Precision Medical Continuous Intermittent Vacuum Regulator User Manual

USER MANUAL
CONTINUOUS INTERMITTENT
MODEL SERIES: PM3300 (shown) PM3400
SAVE THESE INSTRUCTIONS
CAUTION
300 Held Drive Tel: (+001) 610-262-6090 Northampton, PA 18067 USA Fax: (+001) 610-262-6080 ISO 13485 Certied www.precisionmedical.com
Federal (USA) law restricts this device to sale by or on the order of a physician.
CONTENTS
RECEIVING / INSPECTION .......................................................... 2
INTENDED USE ............................................................................ 2
READ ALL INSTRUCTIONS BEFORE USING ............................. 2
EXPLANATION OF ABBREVIATIONS ......................................... 2
SAFETY INFORMATION - WARNINGS AND CAUTIONS ............ 2
SPECIFICATIONS ......................................................................... 3
OPERATING INSTRUCTIONS ...................................................... 4
PARTS DESCRIPTION ................................................................. 5
PARTS LIST .................................................................................. 5
REPAIR KITS ................................................................................ 6
DISASSEMBLY INSTRUCTIONS ................................................. 6
ASSEMBLY INSTRUCTIONS ....................................................... 6
VACUUM REGULATOR CLEANING ILLUSTRATION .................. 7
CLEANING / DECONTAMINATION .............................................. 8
MAINTENANCE ............................................................................ 8
RETURNS ..................................................................................... 8
DISPOSAL INSTRUCTIONS ......................................................... 9
TROUBLESHOOTING .................................................................. 9
LIMITED WARRANTY ................................................................ 10
DECLARATION OF CONFORMITY ............................................ 11
CONTINUOUS INTERMITTENT
1
RECEIVING / INSPECTION
Remove the Precision Medical, Inc. Vacuum Regulator from the packaging and inspect for damage. If there is any damage, DO NOT USE and contact your Provider.
INTENDED USE
The devices are intended to control and show the amount of vacuum from a central vacuum system used in various medical suctioning procedures.
READ ALL INSTRUCTIONS BEFORE USING
This manual instructs a Professional to install and operate the Vacuum Regulator. This is provided for your safety and to prevent damage to the
Vacuum Regulator. If you do not understand this manual, DO NOT USE the Vacuum Regulator and contact your Provider.
EXPLANATION OF ABBREVIATIONS
l/min Liters Per Minute mmHg Millimeters of Mercury inHg Inches of Mercury kPa Kilopascal
SAFETY INFORMATION - WARNINGS AND CAUTIONS
WARNING
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
CONSULT ACCOMPANYING DOCUMENTS
Symbol indicates the device complies with the requirements of Directive 93/42/EEC concerning medical devices and all applicable International Standards.
(On CE marked Devices ONLY)
There are no components in this product made with natural rubber latex.
WARNING
DO NOT use this Vacuum Regulator for anything other than its Intended
Use. Personal injury and/or damage to Regulator may result from misuse.
Only personnel instructed and trained in its use should operate this
Vacuum Regulator.
2
CONTINUOUS INTERMITTENT
SPECIFICATIONS
GAUGE RANGE:
GAUGE ACCURACY:
Analog: ± 5% of MAX Digital/Analog, Dual Gauge:
Digital Display: ± 1% of Full Scale Analog Gauge: ± 5% of MAX within ref. Indicator
VACUUM PORTS: 1/8 NPT Female
MODES:
PM3300: 0 - 200 mmHg - Full Vacuum
*PM3300E: 0 - 200 mmHg (0 - 26 kPa) *PM3300EHV: 0 - 300 mmHg (0 - 40 kPa)
PM3300HV: 0 - 300 mmHg - Max Vacuum
PM3400: 0 - 150 mmHg
*PM3400E: 0 - 150 mmHg (0 - 20 kPa)
*Counterclockwise direction
REG. - (Regulated) provides an adjustable,
continuous vacuum level OFF - No Vacuum INT. - (Intermittent) provides an adjustable vacuum
level that cycles between ON and OFF
FLOW: Models
PM3300:
PM3400: 50 l/min
MAXIMUM FLOW
IS OBTAINED WITH A VACUUM SOURCE OF 21” Hg (71.1 kPa)
Mode Max Flow
REG
51 l/min
MAXIMUM VACUUM:
PM3300: REG. Mode @ Full Vac-396 mmHg (53 kPa)
PM3300HV: REG. Mode @ Max Vac-396 mmHg (53 kPa)
PM3400: Restricted to 170 mmHg ± 10 mmHg (1.3 kPa)
INTERMITTENT CYCLE TIME: Factory set at sixteen (16) seconds ON
and eight (8) seconds OFF ( Reference only)
Operating Environmental Limits: 0°F to 122°F (-18°C to 50°C)
Recommended Environmental Operating Limits:
Storage Environmental Limits: Temperature Range: -4°F to 140°F (-20°C to 60°C)
Humidity: Max 95% Noncondensing
Battery: 3 Volt Lithium, AA (Digital Vacuum Gauge Models ONLY)
Specications are subject to change without prior notice.
CONTINUOUS INTERMITTENT
55°F to 85°F (13°C to 29°C)
3
OPERATING INSTRUCTIONS
CAUTION
Inspect the Vacuum Regulator for visual damage before use, DO NOT USE if damaged.
NOTE:
1. Turn the Selector Knob to the “OFF” position.
2. Attach the Vacuum Regulator to the vacuum source. A. REG MODE (Regulated Mode) ALL MODELS
1. Turn the Selector Knob to the “REG.” position.
2. Block the bottom port of the Regulator.
3. Using the Regulator Knob, set the desired vacuum.
B. INT. MODE (Vacuum cycles ON and OFF.)
1. Turn the Selector Knob to the “REG.” position, to select
3.
Turn the Selector Knob to the “OFF” position to turn the Regulator off.
Overow protection should be used with the Vacuum Regulator.
(i.e. Filter, Vac Trap, Canister equipped with oat shutoff).
Gauges operate independently; if the digital gauge fails, the
analog gauge will still function.
To INCREASE vacuum - Turn Knob CLOCKWISE To DECREASE vacuum - Turn Knob COUNTERCLOCKWISE
desired vacuum level.
2. Turn the Selector Knob to the “INT.” position.
NOTE: Intermittent cycles starts in the OFF phase, therefore a
delay occurs before the intermittent cycle begins.
WARNING
ALWAYS conrm vacuum setting prior to performing procedure.
• When turning the Vacuum Regulator to “REG.” or “INT.” from any position, the vacuum level will return to its previously regulated setting.
Full Line Vacuum is present between settings.
• Vacuum levels will remain the same when switching from one mode to the other.
CAUTION
DO NOT operate the Vacuum Regulator when the collection
canister is “full”. This may cause loss of vacuum and damage to the Vacuum Regulator. This will void the warranty.
4
CONTINUOUS INTERMITTENT
PARTS DESCRIPTION
CAUTION
Missing or illegible labels must be replaced, contact Precision Medical, Inc.
3-Analog
2 QUANTITY -
6 PLACES
3-Digital
PM3400/
PM3400E
ONLY
4
14
13
1115
6 7 8 9
10
PARTS LIST
No. Description PM3300 PM3400
1 Housing Assembly 502102
2 Screw 503956
3 Analog Gauge Assembly
Analog Gauge Assembly (Export E) Analog Gauge Assembly (HV) Digital Assembly Digital Assembly (HV) Digital Assembly (Export E) Digital Assembly Export E (HV)
4 Snubber 1396
5 O-ring 502231
6 Selector Assembly 1805
7 Index Ring 502685
8 Wave Spring Washer 1614
9 Case Assembly 1827
10 Regulator Module Assembly 1567 (*505962) 1567
11 Set Screw 1391
12 Control Knob Assembly 502100
13 Timing Module 502103
14 Rear Case 1831
* HV MODELS ONLY (PM3300HV)
503694 503923
504309 505244 (0-200 mmHg) 505392 (0-300 mmHg)
506036
506038
503826 504225
505391 (0-150 mmHg)
506034
12
Selector
Knob
Regulator
Knob
CONTINUOUS INTERMITTENT
5
REPAIR KITS
Analog Part# Digital Part#
PM3300 / PM3300D Vac Reg RK6300 RK6300D
PM3300HV / PM3300DHV Vac Reg RK6300HV RK6300DHV
PM3300E / PM3300DE Vac Reg RK6300E RK6300DE
PM3300EHV / PM3300DEHV Vac Reg RK6300EHV RK6300DEHV
PM3400 / PM3400D Vac Reg RK6400 RK6400D
PM3400E / PM3400DE Vac Reg RK6400E RK6400DE
DISASSEMBLY INSTRUCTIONS
(Reference “PARTS DESCRIPTION”)
1. Loosen the Set Screw (Item # 11) in Selector Knob.
2.
Pull the Control Knob Assembly (Item # 12) away from case. (The Regulator Module (Item # 10) is threaded onto the Control Knob Assembly.)
3. Remove the screws (Item # 2) from the back of the product.
4. Remove the Rear Case (Item # 14) by pulling away from product.
5. Remove screws (Item# 2) from the top of the Timing Module.
6. Remove the Timing Module (Item# 13) by pulling away from the Housing Assembly (Item# 1).
7. Separate the Case Assembly (Item# 9) by pulling it away from the Housing Assembly (Item# 1).
8. Remove the Selector Assembly (Item# 6) by pulling it away from the Housing Assembly (Item# 1).
9. Remove the Gauge Assembly (Item# 3).
ASSEMBLY INSTRUCTIONS
1. To assemble, perform the “DISASSEMBLY INSTRUCTIONS” in reverse order.
NOTE:• Ensure the Selector Assembly is inserted with the groove in
the 12 o’clock position.
• Ensure tabs and slots on various components are properly aligned and engaged when reassembling.
2. Lubricate all O-rings and cavities with Vacuum grease (part# 1775) supplied in the Vacuum Regulator Repair Kit.
3. Repeat steps 1 through 3 of “OPERATING INSTRUCTIONS”.
4. Prior to returning Vacuum Regulator to service verify accuracy of gauge.
6
CONTINUOUS INTERMITTENT
VACUUM REGULATOR CLEANING ILLUSTRATION
(Cleaning/Decontamination Instructions on page 8)
Working
Vacuum Regulator
To Be Cleaned
Suction
Tubing
Suction
Tubing
Vacuum
Regulator
Vacuum
Port
Cold
Disinfection/
Sterilization
Patient
Port
Suction
Collection
Canister
Solution
CAUTION
DO NOT autoclave or immerse in liquid.
This will cause damage to the Vacuum Regulator and will void the warranty.
DO NOT set the Vacuum Regulator to the “INT“(Intermittent) mode when
cleaning. Pulling cleaning uids thru the Intermittent mode will damage the
timing module and void the warranty.
If Vacuum Regulator becomes internally contaminated, warranty is voided,
DO NOT send back to Precision Medical, Inc. for repair. Follow your facilities contaminated equipment protocol.
This Vacuum Regulator contains magnetic, ferrous material that may affect
the results of an MRI.
Be sure all connections are tight and leak free.
CONTINUOUS INTERMITTENT
7
CLEANING / DECONTAMINATION
(As needed)
1. Attach a working Vacuum Regulator with a continuous regulated
mode to a minimum vacuum source of 15 inHg.
2. Mix cold disinfection / sterilization solution according to its
manufacturer’s directions.
3. Connect tubing as shown in Cleaning Illustration on previous page.
4.
Turn the working Vacuum Regulator on to a continuous regulated mode.
5. Adjust the vacuum to a minimum of 120 mmHg.
6. Set the Vacuum Regulator to be cleaned to the “REG .” mode, and
set at 100 mmHg.
7. Allow cold disinfection / sterilization solution to pass through and collect
in Suction Canister. Procedure should continue for time recommended by the manufacturer of the cold disinfection / sterilization solution for the desired level of disinfection or sterilization.
8. Set working Vacuum Regulator to its maximum vacuum setting.
9. Thoroughly dry the internal components by drawing maximum
vacuum through the Regulator to be cleaned for at least 30 seconds in “REG.” mode.
NOTE:
If it is not possible to pass cold disinfection / sterilization solution through the Regulator, then the passageways are totally blocked and disassembly of the Regulator is required. Be sure to follow your facilities’ Biohazard protocol.
MAINTENANCE
Before each use; visually inspect Vacuum Regulator for any sign of damage, DO NOT USE if damaged.
RETURNS
Returned products require a Returned Goods Authorization (RGA) number, contact Precision Medical, Inc. All returns must be packaged in sealed containers to prevent damage. Precision Medical, Inc. will not be responsible for goods damaged in transit. Refer to Precision Medical, Inc. Return Policy available on the Internet, www.precisionmedical.com.
Manuals available on our Website; www.precisionmedical.com
8
CONTINUOUS INTERMITTENT
DISPOSAL INSTRUCTIONS
Dispose of the Vacuum Regulator in accordance with the local regulations.
Please Recycle
WARNING
Product should be cleaned before being disposed of. Potential for Biohazard.
TROUBLESHOOTING
If the Vacuum Regulator fails to function, consult the Troubleshooting Table below. If problem cannot be solved, consult your Provider.
Problem Probable Cause Remedy
No vacuum at bottom port (gauge at zero)
No vacuum at bottom port (gauge showing vacuum)
Vacuum at bottom port (No reading on gauge when port is blocked) Gauge will not return to zero
Vacuum Regulator erratic
Stiff movement of Selector Knob
No Intermittent (INT.) cycle
No digital display
1. Regulator turned “OFF”
2. Loose connection
3. No vacuum to Regulator
4. Clogged vacuum Port
Clogged Regulator Disassemble & clean
Defective Gauge Replace Gauge
1. Clogged Snubber
2. Damaged Regulator Module
3. Defective Gauge
1. Dirty Regulator Module
2.
Defective Regulator Module
1. Dirty Regulator Module and/or Selector Module
1. Improper mode selected
2.
Defective Timing Module
Dead Battery
1. a. Turn selector knob
1. b. Adjust Regulator
knob
2. Tighten connection
3.
Connect to a known
working vacuum source
4. Disassemble & clean
1. Replace Snubber
2. Replace Regulator
Module
3. Replace Gauge
1. Disassemble & clean,
Lubricate O-ring
2. Replace Module
1. Disassemble & clean,
Lubricate O-rings
1. Turn Selector Knob to
“INT.” mode
2.
Replace Timing Module
Replace Battery
CONTINUOUS INTERMITTENT
9
LIMITED WARRANTY
AND
LIMITATION OF LIABILITY
Precision Medical, Inc. warrants that the Medical Vacuum Regulator (the Product) will be free of defects in workmanship and/or material for the following period:
Ten (10) years from date of shipment.
Should any failure to conform to this warranty appear within the applicable period, Precision Medical, Inc. shall, upon written
notication thereof and substantiation that the goods have been
stored, installed, maintained and operated in accordance with Precision Medical, Inc.’s instructions and standard industry
practice, and that no modications, substitutions, or alterations
have been made to the goods, correct such defect by suitable repair or replacement at its own expense.
ORAL STATEMENTS DO NOT CONSTITUTE WARRANTIES.
The representative of Precision Medical, Inc. or any retailers are not authorized to make oral warranties about the merchandise described in this contract, and any such statements shall not be relied upon and are not part of the contract for sale. Thus, this
writing is a nal, complete and exclusive statement of the terms
of that contract.
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY, WHETHER EXPRESS OR IMPLIED.
Precision Medical, Inc. shall not under any circumstances be liable for special, incidental or consequential damages including but not
limited to lost prots, lost sales, or injury to person or property.
Correction of non-conformities as provided above shall constitute
fulllment of all liabilities of Precision Medical, Inc. whether based
on contract, negligence, strict tort or otherwise. Precision Medical, Inc. reserves the right to discontinue manufacture of any product or
change product materials, designs, or specications without notice.
Precision Medical, Inc. reserves the right to correct clerical or typographical errors without penalty.
10
CONTINUOUS INTERMITTENT
DECLARATION OF CONFORMITY
0473
Precision Meidcal, Inc 300 Held Drive Northampton PA 18067
Emergo Europe (European Ofce)
Motenstraat 15 2513 BH, The Hague The Netherlands Phone: +31 (0) 70.345.8570 Fax: +31 (0) 70.346.7299
Vacuum Regulators:
PM3300E, PM3300E-P, PM3300EHV, PM3300DE, PM3300DE-G, PM3300DE-MG, PM3300DE-Y, PM3300DEHV, PM3300DEHV-MG, PM3400E, PM3400DE
Classication: IIa Classication criteria: Clause 3.2 Rule 11 of Annex IX of MDD
We hereby declare that an examination of the under mentioned production quality assurance system has been carried out following the requirements of the UK national legislation to which the undersigned is subjected, transposing Annex II, 3 of the Directive 93/42/EEC and Directive 2007/47/EC on medical devices.
We certify that the production quality system conforms to the relevant provisions of the aforementioned legislation, and the result entitles the organization to use the CE 0473 marking on those products listed above.
Applied Standards:
Notied Body: AMTAC Certication Services Limited
Address: Davy Avenue Knowlhill Milton Keynes MK5 8NL, UK
Certication Registration No’s:
Date of Expiry: 03 August 2017
Devices already manufactured: S/N traceability Device History Records Validity of DOC: 04 August 2012 to Date of Expiry
Manufacture Representative:
Position: Quality Systems/ISO Representative
Date of Issue:
BS EN 1041, EN ISO 10079-3, EN ISO 14971, ISO 15223-1
1126 CE
Quality Manager
04 August 2012
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Visit us at www.precisionmedical.com
1949 Rev20 1/15 (??M) Printed in USA
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