” compliance.

Buyer: ________________________________________________ Date: _________________________

12/15/11

Premier Inc

8716 W. Ludlow Drive Suite #1

Peoria, Arizona 85381

Phone: (800) 752-5582

www.wattspremier.com

Premier AF-40K User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual