Premier 2-10-4 TEXAS STEAM ENGINE Operating Instructions Manual

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PREMIER 2-10-4 TEXAS
STEAM ENGINE
OPERATING INSTRUCTIONS
e 20), and is compatible with most other 3-rail locomotives,
DCS
Conventional Mode operation of this locomotive is much simpler
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Premier 2-10-4 Texas Steam Engine
Table of Contents
Set Up 3 Basic Operation 4
Throttle 4 Operation Buttons 4 Manual Volume Control 4
Proto-Sound 2.0 Operating Instructions 5
Activating Proto-Sound 2.0 Conventional Mode Features 5 Freight Yard Sounds (FYS) 6 Tips on Using FYS 7 Proto-Coupler® Operation 8
Speed Control 8 Lock into a Direction 9
Reset to Factory Defaults 9 Automatic Sounds 9
Maintenance 10
ProtoSmoke Unit Operation 10 Lubrication and Greasing Instructions 12 Traction Tire Replacement 13 Light Replacement Instructions 14 Self-Charging Battery Back-Up 16
Troubleshooting 17 Compatibility 19 Transformer Compatibility Chart 20 Additional Features with DCS Remote Control System 21 Safety Precautions 23 Service and Warranty Information 24
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6 on pg. 12. Do not over-oil. Use only a drop or two on each pivot
Running
See the
Look at the
Plug Tender Plug into
Boiler Socket at back of cab.
Figure 1a. Connect the Tender to the Engine
Figure 1b. Purposes of the Two Holes on the Engine Draw Bar.
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Premier 2-10-4 Texas Steam Engine
Basic Operation
Throttle – Throttle up the power to your track. Give about 10-14 volts or
enough power so that the engine’s headlight shines brightly. Then put the engine into motion by either firmly pressing the Direction button on your
transformer or remote once or dropping and advancing the throttle to put the engine in forward.
Operation Buttons
Use the operation buttons on your transformer or remote as described below. Whistle/Horn- To sound the whistle, firmly press the Whistle/Horn button.
The whistle will sound for as long as you continue to depress the button. It will stop when you release the button. The whistle has four different endings, depending on whether you hold the button for less than three seconds, three seconds, four seconds, or five seconds or longer.
Bell - To sound the bell, firmly press and release the Bell button. To turn the bell off, press and release the Bell button again. The bell will continue to ring
from the time you turn it on until you press and release the button again to turn it off.
Direction – Your train is programmed to start in neutral. The first direction after neutral upon start-up is forward. Firmly press and release the Direction
button to allow the engine to move forward. Just as you must stop your automobile between forward and reverse, this engine will not go directly from forward to reverse; it goes into neutral between directions. If the train has been moving forward, the first press of the Direction button will put the train
from forward into neutral, the second press into reverse, the third press back into neutral, and the fourth back into forward. To prevent accidental
high-speed start-ups, this engine is programmed to restart in neutral each time the track voltage is turned off for 25 seconds or more.
Manual Volume Control
To adjust the volume of all sounds made by
this engine, turn the master volume control knob located under the tender clockwise to increase the volume and counter-clockwise to decrease the volume (see Fig. 2).
Proto-Sound 2.0
Volume Adjustment Knob
Figure 2. Manually Adjusting the Proto-Sound 2.0 Volume
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Premier 2-10-4 Texas Steam Engine
Feature to Be Activated:
Freight Yard Sounds Fire the Rear Coupler Speed Control On/Off Lock into a Direction/Unlock Reset to Factory Defaults
Button Code:
1 Bell, 2 Whistles 1 Bell, 3 Whistles 1 Whistle, 2 Bells (from Neutral only) 1 Whistle, 3 Bells 1 Whistle, 5 Bells (from Neutral only)
FYS Code Timing
Total Time Lapse: 1 Seconds
½
Tap Bell
Quickly
½ Sec.
Pause
½ Sec.
Pause
Tap Whistle Quickly
Tap Whistle Quickly
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Premier 2-10-4 Texas Steam Engine
Freight Yard Sounds (FYS):
Your engine is equipped with a sound package of freight yard sounds that you can play when you pull into a yard. Each sequence described below will
play as long as it is left on, randomly generating sounds, but be sure to allow approximately 30 seconds between the button pushes described
below to allow the FYS sufficient time to run through each sequence.
1. To cue the sound system to play the FYS, quickly, but firmly tap the Bell button once followed by 2 quick taps of the Whistle button while the engine
is moving. Tap the buttons quickly, but allow approximately ½ second between each press.
2. Press the Direction button or drop and advance the throttle once to stop the engine. This will trigger the first sequence of FYS. The reverse unit is temporarily disabled so that the train will not move as you use the Direction button to trigger the sounds, and Proto-Sound 2.0 has disabled operator control over the Whistle and Bell buttons until the full FYS sequence is complete.
3. After waiting about 30 seconds for that sequence to run, press the Direction button again to trigger the second sequence of FYS.
4. After about 30 seconds, press the Direction button again to trigger the third FYS sequence.
5. Again, after allowing about 30 seconds for that sequence to run, press the Direction button one more time to trigger the fourth and final FYS sequence.
The FYS will continue, and within a few seconds, the engine will start and move out on its own at the current throttle setting, in the same direction it was traveling when you began the sequence with the bell ringing. Once the bell
turns off, the operator regains control of the transformer’s bell and whistle buttons and can ring the bell or blow the whistle as usual.
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Premier 2-10-4 Texas Steam Engine
Tips on Using FYS
• You can terminate FYS at anytime by turning off power to the track for 15 seconds.
• You do not have to be in Forward to use FYS. At the conclusion of the full sequence, the train will pull away from the station in
whatever direction you were going when you activated the feature.
• You can use FYS even if you are double-heading with another engine. If the second engine is not equipped with FYS at all, you must remember not to leave the throttle at a high voltage level once you have stopped the engine to run the FYS. Otherwise, the engine without FYS will begin vibrating on the track as its motors strain to move the train, since they cannot be automatically disabled during the FYS cycle. If the second engine is an original Proto-Sound
engine equipped with FYS, you may choose to disable it when used in double-heading operations, so you will not experience
competing FYS sounds. To disable FYS in an original Proto-Sound engine, see the operating instructions for that engine.
• FYS can be triggered from Neutral. It will operate the same as if triggered while in motion except that, at the conclusion of the FYS,
the engine will depart in the next direction of travel, as opposed to the direction it was traveling before entering Neutral.
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Premier 2-10-4 Texas Steam Engine
Proto-Coupler® Operation
This locomotive is equipped with a coil-wound Proto-Coupler for remote uncoupling action. Because the Proto-Coupler is controlled through the Proto-Sound 2.0 microprocessor, it does not require an uncoupling track section or modification to your layout to function. You can fire the couplers
from neutral or while in motion. Use the code shown below (and in the chart on pg. 5) to fire the coupler.
Rear Coupler:
To fire the rear coupler, press the Bell button once followed immediately by three pushes of the Whistle/Horn button. The sound of the liftbar and air line
depletion will play, and the knuckle will be released.
Speed Control:
M.T.H. engines equipped with Proto-Sound 2.0 have speed control capabilities that allow the engine to maintain a constant speed up and down grades and
around curves, much like an automobile cruise control. You can add or drop cars on the run, and the engine will maintain the speed you set.
While the engine is programmed to start with the speed control feature activated, you can opt to turn it off. This means the engine’s speed will fall as
it labors up a hill and increase as it travels downward. It is also affected by the addition or releasing of cars while on the run.
To turn speed control on and off, put the engine in neutral, then press the transformer’s Whistle button one time then immediately press the Bell button
two times. Two whistle blasts will indicate that the engine has made the change. Repeat the 1 whistle, 2 bells code to return it to the other state. You
will want to do this during the initial neutral upon start-up if you ever couple this engine to another engine that is not equipped with speed
control to avoid damaging the motors in either engine. Each time you shut
down the engine completely, it will automatically turn speed control on.
Note: When speed control is turned off, the Proto-Sound 2.0 system will limit the volume in order to operate more smoothly at lower voltages. Full volume is restored upon reactivating speed control.
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Two whistle blasts will indicate that the engine has made the change.
Two whistle
play any time the engine’s speed decreases rapidly.
plays at random intervals when the engine idles in neutral.
sounds play when the engine is initially
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Maintenance ProtoSmoke® Unit Operation
This Premier steam locomotive contains a self-powered smoke unit that outputs smoke through the smokestack on the roof of the engine. The smoke unit is essentially a small heating element and wick that soaks up and then
heats a mineral oil-based fluid that emits a harmless smoke. The smoke is then forced out of the stack by a small electric fan. Smoke volume is
controlled by the Proto-Sound 2.0 system.
With a few easy maintenance steps, you should enjoy trouble-free smoke unit operation for years.
When preparing to run this engine, add 15-20 drops of smoke fluid through the smokestack (see Fig. 3). We recommend
M.T.H. ProtoSmoke, Seuthe, LGB, or LVTS fluids. Do not overfill the unit or
the fluid may leak out and coat the interior engine components.
If you choose not to add the fluid (or have already added the fluid but choose to run smoke-free), turn off the smoke
unit switch located under the tender (see Fig. 4). Failure either to add fluid to
the unit or to turn it off may damage the smoke unit heating element and/or wick material.
When the smoke output while running the engine begins to diminish, add
another 10-15 drops of smoke fluid or turn the smoke unit off.
When storing the unit for long periods of time, you may want to add about 15
drops of fluid to prevent the wick from drying out.
After removing the engine from storage, add another 25 drops of fluid, letting the wick soak up the fluid for 15 minutes prior to operation.
Add Smoke Fluid
Figure 3. Add Smoke through the Smokestack
Smoke Unit
ON/OFF Switch
Figure 4. Smoke Unit ON/OFF Switch
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Figure 5b. Inspecting the Smoke Unit
Remove screws to access smoke unit
Figure 5a. Accessing the Smoke Unit
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Premier 2-10-4 Texas Steam Engine
Lubrication and Greasing Instructions
The engine should be well oiled and greased in order to run properly.
You should regularly lubricate all side rods, linkage components and pickup rollers to prevent them from squeaking. Use light household oil and follow the lubrication points marked “L” in Fig. 6. Do not over-oil. Use only a drop or two on each pivot point.
The locomotive’s internal gearing was greased at the factory and should not need additional grease until after 50 hours of operation or one year, whichever
comes first. To access the gear box and axles, do the following:
1. Turn the engine upside down.
2. Remove the boiler by removing the body mounting screws shown in Fig. 7a
3. Remove the Phillips screw (marked “GREASE”) located at each set of wheels (Fig. 7a) and the gearbox cover screws (Fig. 7b).
3. Use a grease tube dispenser to put a small amount (approx. 1-2 ml.) of lithium-based grease into the gearbox and axles.
4. Replace the screws and reassemble the boiler.
You should also grease the leading and trailing locomotive truck tongues to enhance their ability to slide on the chassis. Follow the grease points shown on
Fig. 7a.
Lubricate Pick Up Rollers (L)
Lubricate Side Rods and Linkage (L) (Both Sides)
Lubricate Axle Bushings (L)
Lubricate Axle Bushings (L)
Figure 6. Lubrication Points on the Locomotive
Grease Screws (G)
Grease Pivot Point (G)
Body Mounting Screws
Body Mounting Screws
Figure 7a. Location of Body Mount Screws and Greasing Points on the Locomotive
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Premier 2-10-4 Texas Steam Engine
Unscrew these screws to access the gear box
Figure 7b. Screws to remove to access the gear box.
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Premier 2-10-4 Texas Steam Engine
Light Replacement Instructions
The locomotive’s lights are controlled by a constant voltage circuit in the engine. They are easy to remove and replace when they burn out. See the diagrams and directions below for instructions on accessing and replacing the light bulbs in this locomotive.
You can obtain replacement bulbs directly from the M.T.H. Parts Department (phone: 410-381-2580; e-mail: parts@mth-railking.com; mail: 7020 Columbia Gateway Drive, Columbia MD 21046-1532)
Headlight:
1. Pull on the headlight to open the magnetic door on the front of the boiler.
2. Gently pull the wires connected to the lights out until you can access the wire connectors,
and unplug the connectors.
3. To replace the white headlight, gently pull the wires until the bulb comes free of the housing. Push the new bulb into place and reconnect the wires.
Firebox and Cab Interior Lights:
1. Remove the boiler from its chassis as shown in Fig. 7a on pg. 12.
2. Unplug the black wires from their connector.
3. Remove the firebox light bulb by pulling it down and out of its bracket. You may find it
easier to unscrew the bracket from the boiler before removing the bulb. Replace the bulb by
pushing it up and into the bracket. You may need to use small pliers to do this.
4. Remove the cab interior light by pulling gently on the wire until the bulb comes free of its housing. Push the replacement bulb into position.
5. Reassemble in reverse order, being careful not to pinch any wires.
Firebox and
Cab Lights
Figure 8b. Furebox and Cab Lights
Open Boiler Door
Pull out wire and
disconnect
Figure 8a. Replacing the Headlight
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Remove the body from the chassis by removing the 6 screws shown in Fig.
Unplug the wire from the connector.
Unscrew the bracket that houses the light bulb from inside the tender.
Gently pull the bulb to remove it and push the replacement bulb into place.
Reassemble in reverse order, being careful not to pinch any wires.
Tender shell screws
Tender shell screws
Tender shell screws
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Unhook Wires, Remove
and Replace Battery
Remove Proto-Sound Board
to access Battery
Figure 11. Replacing the Battery
Self-Charging Battery Back-Up
The special NiCad 7-cell 8.4v self-charging battery in this engine improves performance at any speed. It ensures that power to the sound system will
remain on during directional changes or when travelling over dirty track or switches. The self-charging battery system is automatically turned on or off whenever track power is turned on or off.
Track power (when applied) recharges the battery, which should last for up to five years, and the special NiCad battery is a dry battery that should not leak or cause any damage to your engine. However, even this special battery will eventually wear down and need to be replaced. When you notice that your engine sounds seem distorted or garbled at low voltages or become silent when power from the transformer is turned off, test the battery to determine whether it should be recharged or replaced.
Put the engine in neutral and leave the track voltage at 12 volts for 15 minutes
If the garbled or distorted sounds are reduced, the battery charge has run down and can be recharged. Do this by leaving the engine in neutral with track voltage at 12 volts for 6-7 hours so the battery can fully recharge (be sure the
smoke unit is turned off). Or you can remove the battery (as described below) and charge it in any standard slow charge battery recharger, following the recharger’s directions.
If the sounds are not improved at the end of the 15 minute test charge, it is time to replace the battery (see directions below). Contact the M.T.H. Parts Department (phone: 410-381-2580; e-mail: parts@mth-railking.com; mail: 7020 Columbia Gateway Drive, Columbia MD 21046-1532) for a replacement battery. A standard 9v alkaline battery can be substituted until your replacement arrives, but since alkaline batteries cannot be recharged, it will eventually wear down. Do NOT use a 6-cell 7.2v battery like those found in most convenience stores.
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®
2.0 Problems
Starting Up
Whistle/Horn
Bell
Coupler
Remedy
Remedy
Remedy
Remedy
Remedy
When I first turn the power on, the engine will not begin to run. I have to turn the throttle off and then on again to get the engine to operate.
When I press the whistle/horn button, the bell comes on instead.
I can’t get the horn to blow when I press the whistle button.
I can’t get the bell to ring when I press the bell button.
The bell won’t work on a separate bell button.
When I try to fire the coupler, FYS starts.
The Proto-Coupler won’t let the engine uncouple on the fly.
The coupler does not fire or stay coupled.
When I press the whistle button, the bell sounds.
Reverse the transformer leads.
You may be pressing the button too quickly. Try pressing the whistle/horn button more slowly, taking approximately one full second to fully depress the
button.
You may be pressing the button too quickly. Try pressing the bell button more slowly, taking approximately one full second to fully depress the button.
Reverse the transformer leads.
Check the wiring of the separate button.
You are waiting too long between whistle button presses.
Try lubricating the coupler knuckle with a dry graphite lubricant. Do NOT
use oil. The coupler needs to be cleaned.
Wipe with denatured alcohol (not rubbing alcohol) and let dry.
This is normal behavior. To prevent accidental high-speed start-ups, Proto-Sound 2.0 is programmed to start up in neutral anytime track power has been turned off for several seconds. See the "Basic Operation" section for more details.
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Cab Chatter
Lock-out
Volume
Battery
FYS
Remedy
Remedy
Remedy
Remedy
Remedy
Sometimes the Cab Chatter sounds don’t play.
I can’t get the engine to run after I power up the transformer. It sits still with the engine sounds running.
The engine won’t lock into forward, neutral, or reverse.
The sounds seem distorted, especially when the whistle or bell is activated.
The engine will not leave the initial neutral setting.
The FYS sounds occasionally repeat themselves.
I get no sounds when the engine shifts between directions.
After I turn off my transformer, my engine continues to make sounds before quitting.
Cab Chatter plays only in neutral at random intervals.
The engine is locked into the neutral position. Follow the procedure in the “Lock into a Direction” section.
Engine speed must be below 10 scale mph (approx. 10 volts or less in conventional mode).
Proto-Sound 2.0 volume is set too high. Turn the volume control knob on the bottom of the chassis counter-
clockwise to reduce the volume.
Check to be sure the battery is installed and fully charged. See the “Self-Charging Battery Back-Up” section.
The battery may be dead or need to be charged. See the “Self-Charging
Battery Back-Up” section. Proto-Sound 2.0 is designed to
continue to sound for a few seconds after power to the track has been shut
off.
Proto-Sound 2.0 has a built-in random number generator that randomly selects each sound clip to play. Because there are a limited number of sound clips available in each FYS sequence, it is probable that some of these sound clips will be repeated from time to time.
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FYS Remedy
Once in FYS, the engine doesn’t go into reverse.
When the FYS enters its last sequence the bell automatically comes on.
When FYS is enabled, pressing the whistle and bell buttons has no effect.
I push the direction button but the next sound clip in the sequence does not play or the engine does not come out of FYS after fourth press of the direction button.
So that FYS effects can be as realistic as possible,
Proto-Sound 2.0
disables the reversing unit whenever FYS is enabled. This
way the engine remains still at its stop as the operator cycles
through the FYS sequences.
FYS is programmed to start ringing the bell at that point. After
approximately 12 rings of the bell, it will automatically turn off.
Because FYS must control various effects in each sequence, Proto­Sound 2.0 takes control of these sound effects until you exit FYS.
Each FYS clip must play for approx. 30 seconds before FYS will advance to the next step in the FYS cycle. Wait at least 30 seconds in each FYS sound clip before pressing the
direction button.
Compatibility
This engine will operate on any traditional O-72 Gauge track system, including M.T.H.’s RealTrax® or ScaleTrax™ or traditional tubular track. It is
also compatible with most standard AC transformers. (See page 20 for a complete list of compatible transformers and wiring instructions.)
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Transformer Compatibility and Wiring Chart
Proto-Sound 2.0 is designed to work with most standard AC transformers. The chart below lists the many compatible transformers. Note that many of the
operational commands described in these instructions require a bell button, so if your transformer does not have its own bell button, you should consider adding one to get the full benefit of the system. In addition, the chart details how the terminals on these transformers should be attached to your layout.
Transformer
Model
Center Rail Outside Rail
Min/Max.
Voltage
Power
Rating
Transformer
Type
Lionel 1032 U A 5-16v 90-Watt Standard
Lionel 1032M U A 5-16v 90-Watt Standard
Lionel 1033 U A 5-16v 90-Watt Standard Lionel 1043 U A 5-16v 90-Watt Standard
Lionel 1043M U A 5-16v 90-Watt Standard
Lionel 1044 U A 5-16v 90-Watt Standard Lionel 1053 U A 8-17v 60-Watt Standard Lionel 1063 U A 8-17v 60-Watt Standard
All-Trol Left Terminal Right Terminal 0-24v 300-Watt Electronic
Dallee Hostler Left Terminal Right Terminal Electronic
Lionel LW A U 8-18v 75-Watt Standard
Lionel KW A or B U 6-20v 190-Watt Standard
Lionel MW
Outside Track
Terminal
Inside Track
Terminal
5-16v 50V.A. Electronic
Lionel RS-1 Red Terminal Black Terminal 0-18v 50V.A. Electronic
Electronic
Lionel RW U A 9-19v 110-Watt Standard
Lionel SW U A Unknown 130-Watt Standard
Lionel TW
U A 8-18v 175-Watt Standard
Lionel ZW
Lionel Post-War
Celebration
Series ZW
A,B,C or D
A,B,C or D
U
Common
8-20v
0-20v
275-Watt
135/190 Watt
Standard
MTH Z-500 Red Terminal Black Terminal 0-18v 50-Watt Electronic MTH Z-750 Red Terminal Black Terminal 0-21v 75-Watt Electronic
MTH Z-4000 Red Terminal Black Terminal 0-22v 390-Watt Electronic
* Conventional Mode Only
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®
Variable Output Control - Controls how much smoke each
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• Proto-Effects™ Set Up-User can select individual Proto-Effects™ operations to be active or inactive, including cab chatter, train wreck sounds, coupler
sounds, and wheel clickety-clack sounds
• Direction Control Set Up-User can set initial individual start-up direction (start in forward or reverse) for double-heading operations
• Locomotive Consist Set-up-User can determine locomotive values for consist make-ups, allowing multiple locomotives belonging to a consist to operate
together
• Query Locomotive Information-User can query locomotive programming to learn locomotive address and engine data information, including scale miles
traveled
• User Can Query, Set and Operate Track and Accessory Interface Units for Programming Digital Command Operations for up to 250 Accessories and 250 Individual Switches
• User Can Script, Record and Playback Train Routes
Operating instructions for all DCS Command features will accompany the DCS remote control equipment.
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When using electrical products, basic safety precautions should
Read this manual thoroughly before using this device.
M.T.H. recommends that all users and persons supervising use examine the
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Service & Warranty Information
How to Get Service Under the Terms of the Limited One-Year Warranty
For warranty repair, follow the instructions below to obtain warranty service.
1. First, e-mail, write, call or fax an Authorized M.T.H. Service Center in your area or M.T.H. Electric Trains to obtain Repair Authorization. You can find the list of Authorized Service Center s
on the M.T.H. website, www.mth-railking.com. Otherwise, contact M.T.H. (at e-mail: service@mth-railking.com; 7020 Columbia Gateway Drive, Columbia, MD 21046; tel: 410-381-2580; fax: 410-423-0009), stating when the item was purchased and describing the
problem. If you contact M.T.H., you will be given a return authorization number to assure that your merchandise will be properly handled upon its receipt.
2. CAUTION: Make sure the product is packed in its original factory packaging including its foam and plastic wrapping material so as to prevent damage to the merchandise. The shipment must be prepaid and we recommend that it be insured. A cover letter including your name, address, daytime
phone number, e-mail address (if available), Return Authorization number, a copy of your sales receipt and a full description of the problem must be included to facilitate the repairs. Please include the description regardless of whether you discussed the problem with a service technician
when contacting the Service Center or M.T.H. for your Return Authorization.
3. Please make sure you have followed the instructions carefully before returning any merchandise for service.
Limited One-Year Warranty
All M.T.H. products purchased from an Authorized M.T.H. Train Merchant are covered by this warranty.
See our website at or call 1-888-640-3700 to identify an Authorized M.T.H. Train Merchant near you.
M.T.H. products are warrantied for one year from the date of purchase against defects in material or workmanship, excluding light bulbs and traction tires. We will repair or replace (at our option) the defective part without charge for the parts or labor, if the item is returned to an Authorized M.T.H. Service Center or M.T.H. Electric Trains within one year of the original date of purchase. This warranty does not cover damages caused by improper care, handling, or use. Transportation costs incurred by the customer are not covered under this warranty.
Items sent for repair must be accompanied by a return authorization number, a description of the problem, and a copy of the original sales receipt from an Authorized M.T.H. Train Merchant, which gives the date of purchase. If you are sending the item to M.T.H., call 410-381-2580, fax
410-423-0009, or e-mail the Service Department at to obtain a return authorization number. If you are sending this product to an Authorized Service Center, contact that Center for their return authorization.
This warranty gives you specific legal rights, and you may have other rights that vary from state t o state.
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