Precor 9.25, 9.25i Serveice Manual

9.25, 9.25i Treadmill
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9.25, 9.25i Treadmill
Warning: This service manual is for use by Precor trained service providers only.
If you are not a Precor Trained Servicer, you must not attempt to service any Precor Product;
Call your dealer for service.
This document contains information required to perform the majority of troubleshooting, and replacement procedures required to repair and maintain this product.
This document contains general product information, software diagnostic procedures (when available), preventative maintenance procedures, inspection and adjustment procedures, troubleshooting procedures, replacement procedures and electrical block and wiring diagrams.
To move directly to a procedure, click the appropriate procedure in the bookmark section to the left of this page. You may “drag” the separator bar between this page and the bookmark section to change the size of the page being viewed.
© 2003 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited By Law
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Section One - Things you Should Know
About This Appendix
Section One, Things You Should Know. This section includes technical specifications and a
procedure matrix. Read this section, as well as the Treadmill Owner’s Manual, before you perform the maintenance procedures in this manual.
Section Two, Software Features. Precor’s 9.25 and 9.25i Treadmill is programmed with several diagnostic and setup features. This section contains the procedures you need to access the diagnostic features on this treadmill.
Section Three, Checking Treadmill Operation. This section provides you with a quick way of checking treadmill operation. Check treadmill operation at the end of a maintenance procedure and when it is necessary to ensure that the treadmill is operating properly.
Section Four, Inspection and Adjustment Procedures. Perform inspection procedures when a trouble symptom points to a particular problem and after removing and replacing major components. Many maintenance problems can be fixed by adjusting various treadmill components. This section also provides you with the step-by-step procedures required to make these adjustments.
Section Five, Troubleshooting Procedures. The diagnostic and troubleshooting procedures contained in this section should be performed when it is necessary to isolate a problem to a particular component.
Section Six, Replacement Procedures. When a treadmill component must be replaced, go to this section and follow the step-by-step procedures required to remove and replace the component.
Section Seven, Wiring and Block Diagrams. This section includes wiring and block diagrams
9.25 and 9.25i treadmill.
General Information
For the latest exploded view, part number and part pricing information, visit the Precor dealer website at “www.precor.com/Dealer”.
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Technical Specifications
Physical Specifications
Length: 67 inches (170 cm) Width: 28.5 inches at handrails (71 cm)
25 inches at base (63.5 cm) Height: 44 inches Running surface: 51 inches by 17 inches (130 cm by 43 cm) Motor: 1.7 hp continuous duty Speed: 0.5 to 10 mph (0.8 to 16 kph)
10 mph is equivalent to a 6 minute mile Incline: 0 to 15% grade Power: 50/60Hz 120v AC Weight: 193 lbs (87 kg) Shipping Weight: 233 lbs (105 kg)
Electronic Specifications
4 user identifications in memory
Programs:
Manual 2 Interval (1 minute rest: 1 minute work) (1 minute rest: 2 minute work) 5 Preprogrammed courses 2 Custom courses Weight Loss Fitness Test Heart Rate
Display Readouts:
Time Distance (miles or kilometers) Speed (mph or kph) Incline Calories Heart rate Fitness score Smart rate
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Procedure 2.1 - Accessing the 9.25 Treadmill's Diagnostic
Program
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. The diagnostic program provide six different routines to aid it testing and trouble diagnosis.
3. With the PRECOR M9.25 banner scrolling, press and hold ENTER until the software version number is displayed in the right display windows.
4. The first routine is the LED display test. The routine will light every LED on the display as the test proceeds. It is necessary to watch the display to see if an LED does not light.
5. The second routine is lift calibration. The lift calibration number indicates the physical position of the lift. As lift is operated the lift calibration number will track the lift’s physical position. The lift calibration number will be used to initialize the lift. Press the INCLINE keys while you watch the right display window (see Diagram 2.1). The lift calibration number increments as the INCLINE
key is pressed and decrements as the INCLINE key is
pressed. Press ENTER to continue.
6. The third routine is the power bits display. Power bits is a number that indicates the amount of time that power is applied to the drive motor (duty cycle). The power bit number reflects changes in speed and load. Power bits and running belt speed will be displayed. Notice the power bits number will increase or decrease as speed and/or load is increased or decreased. The power bit number can be used to determine treadmill loading. Press ENTER to continue.
7. The fourth routine is the keypad test. Seven dashed lines will appear on the display. Each dash will correspond to a key on the display. Press each key one at a time, the corresponding dash will enlargen, indicating the key that was pressed. Use this test to determine if the keys are functioning properly. Press the INCLINE
and SPEED keys,
simultaneously to continue.
8. The fifth routine is the safety key test. When the safety key is inserted SAFE ON is displayed in the right display window. Remove the safety key from the upper display module while you watch the right display window, SAFE OFF is displayed. Replace the safety key and press ENTER to continue.
9. The sixth routine is the heart rate test. When a chest strap transmitter or test transmitter is used, the heart rate will be displayed. Press ENTER to continue.
10. The last routine is the circuit breaker trip test. This test checks the ability of the treadmill to trip the circuit breaker under software control. If the STOP key is pressed the trip signal will be sent to the circuit breaker and the circuit will trip, shutting off the treadmill. If you do not wish to trip the circuit breaker, press the ENTER key to exit the diagnostic program.
