Precor AMT Series, AMT 835, AMT 885, AMT 833, AMT 823 Service Manual

Page 1

S er v i c

e

M anua

AM T 885, 8 35, 833, 8 23

20039-172

l

Open Stride and Fixed

PRECOR CUSTOMER SUPPORT

Page 1

Contents

About This Document ...............................................................................................7

Things you should know...........................................................................................8

P30 Console .............................................................................................................12

P30 Troubleshooting ...............................................................................................41

P80 Console .............................................................................................................50

Acrobat Reader

Right, Left, Front, and Back General System Warning and Caution Statements and General Safety

Safety ..............................................................

General Tools

Accessing the P30 Diagnostic

Displaying P30

Setting the P30 Club

Documenting P30 Software Replacing the Upper Replacing the P30 Metrics Replacing the P30 HR Flash Programming the Upper

Troubleshooting the Keypad and Upper

Troubleshooting the Handheld Heart

P30 AMT '11 - Upper Display does not

P80

P80 Equipment

P80 System

Required ......................................................

Procedure: .............................................................................................................................

P30 Diagnostic Software Menu Table

Procedure ..............................................................................................................................

P30 Information P30 Setting Club Parameters Table

Upload Procedure

Procedure ..............................................................................................................................

Circuit Normal hand held reading - No chest strap No hand held reading - Normal chest strap No hand held reading - No chest strap

Settings ........................................................

P80 Settings

About ...........................................................

About P80 P80 Equipment Usage P80 System Settings

Users: ..........................................................................................................

Conventions .............................

Information ...........................................

Guidelines .........

Information .................................................

Software ...............................

..............................................................................

Information ..........................................

Table..........................................................................................................

Parameters .....................................

..................................................................................

Problems ...................................

PCA .............................................

PCA .......................................

PCA ............................................

PCA .....................................

...............................................................................................................

PCA ............................

Rate .............................

Description ................................................................................................................

reading ...................................................

reading ...........................................................

Illuminate .....................

Table.................................................................................................................

Table ...................................................................................................................

Usage .................................................

Table ..............................................................................................

Settings .................................................

Table ...................................................................................................

7

8 9

9 10 11 11

13

14

19

19 20

24

27 28 35 37 39

40

41

44

44 45 45 47

48

51

53

54

55

57

58

60

Page 2

Updating P80 P80 System

P80 System Test

P80

Connectivity ....................................................

P80 Connectivity Settings Table P80 Connectivity Set Up and Registration Procedure

P80

Display .........................................................

P80 Display Settings

P80 TV

Settings .....................................................

Channel To scan for available channels: To name a To delete a channel from the Channel

P80 Workout

P80 Workout Limits

Manage P80 Settings

P80 Cloning Settings Table P80 Cloning

Replacing the P80

Console Mounting Disconnection Console Hook and Cable Console Mounting - Install

Replacing the P80 Heart Rate PCA

P80 Troubleshooting .............................................................................................106

Black Screen - TV

Description...........................................................................................................................

Possible Possible

Black Screen - Full

Description...........................................................................................................................

Possible Possible Boot Screen

Poor Quality Video - Single Unit

Description...........................................................................................................................

Possible Possible

Poor Quality Video - All

Description...........................................................................................................................

Possible Possible

Poor Quality Video - One Channel or Limited Green

Screen .......................................................

Description...........................................................................................................................

Possible

Software ...............................................

Tests ....................................................

Table ..........................................................................................................

........................................................................................

..................................................

Table...................................................................................................

Guide .....................................................................................................................

........................................................................................

channel: ............................................................................................................

Guide: .............................................................

Limits ..................................................

Table .....................................................................................................

(Cloning) .......................................

.................................................................................................

Procedure .......................................................................................................

Console ...........................................

Removal ............................................................................................

Cables .........................................................................................................

Notch...................................................................................................

Connections .............................................................................................................

................................................................................................

Board .............................

Only .............................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Console ........................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Procedure.....................................................................................................

Only ..............................

Causes...................................................................................................................

Remedies ..............................................................................................................

Units .....................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Channels ...............

Causes...................................................................................................................

61 63

64

70

71 71

78

80

81

83 83

84

85

88

89 89

95

97 98

99

102

106

106 107

109

109 109 109

110

110 110

111

111 112

112 113

113

Page 3

Stuttering

Description...........................................................................................................................

Possible Possible

Touch Screen

Description...........................................................................................................................

Possible Possible Single Secret Handshake

Procedure ............................................................................................................................

Touch Screen Slow

Description...........................................................................................................................

Possible Possible

Touch Screen Responses Incorrectly to

Description...........................................................................................................................

Possible Possible Single Secret Handshake

Procedure ............................................................................................................................

Poor Audio Quality – All Channels, One/Limited

Description...........................................................................................................................

Possible Possible

Poor Audio Quality – All Channels, Multiple

Description...........................................................................................................................

Possible Possible

Machine Controls

Description...........................................................................................................................

Possible Possible

Machine Controls Incorrect

Description...........................................................................................................................

Possible Possible

Message Out of Service

Description...........................................................................................................................

Possible Possible

Message Please Reset the Treadmill

Description...........................................................................................................................

Possible Possible

Unit reboots of its own

Description...........................................................................................................................

Possible Possible

Channels ................................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Unresponsive ..........................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Procedure..............................................................................

Response .........................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Touch ........................

Causes...................................................................................................................

Remedies ..............................................................................................................

Procedure..............................................................................

Units ...............

Causes...................................................................................................................

Remedies ..............................................................................................................

Units ..................

Causes...................................................................................................................

Remedies ..............................................................................................................

Unresponsive ......................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Response ................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Displayed ...................................

Causes...................................................................................................................

Remedies ..............................................................................................................

Displayed .......................

Causes...................................................................................................................

Remedies ..............................................................................................................

volition ...................................

Causes...................................................................................................................

Remedies ..............................................................................................................

113

114 114

114

114 114

115

116

116 116

116

116 117

117

118

118 119

119

119 119

120

120 120

121

121 121

122

122 122

122

123 123

123

123 124

Page 4

Checking the AMT Operation ...............................................................................125

Checking AMT

Operation .............................................

Procedure ............................................................................................................................

Inspection and Adjustment Procedures ..............................................................127

Measuring the Resistance of a

Generator ............................

Procedure ............................................................................................................................

Inspecting and Adjusting the H-brake Belt

Tension ..................

Procedure ............................................................................................................................

Inspecting and Adjusting the Generator Belt

Tension ................

Procedure ............................................................................................................................

Inspecting and Adjusting the Drive Input Belt

Tension ..............

Procedure ............................................................................................................................

Calibrating the Incline

Motor ......................................

Procedure ............................................................................................................................

Drive Belt Gauge

Preventive Maintenance........................................................................................144

Regular Preventive Maintenance After Each Daily

Maintenance ..................................................

Weekly Quarterly On-Site Preventive Maintenance (Service

AMT Base Troubleshooting Procedures .............................................................147

Use .....................................................

Maintenance .................................................

Maintenance ..............................................

Troubleshooting the Troubleshooting the Incline Troubleshooting the Interconnect

AMT Base Replacement Procedures ...................................................................152

Cover

Replacement ..................................................

Top Cover Front Cover Center Beam Cover Back Cover Removal Left and Right Side Cover Removal Left and Right Side Bottom Cover Left and Right Bottom Cover Left and Right Side Cover Assembly Back Cover Center Beam Cover Front Cover Upper Arm Cover Rear Flat Belt Terminal Cover Upper Arm Cam Cover Top Cover

Instructions ......................................

(Owner) .............................

Technician) ................

Generator ......................................

System .................................

Cable .............................

Removal ...........................................................................................................

Removal.........................................................................................................

Removal .........................................................................................

........................................................................................................

...............................................................................

Removal .................................................................

Assembly .........................................................................

..............................................................................

Assembly........................................................................................................

Assembly ........................................................................................

Assembly........................................................................................................

Replacement .....................................................................................

Replacement.................................................................

Replacement...........................................................................

Assembly ..........................................................................................................

125

127

129

130

131

132

137

142

144 144 144 145 145 146

147 148 150

152

153 154 156

156 157 157 158 158

159 160 161 161 162 163 164

Page 5

Replacing a Belt

Finger Guard Replacement

Replacing the Upper Arm

Upper Arm Grip Replacement

Replacing a Flat Belt

Flat Belt Terminal Replacement Rear Flat Belt Terminal Cover

Replacing a Upper Arm Flat Belt

Upper Arm Flat Belt Pulley Replacement

Replacing a Stairarm

Stairarm Pedal Replacement

Replacing a

Stairarm Replacement Rear Flat Belt Terminal Cover

Replacing the Flat

Belt Replacement & Odometer Tracking Inside Flat Belt Outside Flat Belt Rear Flat Belt Terminal Cover

Replacing the Front Arm Assemblies - With Flat Belts and Press Fit Cams (After

4/3/2013) ...................................................

Rear Flat Belt Terminal Cover Front Flat Belt Terminal Removal

Replacing a Front Arm Assembly - Without Flat Belts and Non-Press Fit Cams. (Prior to

Front Arm and Cam Replacement

Replacing the Lower

Removing the Lower PCA Removing the Lower PCA

Replacing the Lower PCA and Battery

Procedure ............................................................................................................................

Replacing the

Procedure ............................................................................................................................

Replacing the Generator

Procedure ............................................................................................................................

Replacing the

Procedure ............................................................................................................................

Replacing the Drive Input Pulley

Drive Input Pulley Belt Replacement

Replacing the Step Up

Procedure ............................................................................................................................

Replacing the Crank

Crank Arm Replacement

Replacing the Drive Input

Procedure ............................................................................................................................

Replacing the Lift Arm

Lift Arm Housing Replacement

Replacing the drive input

Drive Input Housing Replacement Procedure

Guard .............................................

Procedure.........................................................................

Grip .......................................

Procedure ....................................................................

Terminal .....................................

Procedure ..................................................................

Removal..........................................................................

Pulley .............................

Procedure ..................................................

Pedal .........................................

Procedure ......................................................................

Stairarm ...............................................

Procedure..................................................................................

Removal..........................................................................

Belts ...........................................

Codes.........................................................

Replacement ...........................................................................................

Replacement........................................................................................

Removal..........................................................................

.....................................................................................

4/3/2013) ..........................................

Procedure ............................................................

Board ..........................................

Cover ....................................................................................

................................................................................................

Bracket ........................

Battery ..............................................

Belt .......................................

Generator ............................................

Belt ..............................

Procedure..........................................................

Pulley .......................................

Arm ............................................

Procedure .............................................................................

Pulley ...................................

Housing .....................................

Procedure....................................................................

housing ..................................

.............................................................

164

168

175

175 175

179

186

187

188

189 189

195

198

199 208 212

226

232 239

251

252

268

268 269

270

272

273

278

281

285

291

296

306

325

Page 6

Replacing a Tie

Procedure ............................................................................................................................

Replacing the Stride Dial

Procedure ............................................................................................................................

Replacing the H-Brake

Procedure ............................................................................................................................

Replacing the H-Brake Cam

Procedure ............................................................................................................................

Replacing the H-Brake Drum

Procedure ............................................................................................................................

Replacing the Gas

Replacing the Incline

Wiring Diagrams ....................................................................................................374

Procedure ............................................................................................................................

P30 - AMT '11 835 Block P20_P30_P80 AMT '11 Wiring

Index .........................................................................................................................15

Rod ................................................

Sensor ...................................

Belt .........................................

Assembly .................................

Assembly ................................

Shock ............................................

Shock .................................................................................................

Motor ........................................

Diagram ....................................

Diagram .................................

345

346

348

349

350

351

356

365

368

375 377

Page 7

Section One

About This Document

Warning: This service manual is for use by Precor trained service providers only.

If you are not a Precor Trained Servicer, you must not attempt to service any Precor Product; Call your dealer for service.

This document contains information required to perform the majority of troubleshooting, and replacement procedures required to repair and maintain this product.

This document contains general product information, software diagnostic procedures (when available), preventative maintenance procedures, inspection and adjustment procedures, troubleshooting procedures, replacement procedures and electrical block and wiring diagrams.

Acrobat Reader Users:

To move directly to a procedure, click the appropriate procedure in the bookmark section to the left of this page. You may drag the separator bar between this page and the bookmark section to change the size of the page being viewed.

Page 8

Section Two

Things you should know

In This Section

Right, Left, Front, and Back Conventions........... 8

General System Information......................... 9

Warning and Caution Statements and General Safety Guidelines 9

Safety............................................. 10

General Information................................ 11

Tools Required..................................... 11

Right, Left, Front, and Back Conventions

In this manual, right, left, front, and back are from the perspective of a user standing on the AMT facing the console display.

Figure 1: Front, Back, Left, Right Conventions

Page 9

General System Information

The generator performs three functions in the AMT. First, by controlling the amount of electrical current applied from the generator to a load circuit, the user’s pedaling resistance is controlled. Second, the generator is used to charge the AMT’s internal battery. Lastly, one of the generators three phase output windings is monitored to determine when the unit is in use and when it is idle. This system also determines the step rate by determining the operating speed (output frequency) of the monitored generator winding. There is also a magnetic brake that applies resistance to horizontal motion and a sensor that measures horizontal motion (stride length).

Warning and Caution Statements and General Safety Guidelines

Warning statements indicate a particularly dangerous activity. Warning statements you will find in this manual include:

♦

Because this is a self powered unit, it will either be necessary to either equip the unit with the optional external power supply or have an assistant pedal on the unit while voltage measurements are being taken. Because of the danger of working on the unit while it is in motion using the optional external power supply is strongly recommended.

♦

When the unit is used, stairarms are in motion; the generator will operate and produce potentially hazardous voltages even when the battery is disconnected.

♦

Caution statements are intended to prevent damage to the AMT as a result of the current activity. Caution statements included in this manual are listed below:

•

When it is necessary to lift or move the AMT, ensure that the AMT

has adequate support and that you use proper lifting techniques. When the rear platform is removed, the AMT may be lifted from the rear and moved like a wheelbarrow.

•

To remove power from the AMT, the optional external power supply

(when equipped) must be disconnected from the wall outlet and the red (positive) wire must be disconnected from the battery. Always ensure that the AMT external power supply is unplugged from the wall outlet and the red (positive) wire is removed from the battery when you inspect or adjust the AMT, or when you isolate, remove, or replace an AMT component.

•

Removing the covers exposes high voltage components and

potentially dangerous machinery. Exercise extreme caution when you perform maintenance procedures with the cover(s) removed.

Page 10

•

During service operations you will be very close to moving

machinery and voltage bearing components. When you perform maintenance procedures with the covers removed, remove jewelry (especially from ears and neck), tie up long hair, remove neck ties, and do not wear loose clothing.

•

Exercise caution when touching any wire or electrical component

during AMT operation.

•

A pinching hazard exists when the unit is operated. It is

possible to seriously pinch a finger. The AMT can be mechanically locked by inserting a screwdriver through the primary sheave and frame. See the illustration below. Locking the AMT will prevent accidental pinching.

A pinching hazard exists when the unit is operated. It is possible to seriously pinch a finger. The AMT can be made immobile by lift the stairarm pedals and removing the tension from stairarm flat belts. Removing the tension from the flat belts will prevent accidental pinching.

Safety

Safety guidelines you should know and follow include:

Page 11

Multimeter

US and metric end wrench set

set

Anti-static kit

Torque wrench, 200 in./lbs.

Screwdriver set

Torque wrench, 200 ft./lbs

OTC 6673 Universal Belt Tension Gauge

♦

Read the owner’s manual and follow all operating instructions.

♦

Operate the AMT on a solid, level surface with the unit properly leveled. The AMT is properly leveled when all five feet are in contact with the floor. Visually check the AMT before beginning service or maintenance operations. If it is not completely assembled or is damaged in any way, exercise extreme caution while operating and checking the AMT.

♦

When operating the AMT, do not wear loose clothing. Do not wear shoes with heels or leather soles. Check the soles of your shoes and remove any embedded stones. Tie long hair back.

♦

Do not rock the unit. Do not stand or climb on the handlebars, display enclosure, or cover.

♦

Do not set anything on the handlebars, display enclosure, or cover. Never place liquids on any part of the AMT, while performing service.

♦

To prevent electrical shock, keep all electrical components away from water and other liquids.

♦

Do not use accessory attachments that are not recommended by the manufacturer-such attachments might cause injuries.

♦

AMT’s equipped with Cardio Theater PVS units will have external power supply and coaxial cable routed through the bottom of the unit to the top of the display console. Cord management must be maintained.

General Information

For the latest exploded view, part number and part pricing information, visit the Precor dealer website at www.precor.com/connection.

Tools Required

Allen wrench set

US and metric socket wrench

4 - 6 gear puller

Page 12

Section Three

P30 Console

In This Section

Accessing the P30 Diagnostic Software.............. 13

Displaying P30 Information......................... 19

Setting the P30 Club Parameters.................... 24

Documenting P30 Software Problems.................. 27

Replacing the Upper PCA............................ 28

Replacing the P30 Metrics PCA...................... 35

Replacing the P30 HR PCA........................... 37

Flash Programming the Upper PCA.................... 39

Page 13

Accessing the P30 Diagnostic Software

The P30 Console diagnostic software consists of the following modes:

♦

Display Test

♦

Keyboard Test

♦

Heart Rate Test

♦

Brake Test

♦

RPM Test

♦

Battery Test

♦

Stride Position Test

Procedure:

1 The P30 Console uses the standard access codes to provide access to

the various software features. Use the PAUSE key and the numeric keypad to enter the access code. The standard access codes use all sequential key presses. The allowable delay between key presses is short. If too much time is taken between key presses or the wrong key is pressed the access procedure will be aborted. If the access is aborted, it will be necessary to start over from the beginning.

Figure 2: P30 Software Access

2 See P30 Diagnostic Software Menu Table (on page 14).

Page 14

Test Type

Action

Descriptions

6,1, sequentially.

segments are illuminated.

four more times

Validation

Press the  key

KEYBOARD TEST will scroll across the display

Press the OK key

o

Validation

Press the  key

HEART RATE will be displayed.

Press the OK key

rate and smart rate displays.

P30 Diagnostic Software Menu Table

Display Test

Keyboard Test

Press keys PAUSE,5,1,7,6,5,7,

Press OK key

Press the OK key

Press the CLEAR key to return to Hardware

Press and hold the CLEAR key for 5 seconds to return t Hardware

Hardware Validation will scroll across the

display followed by DISPLAY TEST.

The upper most group of LED’s will illuminate on the display. Check the display to ensure that all LED

To display the remaining LED groups. Check each display group to ensure that all LED segments are illuminated.

A representation of all of the keys on the console will be displayed. Pressing a key on the console will cause the illuminated representation of that key to turn off. Press all of the keys on the console to ensure that all of the keys are functioning.

Grasp both of the heart rate grips on the handlebar, after a couple of seconds the heart rate will be displayed in the heart rate and smart rate displays.

Heart Rate Test

Press the CLEAR key to return to Hardware Validation

Use chest strap transmitter or a test transmitter to test the wireless heart rate function, after a couple of seconds the heart rate will be displayed in the heart

Page 15

Auto Stop (Treadmill Only)

Press the OK key

n

a

on

of treadmills you are diagnosing.

Press the  key

BRAKE will be displayed.

Press the OK key

Validation

Hardware Validation

Press the  key

The following tests will be will be available. Use the  and  keys to toggle between tests. Press the OK key to select.

Belt Speed (Treadmills Only) Brake (Non-Treadmills Only) Stride Height (AMT12 Open Stride Only) SPM (Strides Per Minute - Elliptical Only) RPM (Bikes Only) SPM (Steps Per Minute - Climbers Only) Incline/ Crossramp Battery (Non-treadmills and Self Powered

Only) Stride Position (AMT12, Only) Stride Count Reset (AMT12)

The speed of the running belt is controlled by the SPEED keys during this test.

The following values are displayed; time (that the running belt has operated during this test), current (i amps through the drive motor), belt speed (in MPH) and power bits (PWM value).

This test is valuable in diagnosing treadmill load

Belt Speed Test (Treadmill only)

Press the CLEAR key to return to Hardware Validation

Brake Test (Self Powered Units Only)

Press the CLEAR key to return to Hardware

conditions such as running bed and/or running belt condition. As load is increased, the speed is kept at constant value (as set via the SPEED keys) and the current and power bits will vary proportionately to the load.

It is suggested that you perform this test on a treadmill known to be in excellent operating condition. Note the values displayed at a fixed speed (such as 3 MPH) and your body weight. Those values may then be used to benchmark the operati

The console will display the power bits (PWRB). Changing the resistance , keys will change the power bit settings.

Page 16

Press the  key

RPM will be displayed.

Press the OK key

MAX

Press the OK key

motor to jam.

Press the  key

BATTERY will scroll across the display.

will display battery voltage.

Validation

Press the  key

stride position. Stride on the AMT to the maximum

Press the OK key

key to return to

SPM/ RPM (Strides/ Revolutions Per Minute NonTreadmills only)

Incline/ Crossramp

Press the CLEAR key to return to Hardware Validation

Press the CLEAR key to return to Machine Test

The console will display the Pulse. The pulse is showing a count of zero crossings from the generator. RPM shows a software averaged version of pulse.

Use , keys to view the following RPM readings.

PULSE MIN

Two numbers will be displayed, the percent of lift and A/D number related to the current lift position. The A/D (analog to digital) number represents the lift potentiometer reading. The A/ D number will be in the range of 0 to 255 or 0 to 32769.

The lift may be operated using the INCLINE/CROSSRAMP keys. The incline percentage and A/D numbers will change accordingly. Care must be taken while operating the lift in this mode because the normal upper and lower range limits are not in effect. It is possible to operate the lift to its physical limits and may cause the lift

The console will display the battery test. Battery test

Battery Test

Press the OK key

Press the CLEAR key to return to

(NonTreadmills)

Stride Position Test

AMT12 (Open Stride Only)

Hardware

Press the CLEAR key to return to Hardware

Press the CLEAR

STRIDE POSITION TEST will scroll across the display.

The low, high and actual stride positions will be displayed. The low display shows the lowest position reading achieved during the test. The high display shows the highest position reading achieved during the test. The actual display changes with the current

Page 17

Hardware

horizontal movement in both directions. At maximum the high stride display should read 40.

display.

Press the OK key

Validation

display.

de

Clears the LPCA belt stride count to

Log the odometer into LPCA with the

Clears the UPCA belt stride count to

replacement.

Validation

Press the  key

Vertical Position Test

Press the CLEAR key to return to Hardware

Press the  key

Stride Count Reset

Press the OK key.

Press the OK key to CLEAR the stri count.

Or Press the CLEAR

key to cancel the Stride Count Press the OK key.Reset and return to Hardware Validation.

stride length the low stride display should read 0 and

VERTICAL POSITION TEST will scroll across the

Displays a digital representation of vertical movement of the stairarms.

STRIDE COUNT RESET will scroll across the

When STRIDE COUNT RESET is selected, CONTINUE PEDALING, AND PRESS OK TO RESET BELT STRIDE COUNT will scroll across the display.

Note: The STRIDE COUNT RESET is used to CLEAR the

stride count to zero only when the support belts are replaced.

If the OK key is pressed, the software executes the following steps.

1

zero.

2 Increments the LPCA value to show

how many times the belt has been replaced.

3

stride count of the last belt replacement.

4

zero.

5 Increments the UPCA value to show

how many times the belt has been replaced.

6 Log the odometer into UPCA with the

stride count of the last belt

Page 18

Incline/ Crossramp will be displayed.

motor to jam.

Press the OK key

displayed.

Press the OK key

displayed.

Validation

Note: If power is lost or the unit is no longer being pedaled during the rest process, the update process will be interrupted, displaying a error 70 (Belt replacement, LPCA not read). If a error is displayed, the Stride Count Reset process must be repeated.

Incline/Crossr amp

Press the  key

Press the CLEAR key to return to Hardware Validation

Press the  key

Two numbers will be displayed, the percent of lift and A/D number related to the current lift position. The A/D (analog to digital) number represents the lift potentiometer reading. The A/ D number will be in the range of 0 to 255 or 0 to 32769.

The lift may be operated using the INCLINE/CROSSRAMP keys. The incline percentage and A/D numbers will change accordingly. Care must be taken while operating the lift in this mode because the normal upper and lower range limits are not in effect. It is possible to operate the lift to its physical limits and may cause the lift

User Detected or User Not Detected will be

Auto Stop (Treadmill Only)

Press the CLEAR key to return to Hardware

A magnet is attached to the running deck and a sensor is attached to the frame. If the sensor detects motion from the running deck, User Detected will be displayed. If the sensor does not detect motion from the running deck, User Not Detected will be

Page 19

Press the

PAUSE/RESET

key to exit the Hardware Validation tests.

Displaying P30 Information

The information display will access the following data:

♦

Odometer

♦

Hour Meter

♦

U-Boot Software

♦

U-Base Software

♦

Lower Software

♦

Metrics Board Software

♦

Stride Dial Software

♦

Serial Number

♦

Usage log

♦

Error Log

Procedure

1 The AMT 885, 835, 833, and 832 uses the standard access codes to

provide access to the various software features. Use the PAUSE key and the numeric keypad to enter the access code. The standard access codes use all sequential key presses. The allowable delay between key presses are short. . If too much time is taken between key presses or the wrong key is pressed the access procedure will be aborted. If the access is aborted, it will be necessary to start over from the beginning.

2 See, P30 Information Table (see "P30 Information Table" on page 20).

Page 20

Information

shown in the list above.

e

to move to Odometer.

P30 Information Table

Displayed

Diagnostics Information

Belt Usage

Action

With the PRECOR banner scrolling, press the keys PAUSE,6,5, sequentially.

Use the , keys to move to the desired display

Press the OK key.

Description

DIAGS _ INFORMATION will scroll across the

display. Followed by BELT USAGE.

BELT STRIDE COUNT XXXXXX STRIDES will b displayed, followed by STRIDE COUNT RESETS

XX RESETS, and then ODOMETER AT LAST RESET XXXXXX MILES.

BELT STRIDE COUNT shows the number of strides on the current belt.

STRIDE COUNT RESET shows the number of strides at the time of last belt reset.

ODOMETER AT LAST RESET shows the number of miles at the time of the last belt reset.

Press the CLEAR key to exit the Belt Usage display.

Use the , keys to move

Page 21

to move to HOUR METER.

provide the time stamp for the error code log.

display.

to move to U-BOOT SW.

XXXXX-XXX.

display.

to move to HOUR METER.

XXXXX-XXX.

exit the U-BASE SW

Odometer

Hour Meter

Press the OK key.

Press the CLEAR key to exit the odometer display.

Use the , keys to move

Press the OK key.

The odometer will display HORIZONTAL distance in miles or KM depending on Club parameter settings and VERTICAL distance in steps.

Note: The odometer data is stored in non-volatile memory on the upper PCA. If the upper PCA is replaced the odometer data will be lost.

The operating time of the unit will be displayed as 12345 HOURS. The operating time is defined as total amount of time that the unit has operated in program modes. The hour meter is also used to

Press the CLEAR key to exit the HOUR METER

Use the , keys to move

The software part number will be displayed as

U-Boot SW

Press the OK key.

Press the CLEAR key to

U-Base SW

exit the U-BOOT SW

Use the , keys to move

Press the OK key.

Press the CLEAR key to

The software part number will be displayed as

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display.

to move to LOWER SW.

XXXXX-XXX.

BOARD SW.

XXXXX-XXX.

display.

SW.

XXXXX-XXX.

to move to SER. NUMBER.

upper PCA has been replaced.

display.

Use the , keys to move

Lower SW

Metrics Board SW

Press the OK key.

Press the CLEAR key to exit the LOWER SW display.

Use the , keys to move to move to METRICS

Press the OK key.

Press the CLEAR key to exit the Metrics BOARD SW

Use the , keys to move to move to STRIDE DIAL

The software part number will be displayed as

Stride Dial

Press the OK key.

SW

Press the CLEAR key to exit the STRIDE DIAL SW display.

Use the , keys to move

Serial Number

Press the OK key.

Press the CLEAR key to exit the SER. NUMBER

The serial number will be displayed. The serial number may be incorrect or not displayed if the

Page 23

to move to USAGELOG.

program was used.

through the list of programs

display.

to move to ERROR LOG.

Press the OK key.

The quantity of errors in the log will be displayed.

Press the OK key.

The most recent error will be displayed first.

e

hour meter when the error occurred.

display.

exit the DIAGS-

Usage log

Use the , keys to move

Press the OK key.

Use the , keys to move

Press the CLEAR key to exit the USAGELOG

Use the , keys to move

A message will scroll describing the program, the number of times and the number of minutes the

Error Log

Use the , keys to move through the list of errors.

If you wish to clear the error log, press and hold the QUICK START key.

The error messages will list the error name, the odometer reading when the error occurred and th

The message HOLD TO CLEAR ERRORS will be displayed. The error log will be cleared when the message NO ERRORS is displayed.

Please note that the ERROR LOG may also be accessed at any time by pressing and holding the CLEAR key for four seconds. If the error log does not contain any errors, the message STUCK KEY will

Press the CLEAR key to exit the ERROR LOG

Press the PAUSE key to

be displayed.

Page 24

Setting

Action

Description

sequentially.

Press the OK key.

NEDERLANDS

INFORMATION DISPLAY.

Setting the P30 Club Parameters

This procedure allows you to change the following club settings:

♦

Select Language

♦

Select Units

♦

Set Max Workout Time

♦

Set Max Pause Time

♦

Set Cool Down Time

Procedure 1 The AMT 885, 835, 833, and 832 uses the standard access codes to

provide access to the various software features. Use the PAUSE key and the numeric keypad to enter the access code. The standard access codes use all sequential key presses. The allowable delay between key presses are short. . If too much time is taken between key presses or the wrong key is pressed the access procedure will be aborted. If the access is aborted, it will be necessary to start over from the beginning.

2 See P30 Setting Club Parameters Table (on page 24).

P30 Setting Club Parameters Table

Club Settings

With the banner scrolling, press keys

PAUSE,5,6,5,1,5,6,5,

DIAGS-SET CLUB PARAMETERS will scroll

across the display followed by select LANGUAGE.

A list of available languages will be displayed,

Set Language

Use the , keys to toggle between the available languages.

including

ENGLISH DEUTSCH ESPANOL FRANCAIS

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PORTUGUES

Club Settings.

Press the OK key.

between U.S and METRIC.

per

hour) will be displayed.

Settings.

Press the OK key.

and then at an increasing rate.

Settings.

Press the OK key.

increasing rate.

RUCCKIJI ITALIANO

Note: When the default language is changed to anything other than English, the submenus will remain in English.

Set Units

Set Max Workout Time

Press the OK key to select desired language and exit to

Use the , keys to toggle

Press the OK key to select desired unit exit to Club

Use the , keys to select the maximum time a user can remain in a program.

Press the OK key to save selection and exit to Club

UNITS will be displayed.

U.S (miles per hour) and METRIC (kilometers

SET MAX WORKOUT TIME will be displayed.

As the , keys are pressed, the displayed value increments or decrements between 1 and 240 minutes, and NO LIMIT. If an arrow key is held down then the value changes slowly at first

SET MAX PAUSE TIME will be displayed.

Set Max Pause Time

Use the , keys to select the maximum time the unit will remain in paused before resetting.

As the , keys are pressed, the displayed value increments or decrements between 1 and 120 seconds. If an arrow key is held down then the value changes slowly at first and then at an

Page 26

Settings.

Press the OK key.

minutes.

Settings.

Press the , keys.

SHOW ALL

Settings.

Press the OK key.

and then at an increasing rate.

Settings.

Press the OK key to save

SET COOL DOWN TIME will be displayed.

selection and exit to Club

As the , keys are pressed, the displayed value increments or decrements between 0 and 5

Set Cool

Use the , keys to select the cool down time.

Down Time

Press the OK key to save selection and exit to Club

SET METRIC DEFAULTS will be displayed.

A list of available default settings will be displayed, including:

OFF % COMPLETE TIME IN ZONE

Use the , keys to select

Set Metric Defaults

the default settings that will be displayed during a workout.

Set Crossramp Auto-Level

Press the OK key to save selection and exit to Club

Use the , keys to select height the crossramp will return to when after a workout.

Press the OK key to save selection and exit to Club

SEGMENT TIME REMAINING AVERAGE SPEED CALS/MIN CALS/HR WATTS METS TARGET HR AVE HEART RATE

CROSSRAMP AUTO-LEVEL will be displayed.

As the , keys are pressed, the displayed value increments or decrements between XRAMP 1 and 120 seconds. If an arrow key is held down then the value changes slowly at first

HIDDEN PROGRAMS will be displayed.

Page 27

Press the OK key.

A list of available default settings

HIDE PROGRAMS

Settings.

Press the OK key.

value for that column.

Settings.

Club Settings.

Set Hidden Programs

Set Custom Programs

Use the , keys to select the either Show Programs or Hide Programs.

Press the OK key to save selection and exit to Club

Pressing the , keys changes the active column. Pressing the corresponding , resistance keys changes the resistance

Press the OK key to save program and exit to Club

Press the PAUSE key exit

will be displayed, including:

SHOW PROGRAMS

SET CUSTOM PROGRAMS will be displayed.

When this function is initiated, the currently stored custom program (#1 or #2) is displayed in the matrix. The first column is active; all the LEDs in that column blink. The resistance value for that column is displayed in the message bar.

Documenting P30 Software Problems

When a problem is found with the software in the upper or lower PCA, record the information listed below.

When a problem occurs, record the following information:

♦

Model and serial number

♦

Software version number

♦

Program number running when the problem occurred

A description of:

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♦

What happened or failed to happen.

♦

The action taken by the user just before the problem occurred.

♦

Problem-related information (such as how far into the program the problem occurred, the work level being used when the problem occurred, error code displayed, etc.).

♦

The frequency of occurrence.

Replacing the Upper PCA

1 Set the treadmill circuit breaker in the off position and unplug the

treadmill’s line cord from the AC outlet. (TRM only)

2 The PCA’s in the console are static sensitive. They can be damaged

if proper static prevention equipment is not used. Attach an antistatic wrist strap to your arm, and then connect the ground lead of the wrist strap to the treadmill’s frame ground.

3 Remove the two screws that fasten the dash transition cover and

remove the cover.

Figure 3: Dash Transition Cover – (TRM only)

4 Remove the four screws that fasten the console to the dash mounting

plate.

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Figure 4: Console Mounting Plate

5 Remove the two screws that fasten the access panel to the console.

Figure 5: Console Access Panel

6 Remove the back access Panel:

a) Treadmills: Lift the console off the maintenance hook and then

position the console so that the back panel is accessible and remove the back cover.

b) AMT’s, EFX’s, CLM’s, UBK’s, and RBK’s: Tilt the console forward on

the maintenance access hook on the dash weldment and remove the back.

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Figure 6: Maintenance Access Hook

7 Remove the Heart Rate PCA. See Replacing the P30 HR PCA (on page 37). 8 Disconnect the Heart Rate Cable from the Heart Rate PCA. 9 Disconnect the Data cable, Auto Stop cable (Treadmill only), Stop

Key cable (Treadmill only), Ground wire and the CSAFE cable (if in use) from the Upper PCA. Remove the console from the maintenance access hook and place it on a flat work surface.

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Figure 7: P30 Cable Connectors

10 Remove the two screws that fasten the back cover to the option cap

and remove the cover.

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Figure 8: Option Cap Back Cover

11 Remove the 6 screws that fasten the rear cover from the console and

remove.

Figure 9: Rear Console Cover

12 Disconnect the Metric cable (J5), Machine Controls cable (J4),

Option Cap cable (J6, if applicable), Keypad Metric cable (J2) and HR cable (J10) from the Upper PCA board.

13 Remove the five screws that fasten the Upper PCA board to the

console and remove the Upper.

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Figure 10: P30 Upper PCA & Metric Board

14 Install the replacement upper PCA into the console using the five

screws removed in step 14. Torque to 10 inch pounds.

Note: Do not use an electric screw driver or over tighten the screws. Over tightening may damage the console. This type of damage is not covered under warranty.

15 The white wire in the Metrics cable and the yellow wire in the

Machine Controls and HR cables indicate pin 1. Align the white wire in the Metrics cable and yellow wires in the Machine Controls and HR cables with the pin 1 markings on the upper PCA.

Note: If pin 1 is not marked on the Upper PCA refer to the pin 1 reference below.

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Figure 11: P30 PCA - Pin 1 Reference

16 Reconnect the Metric cable (J5), Metric cable (J1), Metric cable

(J2), Machine Controls cable (J4), Option Cap cable (J6, if applicable), Keypad Metric cable and HR cable (J10) from the Upper PCA board.

17 Replace the P30 Rear Cover removed step 12 and secure the cover with

the screws 6 screws. Torque to 10 inch pounds.

Note: Do not use an electric screw driver or over tighten the screws. Over tightening may damage the console. This type of damage is not covered

18 Replace the P30 Option Cap back cover removed step 11 and secure the

under warranty.

cover with the screws 2 screws. Torque to 10 inch pounds.

Page 35

Note: Do not use an electric screw driver or over tighten the screws. Over tightening may damage the console. This type of damage is not covered

19 Place the P30 console on the maintenance access hook.

under warranty.

20 Reconnect the Data cable, Auto Stop cable (Treadmill only), Stop Key

cable (Treadmill only), Ground wire and the CSAFE cable (if in use) to the Upper PCA.

21 Reconnect the Heart Rate Cable to the Heart Rate PCA. 22 Replace the Heart Rate PCA. See Replacing the P30 HR PCA (on page 37). 23 Replace the access cover with the hardware removed in step 6. 24 Tilt the console back against the mounting plated. While tilting the

console back feed the excess cable into weldment tube making sure that the cables will not become pinched.

25 Fasten the console to the dash mounting plate with the four screws

removed in step 4.

26 Fasten the dash transition cover using the two screws removed in

step 3.

27 Check treadmill operation as per procedure, Checking the AMT Operation

(on page 125).

Replacing the P30 Metrics PCA

1 Access the consoles upper PCA and Metric PCS as per procedure,

2 Disconnect the Metric cable (J1) from the Metric PCA board. 3 Remove the four screws that fasten the Metric PCA board to the

Replacing the Upper PCA (on page 28).

console and remove the Metric PCA and the four spacers.

4 Replace the four spacers removed in step 3 onto the console mounting

studs. The spacers must be used to insure the Metrics LED’s are flush with the display window. If spacers are not used the Metrics LED’s will apply excessive pressure on the Metrics board and may cause damage to the Metrics board.

5 Install the replacement Metric PCA into the console using the four

screws removed in step 3.

6 The white wire in the Metrics cables indicate pin 1. Align the white

wire in the Metrics cables with the pin 1 markings on the Metrics PCA.

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Figure 12: P30 Upper PCA & Metric Board

7 Connect the Metrics cable to the Metric PCA. 8 Replace the P30 Rear Cover removed step 11 and secure the cover with

the screws 6 screws. Torque to 10 inch pounds.

Note: Do not use an electric screw driver or over tighten the screws. Over tightening may damage the console. This type of damage is not covered under warranty.

9 Replace the P30 Option Cap back cover removed step 12 and secure the

cover with the screws 2 screws. Torque to 10 inch pounds.

Note: Do not use an electric screw driver or over tighten the screws. Over tightening may damage the console. This type of damage is not covered

10 Place the P30 console on the maintenance access hook.

under warranty.

Page 37

11 Reconnect the Data cable, Auto Stop cable (Treadmill only), Stop Key

cable (Treadmill only), Heart Rate ground wire and the CSAFE cable (if in use) from the Upper PCA.

12 Reconnect the Heart Rate Cable to the Heart Rate PCA. 13 Replace the Heart Rate PCA. See Replacing the P30 HR PCA (on page 37). 14 Replace the access cover.. 15 Tilt the console back against the mounting plated. While tilting the

console back feed the excess cable into weldment tube making sure that the cables will not become pinched.

16 Fasten the console to the dash mounting plate with the four screws. 17 Fasten the dash transition cover using the two screws (TRM only) 18 Check treadmill operation per Checking the AMT Operation (on page 125).

Replacing the P30 HR PCA

1 Set the treadmill circuit breaker in the off position and unplug the

treadmill’s line cord from the AC outlet.

2 The PCA’s in the console are static sensitive. They can be damaged

if proper static prevention equipment is not used. Attach an antistatic wrist strap to your arm, and then connect the ground lead of the wrist strap to the treadmill’s frame ground.

3 Remove the HR PCA access panel on the back of the console.

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Figure 13: HR PCA Access Panel

4 The HR PCA snaps into its mounting. Press its tabs sideways and

remove the HR PCA from its mounting.

5 Disconnect the HR cable and handlebar cable from the HR PCA. 6 Connect the HHHR Grip cable assembly to the upper connector on the

HR PCA and the HR PCA Power cable to the lower connector on the replacement HR PCA.

7 Orient the replacement HR PCA so that the side with the protective

foam pad is facing out and snap the HR PCA into its mounting.

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Figure 14: HHHR Cable Assembly

8 Replace the HR PCA access panel removed in step 3. 9 Check treadmill operation per Checking the AMT Operation (on page 125).

Flash Programming the Upper PCA

This unit utilizes an upper PCA software system that is capable of onsite upper PCA software uploading (re-programming). The software upload may be accomplished with the use of a PDA (palm device) or a laptop computer.

If a palm device is to be used it must use OS software version 3.2 or higher. Currently, we have only tested devices manufactured by Palm, but other manufacturer’s palm devices may also function correctly.

If a palm device is to be used, the appropriate software must be available in the palm device. A PDA containing the appropriate software may be ordered from Precor or it may be downloaded to the PDA from your desktop or laptop computer via the hot sync function. With the PDA inserted in the hot sync cradle, download to Precor IFP (in field programmer) directory.

If a laptop computer is to be used, the computer’s DB9 serial port will be used for the upload.

Page 40

Upload Procedure

1 The P30 must be powered down before the upload procedure can be

initiated. Ensure that the P30 has not been used for a sufficient time to allow the lower PCA to completely discharge. The light emitting diode on the lower PCA will go out when the power supply is discharged.

2 If the CSAFE port is in use, temporarily disconnect the RJ-45 cable

from the CSAFE port. If the CSAFE port is not in use, temporarily remove the plastic plug from the CSAFE port.

3 Connect the PDA or computer interface cable to the CSAFE port. 4 Select the software file to be uploaded on the palm device or

computer.

5 Start pedaling the P30 or power up using the external power supply.

When the P30 powers up the upload will commence. You must continue to pedal until the upload is complete, approximately 2 minutes.

6 Stop pedaling or disconnect the external power supply when the

upload is complete, and allow the lower PCA to completely discharge. The light emitting diode on the lower PCA will go out when the power supply is discharged.

7 Start pedaling the P30, after it has been allowed to power down, the

P30 will now be operating on the newly uploaded software.

8 Thoroughly, check the P30’s function per Checking the AMT Operation (on

page 125).

Page 41

Section Four

P30 Troubleshooting

In This Section

Troubleshooting the Keypad and Upper PCA........... 41

Troubleshooting the Handheld Heart Rate............ 44

P30 AMT '11 - Upper Display does not Illuminate.... 48

Troubleshooting the Keypad and Upper PCA

Procedure

Note: The white or yellow wire on the cables shown below denotes pin 1. When these cables are inserted into their connectors, the white or yellow wire must align with the pin 1 designation on the PCA.

1 Set the treadmill’s on/off switch in the off position (Treadmill

only). Access the upper electronics and machine controls per

Replacing the Upper PCA (on page 28), steps 1 through 12. Place the console

on the maintenance mounting hook and reconnect all cables.

2 If the message STUCK KEY is displayed when the unit is turned on for

treadmill’s or pedaling on the RBK, UBK, AMT, and EFX, skip to step

23.

3 If a key does not function, skip to step 18. 4 If the display does not illuminate, continue with step 5.

Page 42

Figure 15: Upper PCA , Option Cap (J6) Connector

5 If the upper PCA is not illuminating, skip to step 12. 6 If the metrics PCA is not illuminating, continue with step 7. 7 Remove the four screws that fasten the metrics PCA to the display

face and rotate it so that the front of the PCA is visible. For treadmill’s set the on/off switch in the on position for AMT’s, EFX’s, UBK’s, RBK’s and CLM’s start pedaling.

Note: There are four spacers between the Metric board and the mounting studs. These must be saved and reinstall with the Metric board. If they are not used the Metric board or display face may become damaged.

8 With a DC voltmeter, measure between TP4 (+8V) and TP1 (DGND) for 8

Vdc and between TP2 (+5V) and TP1 (DGND) for 5Vdc.

Page 43

Figure 16: Metrics PCA, Front View

9 If 5 Vdc is not present on TP2 and 8 Vdc is present on TP4, replace

the metrics PCA.

10 If 8 Vdc is not present on TP4 and the upper PCA is illuminating

normally, replace the cable between the upper PCA and the metrics PCA.

11 If you have performed steps 7 - 10 and the metrics PCA still does

not illuminate, contact Precor customer support for assistance.

12 For treadmill’s set the on/off switch in the on position, for AMT’s,

EFX’s, UBK’s, RBK’s and CLM’s start pedaling.

13 With a DC voltmeter, measure between pins 2 and 4 of J9 (JTAG

Connector) for 5 Vdc and between pins 6 and 7 of J6 (Option Cap) for 8 Vdc.

14 If 5 Vdc is not present on J9 and 8 Vdc is present on J6, replace

the upper PCA.

15 If 8 Vdc is not present on J6, temporarily replace the upper PCA to

power control module (treadmill’s) or Lower PCA (AMT’s, EFX’s, UBK’s, RBK’s and CLM’s), cable with a known good cable.

16 If the upper PCA illuminates normally, replace the upper PCA to

power control module cable permanently. If the upper PCA still does not illuminate, replace the power control module (treadmills) or Lower PCA (AMT’s, EFX’s, UBK’s, RBK’s and CLM’s).

17 If you have performed steps 12 - 16 and the upper PCA still does not

illuminate, contact Precor customer support for assistance.

18 For treadmill’s set the on/off switch in the on position for AMT’s,

EFX’s, UBK’s, RBK’s and CLM’s start pedaling.

19 If none of the keys on the display are functioning, check the stop

switch cable connection to the upper PCA. (Treadmill Only).If the stop switch is not connected or the stop switch is not functioning, none of the display keys will operate. This feature insures that the treadmill has a functioning stop switch when it is in use (Treadmill Only).

Page 44

20 If a particular key is not functioning, perform the keyboard test in

Accessing the P30 Diagnostic Software (on page 13). If the test verifies

that the key is not functioning, replace the console face or the machine controls.

21 If the console face or the machine controls has been replaced and

the same key or control is still not functioning, replace the upper PCA.

22 If you have performed steps 18 - 22 and the same key is still not

functioning, contact Precor customer support for assistance.

23 Remove the keypad cable from the upper PCA. 24 For treadmill’s set the on/off switch in the on position for AMT’s,

EFX’s, UBK’s, RBK’s and CLM’s start pedaling.

25 If the STUCK KEY message is no longer displayed, replace the console

face.

26 Set the treadmill’s on/off switch in the off position (Treadmills

Only).

27 Remove the Machine Control cable from the upper PCA. 28 For treadmill’s set the on/off switch in the on position for AMT’s,

EFX’s, UBK’s, RBK’s and CLM’s start pedaling.

29 If the STUCK KEY message is no longer displayed, replace the machine

Controls assembly.

30 If the STUCK KEY is still being displayed with the keyboard cable

disconnected, replace the upper PCA.

31 If you have performed steps 23 - 30 and the STUCK KEY message is

still being displayed, contact Precor customer support for assistance.

Troubleshooting the Handheld Heart Rate

Circuit Description

The hand held heart rate system is actually a dual system, that is, it can accept a heart rate signal from either the hand held heart rate contacts on the unit’s handlebar or from a Polar heart rate chest strap transmitter. The PCA is configured for hand held priority. That is, if both a chest strap and hand heart rate signal are being received, the system will accept the hand held signal and ignore the chest strap signal. If a hand held signal is not being received, the system will accept the chest strap signal.

Page 45

Note: There are four typical failure modes for the hand held/chest strap heart rate system. They are: hand held is normal - no chest strap reading; no hand held reading - chest strap normal; no hand held or chest strap reading or constant or intermittent readings when neither hand held or chest strap are in use.

Figure 17: Hand Held - Chest Strap Heart Rate PCA

Normal hand held reading - No chest strap reading

1 Access the diagnostic program, per procedures Accessing the P30

Diagnostic Software (on page 13), P80 Settings (on page 51), or Accessing

the Diagnostic Software. Advance to the heart rate display portion of the diagnostic program. Verify that a chest strap signal is not being accepted with either a Polar heart rate test transmitter or a known good chest strap transmitter. If this reading is good, skip to step 3.

2 Using a known good Polar heart rate chest strap, verify that the

heart rate operates with the known good chest strap. If the known good Polar chest strap does correct the problem, replace the original chest strap transmitter.

3 If the above procedures did not correct the problem, replace the

heart rate PCA.

No hand held reading - Normal chest strap reading

Page 46

4 Access the diagnostic program, per procedures Accessing the P30

Diagnostic Software (on page 13), P80 Settings (on page 51), or Accessing

the Diagnostic Software. Advance to the heart rate display portion of the diagnostic program. Verify that a hand held signal is not being accepted by firmly grasping both the right and left hand held contacts on the handlebars. Cover as much of the top and bottom contact surface area with your hands as possible (without moving your hands), you should receive a heart rate reading within ten seconds.

5 If the hand held signal is now being accepted, something in the near

vicinity is radiating RF (radio frequency) energy that is being received by the chest strap portion of the heart rate PCA.

6 If a hand held signal still not being accepted, skip to step 8. 7 Replace the heart rate PCA with a 300812-101 (or higher) heart rate

PCA. 300812-101 and higher versions of heart rate PCA are less susceptible to radiated RF energy.

8 Access the diagnostic program, per procedures Accessing the P30

Diagnostic Software (on page 13), P80 Settings (on page 51), or Accessing

the Diagnostic Software. Advance to the heart rate display portion of the diagnostic program. Verify that a hand held signal is not being accepted by firmly grasping both the right and left hand held contacts with the opposite hands, right hand on the left handlebar contacts and left hand on the right handlebar contacts. Cover as much of the top and bottom contact surface area with your hands as possible, you should receive a heart rate reading within ten seconds. If a hand held signal is still not being accepted, skip to step 10.

9 If a hand held signal was accepted in step 8, the hand held contact

wiring is reversed. The harness that connects to the hand held contacts in the handlebar is segregated into two groups. One group has blue shrink wrap around it and the other group has black shrink wrap around it. The blue group must go to the right hand contacts and the black group must go to the left hand contacts. If necessary, rewire the hand held contacts as described above and test as described in step 4.

Page 47

10 If the wiring is correct, for the following measurements. With an

ohmmeter measure between the lower right contact pin on the J1 connector and the lower right hand held heart rate contact on the

handlebar. The reading should be 1 Ω (ohms) or less. Measure between the upper right contact pin on the J1 connector and the upper right hand held heart rate contact on the handlebar. The reading should be

1 Ω (ohms) or less. Measure between the upper left contact pin on the J1 connector and the upper left hand held heart rate contact on the handlebar. The reading should be 1 Ω (ohms) or less. Measure between the lower left contact pin on the J1 connector and the lower left hand held heart rate contact on the handlebar. The reading should be

1 Ω (ohms) or less. If any of the above readings are greater than 1 Ω (ohms), replace the heart rate PCA to handlebar wire harness.

No hand held reading - No chest strap reading

11 Access the diagnostic program, per procedures Accessing the P30

Diagnostic Software (on page 13), P80 Settings (on page 51), or Accessing

the Diagnostic Software. Advance to the heart rate display portion of the diagnostic program. Verify that neither a chest strap signal or a hand held signal is being accepted with either a heart rate test transmitter or a chest strap transmitter.

12 Check the plug/connector connections on both the heart rate PCA

(J4), and upper PCA (J1).

13 If neither a chest strap signal or a hand held signal is being

accepted, measure between the ground and 5 Vdc pins on J4 for 5 Vdc. If 5 Vdc is present, replace the heart rate PCA.

14 If 5 Vdc is not present, remove the connector from J4 of the heart

rate PCA. Measure between the ground and 5 Vdc pins of the connector (just removed from the heart rate PCA) for 5 Vdc. If 5 Vdc is present, replace the heart rate PCA. If the 5 Vdc is not present, measure between the corresponding pins of J1 on the upper PCA (red and black wires). If 5 Vdc is not present replace the upper PCA. If 5 Vdc is present, replace the upper PCA to heart rate PCA cable.

15 Constant or intermittent readings when neither the hand held or

chest strap is in use.

16 Verify that a ferrite core is clamped around the heart rate PCA to

upper PCA cable. Constant or intermittent heart rate readings when neither heart rate system is in use is caused by something in the near vicinity radiating RF energy that is being received by the chest strap portion of the heart rate PCA. Replace the heart rate PCA with a 300812-101 (or higher) heart rate PCA. 300812-101 and higher versions of heart rate PCA are less susceptible to radiated RF energy.

Page 48

P30 AMT '11 - Upper Display does not Illuminate

1 Because this is self powered unit, the display will not illuminate

until it is used or the optional external power supply is equipped. If the optional external power supply is equipped, the display should be constantly illuminated.

2 If the optional external power supply is not equipped, skip to step

5.

3 Disconnect the optional external power supply from the AMT and

measure between the inner and outer sleeves of the power supply’s output jack with a DC voltmeter. You should measure approximately 18 VDC.

4 If the voltage measured in step 3 was significantly low, replace the

optional external power supply. If the voltage measured in step 3 was 0 Vdc, disconnect external power supply from its AC outlet and measure the voltage at the AC outlet. If the AC outlet voltage is normal replace the optional external power supply. If the AC outlet voltage is significantly low or 0 Vdc, the AC system must be inspected by an electrician.

5 Troubleshoot the generator per Procedure, Troubleshooting the Generator

(on page 147).

6 If the generator was found to be good, the problem will be in either

the lower PCA, upper PCA or the upper to lower PCA interconnect cable.

Warning: Because this is a self powered unit, it will either be necessary to either equip the unit with the optional external power supply or have an assistant pedal on the unit while voltage measurements are being taken. Because of the danger of working on the unit while it is in motion using the optional external power supply is strongly recommended.

7 Remove the right side cover and disconnect the interconnect cable

from the lower PCA.

Page 49

8 The following voltage reading must be taken while the unit is in

motion. Extreme care must be taken to keep meter wires, hands, etc. clear of all moving parts. Using a DC voltmeter, measure the voltage between TP24 (7.5V) and TP14 (DGND). The voltage measured should be approximately 7.5 Vdc. If the voltage is significantly low, replace the lower PCA.

9 Reconnect the interconnect cable to the lower PCA and repeat the

voltage measurement in step 8. The voltage measured should be approximately 7.5 Vdc. If the voltage is significantly low, the problem is in the upper PCA or the upper to lower PCA interconnect cables.

Figure 18: Lower PCA Test Points

10 Troubleshoot the upper to lower PCA interconnect cables as per

procedure, Troubleshooting the Interconnect Cable (on page 150).

11 If the upper to lower interconnect cable is found to be good,

replace the upper PCA.

12 If you have performed all of the above tests and are unable to

resolve the problem, contact Precor customer support.

Page 50

Section Five

P80 Console

In This Section

P80 Settings....................................... 51

P80 About.......................................... 54

P80 Equipment Usage................................ 57

P80 System Settings................................ 58

Updating P80 Software.............................. 61

P80 System Tests................................... 63

P80 Connectivity................................... 70

P80 Display........................................ 78

P80 TV Settings.................................... 81

P80 Workout Limits................................. 84

Manage P80 Settings (Cloning)...................... 88

Replacing the P80 Console.......................... 95

Replacing the P80 Heart Rate PCA Board............. 102

Page 51

Figure 19: P80 Console

P80 Settings

Procedure

1 The Welcome screen will be the first screen you see when you

approach the P80 console. Press the Pause key and continue holding it down while you double press (prior to 1.1 version software release) or single press (1.1 version or after software release) in sequential order an X configuration on the Volume and Channel key pad (Channel Up, Volume Down, Volume Up, Channel Down). Release the Pause key when done pressing the arrows.

Page 52

Note: The keypad X configuration sequence should be not faster than 1 second between each key stroke. Any speed faster than 1 second may result in an unsuccessful access to the sign-in screen.

Figure 20: P80 Sign In Access

2 The sign-in screen will be displayed. Type in the technician access

,5,1,7,6,5,7,6,1, and then touch OK. The Settings menu will be displayed. See Settings Table, P80 Settings Table (on page 53).

3 Use the System mode to configure settings in ways that benefit the

users and the facility. Changes made to these settings save to the fitness equipment. To select a Setting touch on an item in the Settings menu.

Page 53

Settings

Menu Item

Description

Navigation

Configure/View/Test

and cannot be modified.

technicians.

Automatic Downloads.

Reflashing

Used in advanced

Touch

Contact Precor

P80 Settings Table

About

Equipment Usage

System Settings

System information settings provide basic information including equipment models and serial numbers. Most of these settings are for informational purposes only

The Equipment Usage settings provide information on individual usage as well as cumulative equipment usage. This information and these settings are accessible only to administrators and registered service

Use the System Settings to test your equipment and set parameters that benefit your users and your facility. The

System Settings menu is visible only to administrators and registered service

Touch About

Touch Equipment Usage

Touch System Settings

See Procedure, P80

About (on page 54)

See Procedure, P80

Equipment Usage (on

page 57)

See Procedure, P80

System Settings (on

page 58)

Software Downloads

Allows software to be automatically downloaded.

It is recommended that this remain ON at all times. Contact Precor Customer Service before this setting is disabled.

Touch Software Downloads

Touch radio button next to On to Enable Automatic Downloads.

Default is ON

Touch radio button next to Off to Disable

Page 54

Settings

troubleshooting. Contact

settings.

Reflashing

Customer Service

re

(on page 61)

users access level.

Current User

About.

Precor Customer Service before changing these

Available Updates

Or

No Available Updates (Default)

Current User

The default is No Available Updates. When Software Downloads is enabled and a USB flash drive is installed that contains a valid software package, Available Updates will be displayed.

The log indicates current

Touch Available Updates

Touch

Touch next to any of the available updates.

Touch View to see the details of the update. Touch  BACK to updates list.

Touch Install to load the update into the console.

See Procedure,

Updating P80 Softwa

Touch  BACK to

P80 About

1 Refer to Procedure, P80 About (on page 54) to access the About

menus.

2 About settings provide basic information including equipment models

and serial numbers. Most of these settings are for informational purposes only and cannot be modified. See About Table. To select a About item, touch on an item in the About menu.

3 Touch BACK to Settings

Page 55

About

Menu Item

Descriptions

Navigation

Configure/View/Test

ost

About

over its lifetime.

Number

in the console's memory.

displayed.

About

About P80 Table

Event Log

Event Count

Console Serial

Provides a list of the m recent hardware and software events, and equipment status. If no events have occurred since the last time the event log was cleared, the event log screen will be empty.

Number of events recorded by equipment

Set by Precor and stored

Touch Event Log

None

Details of the Event will be listed.

Touch REFRESH to update the list in the log.

Touch SAVE to save the log to a Flash drive device.

Touch  BACK to

None

Lower Serial Number

Stored in the console's memory. Note: This information is not

None

currently available to be

Location

Entered on console at the time of registration.

Touch Location

None

Displays location information.

Touch  BACK to

Page 56

About

updates.

Server.

the Preva server.

to the Preva server.

memory. Set at factory

in the field.

the field.

& TRM). Set at factory.

Release Bundle Version

Etag Check Interval:

Heartbeat Interval

Minimum Heartbeat Interval

Maximum Heart beat Interval

Shows current version of software. Automatically updates as part of each software upgrade.

Determines how often the console will check for

Determines how often the console communicates with the

Minimum amount of time between heartbeats to

Maximum amount of time between heartbeats

Touch Release Bundle Version

None

Displays detailed information about the current software.

Touch  BACK to

None

Mfe MAC Address

Network Time Server 1

Network Time Server 2

Network Time Server 3

Machine Type

Stored in the consoles

These addresses are set at the factory and will not need to be changed

These addresses are set at the factory and cannot be changed in

Type of equipment (AMT, RBK, UBK, EFX,

None

Page 57

P80 Equipment Usage

1 Refer to Procedure, P80 Settings (on page 51) to access the Equipment

2 The Equipment Usage settings provide information on individual usage

as well as cumulative equipment usage. SeeP80 Equipment Usage (on page

Usage menus.

57).

3 The Equipment Usage screen currently does not have additional

detail or test screens.

4 Touch  BACK to Settings.

Page 58

Equipment Usage

Item

Test

clock starts

revolutions to miles

screen displays.

AMT12 Only

strides for the Machine.

Time

workout.

Time

workout.

P80 Equipment Usage Table

Menu or Information

Cumulative Workout Seconds

Cumulative Workout Distance

Cumulative Work Out Sessions

Total Belt Strides -

Description

Total number of seconds. Seconds are counted when the workout

Treadmills will report miles of use.

AMTs will report a horizontal distance as miles.

Ellipticals will convert

total strides to miles. Bikes will convert total

Total number of sessions. A

session is counted if the summary

Reports the cumulative total

Navigation

None

Detail or

None

Last Workout Start Date

Last Workout End Date

The date of the start of the last

The date of the end of the last

None

P80 System Settings

1 Refer to Procedure, P80 Settings (on page 51) to access the Equipment

2 Use the System Settings to test your equipment and set parameters

that benefit your users and your facility see, P80 System Settings (on page 58).

Usage menus.

Page 59

Page 60

System Settings

Item

the equipment.

connection.

Captioning.

users.

and duration.

has been set up the

Register

Connectivity Set Up

P80 System Settings Table

Menu or Information

Systems Test

Connectivity

Display

Description

The systems tests allow you to check specific functions of

The connectivity screens allow you to configure or provides information about the equipment’s network

The display settings allow you to configure, Measurement units, Standby Mode Delay, Time Zone, and Closed

Navigation

Touch Systems Test

Touch Connectivity

Touch Display

Configure/View/Test

See Procedure, P80

System Tests (on page

63)

See Procedure, P80

Connectivity (on page

70)

See Procedure, P80

Display (on page 78)

TV Settings

Work out Limits

TV Settings help you set up television channels for your

The Workout Limit

Touch TV Settings

settings give you control over how the equipment is used. Use these settings to create reasonable limitations for

Touch Workout Limits

equipment usage

Register Equipment

including speed, incline, resistance,

After Connectivity

Touch.

See Procedure, P80 TV

Settings (on page 81)

See Procedure, P80

Workout Limits (on

page 84)

See Procedure, P80

Page 61

equipment can be

Equipment.

and Registration

71)

drive.

Procedure (on page

See Procedure,

Manage P80 Settings (Cloning) (on page 88)

(Cloning)

Manage Settings

registered.

Use this setting to save your equipment settings to a USB flash drive, or to import settings from a USB flash

Touch Manage Settings

Updating P80 Software

The P80 console is driven by software with innovative features which enhances the user’s experience during a workout. Periodically the software will need to be updated with improvements to the functionality and features. Procedure will explain how to update the software at the customer’s location using a USB Flash drive device for P80 consoles.

A USB Flash drive device with pre-loaded software or a web site location where you can upload the software onto a USB Flash drive device will be provided by PRECOR.

Procedure to update (Flash) software for P80 consoles:

1 The Welcome screen will be the first screen you see when you

approach the P80 console. Press the Pause key and continue holding it down while you double press (prior to 1.1 version software release) or single press (1.1 version or after software release) in sequential order an X configuration on the Volume and Channel key pad (Channel Up, Volume Down, Volume Up, Channel Down). Release the Pause key when done pressing the arrows. Note: The

keypad X configuration sequence should be not faster than 1 second between each key stroke. Any speed faster than 1 second may result in an unsuccessful access to the sign-in screen.

Page 62

Figure 21: P80 Sign In Access

2 The sign-in screen will be displayed. Type in the technician access

code and press enter.

3 Insert the USB Flash Drive into the USB Drive Port of the P80

console.

Figure 22: P80 USB Flash Drive Port

4 Use the System mode to configure settings in ways that benefit the

users and the facility. Changes made to these settings save to the fitness equipment. To select a Setting touch on an item in the Settings menu.

Page 63

5 The P80 software will automatically access the USB Flash Drive files

and look for a valid software update. While the USB Flash Drive is being validated, No Updates Available, will be displayed on the P-80 console screen. Once an update file has been identified and validated, Updates Available, will be displayed on the P-80 console screen. Touch the spot on the P80 console screen where Updates Available is displayed to select.

6 A software package or list of software packages will be displayed on

the P80 console screen. Touch the spot on the P80 console screen displaying the software package required. Note: PRECOR customer

service will specify which software package is required when the service is requested to update P-80 Console software. If you are unsure of which software package should be installed, contact PRECOR customer service.

7 Touch the spot on the screen displaying Install and the P80 console

will start the software installation process. The software installation process can take up to 35 minutes and the console will automatically reboot when it has finished.

8 Once the download as started it is safe to remove the USB Flash

Drive device from the P80 USB port.

9 When the P80 has completed rebooting the Welcome screen will be

displayed. The installation of the software update is now complete.

10 Verify the correct version of software has been installed. This can

be found by accessing the main menu using the instructions provided in steps 1 and 2, then selecting About. The software version will be displayed under Installed Bundle Version and should match the package selected in step 5.

P80 System Tests

1 Refer to Procedure P80 Settings (on page 51), to access the Equipment

Usage menus.

2 The systems tests allow you to check specific functions of the

equipment.

3 To select a Systems Test touch on an item in the Systems Test menu. 4 Touch  BACK to Settings.

Page 64

Systems Tests

Test

Equipment

Description

Auto Stop Test

START

BACK to exit to Systems Test.

Belt Speed Test

START

BACK to exit to Systems Test.

Incline Test

BACK to exit to Systems Test.

AMT Stride Position Test

stride display should read 40.

P80 System Test Table

Auto Stop Test

Belt Speed Test

Incline Test

TRM Only

1 Touch

, then Touch

.

2 The Auto stop test will start the belt

at 1 mph; count will be reset to 0, and then count up with each step.

3 Touch STOP to end the test. Touch 

1 Touch

, then Touch

.

2 The belt will start a 0.5 mph, using the

machine control paddle to increase by

0.1 mph increments. The console will display motor current as the belt speed increases or decreases.

3 Touch STOP to end the test. Touch 

1 Touch

START.

, and then Touch

2 Use the machine control paddle to change

the lift. The console will display the analog to digital (A/D) incline position number and the incline position in percent of incline.

3 Touch STOP to end the test. Touch 

1 Touch

AMT Stride

Touch START.

Position Test

2 The High, Low and Dynamic positions will

be displayed. The low position display shows the lowest position reading

AMT Only

achieved during the test. The high position display shows the highest position reading achieved during the test. The dynamic position display changes with current stride position. Stride on the AMT to the maximum horizontal movement in both directions. At maximum stride length the low stride display should read 0 and the high

and then

Page 65

3

Touch STOP to end the test. Touch

BACK to exit to System

Tests.

+-

Page 66

Brake Test

START

BACK to Systems Test.

Battery Test

BACK to Systems Test.

SPM Test

START

BACK to exit to Systems Tests.

RPM Test

START

to exit to Systems Test.

CrossRamp Test

BACK to Systems Test.

Brake Test

AMT, RBK, UBK, EFX

1 Touch

, then Touch

.

2 Use the machine control paddle to change

the resistance up and down. The resistance changes will be displayed in power bits.

3 Touch STOP to end the test. Touch 

Battery Test

SPM

RPM Test

AMT, RBK, UBK, EFX

AMT, EFX

RBK, EFX

1 Touch

START.

, and then Touch

2 The console will display the voltage of

the battery.

3 Touch STOP to end the test. Touch 

1 Touch

, and then

.

2 The console will display Pulse. The

pulse is showing a count of zero crossings from the generator. SPM shows a software averaged version of pulse. An averaged pulse per minute will display as Minimum and a Maximum pulse.

3 Touch STOP to end the test. Touch 

1 Touch

, and then

.

2 The console will display Pulse. The

pulse is showing a count of zero crossings from the generator. RPM shows a software averaged version of pulse.

3 Touch STOP to end the test. Touch BACK

1 Touch

CrossRamp

START.

2 Use the machine control paddle to change

the CrossRamp. The console will display the analog to digital (A/D) and Glitches

EFX Only

incline position number. Available battery voltage to the lift system will be displayed.

3 Touch STOP to end the test. Touch 

, and then Touch

Page 67

USB Test

Touch CLOSE to exit to Systems Test.

Touchscreen Test

Touch FINISH to exit to Systems Test.

Touchscreen Calibration

screen is calibrated.

Backlight Test

complete.

RGB Test.

Systems Tests menu when all the

USB Test

All

1 Touch

.

2 The USB Test will show the number of USB

ports currently active, there should be six. Insert a USB Flash drive into the USB port and then Touch CLOSE, and then Touch USB Test again. The number of active USB ports should be increased by one.

3

Touchscreen Test

Touchscreen Calibration

All

1

.

2 Place your finger on one corner of the

screen and run it around the edges multiple times.

3 The line drawn by your finger should be

very close to previous passes. Be sure that you do not touch anything else with your other hand.

4 1 Touch

.

2 A + will be displayed on a white screen.

Touch the +, the spot you just touched will disappear and then be replaced with another + in a different location on the white screen.

3 Continue to touch the + as they appear

on the screen until the test automatically exits to the Systems Test screen. You cannot exit this test until all the + have been touched and the

Backlight Test

1 Touch 2 The backlight will display three levels

of brightness, 100%, 60%, and 0% in

All

succession in 1 second intervals, returning to the System Tests menu when

RGB Test

All

1 Touch 2 The full screen should move through a

succession of five colors, requiring a touch anywhere on the screen to advance to the next. These are Red, Green, Blue, Black, White, returning to the

Page 68

displayed colors have been touched.

Page 69

Speaker Test.

exit to the Systems Test screen.

Numeric Backlight Test

screen.

Numeric Display Test

the Systems Test.

Heart Rate

Touch

BACK to exit to Systems Test.

Step Count Reset

Touch Back to System Tests.

Speaker Test

All

1 Touch 2 This test will send an audible sound to

the speaker mounted in the headphone jack and while providing a graphic of a scrolling bar on the screen. When the test is complete it will automatically

Numeric Backlight Test

Numeric Display Test

Heart Rate

Step Count Reset

All

1 Touch

.

2 This tests the back lights of the lower

display just above the paddle controls. The back lights of the display will illuminate in sequence and then automatically exit to the Systems Test

1 Touch

.

2 This will test the numeric LCD display

just above the paddle controls. All the numeric characters will be displayed in sequence and then automatically exit to

1 Touch

.

2 Grasp both of the heart rate grips on

the handlebar, after a couple of seconds the heart rate will be displayed.

3 1 Touch



.

The screen will display:

Current total step count Step Count Reset Odometer Value at the last reset.

1 During this step it is necessary to

AMT12 Only

pedal the AMT while the Step Count is being reset, touch START.

The Current Total Step Count will go to "0". The Step Count Reset will increment up. The Odometer will display the total miles

recorded at the time of the reset.

1

Page 70

P80 Connectivity

Configuring your audio, video, and network infrastructure requires expertise. Precor strongly recommends that you work with a qualified contractor to set up this infrastructure.

This setting provides the following information:

♦

Network Type

•

Wired (Default)

•

Wireless (This is a selectable option but is not currently

supported)

♦

Configuration

♦

Status

♦

IP Address

♦

Preva Server

To view connectivity information:

1 Refer to Procedure,P80 Settings (on page 51) to access the

Connectivity menus.

2 To select Connectivity Setting touch on an item in the Connectivity

Settings menu.

Page 71

Connectivity settings

Settings

Default

Detail

Network Type

Wired

DNS Secondary

Connected –Connected

network

IP Address

N/A

Location-specific

Preva Server

na.preva.precor.com

P80 Connectivity Settings Table

Configuration

Automatic Automatic (DHCP) or

Manual (Static IP) Press Network Settings

to view the:

IP Address Netmask Gateway DNS Primary

Status

N/A

to the network. Not Connected – Not

connected to the

P80 Connectivity Set Up and Registration Procedure

1 Before you attempt to connect to the Precor Preva Server, check the

status field and ensure that the Connected is displayed. If the Status field shows Not Connected, you will need to diagnose your networking issue. Continue with Step 2. If the Status Field shows Connected go to step 3.

2 Either the Ethernet cable is not connected or there is a problem

with the network connection. Check the connection and then check the Status field again. If the Status field shows Connected continue with step 3. If the Status field still shows Not Connected contact your IT expert.

Page 72

Figure 23: Not Connected & Connected

3 Check the IP Address field for a valid IP Address. If the IP Address

is present continue with step 12. If the IP Address is not present continue with step 4.

Page 73

Figure 24:

IP

Address Not

Present

BACK

Connectivity

Connection

settings

Page 74

Figure 25: IP Address Connected

4 If the Status shows Connected and the IP Address is not present, it

will be necessary to either have the P80 software assist in acquiring the IP Address (Recommended) or enter the IP address manually. Touch Configuration from the Connectivity menu.

5 Touch on the radio button next to Automatic, and then touch

SETTINGS.

Page 75

Figure 26: Connectivity Automatic

6 The P80 will attempt to connect to the network, and when successful

will acquire the networking information necessary for registration. If the console was already connected, it will skip straight to the ‘Network Settings’ screen and display the current network information. Once a good IP Address has been acquired, the P80 can now be registered. Continue with step 12.

7 Note: Manually setting up the network configuration is not

recommended. Precede with the following procedure only with assistance from the facilities IT staff. Touch CONFIGURATION form the Connectivity menu.

8 Touch on radio button next to Manual, and then touch SETTINGS.

Page 76

Figure 27: Configuration - Manual

9 Touch one of the network settings items from the Connectivity menu. 10 Enter the data acquired from the network administrator using the on-

screen key pad, and then select OK.

11 Repeat steps 9 and 10 for the remaining network settings.

Page 77

Figure 28: Network Settings

12 Once a good IP Address is displayed, touch Preva Server to enter the

web address.

13 If you are in North America enter na.preva.precor.com by using the

on-screen key pad.

14 Touch OK. 15 A screen will appear stating, the equipment is ready to be set up,

touch USER NAME AND PASSWORD.

16 The user name and password will have been provided by Precor prior

to installation. Enter the user name using the on-screen keypad, then touch NEXT.

17 Enter the password using the on-screen keypad, then touch NEXT. 18 The next screen will list information that you need to know before

continuing with the registration process.

•

Site Code

•

Base Serial Number

Page 78

•

Friendly Name

•

Site Code – This is given at the time of the dispatch.

•

Base Serial – The base serial number is located on the exercise

equipment.

19 Friendly Name - It is recommended that you have a list of the

equipment with friendly names already assigned, such as Elliptical 1, Treadmill 22, and so forth. Touch NEXT.

20 Enter the Site Code using the on-screen keypad, then touch NEXT. 21 Enter the Base Serial Number using the on-screen keypad, then touch

NEXT.

22 Enter the Friendly Name using the on-screen keypad, then touch NEXT. 23 The next screen displayed will be the Registration Summary screen.

Review the screen to ensure the information entered is correct before completing the registration. If the information is not correct touch  BACK until the screen with incorrect information is displayed. Make the corrections and then touch NEXT unit you are back at the Registration Summary Screen.

24 Touch Register to submit the data. 25 If the registration was successful a screen with current software

version will be displayed. Touch FINISH to the Systems Settings menu, if a newer software version is available, the console will automatically start the download.

26 Touch  BACK to Settings.

P80 Display

The display settings allow you to configure Measurement units, Standby Mode Delay, Time Zone, and Closed Captioning.

1 Refer to Procedure, P80 Settings (on page 51) to access the Display

menus.

2 To select a Display Settings touch on an item in the Display menu,

see .

3 Touch  BACK to Settings, P80 Display Settings Table (on page 80).

Page 79

Page 80

Display

Options

Fault

Language

Touch on a radio button

Standby Mode

menu.

P80 Display Settings Table

Settings

Language

Measurement Units

Settings

German English Spanish French Italian Dutch Russian Japanese

US Standard or Metric

Default

English

US Standard

Configure/View/Test

1 Touch 2

next to the desired language, a dot will fill the radio button next to the selection.

3 Touch OK or CANCEL to

exit to the Display menu.

1 Touch Measurement

Units

2 Touch on a radio

button next to either US Standard or Metric; a dot will fill the radio button next to the selection.

3 Touch OK or CANCEL to

exit to the Display menu.

1 Touch

Standby Mode

Delay.

Delay

5 Minutes 15 Minutes 30 Minutes 60 Minutes

15 Minutes

2 Touch on a radio

button next to the desired delay time, a dot will then fill the radio button.

3 Touch OK or CANCEL to

exit to the Display

Page 81

dot will fill the radio

menu.

Time Zone

GMT- 12 through GMT + 12

GMT – 0010

1 Touch Time Zone. 2 Touch on the radio

button next to the desired Time Zone, a

button.