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Diagram 2.1 - Display Housing, 9.25
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Procedure 2.2 - Accessing the 9.25i Treadmill's Diagnostic
Program
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. The diagnostic program provide six different routines to aid it testing and trouble diagnosis.
3. For the purpose of accessing the various software routines, including the diagnostics program, the display housing keys are hypothetically numbered 1 to 7 from left to right.
4. With the PRECOR M9.25i banner scrolling, press keys RESET,5,1,7,6,5,7,6,1, sequentially (See Diagram 2.2).
5. The first routine is the LED display test. The routine will light every LED on the display as the test proceeds. It is necessary to watch the display to see if an LED does not light.
6. The second routine is lift calibration. The lift calibration number indicates the physical position of the lift. As lift is operated the lift calibration number will track the lift’s physical position. The lift calibration number will be used to initialize the lift. Press the INCLINE keys while you watch the right display window (see Diagram 2.2). The lift calibration number increments as the INCLINE
key is pressed and decrements as the INCLINE key is
pressed. Press ENTER to continue.
7. The third routine is the power bits display. Power bits is a number that indicates the amount of time that power is applied to the drive motor (duty cycle). The power bit number reflects changes in speed and load. Power bits and running belt speed will be displayed. Notice the power bits number will increase or decrease as speed and/or load is increased or decreased. The power bit number can be used to determine treadmill loading. Press ENTER to continue.
8. The fourth routine is the key pad test. Seven dashed lines will appear on the display. Each dash will correspond to a key on the display. Press each key one at a time, the corresponding dash will enlargen, indicating the key that was pressed. Use this test to determine if the keys are functioning properly. Press the INCLINE
and SPEED keys,
simultaneously to continue
9. The fifth routine is the safety key test. When the safety key is inserted SAFE ON is displayed in the right display window. Remove the safety key from the upper display module while you watch the right display window, SAFE OFF is displayed. Replace the safety key and press ENTER to continue.
10. The sixth routine is the heart rate test. When a chest strap transmitter or test transmitter is used, the heart rate will be displayed. Press ENTER to continue.
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11. The last routine is the circuit breaker trip test. This test checks the ability of the treadmill to trip the circuit breaker under software control. If the STOP key is pressed the trip signal will be sent to the circuit breaker and the circuit will trip, shutting off the treadmill. If you do not wish to trip the circuit breaker, press the ENTER key to exit the diagnostic program.
Diagram 2.2 - Display Housing, 9.25i
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Procedure 2.3 - Resetting All User Information
This procedure completely resets the M9.25 user statistics. All previously-saved user information will be either reset to zero or changed to default values. All odometers will be reset to zero. If you want to save accumulated user information and odometer readings, record the information before performing this procedure.
Note: This procedure is not available on the 9.25i. User stats must be reset individually per
Procedure 2.4.
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. With the PRECOR M9.25 or PRECOR M9.25i banner scrolling, press the INCLINE
▲,
INCLINE
, SPEED , and SPEED keys simultane ously and hold them for approximately
five seconds (or until zeros are displayed in the right display windows). Release the keys.
3. Watch the electronic display. The right middle display window: a Resets to all zeros, then increments to 119 b Resets to 1000, then increments to 1119 c Resets to 2000, then increments to 2119 d Resets to 3000, then increments to 3119 e Displays the User ID prompt.
Note:
If the upper PCA or prom is replaced, all user information will be re-initialized.
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Procedure 2.4 - Resetting an Individual User’s Information
This procedure resets accumulated user information and odometer readings for an individual User ID. All previously-saved user information for a selected User ID will be either reset to zero or changed to default values. The odometer reading for the selected User ID will be reset to zero.
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. With the PRECOR M9.25 or PRECOR M9.25i banner scrolling, press any key.
3. At the User ID prompt, select the User IDs to be reset using the SPEED
(or INCLINE )
and SPEED
(or INCLINE ▼) keys.
4. Press the STOP and QUICKSTART keys together and hold them for approximately two seconds (or until the right middle display window displays one of the numbers sets in Procedure 2.2, step 3a, 3b, 3c or 3d).
5. If you do not observe the values listed in Procedure 2.2, step 3a, 3b, 3c or 3d...
THEN... OTHERWISE...
Replace the upper PCA as described in This procedure is complete. Procedure 5.2 of the Residential Treadmill Service Manual.
Note:
If the upper PCA is replaced, all user information will be re-initialized.
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Procedure 2.5 - Displaying the Treadmill Odometer and Error
Code Log
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. With the PRECOR M9.25 banner scrolling, press the ENTER, SPEED
and SPEED
keys, simultaneously. Continue to hold the keys until the message TREADMILL
ODOMETER scrolls across the left display window. On 9.25i treadmills, press keys RESET,6,5, sequentially.
Note:
The right display window displays total miles or kilometers on the treadmill (see Diagram 2.3). The top display window shows the most significant bits of the number; the lower display window shows the least significant bits of the number. The number displayed is 102,187,723 (in miles or kilometers).
3. Press ENTER twice to return to the User ID prompt.
Diagram 2.3 - Odometer Reading For the Treadmill
000
1
021
8
7
72
3
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