3 Touch OK or CANCEL to

exit to the Display

Internet

Access.

Browser

1 Touch Internet Browser

Access

2 Touch on the radio

button next to the ON,

ON/OFF

OFF

a dot will fill the radio button.

3 Touch OK or CANCEL to

exit to the Display

1 Touch Preva Net Panel.

Preva Net Panel

2 Touch on the radio

button next to the ON, a dot will fill the

ON/OFF

OFF

radio button.

3 Touch OK or CANCEL to

exit to the Display

P80 TV Settings

The display settings allow you to configure Measurement units, Standby Mode Delay, Time Zone, and Closed Captioning.

1 Refer to Procedure, P80 Settings (on page 51) to access the TV

Settings menus.

2 To select a TV Settings setting, touch on an item in the TV Settings

menu.

Page 82

TV Settings Table

Options

Channel Guide

Scan Channels

See Channel Guide below.

location.

Volume Correction

exit to the Display menu.

turned on.

Channels

Closed Captioning

exit to the Display menu.

take up to 2 hours.

them into the P80.

Settings

Region

Volume Correction

Default Channel

Settings

United States

Default Fault Configure/View/Test

Select the appropriate region for your

5db to -5db 0db

Set a default channel for the equipment. This is the channel that will display when the TV is

1 Touch 2 Adjusted the  arrows

to the desired db volume correction.

3 Touch OK or CANCEL to

.

Skip Unnamed

On

ON/OFF

Closed Captioning

ON/OFF

Extensive Scan

Export/Import Channel Names

ON/OFF

ON

OFF

1 Touch 2 Touch on a radio button

next to either ON/OFF, a dot will fill the radio button next to the desired selection.

3 Touch OK or CANCEL to

Scans for analog channels across multiple frequencies. The scan may

Export Channels to a USB, edit names with a PC. Save the edited names back to USB and then import

Page 83

Channel Guide

The following procedure discusses how to set up the channel guide and how to configure audio and video playback.

Note: The correct region must be set before you scan for available channels.

To confirm the settings, touch Region, a list of regions will be displayed. Confirm that the radio button next to the appropriate region for your area is selected. If the highlighted region is incorrect, touch on the radio button next to appropriate region. Touch OK, and then touch t BACK to the TV Settings menu.

To scan for available channels:

1 Touch Channel Guide from the TV Settings menu. 2 Touch Scan Channel. 3

To name a channel:

4 Touch a channel from the channel guide list. 5 Touch Channel Name. A key board will be displayed. 6 Type in the desired channel name. 7 Touch OK.

The console scans for available channels and when the scan is finished all available channels will be displayed on the screen.

To delete a channel from the Channel Guide:

1 On the Channel Guide screen, touch the listing for the channel you

want to delete.

2 Touch the DELETE button.

Page 84

3 When asked, Are you sure? Verify that you want to proceed, then

touch YES.

4 Touch  BACK to Settings.

P80 Workout Limits

The Workout Limit settings give you control over how the equipment is used. Use these settings to create reasonable limitations for equipment usage including speed, incline, resistance, and duration.

1 Refer to Procedure, P80 Settings (on page 51) to access the Workout

2 To select a Workout Limits setting, touch on an item in the Workout

Limits menus.

Limits menu.

3 Touch  BACK to Settings.

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Workout Limits Settings

Fault

Maximum

screen keypad

the desired duration

If an error was made

press the back space

keypad to delete the

presets after typing

to exit

Limits screen.

Maximum Pause

radio button next to

Settings menu.

will then fill the

P80 Workout Limits Table

Settings

Maximum Workout Duration

Settings Options Default

Use the on-screen keypad or the up and down arrows to enter the maximum

60 minutes workout duration allowed on this fitness equipment.

Configure/View/Test

1 Touch

Workout Duration

2 The on-

will appear, enter

using the keypad.

while typing in the duration number,

key t key on the

last entry. Touching the t also reactivate the

a number on the keypad.

3 Touch FINISH

to the Workout

Maximum

1 Touch

Pause Time

Summary Time Out

1 second 5 seconds 15 seconds 30 seconds 60 seconds 120 seconds 300 seconds

No Time Out 30 seconds 60 seconds 120 seconds

30 seconds

60 seconds

2 Touch on a radio

3 Touch OK to exit to

1 Touch Summary Time

2 Touch on a radio

Time.

button next to the desired time, a dot will then fill the

the selection.

the Workout Limits

Out.

button next to the desired time, a dot

Page 86

radio button next

to

the

selection.

3

Touch OK to exit

the Workout Settings

menu.

to

Limits

Page 87

Resistance

the Display menu.

Speed Limit

screen keypad

the desired duration

exit

Limits screen.

he

t

from 0% to 15%

screen keypad

the desired duration

to exit

Auto Stop

, a dot

radio button next to

menu.

Auto Level

level settings are

Resistance Range (RBK, UBK only)

Low Medium High

Medium

1 Touch

Range

2 Touch on the radio

button next to Low, Medium, or High, a dot will fill the radio button next the selection.

3 Touch OK to exit to

Speed Limit (TRM only)

Incline Limit (TRM only)

1-16 mph

TRM 883 CrossRamp incline range can be set to 0%-15%.

TRM 885 CrossRamp incline range can be set to 0% to 15% Note: the incline range is

-3% to 15% but t limit can only be se

16 mph

15

1 Touch

2 The on-

will appear, enter

using the keypad.

3 Touch FINISH to

to the Workout

1 Touch Incline Limit 2 The on-

will appear, enter

using the keypad.

3 Touch FINISH

to the Workout Limits screen.

Auto Stop (TRM

1 Touch

only)

ON OFF

CrossRamp

CrossRamp Auto

ON

1

2 Touch on a radio

3 Touch OK to exit to

1 Touch CrossRamp Auto

button next to either ON/OFF will then fill the

the selection.

the Workout Limits

Level

Page 88

from 1% to 20%

menu.

2 Touch the , to

(EFX only)

move auto level to the desired setting.

3 Touch OK to exit to

the Workout Limits

Manage P80 Settings (Cloning)

The only P80 console settings that can be imported and exported through a USB Flash Drive device at this time are:

Page 89

Settings that Can Be Cloned

Menu

Settings

Measurement of Units

Language

only)

CrossRamp Auto Level (EFX only)

Skip Unnamed Channels

Netmask – Manual only

Network Type Preva Server Address

P80 Cloning Settings Table

Display

Workout Limits

TV Settings

Network Settings

Standby Mode Delay Time Zone Closed Captioning

Maximum Workout Duration Maximum Pause Time Summary Time Out Resistance Range (RBK, UBK Speed Limit (TRM only) Incline Limit (TRM only) Auto Stop (TRM only)

Channel Guide Region Default Channel

Primary DNS – Manual only Secondary DNS – Manual only Gateway – Manual only

Connectivity

P80 Cloning Procedure

The following procedure will explain how to save existing P80 console settings onto a USB Flash Drive and then import the saved settings into another P80 console.

Note: Settings from one P80 console will need to be configured manually and imported to a flash drive device before cloning and exporting to additional P80 consoles.

Page 90

1 The Welcome screen will be the first screen you see when you

approach the P80 console. Press the Pause key and continue holding it down while you double press (prior to 1.1 version software release) or single press (1.1 version or after software release) in sequential order an X configuration on the Volume and Channel key pad (Channel Up, Volume Down, Volume Up, Channel Down). Release the Pause key when done pressing the arrows. Note: The

keypad X configuration sequence should be not faster than 1 second between each key stroke. Any speed faster than 1 second may result in an unsuccessful access to the sign-in screen.

Figure 29: P80 Sign In Access

2 The sign-in screen will be displayed. Type in the technician access

code and then touch OK. The Settings menu will be displayed. See Settings Table.

3 Use the System mode to configure settings in ways that benefit the

users and the facility. Changes made to these settings save to the fitness equipment. To select a Setting touch on an item in the Settings menu.

4 The Settings screen will be displayed. Select Systems Settings from

the Settings menu.

5 From the Systems Settings menu select Manage Settings.

Page 91

Figure 30: Manage Settings (Cloning)

6 The Manage Settings screen will display two gray inactive USB Flash

Drive Icons.

7 Insert the USB Flash Drive into the USB Drive Port of the P80

console.

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Figure 31: P80 USB Flash Drive Port

8 When the gray inactive Save to USB Flash Drive Icon becomes active

and lights up, select Save to USB.

Note: Depending on the type of Flash Drive device used, it may take up to a minute for the USB Flash Drive Icons to become active (light up) after the USB

Flash Drive device has been inserted into the P80 console.

Figure 32: Cloning Procedure- Save To USB

9 You will see a scrolling in process bar and then Settings exported

successfully to the USB drive displayed.

10 Touch OK to return the Settings menus.

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Figure 33: Settings Exported Successfully

11 The settings export is now complete and you can exit the service

mode by touching the back arrow until you get to the Welcome screen.

12 Move the USB Flash Drive device with the saved settings to a P80

console that you would like to import the saved settings.

13 Access the Manage Settings screen by following the described steps 1

through 9.

14 Insert the USB Flash Drive into the USB Drive Port of the P80

console.

15 Wait for the USB Flash Drive Icons to become active (light up) and

then select Import from USB.

Page 94

Figure 34: Import From USB

16 You will see a scrolling in process bar and then Settings imported

successfully displayed.

Figure 35: Settings Imported Successfully

Page 95

17 Touch OK to return the Settings menus. 18 Exit the service mode as described in steps 14. 19 Repeat the described process steps 11 though 16 for any remaining

P80 consoles.

Replacing the P80 Console

Required Tools

♦

2- 7/16 in open end wrenches

♦

¹/₄-inch hex wrench

♦

SAE ⁵/₃₂-inch hex wrench

♦

SAE¹/₂-inch box-end wrench

♦

#2 Phillips screwdriver

♦

Wire cutter

Console Mounting - Removal

1 Remove the rear vent cover. Do not use a sharp tool, such as a flat

bladed screwdriver, to pry up the cover, as you can damage the covers and possibly components inside the console. When the cover starts to come loose, gently unsnap it from the P80 and set it aside where it will not be scratched.

Page 96

Figure 36: P80 Rear Cover Removal

2 Remove the four flat head 5/8 inch long screws that secure the

console to the plate.

Figure 37: Console Mounting Screws

3 Tilt the console forward (away from yourself) on the mounting hook.

Equation 1: Console Mounting Hook

Page 97

Disconnection Cables

1 Locate the coax connector and cut the wire tie that secures the coax

connector to the console armor. Disconnect the coax cable connector from the consoles flexible coax cable connector.

Figure 38: Coax Cable

2 Disconnect the Ethernet cable, Data cable, the Power cable and the

HR cable.

Page 98

Figure 39: Disconnecting Cables

3 Remove the console by lifting it off the mounting hook.

Console Hook and Notch

1 Install the replacement console. In the back of the P80 console

there is a large black steel support called the Armor. At the bottom of Armor there is a notch about ¼ inches in depth and about 1½ inches across. Set the console notch over the over the mounting hook.

Note: Before releasing the console insure the notch is securely seated

over the mounting hook.

Precor AMT Series, AMT 835, AMT 885, AMT 833, AMT 823 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual