Precision Digital PD9000-GP-8PI-10AO, PD9000-GP-4PI-E, PD9000-GP-8PI-10AO-10RY, PD9000-GP-8PI-10AO-E, PD9000-GP-8PI-8AI-10AO-5RY User manual

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Page 1

PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

• NEMA 4X Panel Mount Multi-Channel Controller

• Convenient Display, Control, & Alarm of Multiple 4-20 mA & Pulse Inputs

• Numeric & Bargraph Color Display (320 x 240 px) 5.7" (145 mm)

• Sunlight Readable Display, White Backlight

• Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input; 1,600 mA Max

• 99 Channels, 32 Totalizers, 32 Timers, & 199 Modbus Slave Inputs

• 64 High & Low Alarms, Combine Multiple Alarms Into Logic AND & OR Alarms

• Simulation & Manual Control Modes for Testing Setup

• Modular Design for Input & Output Flexibility

• Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs

• Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)

• Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs)

• Operating Temperature Range: -40 to 60°C (-40 to 140°F)

• Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability

• 50-Point Linearization, Square Root, and Exponent for Open Channel Flow

• Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length

• Multi-Pump Alternation Control or Simple On / Off Control

• Programmable Displays, Function Keys & Digital Inputs

• Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More

• Direct Modbus PV Inputs - Slave Mode

• Customize Modbus Outputs to Read Multiple Registers in One Block

• RS-485 Serial Communication with Modbus RTU

• Field Selectable Input Power: 85-264 VAC or 24 VDC

• (20) Screens with up to Eight PVs Each

• Automatic or Manual Scanning

• ConsoliDator+ Configuration Software

• NEMA 4 Field Mount Enclosure Accessory

• Light / Horn & Control Station Accessory for Remote Operation

• 3-Year Warranty

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Page 2

PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

Disclaimer

The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.

• Read complete instructions prior to installation and operation of the controller.

• Risk of electric shock or personal injury.

• This product is not recommended for life support

applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for damages resulting from such improper use.

WARNING

Limited Warranty

Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.

FREE ConsoliDator+ Configuration Software

The easiest and quickest way to program your ConsoliDator+ multivariable controller is to use the FREE ConsoliDator+ configuration software.

The ConsoliDator+ configuration software is intuitive, and most customers can get their controller programmed as they like without even looking in the manual.

Once your controller is programmed the way you want it, you can wire it up for your application per the instructions in this manual and install it. If you find that you need to adjust the programming after the controller is installed, you can use the front panel soft keys and the instructions in this manual to do so.

Registered Trademarks

All trademarks mentioned in this document are the property of their respective owners.

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Page 3

PD9000 ConsoliDator+ Multivariable Controller

Table of Contents

Introduction ......................................................................................................... 6

Ordering Information .......................................................................................... 6

Input / Output Cards ....................................................................................... 7

Setup & Calibration Services ......................................................................... 7

Accessories ..................................................................................................... 7

Specifications ................................................................................................... 10

General .......................................................................................................... 10

Totalizer ......................................................................................................... 11

Real Time Clock ............................................................................................ 11

Channel & Math Functions ........................................................................... 12

List of Engineering Units ............................................................................. 12

4-20 mA Analog Inputs ................................................................................. 13

Pulse Inputs .................................................................................................. 13

Modbus Inputs .............................................................................................. 13

Digital Inputs & Outputs ............................................................................... 14

Relays ............................................................................................................ 14

4-20 mA Transmitter Outputs ...................................................................... 15

Timers ............................................................................................................ 15

Modbus® Serial Communications................................................................ 15

Ethernet Communications ........................................................................... 15

ConsoliDator+ Software ............................................................................... 15

Safety Information ............................................................................................ 16

Installation......................................................................................................... 16

Unpacking ..................................................................................................... 16

Panel Mounting ............................................................................................. 16

Mounting Dimensions .................................................................................. 17

ConsoliDator+ Configuration Software Installation ................................... 18

ConsoliDator+ Software ............................................................................... 19

Connections ...................................................................................................... 20

Power Connections ..................................................................................... 21

Analog Output Connections ......................................................................... 22

Digital Output Connections .......................................................................... 22

Connections to Power Gas Detector ........................................................... 23

Serial Communication Connections ............................................................ 24

External Keypad Connections ..................................................................... 24

Navigating and Editing ..................................................................................... 25

Soft-Keys and Buttons ................................................................................. 25

Setup and Programming .................................................................................. 26

Overview ........................................................................................................ 26

Setup Menu ....................................................................................................... 27

Channel Parameters ..................................................................................... 28

Data Entry Keypad ........................................................................................ 29

Setup Channels ............................................................................................. 30

Create New Channel ................................................................................... 31

Bargraph, Background & Text Colors .......................................................... 32

Live Calibration ............................................................................................ 33

Edit Channel ................................................................................................ 33

Delete Channel ............................................................................................ 33

2-Point Linear Scaling ................................................................................. 34

Square Root Scaling ................................................................................... 34

Scale Exponent ........................................................................................... 35

Round Horizontal Tank ................................................................................ 35

Open Channel Flow Application .................................................................. 36

Setup Math Functions ................................................................................. 37

Setup Totalizers .......................................................................................... 38

Setup Total with Pulse Input Source ........................................................... 38

Instruction Manual

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PD9000 ConsoliDator+ Multivariable Controller

Setup Timers ............................................................................................... 39

Setup Alarms ............................................................................................... 40

Logic OR Alarm ........................................................................................... 41

Logic AND Alarm ......................................................................................... 41

Logic NOR & NAND Alarms ........................................................................ 41

Setup Inputs .................................................................................................. 42

Setup 4-20 mA Inputs .................................................................................. 42

Setup Pulse Inputs ...................................................................................... 43

Setup Digital Inputs ..................................................................................... 43

Setup Modbus Inputs .................................................................................. 44

Setup All Outputs.......................................................................................... 45

Setup 4-20 mA Outputs ............................................................................... 45

Setup Relay Output ..................................................................................... 46

Setup Digital Output .................................................................................... 48

Setup Modbus Output ................................................................................. 48

Setup Screens ............................................................................................... 49

Screens Settings ......................................................................................... 49

Setup System ................................................................................................ 51

Setup Display .............................................................................................. 51

Setup Colors ................................................................................................ 51

Display Settings ........................................................................................... 51

General Settings .......................................................................................... 52

Set Password .............................................................................................. 52

Password Protected Controller .................................................................... 52

Remove Password Protection ..................................................................... 52

System Date & Time ................................................................................... 53

Modbus Settings & Passcode Protection .................................................... 53

System Build ............................................................................................... 53

Ethernet Settings ......................................................................................... 53

Ethernet Port Setup - Full ................................................................................ 54

Test Ethernet Communication ..................................................................... 56

Custom Units ............................................................................................... 57

View Menu ..................................................................................................... 58

View Channel Details .................................................................................. 58

View Totals .................................................................................................. 60

Totals Generated by Non-Rate Inputs ......................................................... 61

View Timers ................................................................................................. 62

View Alarms ................................................................................................ 63

View Inputs .................................................................................................. 64

View Outputs ............................................................................................... 65

View Alert Messages ................................................................................... 66

View Digital Outputs .................................................................................... 67

View Modbus Outputs ................................................................................. 67

View Screens .............................................................................................. 68

Operation........................................................................................................... 69

Viewing Screens ........................................................................................... 69

Individual Channel View .............................................................................. 69

Low & High Alarm Indication ....................................................................... 69

Multicolor Bargraph Indication ..................................................................... 70

Modbus® RTU Serial Communication ............................................................. 71

Modbus Register Tables .............................................................................. 71

PV’s Register Numbers & Addresses ......................................................... 73

Modbus Write Protection ............................................................................. 74

Relay Control Using Modbus ....................................................................... 78

Setup Example #1 ....................................................................................... 78

Setup Example #2 ....................................................................................... 78

Troubleshooting Tips ....................................................................................... 79

Instruction Manual

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Page 5

PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

Table of Figures

Figure 1. Front Panel Mount Dimensions ................................................................................................................ 16

Figure 2. Panel Cutout Dimensions .......................................................................................................................... 16

Figure 3. Panel Mount Installation ............................................................................................................................ 17

Figure 4. Panel Mount Overall Dimension ............................................................................................................... 17

Figure 5. Connection Terminals for a PD9000-GP-4PI-8AI-10AO-10RY ................................................................. 20

Figure 6. Power Connections .................................................................................................................................... 21

Figure 7. Transmitters Powered by ConsoliDator+ Isolated 24 VDC Power Supply ............................................ 21

Figure 8. Transmitter Powered by Ext. Supply or Self-Powered ........................................................................... 21

Figure 9. 3-Wire Transmitters Powered Externally .................................................................................................. 21

Figure 10. Flow Meter Pulse Input Connections ...................................................................................................... 22

Figure 11. Digital Input from Switch Closure and Live Signal ............................................................................... 22

Figure 12. Active 4-20 mA Output Powered by Controller ...................................................................................... 22

Figure 13. Passive 4-20 mA Output Powered by External Supply ......................................................................... 22

Figure 14. Digital Outputs Driving 5 V Solid State Relay ........................................................................................ 22

Figure 15. Two Supplies in Parallel Powering 3-Wire Transmitter ......................................................................... 23

Figure 16. Powering 4-Wire Gas Detector & Isolated 4-20 mA Output .................................................................. 23

Figure 17. Relay Connections ................................................................................................................................... 24

Figure 18. AC and DC Internal Inductive Loads Protection

Figure 19. Low Voltage DC Loads Protection .......................................................................................................... 24

Figure 20. Serial Connections ................................................................................................................................... 24

Figure 21. External Keypad Connections ................................................................................................................ 24

Figure 22. Linear Response Graph ........................................................................................................................... 34

Figure 23. Square Root Response Graph ................................................................................................................ 34

Figure 24. Exponent Response Graph ..................................................................................................................... 35

Figure 25. Round Horizontal Tank Volume Graph ................................................................................................... 35

Figure 26. Total Relay Sampling Operation ............................................................................................................. 36

......................................................................................... 24

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Page 6

PD9000 ConsoliDator+ Multivariable Controller

Model

Pulse Inputs

4-20 mA Inputs

4-20 mA Outputs

Relays

PD9000-GP-4AI

0 4 0

PD9000-GP-4AI-10RY

0 4 0

PD9000-GP-4AI-5AO-10RY

0 4 5

PD9000-GP-4AI-20RY

0 4 0

PD9000-GP-4AI-5AO-20RY

0 4 5

PD9000-GP-8AI

0 8 0

PD9000-GP-8AI-10RY

0 8 0

PD9000-GP-8AI-10AO-10RY

0 8 10

PD9000-GP-8AI-20RY

0 8 0

PD9000-GP-8AI-25RY

0 8 0

PD9000-GP-12AI

PD9000-GP-12AI-20RY

PD9000-GP-12AI-10AO-10RY

PD9000-GP-16AI

PD9000-GP-16AI-15RY

PD9000-GP-16AI-15AO

PD9000-GP-20AI

PD9000-GP-20AI-10RY

PD9000-GP-20AI-10AO

PD9000-GP-24AI

PD9000-GP-24AI-5RY

PD9000-GP-24AI-5AO

PD9000-GP-28AI

PD9000-GP-4PI

4 0 0

PD9000-GP-4PI-5AO

4 0 5

PD9000-GP-4PI-5AO-10RY

4 0 5

PD9000-GP-4PI-4AI-5AO

4 4 5

PD9000-GP-4PI-4AI-5AO-10R

4 4 5

PD9000-GP-4PI-8AI-10AO-10RY

4 8 10

PD9000-GP-8PI

8 0 0

PD9000-GP-8PI-10AO

8 0 10

PD9000-GP-8PI-10AO-10RY

8 0 10

PD9000-GP-8PI-8AI-10AO-5RY

8 8 10

Other models are available upon request.

Introduction

The ConsoliDator+ is a multi-channel controller that is both easy to use and satisfies a wide variety of process display, alarm, and control applications. It accepts 4-20 mA inputs, flow meter pulse inputs, digital inputs, and Modbus RTU inputs and displays them both in numeric and bargraph format on a large, 5.7" color display. It can be equipped with multiple relays with user-definable actions, 4-20 mA outputs, digital outputs, Modbus RTU, and Ethernet Modbus TCP/IP protocol communication capabilities. Additionally, the controller is equipped with up to 32 timers that can be used to control many processes or events.

The ConsoliDator+ takes full advantage of its color display by allowing the user to customize screen colors for bargraphs, alarm conditions, and input channels.

All this functionality is easily programmed using free software or via the front panel pushbuttons. Choose the model that best suits your application, from monitoring only to fully loaded controllers with an extensive combination of inputs, outputs and communication protocols. The standard product offering is listed in the ordering guide and other models are available for special order.

Ordering Information

General Purpose Panel-Mount Models

Instruction Manual

G = General Purpose P = Panel-Mount AI = Analog Input PI = Pulse Input

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AO = Analog Output RY = Relay E = Ethernet (Add “–E” at the end of the model number)

Example: PD9000-GP-4PI-8AI-10AO-10RY-E

Page 7

PD9000 ConsoliDator+ Multivariable Controller

Model

Description

PDA9000-C4AI

(4) Isolated 4-20 mA Inputs Card for ConsoliDator+

PDA9000-C4PI

(4) Pulse Inputs Card for ConsoliDator+

PDA9000-C5AO

(5) Isolated 4-20 mA Outputs Card for ConsoliDator+

PDA9000-C5RY

(5) Relays Card for ConsoliDator+

Part Number

Description

PDN-CALCON+12

ConsoliDator+ Calibration and Certificate for up to 12 Inputs and Outputs

PDN-CALCON+24

ConsoliDator+ Calibration and Certificate for up to 24 Inputs and Outputs

PDN-CALCON+36

ConsoliDator+ Calibration and Certificate for up to 36 Inputs and Outputs

PDN-CALCON+12-DATA

ConsoliDator+ Calibration and Certificate with data for up to 12 Inputs and Outputs

PDN-CALCON+24-DATA

ConsoliDator+ Calibration and Certificate with data for up to 24 Inputs and Outputs

PDN-CALCON+36-DATA

ConsoliDator+ Calibration and Certificate with data for up to 36 Inputs and Outputs

PDN-CSETCON+

Custom Setup for ConsoliDator+

PDA-LHR

Red Light / Horn

PDA-LHG

Green Light / Horn

PDA-LHY

Yellow Light / Horn

PDA-LHB

Blue Light / Horn

PDA-LHW

White Light / Horn

Light

Light / Horn with Red, Yellow, Green Light Layers

Input / Output Cards

Setup & Calibration Services

Accessories

NEMA 4 Steel Enclosure

Instruction Manual

Light / Horn Accessories

Model Description

PDA2909

NEMA 4 Steel Enclosure for One ConsoliDator+

PDA9000SH Sun Hood

Model Description

PDA9000SH ConsliDator+ Sun Hood

Model Description

Light / Horn with User Choice of

PDA-LH5C

PDA-LH3LC-RYG

Red, Green, Yellow, Blue or White

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PD9000 ConsoliDator+ Multivariable Controller

PDA2360-E

Emergency Stop Button

PDA2361-A

1 Black Ack Button

PDA2361-Q

1 Black Silence Button

Signal Isolator with One 4-20 mA Input and One 4-20 mA Output

Signal Splitter with One 4-20 mA Input and Two 4-20 mA Outputs

Signal Conditioner with One 0-10 VDC Input and One 4-20 mA Output

Signal Conditioner with One 4-20 mA Input and One 0-10 VDC Output

Model

Description

PDA1024-01

24 VDC Power Supply for DIN Rail

Model

Description

Input: 30/60/120 AAC; Output 4-20 mA

Model

Description

PDA-BUTTON1G

NEMA 4X Green Reset Button

PDA-BUTTON1R

NEMA 4X Red Reset Button

Model

Description

PDA1000

Panel Mount Buzzer and Light

PDX6901

Snubber 0.01μF/470Ω Flexible Leads

4-20 mA or 0-10 VDC, Low-Cost Signal Generator

PDA2360 Control Stations

Model Description

Instruction Manual

PDA-BUTTON Momentary Pushbutton

Signal Splitter & Conditioner Accessories

Model Description

PD659-1MA-1MA

PD659-1MA-2MA

PD659-1V-1MA

PD659-1MA-1V

PDA1024-01 Power Supply

PDA-BUTTON1B NEMA 4X Black Reset Button

Panel Mount Buzzer and Light

Snubber 0.01μF/470Ω Flexible Leads

Model Description

Low-Cost Signal Generator

Split Core AC Current Transducer

Model Description

PD9502

PDA6420

Split Core AC Current Transducer.

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Page 9

PD9000 ConsoliDator+ Multivariable Controller

10.0" (254 mm)

(4) Mounting H oles

13.5"

(343 mm)

6.2"

(157 mm)

12.0"

(305 mm)

PDA2909 NEMA 4 Steel Enclosure for One ConsoliDator+

The PDA2909 steel NEMA 4 enclosure provides a convenient way to mount the PD9000 ConsoliDator+ to walls and other vertical structures. This enclosure comes pre-cut with one cutout to mount the PD9000 in. The ConsoliDator+ is mounted in the door of the enclosure thus allowing for programming and operation of the device. No additional mounting hardware other than screws to mount to the wall is needed. The door is hinged and secured with latches.

Note: The enclosure and ConsoliDator+ are ordered and packaged separately

Instruction Manual

Features

● House One ConsoliDator+ Multi-Variable Controller

● 14-Gauge Steel

● Comes Pre-Cut with One Cutout

● NEMA 4, 12 and 13

● Cover Secured with Screwed Latches

● Hinged Door

● ConsoliDator+ Mounted in Cover

● Mounting Holes Integral to Enclosure

● UL Listed, CSA Certified

Wall Mounting Dimensions:

The PDA2909 enclosure includes integral mounting flanges at the top and bottom of the enclosure that can be used to mount the enclosures to a wall.

PDA2909 with ConsoliDator+ Installed

PDA2909 Opened with ConsoliDator+ Installed

PDA2909 Overall Dimensions:

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Page 10

PD9000 ConsoliDator+ Multivariable Controller

Color; QVGA (320x240 px),

Feet & Inches Format: 99,999' 11.9"

Screen

Enable/disable: Channels, totals, timers

Screen: Select to show bargraph or not.

Color Selection

65 colors selection

and text for normal and alarm conditions.

Decimal Point

0 to 15 decimal places, user selectable

Engineering

User selectable units or custom units Time, Distance, Volume, Pressure, Weight,

See page 12 for list of units.

Units

Units’ conversion is supported for

base units (e.g. Gallons/min)

Display Update Rate

User selectable: 0.1 to 0.5 sec (10 updates/sec to 2 updates/sec)

Programming Method

Front panel buttons, external buttons, or ConsoliDator+ Software

Number Of

Up to 64 high or low

Note: Alarms are independent from relays.

Alarm

Single Source: One input

trigger the AND alarm

Alarm Ack

Automatic only (Non-latching)

(Latching with Clear)

Alarm

1. Bargraph, panel, and text can be set

3. Assign external relay to drive a horn

Internal Buzzer

60 dBA @ 24 inches (61 cm)

Associated with alarm Horn setting

External Horn

Assign any relay to the Horn function to

condition is detected.

Live Channel Calibration

Live calibration of channels is independent of the input calibration used for scaling.

Input &

Max Number of I/O Cards: 7

Relays: 5/card

Number of

Up to 20 screens with 1 to 8 PVs or items

F1-F4 keys are assigned per screen

Function

User programmable (See defaults below)

F4 = Ack

Number of

Up to 99 channels

Output, Digital Output, or Modbus Output

Password

Programmable password restricts

are not protected.

Simulation

Inputs, channels, totals, timers, and alarms

simulated items.

Manual Control

Analog outputs and relays can be

power down. Alert! message is provided for

is necessary to turn relays off and

configure the relays to Always Off.

Non-Volatile Memory

Settings stored for a minimum of

Power

Three-terminal connector (L, N, GND)

DC: 24 VDC ±10%, 60 W max

Backup

If AC and DC power are connected, the

otherwise the system runs on DC power.

Fuse

Unit is protected internally with auto-

Specifications

Except where noted all specifications apply to operation at 25°C (77°F)

General

Instruction Manual

Display

Bargraph

Units

Conversion

Alarms

5.7" (145 mm) diagonally, white backlight Bargraph: Twenty divisions Numerical: Up to 15 digits (±999,999,999,999,999)

Bargraph scale: 0 – 100%, independent of channel scale. Twenty divisions: 5% each.

Customize bargraph, panel background,

Temperature, Current, Voltage, Percent, Amps, Volts, Counts, Logic, and Custom, Any unit/unit of time or other units.

channels, totals, timers, and any function using those parameters. Channel scaling must be in the intended

Automatic (non-latching) or latching On & Off time delays May be assigned to one or more relays.

Output Cards

Screens

Keys

Channels

Mode

Analog Inputs: 4/card Pulse Inputs: 4/card Analog Outputs: 5/card

per screen Enable or disable screen title, channel #, and bargraph Automatic or manual scanning Scan time: 1 to >1000 sec, independent for each screen

F1 = Previous  F2 = Next  F3 = Scan/Stop

Input Source: 4-20 mA, Pulse, Digital, Modbus, another Channel, Total, Timer, Alarm, Date & Time, mA Output, Relay

modification of programmed settings. View and Setup menus are password protected, function keys and digital inputs

can be simulated from the View menu or from a function key. Simulation mode is not saved on power down. Alert! message is provided for

controlled manually from the View menu

Types

& Reset

Indication

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Multi-Source: Two or more inputs Interval: Enter time interval and On Time Day & Time: Select day of the week & time Alarm OR: Any active input alarm triggers

Alarm AND: All alarms must be active to

Automatic and manual Manual only (Latching) Manual with Ack only after alarm is cleared

2. Enable internal buzzer

Enable/disable in System – General menu.

activate an external horn when alarm

the OR alarm

up to change color on alarm

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User Selectable Based on Wiring

Power Supply

or from a function key. Manual control mode is not saved on

outputs in manual control. Note: If it maintain the condition through power cycl

10 years.

AC: 80-264 VAC, 47 to 63 Hz, 60 W max DC: 113-370 VDC, 60 W max (L, N)

Two-terminal connector (G, 24V)

24 VDC can be used as backup power in case of AC power failure. Note: DC supply must be 24 V or less;

resettable fuse AC: 1.25 A max DC: 3.7 A max

Page 11

PD9000 ConsoliDator+ Multivariable Controller

External

Recommended external fuse slow-blow

24 VDC: 4 A

Isolation &

1500 V

output, analog

Environmental

Operating temperature range: -40 to 60°C

increase display refresh setting.

Internal Fan

Automatic temperature-controlled fan turns

temperature rises to 60°C.

Internal Heater

Automatic temperature-controlled heater

delivers its maximum power.

Connections

Removable screw terminal blocks

cable included.

Tightening

Screw terminal connectors:

Digital I/O terminals: 2.5 lb-in (0.28 Nm)

Enclosure

Enclosure Body: Thermoplastic Polyester,

Front Panel Keys: Silicone rubber

Mounting

Panel-mounting frame and twelve screws

Overall

10.85" x 10.85" x 4.87"

(H x W x D)

Weight

Ex: PD9000-XY-4PI-8AI-10AO-10RY

7.4 lb (3.4 kg) approx.

Warranty Number of

Up to 32 totalizers 15 digits with comma separator

Totalizer Inputs

Calculates total based on selected rate

power is lost.

Maximum Total

18 digits 999,999,999,999,999,999

Rate Channel Input

4-20 mA input, Pulse input, Modbus input

Rate & Total Decimal Point

Independent and user selectable from 0 to 15 places

Totalizer Reset

Via front panel keys or digital inputs

Non-Resettable

Total may be setup to be non-resettable to

changed in the Setup Totals menu.

Total Units

Input: Rate channel

(e.g. Gallons to MGal: Factor = 0.000001)

Pulse Input

K-Factor = pulses/units of measure

Decimals: 0 to 15

Count Down

Total may be setup to count down from a predetermined value entered by the user

Preset

Enter the preset value to count up or down

; to

reset to zero uncheck the Preset box.

Roll-Over

Enter the value for total to roll-over to 0

Total goes to 0 after 1 million

Negative Total

Allow total value to count below 0 for bi-directional flow based on rate channel

Total Bargraph

Bargraph may be scaled to represent the expected maximum total

Function Keys

Screen Setup: Assign F1-F4 to Reset

Remove From total

Date Format

Month, day, year (e.g. July 16, 2020)

Time Format

24 hour; 00: Midnight hh:mm:ss

Battery

3 V, P/N: CR2032 included

Display Date & Time

Displayed on the top line of Setup and View menus, including day of the week.

Screens

Date & Time can be added to any screen.

Channels

Date & Time can be the input to a channel. Display Format: yyyy/mm/dd hh:mm:ss

Instruction Manual

Fuse

Grounding

120 VAC: 2.0 A 240 VAC: 1.0 A

Analog inputs/outputs-to-power line

500 V Analog input-to-input, input-tooutput-to-output

All analog inputs and analog outputs are isolated from each other.

Note: DC Power is not isolated. DC- is connected to Earth Ground. Digital I/O, USB, and Ethernet are grounded.

(-40 to 140°F) Storage temperature range:

-40 to 60°C (-40 to 140°F) Relative humidity: 0 to 90% noncondensing *All functions operate down to

-40°C (-40°F.) LCD response is slower,

on if the inside temperature reaches 50°C and increases the speed as the

located behind the LCD turns on at 0°C, delivering the minimum power. If the temperature drops below -10°C, the heater

Totalizer

Totalizers

Total

Conversion

K-Factor

channel, pulse input, digital input, or triggered event for non-rate channels. Total is stored in non-volatile memory if

prevent unintentional reset. This can be

Total units may be different than rate units. Use the custom units to convert to any unit

Calculates total directly from pulse input, digital input, or Modbus input. Create rate channel by entering K-Fac units and time base in sec, min, hr, or day.

tor,

Inputs/Outputs: 12 to 24 AWG wire Digital I/O: 16 to 30 AWG RS-485: 12 to 24 AWG wire RJ45 Ethernet connection. USB ports: Micro-USB (Device),

Torque

Dimensions

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5 lb-in (0.56 Nm)

Color: Gray Display Window: Clear Polycarbonate, GE LEXAN HP12W

(provided) Cutout: 10.0" x 10.0" ±0.05" (254 mm x 254 mm ±1.3 mm) (H x W) Panel thickness: 0.07" – 0.35" (1.8 mm – 8.9 mm) Clearance behind panel: 6" (152 mm)

(276 mm x 276 mm x 124 mm)

3 years parts and labor.

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Value

Real Time Clock

Reset total sets total to the preset value

Example: Roll-Over = 1,000,000

Total, Enter Total, Add To, or

Page 12

Scale Functions

K-Factor

Converts number of

other units

channel

Scale Linear 2-Pt

Scale a channel

Scale Multi-Point

Multi-point scaling of a channel

Scale

Apply square root to

from two channels

Scale Exponent

Apply exponent for

calculation

Round Horizontal

Calculate volume in

with flat ends

Units Conversion

Convert base units to any units

Math Functions

Constant

Assign fixed value

Summation

Add two or more channels

Difference

Subtract any two channels

Abs Difference

Difference always positive

Absolute Value

Convert channel value to positive

Average

Find the average of channels

Weighted Average

Assign % weight to two or more channels

Multiply

Multiply two channels

Divide

Divide two channels

% Efficiency

Calculate input to

((A-B)/A)*100%

Additional

Greatest

Greatest value in a group of channels

Least

Smallest value in a group of channels

Measure

Tare

Calculate net value

key

Maximum

Maximum value

process

Minimum

Minimum value

process

Percent

% bargraph of any:

or mA output

Duration

Keep track of time a

alarm active)

Rate of Change

Calculates how fast a

/sec, /min, /hr, /day

Filter

Window Average

Enter time to calculate the average

IIR (First Order)

Infinite Impulse Response (slow)

Cutoff

PV = 0 below cutoff Flip Side: 0 above (-)

lower limits.

Control

Sampler

Trigger relay sample

by 1,000 Gallons)

On-Off Control

Set on & off control

value

Select A or B

Switch between 2 inputs

Schedule

Daily or weekly event

Cycle Count

Number of relay cycles since reset

Runtime

Relay runtime (ON) hh:mm:ss

Time Since

Time since a Modbus

Time Since

Time since a Modbus

PD9000 ConsoliDator+ Multivariable Controller

Channel & Math Functions

pulses to volume or

Scale Factor Apply multiplier to a

Square Root

a channel – Differential Pressure

Instruction Manual

Compare

Functions

when Tare function is applied via function

reached by the

weirs and flumes open channel flow

Tank

round horizontal tank

output efficiency

List of Engineering Units

None: No units Time: seconds, minutes, hours, days & /sec, /min, /hr, /day Distance (Height): cm, m, Inch, Feet, Ft-In, Yard, km, miles, custom Volume: Gallons, GAL, L, IGAL, M3, BBL, BUSH, cuYD, cuFt, cuIn,

Pressure: psi, Pa, bar, hPa, kPa, MPa, GPa, inH2O, cmH2O, inHg,

Weight: grams, Oz, Lb, lb, g, kg, onces, tons, tonnes, custom Temperature: C, F, K, Ra Percent: %, PCT, Percent, custom Amps: mA, Amps, custom Volts: V, mV, Volts, custom Counts: Pulses, Cycles, Counts, custom Logic: ON, OFF, OPEN, CLOSED, YES, NO, START, RUNNING,

Custom: Enter unit’s name, type, base unit, and factor.

LiBBL, BBBL, HECtL, quarts, pints, fl oz, mL, DT, M/T, custom

mmHg, atm, kg/cm2, kg/m2, mbar, Mbar, Torr, mTorr, custom

STOP, STOPPED, PUMP ON, PUMP OFF, OK, OKAY, ERROR, WARNING, custom

reached by the

(Bargraph)

Limits Sets PV’s upper &

Relays

Modbus

Read

Write

4-20 mA input, channel, total, timer,

condition has been present (e.g. high

process is changing

and select sampling time (e.g. Turn relay on for 30 sec every time total increases

based on process

master device read a

master wrote to a

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Page 13

PD9000 ConsoliDator+ Multivariable Controller

Number of

(28) Analog inputs max, no other I/O

Typical Input

4-20 mA

Input Range

0-24 mA

Accuracy

±0.03% of full scale ±1 count

4-20 mA

Up to six full digits

rate to get a more stable reading.

Transmitter

Isolated 24 VDC @ 200 mA/input

Available on AC or DC powered units

Temperature Drift

Better than: 20 ppm/°C from -40 to 60°C ambient

Filter

Window: 0.5, 1, 2, 4, 8 sec,

caused by high frequency noise

Filter

0 to 100 % of full scale

greater than bypass value

Channel

Linear 2-Point,

None (mA Input Reading)

Channel

Calibration

Each channel may be calibrated using

calibrator.

Input Protection

Each 4-20 mA input is protected by an

fault condition is removed.

Input Impedance

fuse

Hart

The controller does not interfere with

secondary HART variables.

Isolation

1500 V: Input-to-power line

isolated from each other.

Normal Mode Rejection

Common Mode Rejection

90 dB at 50/60 Hz

Number Of

(28) Pulse inputs max, no other I/O

Input Type

Active Square Wave, NPN, PNP, Reed

100 mV (High)

Signal Level

Active Square Wave: 0 to 30 V max

(Magnetic Pickup)

Input

Active, NPN, Reed: 10 kΩ pull-up to 5 V

(100 mV sensitivity)

Isolation

Pulse inputs are not isolated, (S-) terminal is connected to system GND

Input Protection

±36 V, non-isolated

Frequency

20 Vp-p – 50 kHz

Minimum Frequency

250 µHz with High Gate = 4,000 sec

Low Gate

1 to 99 sec

High Gate

2 to 4,000 sec (Must be higher than low gate)

Accuracy

±1 count for K-Factor > 1 or 30 ppm

K-Factor

Programmable pulses/unit of measure with up to 15 decimal resolution

Scale Pulse Input

Linear 2-Point Multi-Point Scaling: 2 to 50 points

Live Calibration

Pulse input channel may be calibrated using live calibration signal from a sensor.

Inputs

Scale Mb Input

way 4-20 mA inputs are used.

Data Type

Bit-Logic

Decimal Point

User selectable

Comm Break &

Specify what value to hold on comm.

before reporting a break condition.

Input

Specify what should happen when new

add value to total).

Instruction Manual

4-20 mA Analog Inputs

Inputs

Display Value

Power Supply

Bypass

Input Scale Function

(4) Analog inputs/card

(Recommended) ±999,999 More digits may be used, but the stability will be affected. Increase the filter value and lower the display update

Max current: 1,600 mA (All inputs) (8) Analog Input @ 200 mA max (28) Analog Input @ 20 mA max

IIR: 16, 32 sec Glitch Filter: Discards a single sample

Filter is ignored, if the signal change is

Multi-Point (up to 50 points) Square Root Programmable Exponent Scale Factor Round Horizontal Tank (Volume)

Pulse Inputs

Inputs

Impedance

Response & Signal Level

(4) Pulse inputs/card

Switch, Coil (Magnetic Pickup) Normal threshold: 1.2 V (0.8 to 3.0 V) High threshold: 2.5 V (2.0 V to 6.0 V) Coil threshold: 20 mV (Low) or

Coil: 20 mVp-p to 30 Vp-p

PNP: 10 kΩ pull-down to (S-) Coil: >2 kΩ (20 mV sensitivity), >10 kΩ

Active Square Wave 5 V: 0 to 100 kHz Coil (Magnetic Pickup): 0 to 50 kHz Frequency – Signal level (Coil: 20 mV) 20 mVp-p – 100 Hz 100 mVp-p – 10 kHz Frequency – Signal level (Coil: 100 mV) 100 mVp-p – 90 Hz 500 mVp-p – 5 kHz

Typical: 0 to 5 V

Input Live

Transparency

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live calibration signal from a sensor or a

auto-resettable fuse, 30 VDC max. The fuse resets automatically after the

125 Ω typical, including auto-resettable

existing HART communications; it displays the 4-20 mA primary variable and it allows the HART communications to pass through without interruption. The controller is not affected if a HART communicator is connected to the loop. The controller does not display

500 V: Input-to-input, input-to-output All analog inputs and analog outputs are

100 dB at 50/60 Hz

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Modbus Inputs

Number of

Timeout

Action

199 Modbus RTU

Modbus input may be used as the input for creating channels and totals, the same

Signed/Unsigned: 16 (Short), 32 (Long),

64 (Long-Long) Float 32 Float 64 (Double)

break and how long to wait for new data

data is written to the input register (e.g.

Page 14

PD9000 ConsoliDator+ Multivariable Controller

Digital

inputs

Digital Input

Normally open switch: External excitation not

Logic level: 0 to 30 V

Assignment &

Active Low or Active High

channels, totals, and alarms.

Digital

4 Outputs

Max frequency: 5 Hz

Digital Output

channel, alarm, horn, always on, or always off

Protection

Number of Relays

(4) pulse inputs, no other I/O

SPDT (Form C)

Minimum load: 100 mA @ 5 VDC

1500 VAC, 50/60 Hz for 1 min between coil and contacts

TVS diodes & snubbers on all contacts.

(Order: PDX6901)

Any relay may be assigned to any

programmed independently.

High & Low Alarm: Defined by set and reset points in the Alarm menu

High or Low Alarm: Assign relay to any

Note: Automatic reset only for channel

Multi-Source High or Low Alarm:

indicate common high or low condition.

Pulse Action: Set any relay for pulsing

Programmable pulse width (on/off time) and on/off delay.

channel setup for Sampler function with

sampling time.

Pump Alternation: Any relay may be

be setup.

Front panel Ack key or digital input

Acknowledge all or any alarm.

off the relay (non-fail-safe mode).

Programmable on/off delays,

Independent for each relay.

When power is applied to the

the input to the controller.

The relay coil is energized when the

the alarm condition exists.

Instruction Manual

Digital Inputs & Outputs

Inputs

Types

Operation

Outputs

5 Inputs, non-isolated, 30 VDC max Standard feature on all ConsoliDator+ models Low: 0 to 1.2 V High: 2.8 to 30.0 V Internal pull-up: 5 kΩ to 5 V Max pulse frequency: 1 kHz @ 5 Vp-p +5 V terminal: Internal pull-up 100 Ω Note: Pulse inputs may be used as digital

required (Current: 1 mA) Open collector: 4.1 V open circuit voltage

Functions: Remote front panel button, total functions, timer control, alarm functions, screen navigation, horn functions, reset relay information. Digital inputs can be used as input source for

Standard feature on all ConsoliDator+ models Low: 0 V (no load), 1.5 V max @ 10 mA sink (External pull-up) High: 5.0 V (no load), 3.5 V @ 10 mA load Maximum current: 30 mA Output impedance: 100 Ω Output protection: 150 mA auto-resettable fuse

Relays

Rating

Isolation

Deadband

Electrical Noise Suppression

Assignment & Operation

(5) Relays/card

(30) Relays max with (4) analog or

Resistive load: Rated 10 A @ 120/240 VAC or 8 A @ 30 VDC Inductive load: NO contacts: 1/3 HP, 120 VAC; 30,000 cycles NC contacts: 1/8 HP, 120 VAC; 50,000 cycles

0-100% of full scale, user selectable

Recommended additional external snubber: 0.01 µF/470 Ω, 250 VAC

alarm, channel, total, timer, digital input, Modbus input, pump alternation, horn, always on, or always off. Multiple relays may be assigned to the same alarm or channel. All relays are

alarm or channel for on/off relay control

Assignment

Input / Output

Digital outputs require logic units as the input Input sources: Digital input, Modbus input,

±36 V, non-isolated

Acknowledge

Alarm Relay

Time Delay

Auto Initialization

Fail-Safe Operation

Assign relay to multi-source alarm to

on/off timed relay control.

Sampling: Relay must be assigned to

user-defined total increment and

setup to alternate with any relay in the group. Multiple alternation groups may

acknowledges alarms; relays associated with acknowledged alarm are turned off.

Assign any relay to be driven by any alarm; acknowledging the alarm turns

0.0 to 999.9 sec

controller, relays will reflect the state of

process variable is within safe limits and the relay coil is de-energized when

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Page 15

PD9000 ConsoliDator+ Multivariable Controller

Number of Analog

no other I/O cards (Seven I/O slots)

Output Range

Calibration

Factory calibrated for 4-20 mA

Scaling Range

Any process range Reverse scaling allowed

Assignment &

Assign to any analog or pulse input,

assigned to the same input.

Accuracy

±0.03% F.S. ±0.005 mA

Temperature Drift

(Output & Input drifts are separate)

Output Loop Power

externally by 12 to 32 VDC

Output Loop

Isolation

1500 V: Output-to-power line

isolated from each other.

Number of Timers

Up to 32

Time Format

hh:mm:ss with 0 decimals selected Seconds with 1 or more decimals

Automatic

Power Up: Timer action on power up

Stop: Event causes the timer to stop

Start / Stop

The function keys and digital inputs can

actions selected.

Assignment &

Timers can be triggered, stop, and

output.

Count Down Timer

time

Timer Alarm

Timer can be used to trigger alarms

Bargraph

Select bargraph during setup and scale the bargraph for 0 – 100% target time

Timer

Access timer control via the View Timer

control in the Screens menu

Timer & Relay

Timer can be assigned to drive relays based on selected set and reset points

Protocol

Data

Network Stack

Requirements

Instruction Manual

4-20 mA Transmitter Outputs

Outputs

Operation

Resistance

(5) Analog outputs/card (35) Analog outputs max with

4.00 to 20.00 mA, nominal

digital input, Modbus input, channel, total, timer, alarm, or fixed value (none).

Note: Multiple 4-20 mA outputs can be

20 ppm/°C from -40 to 60°C ambient.

Powered by controller: 10 to 600 Ω External 12 VDC: 10 to 200 Ω External 24 VDC: 10 to 600 Ω External 32 VDC: 10 to 1000 Ω

500 V: Output-to-output, output-to-input All analog inputs and analog outputs are

Timers

Modbus® Serial Communications

Compatibility RS-485 (EIA-485)

Modbus RTU

Device Address 1 to 247

Transmit Delay 0 to 99 ms

Baud Rate 1,200 to 115,200 bps

8 bit (1 start bit, 1 stop bit)

Parity

Even, Odd, None with 1 stop bit, or None with 2 stop bits

Ethernet Communications

Device Lantronix Xport-05

Protocol Modbus TCP/IP (Default)

Modbus UDP/IP Modbus RTU Over TCP/IP Modbus RTU Over UDP/IP

Port Settings (Do Not Change)

Ethernet Mac/Phy 10/100 Mbps

Protocol: RS-232 Baud Rate: 9600 Data Bits: 8 Flow Control: None Parity: None, Stop Bits: 1

IPv4

Actions

Reset

Operation

Control

Error: Action when an error is detected Reset: Event causes the timer to reset Start: Event triggers the timer to start

be used to start, stop, and reset the timers, regardless of the automatic

reset, by rising or falling signals from 4-20 mA input, pulse, digital, Modbus input, channel, total, other timers, alarm, mA output, relay, or Modbus

Select count down and enter starting

menu or assign a function key to timer

Ethernet Port Configuration

Download the Lantronix DeviceIntaller software to configure the Ethernet port

See page 54 Ethernet Port Setup for instructions.

ConsoliDator+ Software

System

Compatibility One software version for all models

Connection Micro-USB

Configuration

Windows® 7, 10

Configure inputs and outputs, channels, totals, timers, alarms, etc.

Configure bargraph and panel colors for normal operation, and colors for alarm indication.

Save controller settings file on PC for programming other controllers or to restore settings.

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Page 16

PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

Safety Information

• Read complete instructions prior to installation and operation of the controller.

• Risk of electric shock.

• Hazardous voltages exist within enclosure.

• Installation and service should be performed only

by trained service personnel.

Installation

Unpacking

Remove the instrument from its box. Inspect the packaging and contents for damage. Report any damages to the carrier. If any part is missing or the controller malfunctions, please contact your supplier or the factory for assistance.

Panel Mounting

• Prepare panel cutout per the dimensions provided

• Locate the panel mounting bracket and screws

• Inspect the controller to assure the gasket is

securely in place

• Insert controller in the panel cutout, the latches on the top and bottom should hold it in place

• Insert the panel mounting bracket from the back of the panel, observe the orientation of the piece marked TOP

• Install the 12 screws provided

Figure 1. Front Panel Mount Dimensions

Figure 2. Panel Cutout Dimensions

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Page 17

PD9000 ConsoliDator+ Multivariable Controller

Panel

Panel Mounting Bracket

Notes:

1. Panel cutout: 10.0" x 10.0" ±0.05" (254 mm x 254 mm ±1.3 mm), see Figure 2.

2. Panel thickness: 0.07" – 0.35" (1.8 mm – 8.9 mm)

3. Clearance: Allow 6" (152 mm) behind panel

Figure 3. Panel Mount Installation

Instruction Manual

Mounting Dimensions

Figure 4. Panel Mount Overall Dimension

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Page 18

PD9000 ConsoliDator+ Multivariable Controller

ConsoliDator+ Configuration Software Installation

We recommend the following sequence for getting the controller into service:

1. Download the latest version of the Consolidator+ configuration software from our website or from the

2. Ex

tract the contents of the ConsoliDatorPlus2000_Installer.zip file into a folder in your computer.

included CD.

Instruction Manual

5. Click on Install to start the software installation process.

6. If your computer does not have the .NET desktop runtime 3.1, it will be installed automatically.

3. Double-click on the executable file ConsoliDatorPlus2000_Installer.exe and follow the on-screen instructions.

4. Depending on your system, a Windows message might be displayed:

“Do you want to allow this app from an unknown publisher to make changes to your device?”

Click Yes and proceed with the installation.

7. If the .NET desktop runtime 3.1 is already installed, it will proceed to the installation of the ConsoliDator+ configuration software.

8. Read and accept the software’s License Agreement and click on Install.

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Page 19

PD9000 ConsoliDator+ Multivariable Controller

9. Click on Finish.

10. After the installation is complete, the following message is displayed. Click Close to finish. A ConsoliDator+ icon will be placed on your desktop.

ConsoliDator+ Software

Instruction Manual

1. Connect one end of the provided USB cable to the controller and the other end to the computer.

2. Double-click on the ConsoliDator icon

3. The application will start displaying the System menu

You are now ready to start using the software to configure your ConsoliDator+ controller.

The easiest and quickest way to program your ConsoliDator+ is to use the FREE ConsoliDator+ configuration software available on the included CD

The ConsoliDator+ configuration software is intuitive, and most customers can get their controller programmed as they like without even looking in the manual.

• Only one controller may be connected at a time. Attaching multiple controllers will cause a conflict with the controller software.

4. Click on Read, at the bottom of the screen, to read the configuration of the connected controller. After a read the channels settings overview is displayed.

5. You can now begin to configure the ConsoliDator+ for your application, either by editing the existing settings or by starting fresh creating a new configuration.

6. Click on Configuration to save files, open existing files, or to create a new configuration even without a controller connected.

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Page 20

PD9000 ConsoliDator+ Multivariable Controller

Notes:

PI-1

PI-2

PI-3

PI-4

AI-5

AI-6

AI-7

AI-8

AI-1

AI-2 AI-3

AI-4

ANALOG OUTPUTS

RELAYS

AO-1 AO-2

AO-3

AO-4

AO-5

AO-6

AO-7

AO-8 AO-9

AO-10

RY-1

RY-2

RY-3 RY-4 RY-5

RY-6

RY-7

RY-8

RY-9 RY-10

DIGITAL INPUTS

PWR

ETHERNET

MICRO

USB

DIGITAL

OUTPUTS

RS-485

PWR

I+ Ex+ I- I+ Ex+ I- I+ Ex+ I- I+ Ex+ I- I+ Ex+ I-

C NC NO C NC NO C NC NO C NC NO C NC NO

S- S+ S- S+

mA- mA+ 24V m A- m A+ 24V mA- mA+ 24V m A- m A+ 24V

mA- mA+ 24V mA- m A+ 24V m A- m A+ 24V mA- mA+ 24V

S- S+ S- S+

Gnd

G +

1 2 3 4 5

1 2 3 4 G

D+

D-

PULSE INPUTS

4-20 mA INPUTS

Instruction Manual

Connections

The back panel is labeled with the I/O boards that were installed at the factory. The removable connectors are labeled with the connection signal for each terminal. The following diagram shows what the back of the model PD9000-GP-4PI-8AI-10AO-10RY looks like. This model accepts (4) pulse and (8) analog inputs and has (10) 4-20 mA outputs and (10) relays. (5) digital inputs, (4) digital outputs, RS-485 serial capability and USB connections are standard on all ConsoliDator+ models. Ethernet is an option.

If all Input / Output slots are used exclusively for one function, the ConsoliDator+ can accept up to (28) isolated 4-20 mA inputs, (28) pulse inputs, (25) isolated 4-20 mA outputs, and (25) relays. If used as a Modbus slave only: (35) 4-20 mA outputs, (30) relays.

All units can be powered from AC or DC; both power connections can be used at the same time. The DC power supply can serve as backup power if the voltage is 24 V or less, otherwise the controller will run on DC power.

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1. Each 4-20 mA input has its own isolated 24 VDC power supply to

2. Each 4-20 mA output has its own isolated 24 VDC power supply to

3. Each relay is Form C and rated at 10 A.

4. Input / output connections are made to removable screw connectors.

5. Every ConsoliDator+ has five digital inputs (additional digital inputs can

6. Every ConsoliDator+ has four digital outputs.

7. Every ConsoliDator+ has RS-485 with Modbus.

8. All ConsoliDator+ models can be powered from either AC or DC

9. Ethernet with Modbus TCP is an option.

10. Micro USB is used for programming the ConsoliDator+.

power the transmitter.

power the output loop.

be obtained by using the Pulse Inputs).

Power.

Figure 5. Connection Terminals for a PD9000-GP-4PI-8AI-10AO-10RY

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• Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the controller and ensure personnel safety.

Page 21

PD9000 ConsoliDator+ Multivariable Controller

mA- mA+ 24V

Pwr+

3-Wire 4-20 mA

Transmitter

Analog Input

mA- mA+ 24V

2-Wire 4-20 mA

Transmitter

Analog Input

Signal

Pwr+

mA- mA+ 24V

- + -+

External

Power

Supply

2-Wire

4-20 mA

Transmitter

Analog Input

mA- mA+ 24V

- +

2-Wire 4-20 mA

Self-Powered

Transmitter

Analog Input

mA- mA+ 24V

3-Wire 4-20 mA

Transmitter

Analog Input

External

Power Supply

Signal +

Power +

Signal -

Power Connections

Power connections are made to one of the power terminal connectors. All units are capable of being powered either by AC or by DC for the ranges specified.

90-264 VAC Power

• Use three-terminal power connector as shown in Figure 6.

• Unit is protected internally with 1.25 A auto- resettable fuse. 2 A max, slow blow, 250 V min, UL Recognized external fuse recommended.

24 VDC Power ± 10%

• Use two-terminal power connector as shown in Figure 6.

• Unit is protected internally with 3.7 A auto- resettable fuse. 4 A max, slow blow, 50 V min, UL Recognized external fuse recommended.

Instruction Manual

Isolated Input Signal Connections

Isolated input signal connections are made to removable screw terminal connectors, which are labeled individually on the back panel of the controller. The back panel shows the type of input card installed in each slot (The top slot is #1 and the bottom is #7). Individual inputs are referenced as PI-1 to PI-4 for pulse inputs and AI-1 to AI-4, AI-5 to AI-8, etc for analog inputs.

4-20 mA Analog Input Connections

Analog 4-20 Input connections are made to screw terminal connectors (two inputs per connector). The following figures show examples for typical applications. Each of the 4-20 mA inputs may be connected in any of the modes shown below.

Figure 6. Power Connections

Note: The controller may be powered by AC voltage with

the DC power connection used as backup power. The DC power supply must be 24 V or less to work as backup; otherwise the controller runs on DC power.

Figure 7. Transmitters Powered by ConsoliDator+

Isolated 24 VDC Power Supply

Figure 8. Transmitter Powered by Ext. Supply

or Self-Powered

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Figure 9. 3-Wire Transmitters Powered Externally

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Page 22

PD9000 ConsoliDator+ Multivariable Controller

S- S+

Pulse Input

Signal Source

Digital Inputs

+5V

Switch

Contact

Live

Signal

I+ Ex+ I-

mA-mA+

Analog Output

Remote Display,

Chart Recorder, Etc

I+ Ex+ I-

mA-mA+

Analog Output

Remote Display,

Chart Recorder, Etc

External

Power Supply

Digital Outputs

Alarm

Annunciator

Load

Flow Meter Pulse Input Connections

Flow Meter Pulse Inputs are wired to four-terminal connectors (two inputs per connector). A square waveform is used in the illustration, but the input is capable of reading many other types of signals within the voltage and frequency ranges specified.

Figure 10. Flow Meter Pulse Input Connections

Digital Input Connections

Inputs are wired between terminals 1-5 of the digital input connector and the G terminal of the 2-position connector above the digital inputs. Normally open switch contacts may be used as shown in The diagram also shows a Digital Input using an NPN open collector transistor output from a live signal. Logic LO or switch closure appearing across the terminals is interpreted as ON. When using an open collector transistor, a logic HI at the base (marked “B”

Figure 11) will be interpreted as ON. The 2-position

in connector has a +5 V terminal that may be used to provide excitation to some sensors requiring more than the pull-up provided on each digital input terminal.

Figure 11.

Instruction Manual

Analog Output Connections

The following figures show examples for isolated 4-20 mA transmitter output connections. Terminal connectors are labeled individually. The analog outputs are isolated from each other and from the inputs. They are powered internally to provide an active 4-20 mA output loop. The outputs may be powered externally by connecting the positive voltage to the Ex+ terminal.

Figure 12. Active 4-20 mA Output Powered by

Controller

Figure 13. Passive 4-20 mA Output Powered

by External Supply

Note: Analog inputs and outputs are isolated from each other

Digital Output Connections

The digital outputs may be used to drive digital inputs, alarm annunciators, or other devices such as solidstate relays that can be driven with low voltage signals.

Figure 11. Digital Input from Switch Closure

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Figure 14. Digital Outputs Driving 5 V Solid State

Relay

Page 23

PD9000 ConsoliDator+ Multivariable Controller

Connections to Power Gas Detector

Some sensors requiring more than 200 mA of excitation current can be powered by the ConsoliDator+ by connecting two or more power supplies in parallel as shown in the following diagrams.

Figure 15. Two Supplies in Parallel Powering

3-Wire Transmitter

Instruction Manual

Figure 16. Powering 4-Wire Gas Detector &

Isolated 4-20 mA Output

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Page 24

PD9000 ConsoliDator+ Multivariable Controller

C NC NO

Relay Output

NC NO

L O A D

Digital Inputs

+5V

External Keypad

L O A D

Inter nal Protection

MOV

4.7nF

ConsoliDator+

RS-485 Port

D+

D-

120 ohm

B+

A-

120 ohm

Last M odbus

Device

Terminat ing Res istor

Instruction Manual

Relay Connections

Relay connections are made to three-terminal connectors labeled individually. There are five relays per card.

Figure 17. Relay Connections

Switching Inductive Loads

The ConsoliDator+ has internal circuitry to protect the relays from inductive loads, however, the use of external suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation.

Figure 18. AC and DC Internal Inductive Loads

Protection

For addi follows:

R: 0.5 to 1 Ω for each volt across the contacts C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of

3. Install the RC network at the instrument's relay

tional external protection choose R and C as

solenoid loads. Check to confirm proper operation.

screw terminals. An RC network may also be installed across the load. Experiment for best results.

RC Networks Available from Precision Digital

RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901.

Serial Communication Connections

The RS-485 port for serial communication (using Modbus protocol) has three terminals labeled D+, D-, and G. It is strongly recommended to use three-wire shielded cable and to always connect the ground terminal to the other equipment’s ground to avoid differential voltage between the systems. Distances up to 4000 feet can be reached with RS-485. Up to 32 Modbus devices may be connected to a single RS-485 bus.

Figure 20. Serial Connections

Ethernet Option

The Ethernet port is available on the RJ45 connector. This allows the ConsoliDator+ to connect to a local area network.

The Ethernet port option is fully configured using the Lantronix DeviceInstaller software, available for download from the Lantronix’s Website

specifications, page 53 for setup using the ConsoliDator+ software, and page 54 for complete Ethernet Port Setup.

See page 15 fo

External Keypad Connections

Normally open pushbuttons may be wired to the digital inputs connector for use when the front panel of the controller is not accessible. The external keys may be assigned to replicate the Menu and F1-F4 function keys.

Use diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large

Figure 21. External Keypad Connections

as the load current.

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Figure 19. Low Voltage DC Loads Protection

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Page 25

PD9000 ConsoliDator+ Multivariable Controller

Right-key →

Left-key ←

Down-key ↓

Up-key ↑

←|

|→

X→

←X

View alarm alerts, manually controlled

Navigating and Editing

The device displays various screens throughout programming and operation. Functions are programmed within their respective menu screens and in many cases are accompanied by user prompts.

Soft-Keys and Buttons

The unit is equipped with five buttons located below the display. The function of each button corresponds to its soft-key, which appears at the bottom of the screen. Buttons assume different functions, which change according to the screen in view.

Screen Navigation

Menu Navigation

Instruction Manual

Key Action

Menu Enter menu

Step into menu/setting

Exit/go back

Next screen/channel/setting

Previous screen/channel/setting

Stop Stop automatic scan

Scan Scan screens automatically

Ack Acknowledge alarms/relays

Reset Reset total/max/min

Setup Enter the Setup menu

Edit Modify selection

Selections are highlighted with green background for illustration purposes. The keys below are used to navigate through menus and edit settings. Other special keys appear throughout the programming process.

Note:

This is not a touch-screen display; the pushbuttons must be used to activate the soft-key

Enter Execute keypad entry

Ok Accept setting change

Save Save all settings in view

Cancel Discard changes

Delete Delete channel/item

New Create new channel/alarm

Alert!

Move cursor left

Move cursor right

Delete to the right

Delete to the left

Access additional settings or actions

outputs, and simulated parameters

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PD9000 ConsoliDator+ Multivariable Controller

Setup

Setup and Programming

There is no need to recalibrate the instrument when first received from the factory. The device is factory calibrated prior to shipment, for all input types and 4-20 mA outputs. The calibration

equipment is certified to NIST standards.

Overview

Setup and programming are done through the front panel buttons or with the ConsoliDator+ Software. After power and signal connections have been completed and verified, apply power to the instrument.

Inputs, outputs, channels, and relays are configured individually. It is recommended that all inputs be configured before channels, outputs, and relays are programmed.

Shown below are typical screens for tank level applications. Actual screens will vary according to the selected configuration. Screens may be edited, deleted, or added to fit the application.

For information on soft-keys and button functions, see

Soft-Keys and Buttons on page 25.

Instruction Manual

Typical screen view displaying 4 channels and 4 bargraphs representing the values of each channel.

Press the Menu key to begin setup and programming

The View screen allows a user to view all the settings and values for Channels, Totals, Timers, etc. To program the instrument, press the

key.

Typical screen view displaying 8 channels and 8 bargraphs representing the values of each channel.

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Page 27

PD9000 ConsoliDator+ Multivariable Controller

Setup Menu

Instruction Manual

The Setup menu is the starting point during the programming process for setting up Channels, Totals, Timers, Alarms, Inputs, Outputs, Screens, and System settings. The number of channels shown on this screen is determined by the number of channels previously configured. More channels may be added to the list, by selecting New in the Setup Channels menu.

Press Right Arrow key to step into channels. Press New key to create a new channel.

Go to page 31 for details.

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PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

Channel Parameters

1. Channel tag: Editable

2. Auto-generated channel #: Use to reorder channels

3. Function*: This is the function applied to the input source

 Scale

• Scale Factor

• Scale Linear 2-Pt

• Scale Multi-Point

• Scale Square Root

• Scale Exponent

• Round Horz Tank*

• Units Conversion**

 Math

• Constant

• Summation

• Difference

• Absolute

Difference

• Absolute Value

• Average

• Weighted Average

• Multiply

• Divide

• % Efficiency

*Round Horz Tank: Available only if Input units is distance (height)

**Use for custom units

 Compare

 Measure

 Filter

 Control

 Relays

 Modbus

 Other

• Greatest

• Least

• Tare

• Maximum

• Minimum

• Percent (Bargraph)

• Duration

• Rate of Change

• Window Average

• IIR (First Order)

• Cutoff

• Limits

• Sampler

• On-Off Control

• Select A or B

• Schedule

• Cycle Count

• Runtime

• Time Since Read

• Time Since Write

• None (Reserved)

See Channel & Math Functions on page 12 for details.

4. Input: Source for the

channel (PV)

• mA Input (4-20 mA)

• Pulse Input

• Digital Input

• Modbus Input

• Channel

• Total

• Timer

• Alarm

• mA Output

• Relay Output

• Digital Output

• Modbus Output

5. Units: Engineering

units / time or none

• None

• Time

• Distance (Height)

• Volume

• Pressure

• Weight

• Temperature

• Percent

• Amps

• Volts

• Counts

• Logic

• Custom

Note: Units conversion is

available for all units.

6. Decimals: Number of

decimals for the PV

7. Input scale: Enter

input and output values

8. Cutoff: PV goes to

zero below the cutoff value

9. Soft keys: These

change based on the screen in place

10. Bargraph scale: Set

the 0 and 100% values

11. Display bargraph:

Display on the screen

12. Colors: Select the

bargraph & panel colors

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PD9000 ConsoliDator+ Multivariable Controller

Data Entry Keypad

The system provides a soft keypad for entering values and tags; it contains numbers, alpha characters, and symbols.



Instruction Manual

Press Edit key to start editing the channel configuration. The green background indicates the field to be edited. Press Edit key again to change the channel’s tag, this

opens the data entry keypad.

To change the character set, navigate to the three dots and press the key indicating the next set of characters.

Use the Down Arrow key to navigate to the keypad. Use

and | keys to move the cursor and use the X

the | key to delete characters. To enter characters in the selected text field, use the arrow keys to navigate through the popup keypad.

To enter symbols, press the three dots and select the desired symbol.

When done typing the characters in the selected field, press the Enter key.

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To enter numbers, select the numeric keypad, move the cursor to the insertion point and enter the number using the soft keys.

Page 30

PD9000 ConsoliDator+ Multivariable Controller

the input scaling.

Instruction Manual

Press Enter to accept the changes.

Press the Save key to save the changes. The bargraph is automatically adjusted to reflect the scale entered.

The bargraph scaling may be changed without affecting

Setup Channels

The Setup Channels menu is used to configure each channel, enter a tag, select the input source, scale the input, and program other settings that will determine the channel’s processing capabilities.

• Use the Arrow keys to navigate through the

existing channels

• Press the New key to create a new channel

• Press the Right Arrow key to step into the

channel setup

• Press the Edit key to make changes to a

particular channel

• Press the Delete key to delete a channel

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PD9000 ConsoliDator+ Multivariable Controller

Create New Channel

Instruction Manual

To create a new channel press the New key.

Select the function to be applied to the input and press the Ok key.

Press the Edit key to edit the channel tag and other settings. Press the Up and Down arrow keys to select setting to be edited.

Select the input source for the channel.

Select the engineering units, decimal point, enter scale points and press the Ok key.

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Select number of decimals, scale the input, enter the cutoff value, select colors for bargraph and text, confirm the bargraph’s scale, and press Save.

Page 32

PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

Bargraph, Background & Text Colors

To select a channel color pattern, navigate to the Colors setting and press the Colors key.

Select a color pattern or press the Edit key to make changes to the colors’ tag, text, background, and bargraph.

Use the arrow keys to navigate the settings and press Edit to make changes.

Select the desired color and press Ok. Navigate to the other settings and make the necessary changes.

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Press Edit to change text color, this applies to the channel tag, units, and value.

Press Save to save the color changes. Press Select to apply the color pattern to the channel. The Manage button is used to move or delete colors.

Page 33

PD9000 ConsoliDator+ Multivariable Controller

Live Calibration

Edit Channel

Delete Channel

The Live Calibration feature is used to calibrate a channel by applying a live calibration signal.

Instruction Manual

1. From the Setup menu, navigate to the channel to be calibrated.

2. Go to Input 1 entry box

3. Apply Input 1 signal from sensor or calibrator

4. Press & hold the Edit key and press the Live key a few time until a stable reading is displayed.

5. Release the Edit key; the input 1 value has been captured.

6. Repeat the steps above for the additional inputs to be calibrated.

7. Adjust the output values according to the calibrated inputs.

8. Press Save.

To edit a channel press the Edit key and navigate to the setting you want to change, press Edit again and make the changes required.

To delete a channel, press the Delete key and follow the instructions.

After making all the changes, press the Save key.

Press the Ok key to delete the channel or the Cancel key to cancel delete action.

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PD9000 ConsoliDator+ Multivariable Controller

Process

Scaling Parameters

mA Input:

Low Value:

mA Input:

High Value:

Process

Scaling Parameters

mA Input:

Low Value:

mA Input:

20.000

High Value:

100.00

2-Point Linear Scaling

Linear mode refers to basic 2-point scaling of a 4-20 mA signal in engineering units. The graph in

Figure 22 shows the display

response based on example scaling parameters. For this mode select [Scale Linear 2-Pt] from Function options, then enter your scaling parameters.

Input (mA)

10.00 37.50

11.00 43.75

12.00 50.00

13.00 56.25

14.00 62.50

15.00 68.75

16.00

17.00 81.25

18.00 87.50

19.00 93.75

20.00 100.00

Output

(%)

4.00 0.00

5.00 6.25

6.00 12.50

7.00 18.75

8.00 25.00

9.00 31.25

75.00

Output (%)

Figure 22. Linear Response Graph

Instruction Manual

4.000

20.000

Linear Response

100.00

80.00

60.00

40.00

20.00

0.00

4.00 8.00 12.00 16.00 20.00

mA Input

0.00

100.00

Square Root Scaling

Square root mode refers to 2-point scaling with square root extraction typically used to linearize the signal from a differential pressure transmitter and display the flow rate in engineering units. The graph in

Figure 23 shows the display

response based on example scaling parameters. For this mode select [Scale Square Root] from Function options.

The square root mode supports low-flow cutoff which can be used to suppress readings below a programmed value. Below the cutoff value, the controller will display “0”.

Input

Display

(mA)

4.00 0.00

5.00 25.00

6.00 35.36

7.00 43.30

8.00 50.00

9.00 55.90

10.00 61.24

11.00 66.14

12.00 70.71

13.00 75.00

14.00 79.06

15.00 82.92

16.00 86.60

17.00 90.14

18.00 93.54

19.00 96.82

20.00 100.00

(%)

4.000

Square Root Response

100.00

80.00

60.00

Output (%)

40.00

20.00

0.00

4.00 8.00 12.00 16.00 20.00

mA Input

Figure 23. Square Root Response Graph

0.00

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Page 35

PD9000 ConsoliDator+ Multivariable Controller

Process

Scaling Parameters

Exponent

mA Input:

Low Value:

mA Input:

20.000

High Value:

100.00

Process

Parameters

Tank Dimensions

Low Value:

Diameter: 48.0 Inch

120.0 Inch

0.00

High Value:

67.82

183.78

470.01

618.05

756.25

872.21

940.03

Scale Exponent

Exponent mode refers to 2-point scaling with programmable exponent, typically used in openchannel flow applications using weirs and flumes to linearize the signal from a level transmitter and display the flow rate in engineering units. The graph in

Figure 24 shows

the display response based on example parameters and exponent of “1.5”. For this mode select [Scale Exponent] from Function options.

The exponent mode supports lowflow cutoff which can be used to suppress readings below a programmed value. Below the cutoff value, the controller will display “0”.

Input (mA)

10.00 22.96

11.00 28.94

12.00 35.36

13.00 42.19

14.00

15.00 57.00

16.00 64.95

17.00 73.24

18.00 81.85

19.00 90.77

20.00 100.00

Output

(%)

4.00 0.00

5.00 1.56

6.00 4.42

7.00 8.12

8.00 12.50

9.00 17.47

49.41

Output (%)

Instruction Manual

4.000

Exponent Response

100.00

80.00

60.00

40.00

20.00

0.00

4.00 8.00 12.00 16.00 20.00

0.00

mA Input

1.500

Round Horizontal Tank

The Round Horizontal Tank (RHT) function calculates the volume of round tank with flat ends, based on the diameter and length dimensions of the tank.

The input source for the channel calculating the volume must be a level channel with units of distance (height). The RHT function linearizes the signal from a level transmitter and displays the volume in engineering units. The graph in

Figure 25 shows the display

response based on tank example: Diameter = 48.00 inches

Length = 120.00 inches For this mode select [Round Horz

Tank] from Function options.

Input

(Inch)

0.00

6.00

12.00

24.00

30.00

36.00

42.00

48.00

Figure 24. Exponent Response Graph

Output

(US GAL)

Level Input 1: 0.00

Level Input 2: 48.00

1000.0

900.0

800.0

700.0

600.0

500.0

400.0

Volume US GAL

300.0

200.0

100.0

0.0

0.0 10.0 20.0 30.0 40.0 50.0

0.00

940.03

RHT Response

Input (Inches)

Figure 25. Round Horizontal Tank Volume Graph

Length:

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Page 36

PD9000 ConsoliDator+ Multivariable Controller

Open Channel Flow Application

The PD9000, in combination with an ultrasonic level transmitter, makes for a practical way to measure and display open channel flow rate and total in most weirs and flumes and take periodic samples. All the user needs to do is enter the exponent for the weir or flume into the PD9000 and the PD9000 automatically raises the input signal to that power. Sampling can be based on the total flow or the flow rate. For instance, to display open channel flow rate and total from a 3-inch Parshall flume and take a one pint sample every 100,000 gallons, the user would program the PD9000 as shown in the table above right.

Function Desire Programming

Open Channel Flow 3" Parshall flume Set Programmable Exponent to 1.547

Flow Rate 1

Total 1 Millions of Gallons

Sampling Channel 2

Sampling Relay 1

Total 2 Non-Resettable

Screen

Millions of Gallons per Day (MGD)

Take a 1 pint sample every 100,000 gallons

Turn valve on to take a sample

Program controller so total 2 can never be reset

Display flow rate, totals, and relay status

Instruction Manual

Set 4 mA: 0 Set 20 mA: 3.508 Create custom unit: MG Time base: day

Input: Flow Rate 1 Select unit = MG

Input: Total 1 Function: Sampler Sample Interval: 0.1 MG Sample Time: 10 sec

Input: Channel 2 (On / Off) Use a timer to count the time needed to take the sample

Input: Flow Rate 1 Set total 2 as non-resettable total

Set a screen to display rate, total 1, total 2, and relay status.

Figure 26. Total Relay Sampling Operation

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Page 37

PD9000 ConsoliDator+ Multivariable Controller

complex math functions. Math channels can be the

Application: % Efficiency

Setup Math Functions

There are many math functions that can be applied to any channel, which allows the execution of simple or

source for other math channels, totalizers, alarms, and analog outputs.

List of Math Functions

1. Constant

2. Summation

3. Difference

4. Absolute Difference

5. Absolute Value

6. Average*

7. Weighted Average

8. Multiply

9. Divide

10. % Efficiency

*Average can be used for applications requiring redundancy

sensors by selecting the Exclude Fail Input feature. Both 4-20 mA inputs must be set to break below a fail level value.

Additional Functions

Scale

K-Factor Scale Factor Scale Linear 2-Pt Scale Multi-Point Scale Square Root Scale Exponent Round Horz Tank Units Conversion

Compare

Greatest Least

Measure

Tare Maximum Minimum Percent (Bargraph) Duration Rate of Change

Filter

Window Average IIR (First Order) Cutoff Limits

Control

Sampler On-Off Control Select (A or B) Schedule

Relays

Cycle Count Runtime

Modbus

Time Since Read Time Since Write

Instruction Manual

Description: Calculate the VOC Destruction Efficiency in a Thermal Oxidizer

Thermal Oxidizer Efficiency = (Inlet VOC – Outlet VOC) / Inlet VOC

4-20mA output = 0-100% efficient

Efficiency = ((Ch1 – Ch2)/Ch1)*100 Ch1 = Inlet VOC Ch2 = Outlet VOC

AO-1 Source = Ch 20. VOC %Efficiency AO-1 Scale: 4-20 mA = 0-100% efficiency

VOC: Volatile Organic Components

Select math function for % Efficiency and press Ok.

Enter the input sources for the math function, select the units and number of decimals, and press Ok and Save.

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Page 38

PD9000 ConsoliDator+ Multivariable Controller

Setup Totalizers

channel is

integrated over the specified time unit to generate an

tions are

Setup Total with Rate Source

The totalizers are setup the same way as the channels. The rate from an analog or pulse input

accumulated total that can be configured to count up or count down. Each total may be configured as “nonresettable”*, which means the total reset func not available for it.

The pulse inputs can be either integrated from a rate channel or they can be directly totalized based on the pulse count and K-Factor value; this is the most accurate method because every pulse is counted.

*Note: The non-resettable function can be disabled by the user

at any time, after unlocking a password-protected controller.

Instruction Manual

Select the rate input channel for the total and press Ok.

Setup Total with Pulse Input Source

Pulse inputs can be totalized directly without the need to create a rate channel.

Select total units, count up or down, enter preset and roll-over values, and select non-resettable if required.

After pressing Save, press Yes to reset the total to the preset value.

Select the units and enter the K-Factor provided by the flow meter manufacturer.

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PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

Setup Timers

Up to 32 timers may be setup to control and monitor various processes. The timers may be triggered by any input or output, such as an analog input rising above a certain threshold or a digital input going from low to high.

Timer Automatic Actions

The automatic timer actions are:

Power Up: Timer action on power up Error: Timer action when an error is detected Reset: Event that causes the timer to reset Start: Event that triggers the timer to start Stop: Event that causes the timer to stop

Timer Function Keys & Digital Inputs

The function keys and digital inputs may be used to start, stop, and reset the timers, regardless of the automatic actions selected.

Time Format

The time format is hh:mm:ss with 0 decimals selected. If decimal is other than 0, the time is displayed in seconds with the number of decimals selected.

Count Down Timer

Select count down and enter the starting time count.

Timer Bargraph

The bargraph scaling follows the time format selected based on decimal point.

Timer Colors

Select the colors for normal and alarm conditions.

Timer Alarms

Alarms may be setup to trigger on timer values, counting up or down. Go to the Alarms menu and select a timer as the source for the alarm.

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PD9000 ConsoliDator+ Multivariable Controller

Setup Alarms

can be driven by a single channel, multiple channels, digital inputs, time interval, or a combination of other

Reset (Ack)

Ack Anytime

Automatic

The system is capable of handling up to 64 alarms; they

alarms into logic AND & logic OR alarms. Set and reset point values determine if it is a high or low alarm and the dead band. Alarms may be setup as latching or nonlatching (automatic) with on and off time delays.

1. Tag: 15-character user-defined

2. Type: Select alarm type

• Single Source

• Multi-Source

• Time Interval

• Alarms OR

• Alarm AND

3. Input: This will depend on type selected Type: Single and Multi-Source

• Digital

• Modbus

• Channel

• Total

• Timer Type: Alarms AND & OR Inputs: Other alarms

4. Automatic: Resets when PV crosses the reset point

5. Ack Anytime (Latching): Ack alarm anytime

6. Break: Alarm status when sensor/comm. break is detected (e.g. Input < 0.01 mA)

• Alarm On

• Alarm Off

• Stay (Maintain the state before the break)

7. On/Off Delays

Multi-Source Alarm This alarm type behaves as a logic OR; if any of the sources crosses the set point, the alarm goes on.

If the first source is digital (logic), only sources with digital value (on = 1, off = 0) are available for selection.

If the first source is a PV channel or timer, digital inputs may be added as source.

Instruction Manual

Automatic reset and Ack anytime Relay assigned to Horn activates on alarm condition

Automatic only: Alarm resets automatically at the

reset point

Latching & Non-Latching Alarms

Auto & Manual X X

Auto Only 0 X

Manual Only X 0

Manual Only After Cleared

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Latching: Acknowledge only after the alarm

condition has cleared

Manual Ack (Latching): Select Ack Anytime only

Page 41

PD9000 ConsoliDator+ Multivariable Controller

Logic AND Alarm

Logic NOR & NAND Alarms

Any input alarm may be inversed (Not) to create a

Logic OR Alarm

The inputs for the logic OR alarm are any existing alarms, regardless of the source or type.

Any active alarm in the group triggers the OR alarm. The OR alarm can be used as a summary alarm.

The inputs for the logic AND alarm are any existing alarm, regardless of the source or type.

All alarms in the group must be active to trigger the AND alarm.

Instruction Manual

To create a NOR alarm, select an existing OR alarm and apply the Not function available during Setup – Edit.

The same applies to the NAND alarm.

specialized alarm logic.

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Page 42

PD9000 ConsoliDator+ Multivariable Controller

Setup 4-20 mA Inputs

Instruction Manual

Setup Inputs

The Setup Inputs screen is used to configure the hardware inputs, assigning a user-defined tag, and setting filter values.

The top line, for each input, shows the slot # and input location (2b = slot #2, second input from the left). It also shows the actual current input.

The next line shows the input type and # (AI-2) with the default tag, which can be changed at any time.

• Filter*: Select filter time

• Bypass: If the signal change is greater than the

bypass value, the reading jumps to the actual value ± Bypass % of full scale.

• Glitch Filter: Eliminates short duration noise spikes

• Break Below: Set the mA value at which a break is

reported to the system.

• Disable Input Channel: This turns off the power to the input, but the settings are saved for future use. This should only be used to save power on unused inputs.

*Need more filtering? If you need a more stable reading, select IIR 16 sec or IIR32 sec setting.

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PD9000 ConsoliDator+ Multivariable Controller

Setup Pulse Inputs

1.2 V

0 V

Setup Digital Inputs

The top line, for each input, shows the slot # and input location (1a = slot #1, first input from the left). It also shows the actual frequency, state of the input, and the number of pulses received since power up, to a maximum of 65,535.

The next line shows the input type and # (PI-1) with the default tag, which can be changed at any time.

• Type: Select the pulse input type.

• Low Gate: this is the time window used to calculate

and update the rate.

• High Gate: This is the time window used to calculate slow rates before the rate goes to zero.

• Low Speed: This setting is used as a de-bounce filter for contact closure or switch inputs.

Threshold: Is the voltage level at which a transition from high to low is detected. For example, the “Active 1.2V Thrshld” setting will detect a square wave signal when it falls below 1.2 V.

Instruction Manual

The digital inputs may be assigned to perform various user functions, such as trigger alarm, acknowledge alarms, reset total, etc.

Pulse inputs may be used as digital inputs by setting them up according the type of input they are intended to accept. For example, to accept a contact closure the pulse input must be setup for Reed Switch type input.

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Page 44

PD9000 ConsoliDator+ Multivariable Controller

Setup Modbus Inputs

Digital Input Functions

Instruction Manual

A digital input can be used to execute one of the listed functions and at the same time, it can be used to trigger an alarm or to totalize (count) how many times the function has been executed (e.g. Reset Total).

• None: Use digital input (DI) to trigger an alarm or timer

• Button: Digital input behaves as a front panel button

• Channel: Tare, Reset Tare, Reset Max, Reset Min

• Total: Access total functions

• Timer: Access timer functions

• Alarm: Access functions (Ack, Reset, Set Points)

• Screen: Next, Previous, Stop/Scan

• Horn: Silence, Snooze, Test

• Relay: Reset relay information

Note: The elements to be acted upon must be created

before trying to setup the digital input; otherwise it is not available in the list of functions to execute. For example, to assign the digital input to tare a channel, a Tare Channel must be created first.

The controller can accept up to 199 Modbus inputs that may be used as the source for channels, math functions, alarms, relay control, etc. Once the data type is selected, the register number is display to the right.

• Enter Modbus Input tag

• Type: Select the data type

• Decimals: Number of decimals

• Units: Select units or enter custom unit

• Break: Value or condition for comm. break

• Timeout: Select timeout to detect break

• Input Action: Select action when new value is

received (e.g. Add to Total 1 the value written)

Data Types

Bit – Logic (Coil) Signed/Unsigned 16 (Short), 32 (Long), 64 (Long Long) Float 32, Float 64 (Double)

Alarm Reset: The alarm condition is cleared, allowing the

alarm to trigger again based on input.

Acknowledge: Input must cross reset point to trigger

new alarm.

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PD9000 ConsoliDator+ Multivariable Controller

Setup 4-20 mA Outputs

Instruction Manual

Setup All Outputs

The Setup Outputs screen is used to configure the hardware outputs, assigning a user-defined tag, scaling the mA outputs, associating relays with alarms, and configuring the digital outputs.

• mA Output: Configure analog outputs

• Relay Output: Configure relay outputs

• Digital Output: Configure digital outputs

• Modbus Output: Configure Modbus outputs

The mA output may be assigned to any analog input, channel, alarm, or digital input. It may be scaled to any input and output value.

The top line indicates the slot # and position of the analog output (4a = slot #4, first position from the left). It also displays the actual mA output.

• AO-1: Analog output 1

• Input: Select source for the mA output

• Scale: Enter input and output values

• Break: mA output when sensor or

communications break is detected

• Minimum: The minimum output allowed

• Maximum: The maximum output allowed

• Slew Rate: Rate of change in mA/sec

• Underrange: mA value when the PV goes below

the low range value by more than 1%.

• Overrange: mA value when the PV goes above

the high range value by more than 1%.

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Page 46

PD9000 ConsoliDator+ Multivariable Controller

Setup Relay Output

Relay Assigned to Alarm

Relay Assigned to Channel

The relays can be driven by alarms, digital inputs, Modbus inputs, channels, totals, and timers. If the input source is a channel, set and reset points must be entered. These are the available settings depending on the source selected.

• Input: Select the source to drive the relay

• Set & Reset: Enter values to turn on & off the relay

for Channel, Total, or Timer Input

• Pulse Output: Pulse relay on/off when set is active

• Break*: The relay state when break is detected

• Fail-Safe: Relay energized under normal conditions

• Relay Status & Runtime: hh:mm:ss

Function: Select Other to set relay to always

on, always off, drive a relay-horn, or to alternate with another relay.

Select the input source to drive the relay and enter the required parameters according to the input.

The F4 key may be used to momentarily turn on/off the relays. To manually control the relays, go to the View Menu to set the relay to be permanently on or off.

Instruction Manual

The relay runtime & cycle count can be reset (cleared) from the relay setup screen.

*Note: Break needs to be set in the analog input menu.

Relays not assigned to alarms are used for automatic on/off control based on set & reset point; they cannot be acknowledged.

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PD9000 ConsoliDator+ Multivariable Controller

Pump Alternation Relays

To setup a group of relays for pump alternation control, follow these steps.

1. Select the primary alternating relay

2. Select the input for alternation (e.g. Ch 1)

3. Enable alternation

4. Enable alternate on time and enter time

5. Enter the On & Off alternation points according

to the number of relays to alternate

6. Select relay condition when input break is

detected*

7. Select fail-safe, if desired (Reverses the relay

contacts state: NO closes and NC opens)

8. Enter the On & Off time delays

9. After saving the primary relay configuration,

navigate to the next relay and configure it to alternate with the primary relay

Alternation Input Sources

Most level control applications use channels as the input. The channel is setup to read the signal from a level transmitter and display the level either in height or volume units. The continuous level monitoring allows for selecting multiple alternation points.

If the input is other than a channel, the alternation is limited to only one pump on at one time. A level switch could be connected to a digital input and the digital input will alternate the pumps for each on/off cycle.

Set (On) & Reset (Off) Points

Up to eight alternation points may be entered to alternate eight relays per group. The On & Off points determine if pumps are on when the level rises or when it falls.

On & Off Time Delays

To prevent turning pumps off and on at the same time, it’s recommended to use On delays. The On & Off delays are common to all the relays in the alternation group.

Alternation Groups

An alternation group is made up of a primary relay and any number of relays selected to alternate with it.

Multiple alternation groups may be setup using different sources for each group. A relay should NOT be assigned to more than one group.

Alternate on Time

This is the maximum time any relay in the group will be continuously on. After the alternation time has elapsed, the relay will turn off and another relay will turn on. This feature is useful for applications where the level is maintained with one pump for a long time. Depending of the setup and conditions, it will help distribute the load among the pumps in the group.

Break

If Relay On is selected, only one of the alternation relays will be on when a break is detected*.

*Note: Break needs to be set in the analog input menu.

Setup the primary alternation relay.

Setup the additional alternation relays.

Select the primary relay to alternate with.

Alternation Sequence

Instruction Manual

The first relay on is the first relay off, when more than one relay are activated. The lowest reset point (Off) is used for the alternation cycle.

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PD9000 ConsoliDator+ Multivariable Controller

Setup Digital Output

The Digital Output menu allows assigning the 4 outputs

Setup Modbus Output

to various events generated by digital inputs, On/Off channels, alarms, and horn on state.

• Edit the digital output tag

• Select the input

• Select the Break condition

• Invert Output logic

The Modbus Output menu allows assigning up to 64 Modbus register sets (1 to 4) to output any of the values available in the system (e.g. PV channels, Totals, Relay Runtime, etc.) and selecting the desired data type from bit-logic to float 64.

The function code is 0x03 and the registers are base-1 (e.g. Reg. Address 4400 = Reg. Number 44401).

• Edit the Modbus Output tag

• Select the source for the output

• Select the data type

• The register number is assigned by the system

Instruction Manual

Select the data type.

Select the input for Modbus Output.

The register number is provided for each data type.

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PD9000 ConsoliDator+ Multivariable Controller

Up to eight PVs and/or alarms may be displayed per

Instruction Manual

Setup Screens

The Setup Screens menu is used to setup the screens that will be displayed during operation and to setup the actions assigned to the function keys F1-F4.

Screens Settings

screen. The screens can be setup to scan automatically, display bargraphs, and program the function keys to be used while the screen is visible.

These are the available settings:

• Title: User-defined title or tag

• Channels and alarms: Up to eight/screen

• Show Title: Select to display the title

• Show Channel #: Select to display the channel #

• Show Bargraphs: Select to display the bargraphs

• Bargraph Only: Select to display only the bargraphs

• Auto Scan: Select to scan the screens automatically

• Dwell Time: Number of seconds the screen is

displayed before moving to the next screen

• F1 – F4: Assign functions to be executed by the

function keys

Note:

The function keys F1 – F4 can be customized according to the screen in view.

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PD9000 ConsoliDator+ Multivariable Controller

Setup Function Keys

listed parameters or to the View screen for all

The function keys are setup independently for each screen; this allows the customization of the function keys according to the process values being displayed. For example, if totals are being displayed, one function key can be setup to reset one or all totals.

Note: Functions are available for selection only if the

appropriate parameter has been set up. Example: If there are no channels with Tare, Max, or Min, Channel will not appear in the list for selection of a function.

• Channel

Tare (If applicable) Minimum Maximum

• Total

Reset Total Reset (Confirm) Enter Total Add To Remove From

• Timer

Timer Control Reset Start (Reset) Start (No Reset) Stop (Reset) Stop (No Reset) Start (R) / Stop Start / Stop Start / Stop (R) Start (R) / Stop (R) Start / Reset Stop / Reset

• Alarm

Ack Reset Alarm Set Points

• Screens

Previous Screen Next Screen Scan / Stop Go to Screen View Channel View Total View Timer View Alarm View Date & Time View mA Input View Pulse Input View Digital Input View Modbus Input View mA Output View Relay Output View Digital Output View Modbus Output

Note:

The View function can be used to go to any of the

F4 Assigned to Acknowledge All Alarms ____________________________________________

• Simulate

• Horn

• mA Output

• Relay

Instruction Manual

mA Input Pulse Input Digital Input Modbus Input Channel Total Timer Alarm

Silence Snooze Test

Manual Hold (Manual) Automatic Manual / Auto Hold / Auto

Reset Info Reset Info (Confirm) Force ON Force OFF Manual ON Manual OFF Hold (Manual) Automatic Manual ON / Auto Manual OFF / Auto Hold / Auto

parameters of the same type (e.g. View - all the channels).

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Page 51

PD9000 ConsoliDator+ Multivariable Controller

Setup System

The Setup System menu is used to configure settings that are used throughout the system.

Instruction Manual

Setup Display

The System Display menu is used to adjust the display settings, setup colors for parameters, bargraphs, and alarms.

Setup Colors

The Colors menu is used to select the colors for text, values, and bargraphs associated with the parameter being displayed.

The Alarm Colors menu is used to select the colors and behavior of the alarms’ text, alarm panel background, and the bargraph indicator for set and reset points.

Display Settings

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The Display Settings menu is used to adjust the backlight brightness, refresh rate and to enable or disable the display of commas for all numeric values.

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PD9000 ConsoliDator+ Multivariable Controller

password protected.

Instruction Manual

General Settings

The General Settings menu contains the settings listed below.

Set Password

The user may enter a 4-digit password to protect the system from unintentional changes.

• Device Tag: Edit the device tag (saved on Enter)

• Device UID: Device unique Id

• Enable Buzzer: Enable/disable internal buzzer*

• Save Backup: The current configuration is saved

• Restore Backup: Load backup configuration

• Load Defaults: Load factory defaults

• Set Password: Enter password to lock the system

• Clear Password: Remove the current password

*Buzzer Sound Options: Beeping Alarm Solid Warble Carousel

Note: The internal buzzer is associated with the alarm's Horn setting, which is available to drive any relay.

Password Protected Controller

The correct 4-digit password is required to make changes to the system.

If the password is not correct after 3 attempts, the system will not allow new tries until a timeout elapses. The timeout will continue increasing for every 3 new unsuccessful tries.

Remove Password Protection

To remove the password protection:

1. Enter the correct password

2. Go to the System menu – General Settings

3. Navigate to the Clear Password button

4. Press the Clr Pwd key

• The function keys and the digital inputs are not

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PD9000 ConsoliDator+ Multivariable Controller

If an I/O card is removed permanently, pressing the

The settings provided in

menu are sufficient to

Instruction Manual

System Date & Time

The date & time of the system can be easily adjusted in the System menu.

System Build

The Build menu provides the model number and it shows the I/O cards installed with their location in the seven available slots.

Modbus Settings & Passcode Protection

The Modbus settings must be configured to match the settings of other devices on the bus. The Modbus Id must be unique to each device on the bus.

Select Passcode and enter a Modbus passcode between 0 and 9999 to prevent unauthorized writes to the controller.

This is different than the main password used to protect access to the Setup and View menus.

Ethernet Settings

The Ethernet menu provides basic information about the Ethernet port and allows the user to program a static IP Address, the port number, and the protocol to be used.

System

Rebuild key clears the information from the slot. This

should also be done if a different card is installed.

Replacing I/O Cards

In case that an I/O card fails, follow these steps:

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1) Save a backup copy of the configuration

2) Remove the defective card

3) Install the new card in the same slot where the

4) It is not necessary to click Rebuild

defective card was

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establish Ethernet communications using TCP or UDP protocols.

For more advanced setup, refer to the instructions provided under Ethernet Port Setup on page 54.

Note:

If DHCP is selected, the device obtains a new IP address automatically most of the time when the power is cycled. This is not displayed on the controller.

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PD9000 ConsoliDator+ Multivariable Controller

Ethernet Port Setup - Full

If more than one controller is connected to the

The Ethernet port option is fully configured using the Lantronix DeviceInstaller software, available for download from the Lantronix’s Website.

Follow these steps, after installation of the DeviceInstaller software.

1. Connect an Ethernet cable to the Local Area Network

2. Launch the Lantronix DeviceInstaller; it will search for XPort devices on the Local Area Network (LAN) and display their status.

3. If no controller is found, click on Options, and select the type of connection being used (e.g. Wi-Fi).

4. network, determine which is the new controller by the assigned IP address. If necessary, disconnect the new controller and click Device – Search, take note of the IP addresses listed. Next, connect the new controller to the LAN and repeat the search; check the list to see which the new IP address is.

Instruction Manual

• Consult with your IT department to configure the Ethernet port and maintain network security.

5. Double-click on the new device IP Address to be configured.

To communicate with a device connected over a LAN, you need the IP Address and the Local TCP Port.

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Page 55

PD9000 ConsoliDator+ Multivariable Controller

6. Click on Configuration Records to find these settings, see the example above.

IP Address: 192.168.5.32; Local TCP Port: 10001 (0x2711)

Instruction Manual

7. Click on Web Configuration

8. Click on Network to assign a new IP Address

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PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

9. Click on Channel 1 – Connection to select the protocol: TCP or UDP. Note: For UDP protocol, select Datagram Type: 01

10. Under Endpoint Configuration, enter the Local Port to be used to access the controller locally or from a remote location. This should be provided by your company’s IT department.

11. Click OK and then click Apply Settings for settings to be sent to the Ethernet device.

Test Ethernet Communication

Modbus Poll is an app that makes it easy to test your Ethernet connection. Below are some screenshot examples for Modbus TCP/IP connection.

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Page 57

PD9000 ConsoliDator+ Multivariable Controller

Custom Units

Custom units made be created either in the System

menu or when a parameter is created. Follow these steps to create a custom unit:

• Go to the System menu – Custom Units

• Select New

• Enter a label for the unit (8 characters max)

• Select the unit type or None

• Select the base unit

• Enter the conversion factor

Delete Custom Units

Custom units can only be deleted if they are not been used anywhere in the system.

To delete a custom unit, simply select the unit, navigate to the Delete button, and press Ok to delete.

The Delete button is not available if the custom unit is being used.

Instruction Manual

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PD9000 ConsoliDator+ Multivariable Controller

View Channel Details

Instruction Manual

View Menu

The View menu is used to view individual channels, totals, timers, alarms, inputs, outputs, and screens. For example, it provides the details for the current PV, what inputs are the sources for the channel and what outputs are associated with the channel.

Accessing the individual parameters through the View menu also allows the simulation of the various parameters for testing purposes as well as the manual control of the relays and analog outputs.

Press the Right Arrow key to step into viewing any channel.

Select any channel using the Up or Down Arrow keys and Press the Right Arrow key again to step into viewing the channel details.

Stepping into a channel allows the viewing of additional details for the inputs and outputs associated with that channel. It is also possible to simulate the selected parameter.

• Channel number and tag

• PV and units

• View the channel input source

• View alarms associated with channel

•

View analog outputs assigned to channel

•

Simulate the channel or analog input

•

Step into any associated parameter

Press the Down Arrow key to navigate to the channel input source and then down again to view alarms and analog outputs.

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PD9000 ConsoliDator+ Multivariable Controller

View Alarm Details

View Associated Parameters

Instruction Manual

Press the Right Arrow key to select the alarm.

Press the 3-Bar key to access the available options.

Press the Right Arrow key again to view alarm’s details.

Alarm view options: acknowledge alarm, reset alarm, change set/reset points, and simulate an alarm condition.

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PD9000 ConsoliDator+ Multivariable Controller

View Totals

The View Totals menu displays the value of all the totals and allows resetting each total individually.

• Total number and tag

• Accumulated total and units

• Reset total key

• View source for total

• View alarms associated with total

• View analog outputs assigned to total

Press Right Arrow key to step into details of the selected total and view the source and associated outputs.

Instruction Manual

Press the Right Arrow key to select Total 1.

Press the Enter key to enter a new total.

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Press the 3-Bar key to enter a new total, reset the total, or simulate a value for the total.

Totals not associated with a rate channel have additional features: Add to or remove from the total.

Using the numbers keypad, enter a new total and then press the Enter key to save.

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PD9000 ConsoliDator+ Multivariable Controller

Totals Generated by Non-Rate Inputs

For totals generated using non-rate inputs; it is possible to add or remove from the total using the 3-Bar key on the View Total screen.

This type of total requires the use of an external trigger such as a digital input, function key, or a Modbus signal.

For example, if the input to T1 is Ch 1, which is displaying the volume in a container, as provided by the weight being measured by a load cell with a 4-20 mA output, which is the input to channel 1.

• Total 1 = 200,500 gallons

• Channel 1 = 100.0 gallons

• Press function key Add To (+ T1)

• 100 gallons is added to Total 1

The total in Tank 1 has been incremented by 100 gallons.

The Remove From feature can be used to decrement the volume inside a storage tank.

Normally these operations are done automatically by using a proximity switch or a limit switch to trigger the Add To or Remove From features.

Instruction Manual

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PD9000 ConsoliDator+ Multivariable Controller

Instruction Manual

View Timers

The View Timers menu displays the value of the existing timers. Press the Right Arrow key to step into the details of the selected timer and view the associated inputs and outputs.

Press the Right Arrow key to step into viewing timer.

Press the Right Arrow key to select timer.

Press the Right Arrow key to view timer details.

Press the 3-Bar key to choose Timer Control, Reset, Start, Stop, or Simulate.

Press the Reset key to reset the timer, select Timer Control for additional functions. Use the Simulate function to simulate the timer rising, falling, or jump to a specific value using the keypad.

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Press the Timer Control key (shown in the timer details screen) to access all timer control buttons.

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PD9000 ConsoliDator+ Multivariable Controller

View Alarms

Simulate Alarm Condition

Real

The View Alarms menu displays the status of all the alarms and the details for each alarm. Under the alarm details view, it is possible to reset an acknowledged alarm,

change the set/reset points, or simulate an alarm condition.

• Alarm # and tag

• Set/Reset points

• Source for the alarm

• Outputs associated with the alarm

• Acknowledge the alarm

• Reset the alarm

• Simulate alarm condition

Press the Right Arrow key to view the alarm details.

Instruction Manual

Press the 3-Bar key to select Ack Alarm, Reset Alarm, change Set Points, or Simulate Alarm condition.

Press the Simulate key to simulate an alarm condition.

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Press the Set Point key to change the Set Points. This re-initializes the alarm to reflect the new set point.

Press the + key to turn on the alarm; note that alarm 13 and relay 1 also turned on. Press Ok key to maintain simulation or press

to cancel simulation.

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PD9000 ConsoliDator+ Multivariable Controller

View Inputs

or use the

The View Inputs menu displays the values and status of all the inputs and the details of the associated channels. Input simulation is also available in the input details.

• Input # and tag

• mA input value

• Pulse input frequency

• Digital input status

• Modbus input value

• Associated channel(s)

• Input simulation

Manual control and simulation states are not saved on power cycle. On power up the controller initializes to the actual process conditions.

Press the Right Arrow key to select the mA Input.

Instruction Manual

Press the Right Arrow key to view the mA Input details.

The above screen shows the Analog Input 2 details and the associated channels.

Simulate mA Input

Use the + / - keys to ramp up and down keypad to jump to any value within the range. Press the

key to maintain the input in simulation mode.

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All the parameters associated with the simulated input follow the simulated value. Press the Real key to cancel simulation and return to the actual sensor signal.

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PD9000 ConsoliDator+ Multivariable Controller

View Outputs

Manual Control of 4-20 mA Output

to control the analog output manually;

The View Outputs menu displays the values and status of all the outputs and the details of the associated channels.

• Output # and tag

• mA output value

• Relay output status

• Digital output status

• Number of cycles & runtime

• Associated input

• Manual control of relays

• Manual control of 4-20 mA outputs

Manual control and simulation states are not saved on power cycle. On power up the controller initializes to the actual process conditions.

Press the Right Arrow key to select the mA Output.

Instruction Manual

Press the Right Arrow key to view the mA Output details.

Select Manual select Automatic to exit manual control.

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Press the 3-Bar key to access Analog Output controls. Manual control, hold current value, return to automatic.

Use the keypad to enter a value for the analog output or use the + / - keys to ramp up and down is small steps.

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PD9000 ConsoliDator+ Multivariable Controller

View Alert Messages

View Relays

The View Relays menu allows the user to view the details for all the relays. The F4 key can be used to turn on and off the selected relay (momentarily).

Press the Right Arrow key to view the relay details.

• Relay # and tag

• Status

• Runtime

• Number of Cycles

• Reset relay runtime & cycles count

• Parameters associated with the relay

• Other relays used in pump alternation

• Manual control of relays

Manual control and simulation states are not saved on power cycle.

Instruction Manual

If Alerts are enabled for alarms, the Menu key displays a flashing Alert! message on red background.

Simulated parameters and manual control outputs, automatically generate alert messages displayed on a yellow background.

Press the Manual OFF to turn off relay 1; Pump #1 will go off and remain off until the relay 1 is put back in automatic mode.

An Alert! message is displayed in place of the Menu key anytime an item is in manual control or simulation mode.

The Alerts! Screen allows the user to acknowledge alarms, return outputs to automatic mode, and navigate to any of the listed items to view the details.

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PD9000 ConsoliDator+ Multivariable Controller

View Modbus Outputs

View Digital Outputs

The View Digital Outputs screen displays the status of the digital outputs and shows the association with the parameters used to drive the outputs.

The View Modbus Outputs screen displays the Modbus outputs set up by the user; it shows the register number and the parameter used to generate each output.

Instruction Manual

Manual control and simulation states are not saved on power cycle. On power up the controller initializes to the actual process conditions.

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Page 68

PD9000 ConsoliDator+ Multivariable Controller

View Screens

With the View Screens menu, the user can go to any available screen and view the details. The screens can be scanned continuously or can be stopped to stay on a selected screen at anytime.

Press the Right Arrow key to view details of the the selected view screen.

Instruction Manual

Press the Scan key to have all available screens continue to scan.

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Press the Stop key to have all available screens stop scanning and stay on the current screen.

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PD9000 ConsoliDator+ Multivariable Controller

Individual Channel View

To view the details of any channel, press the Menu key and

bargraph.

Operation

Viewing Screens

The controller displays various screens with bargraphs, numerical values, and relay status throughout operation, according to the user-selected setup. There are two basic modes of operation: Automatic scan or manual scan. The controller initializes in automatic scan mode. Press Stop key to stop the automatic scan and use the Left or Right Arrow keys (Previous or Next) to navigate through the various screens. Press the Scan key to resume automatic scanning.

The bargraphs are optional, they are enabled or disabled during Screens setup. The scaling of the bargraph is done during the setup of each channel and it can be different than the channel scaling values.

then press Right Arrow key to view the channels. Select the channel of interest. Navigate through the different items using the navigation keys. A green bar indicates the selected item, press the Right Arrow key to step into and see more details about the inputs and outputs related to the channel in view. If applicable, alarms may be acknowledged, and totals may be reset from these screens. Simulation and manual control are also available on the View screens.

Low & High Alarm Indication

The alarm set points are indicated by a line at the corresponding value on the bargraph. Color selection is done in the Setup – Alarm menu or in the System – Display menu.

Active High Alarm: Indicated by horizontal and vertical

lines. The bottom of the vertical line is the reset point of the high alarm. The high alarm is indicated on the left side of the bargraph.

Active Low Alarm: Indicated by horizontal and vertical

lines. The top of the vertical line is the reset point of the low alarm. The low alarm is indicated on the right side of the

Instruction Manual

Alarm set points are indicated by horizontal lines.

Low alarm indication

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High alarm indication

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PD9000 ConsoliDator+ Multivariable Controller

Multicolor Bargraph Indication

The bargraph may be configured to show different colors

< 25

Green

N/A

depending on the value of the process variable. The following example illustrates the use of colors:

Process Variable %

> 25 Yellow 25.0 25.0

> 50 Amber 50.0 50.0

> 75 Red 75.0 75.0

Bargraph Color

Set Pt Reset Pt

Instruction Manual

Color changes above the set point for each alarm

The bargraph shows green below the the first set point

The bargraph changes to orange above set point 2

The bargraph changes to yellow above set point 1

The bargraph changes to red above set point 3. The panel for the value can also be configured to change

colors at the specified levels.

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PD9000 ConsoliDator+ Multivariable Controller

Command

Name

Description

Reg. Number

Reg. Address

Description

Data Type

Function Codes

R/W

40011

Channel (6) Value

Float

03, 04

Instruction Manual

Modbus® RTU Serial Communication

The controller is equipped with serial communication capability as a standard feature. Baud Rate, Parity, Slave ID (Address) and Transmit Delay are entered in the System menu, which appears in the main Setup menu. The baud rate and parity selected must match the settings for all other devices on the network. The Slave ID must be unique, so it will not interfere with other devices. The controller supports the following Modbus functions:

01 Read Coils (0x) Read coil value

03 Read Holding Register (4x) Read multiple bytes from holding registers.

04 Read Input Register (3x) Read multiple bytes from input registers.

05 Write Single Coil (Bit) Set single coil value control

15 Write Multiple Coils (Bits) Set multiple coil value control

06 Write Single Register Set single value into specified holding register.

16 Write Multiple Registers Set multiple values into specified holding registers.

The multi-channel controller can also work as a “Modbus Display/Controller” by writing the desired value to the selected Modbus input (MB-1 to MB-199). The Modbus input can be used the same way a 4-20 mA input is used; it can be brought into a channel to be displayed and generate alarms to control relays, generate 4-20 mA outputs, and Modbus outputs (MO-1 to MO-64).

Modbus Register Tables

Table 1. Default Register Numbers / Addresses

40001 0 Channel (1) Value Float 03, 04 R

40003 2 Channel (2) Value Float 03, 04 R

40005 4 Channel (3) Value Float 03, 04 R

40007 6 Channel (4) Value Float 03, 04 R

40009 8 Channel (5) Value Float 03, 04 R

40013 12 Channel (7) Value Float 03, 04 R

40015 14 Channel (8) Value Float 03, 04 R

40017 16 Total (1) Value Float 03, 04 R

40019 18 Total (2) Value Float 03, 04 R

40021 20 Total (3) Value Float 03, 04 R

40023 22 Total (4) Value Float 03, 04 R

40025 24 Timer (1) Value Float 03, 04 R

40027 26 Timer (2) Value Float 03, 04 R

40029 28 Timer (3) Value Float 03, 04 R

40031 30 Timer (4) Value Float 03, 04 R

40033 32 Alarm (1) Status* Short 03, 04 R

40034 33 Alarm (2) Status* Short 03, 04 R

40035 34 Alarm (3) Status* Short 03, 04 R

40036 35 Alarm (4) Status* Short 03, 04 R

40037 36 Alarm (5) Status* Short 03, 04 R

40038 37 Alarm (6) Status* Short 03, 04 R

40039 38 Alarm (7) Status* Short 03, 04 R

40040 39 Alarm (8) Status* Short 03, 04 R

*Alarm Status: 0: Off, 1: On, 2: On & Acknowledged The table above contains some predefined registers and data types used. The following table contains the definitions of all accessible registers with their corresponding data type.

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PD9000 ConsoliDator+ Multivariable Controller

RTC Date & Time

Program is executed when

Table 2. Device Tag, Date & Time, Info

Reg. Number Reg. Address Description Data Type Function Codes R/W Comments

40041 40056 40-55 Device Tag

40061 60 Year Short 03, 04 R 20 = 2020

40062 61 Month Short 03, 04 R

40063 62 Day Short 03, 04 R

40064 63 Hour Short 03, 04 R

40065 64 Minute Short 03, 04 R

40066 65 Second Short 03, 04 R

40073 72 SFT No. Short 03, 04 R

40074 73 SFT Version Short 03, 04 R

40081 80 Program Id Short 06, 16

40082 40099

81 - 98

Program Parameters (x18)

String (32 char) 03, 04 R

Various 06, 16

Instruction Manual

Null terminating string Write 00 for the last char

Program Id is written. Program parameters may

be written either before or with the Program Id.

See

Table 4. for details.

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PD9000 ConsoliDator+ Multivariable Controller

Reg. Number

Reg. Address

Channel (N = 1 ... 99)

Data Type

Bits

Function

R/W

Reg. Address Examples

Total (N = 1 ... 32)

Timer (N = 1 ... 32)

Modbus Output (N = 1 … 64)

44201 + 2(N - 1)

4200 + 2(N - 1)

Modbus Output (N) Value

Long

03, 04

MO-1 = 4202

Modbus Input (N = 1 … 199)

Instruction Manual

PV’s Register Numbers & Addresses

The PV’s register numbers and register addresses are calculated based on the formulas provided below. The values are available in various data types. Examples of register addresses (base 0) are provided on the right column. Register numbers refer to PLC Addresses (base 1). Function Code 03 Read Holding Registers (4x) are shown on this table and used throughout the system; other functions are also supported as indicated in the Function column.

The Modbus input registers can be configured under the Setup – Inputs – Modbus menu and the Modbus output registers can be mapped under the Setup – Outputs – Modbus menu; this allows assigning any parameter to the Modbus output registers and selecting the data type for input and output registers.

Table 3. PV’s Register Numbers & Register Addresses

00101 + (N - 1) 100 + (N - 1) Channel (N) Value Bit 1 01, 02 R Ch1 = 100

40101 + (N - 1) 100 + (N - 1) Channel (N) Value Short 16 03, 04 R Ch1 = 100

40201 + 2(N - 1) 200 + 2(N - 1) Channel (N) Value Long 32 03, 04 R Ch2 = 202

40401 + 2(N - 1) 400 + 2(N - 1) Channel (N) Value Float 32 03, 04 R Ch3 = 404

40601 + 4(N - 1) 600 + 4(N - 1) Channel (N) Value Double 64 03, 04 R Ch4 = 612

41001 + 4(N - 1) 1000 + 4(N - 1) Channel (N) Value Long Long 64 03, 04 R Ch99 = 1392

42101 + (N - 1) 2100 + (N - 1) Total (N) Value Short 16 03, 04 R Total 1 = 2100

42201 + 2(N - 1) 2200 + 2(N - 1) Total (N) Value Long 32 03, 04 R Total 1 = 2202

42301 + 2(N - 1) 2300 + 2(N - 1) Total (N) Value Float 32 03, 04 R Total 1 = 2302

42401 + 4(N - 1) 2400 + 4(N - 1) Total (N) Value Double 64 03, 04 R Total 1 = 2404

42601 + 4(N - 1) 2600 + 4(N - 1) Total (N) Value Long Long 64 03, 04 R Total 32 = 2724

43101 + (N - 1) 3100 + (N - 1) Timer (N) Value (sec) Short 16 03, 04 R Timer 1 = 3100

43201 + 2(N - 1) 3200 + 2(N - 1) Timer (N) Value (sec) Long 32 03, 04 R Timer 1 = 3202

43301 + 2(N - 1) 3300 + 2(N - 1) Timer (N) Value (sec) Float 32 03, 04 R Timer 1 = 3302

43401 + 4(N - 1) 3400 + 4(N - 1) Timer (N) Value (sec) Double 64 03, 04 R Timer 32 = 3524

Alarm (N = 1 ... 64)

43601 + (N - 1) 3600 + (N - 1) Alarm (N) Status Short 03, 04 R 0: Off, 1: On, 2: On & Ack

04101 + (N - 1) 4100 + (N - 1) Modbus Output (N) Value Bit (0 or 1) 1 01, 02 R MO-1 = 4100

44101 + (N - 1) 4100 + (N - 1) Modbus Output (N) Value Short 16 03, 04 R MO-1 = 4100

44401 + 2(N - 1) 4400 + 2(N - 1) Modbus Output (N) Value Float 32 03, 04 R MO-1 = 4402

44601 + 4(N - 1) 4600 + 4(N - 1) Modbus Output (N) Value Double 64 03, 04 R MO-1 = 4604

45001 + 4(N - 1) 5000 + 4(N - 1) Modbus Output (N) Value Long Long 64 03, 04 R MO-64 = 5252

06101 + (N - 1) 6100 + (N - 1) Modbus Input (N) Value Bit (0 or 1) 1

46101 + (N - 1) 6100 + (N - 1) Modbus Input (N) Value Short 16

46301 + 2(N - 1) 6300 + 2(N - 1) Modbus Input (N) Value Long 32 03, 04, 16 R/W MB-1 = 6302

46701 + 2(N - 1) 6700 + 2(N - 1) Modbus Input (N) Value Float 32 03, 04, 16 R/W MB-1 = 6702

47101 + 4(N - 1) 7100 + 4(N - 1) Modbus Input (N) Value Double 64 03, 04, 16 R/W MB-1 = 7104

47901 + 4(N - 1) 7900 + 4(N - 1) Modbus Input (N) Value Long Long 64 03, 04, 16 R/W MB-199 = 8692

01, 02, 05, 15

03, 04, 06, 16

R/W MB-1 = 6100

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PD9000 ConsoliDator+ Multivariable Controller

Reg. Number

Reg. Address

Data Type

Program Code

40081

Program Id

Program is executed when Program Id is written.

40099

81 - 98

Parameters (x8)

Program parameters may be

Program Code.

40081

Unlock Modbus Passcode

Short

06, 16

W 1 Locks again after 30 seconds.

40082

Modbus Passcode

Short

06, 16

Cleared upon execution. Must be re-written with each Unlock.

40081

Set RTC Date & Time

Short

06, 16

W 6

40082

Year

Short

06, 16

W 0..99

40083

Month

Short

06, 16

W 1..12

40084

Day

Short

06, 16

W 1..31

40085

Hour

Short

06, 16

0..23

Second to zero.

40086

Minute

Short

06, 16

0..59

zero

40087

Second

Short

06, 16

W 0..59

40081

Channel - Get Tag

Short

06, 16

11 40082

Channel (N)

Short

06, 16

40083 40090

82 - 89

Tag

String (16 char)

03, 04

R Null terminated string.

40081

Reset Channel

Short

06, 16

12 40082

Channel (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Channel (N)

Short

06, 16

W 0 to ignore

40081

Set Channel

Short

06, 16

Tare, Capture, Switch

40082

Channel (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Channel (N)

Short

06, 16

W 0 to ignore

40081

Total - Get Tag

Short

06, 16

27 40082

Total (N)

Short

06, 16

40083 40090

82 - 89

Tag

String (16 char)

03, 04

R Null terminated string.

Instruction Manual

Modbus Write Protection

The Modbus write passcode protection can be enabled in the System – Modbus menu. This protection prevents writing to the registers, unless the unlock code 1 is sent to register 81 followed by the passcode sent to register 82. The protection is automatically restored after 30 seconds of Modbus – write inactivity. See page 53 for details.

Table 4. Program Parameters for Special Functions

40082 -

Description

Program

Function R/W

Comments

written either before or with the

Program Code plus parameters ending at Hour will set Minute and

Program Code plus parameters ending at Minute will set Second to

parameter will ignore remaining

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PD9000 ConsoliDator+ Multivariable Controller

Reg. Number

Reg. Address

Data Type

Program Code

40081

Reset Total

Short

06, 16

28 40082

Total (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Total (N)

Short

06, 16

W 0 to ignore

40081

Timer - Get Tag

Short

06, 16

41 40082

Timer (N)

Short

06, 16

40083 40090

82 - 89

Tag

String (16 char)

03, 04

R Null terminated string.

40081

Timer

Short

06, 16

42 40082

Timer (N) - Reset

Short

06, 16

0 to not Reset

(N) will Reset without Start or Stop.

40083

Timer (N) - Start

Short

06, 16

0 to not Start

ignore Stop.

40084

Timer (N) - Stop

Short

06, 16

W 0 to not Stop

40085

Thru Timer (N) Reset

Short

06, 16

W 0 to ignore

40086

Thru Timer (N) Start

Short

06, 16

W 0 to ignore

40087

Thru Timer (N) Stop

Short

06, 16

W 0 to ignore

40081

Alarm - Get Tag

Short

06, 16

55 40082

Alarm (N)

Short

06, 16

40083 40090

82 - 89

Tag

String (16 char)

03, 04

R Null terminated string.

40081

Reset Alarm

Short

06, 16

56 40082

Alarm (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Alarm (N)

Short

06, 16

W 0 to ignore

40081

Ack Alarm

Short

06, 16

57 40082

Alarm (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Alarm (N)

Short

06, 16

W 0 to ignore

40081

Alarm - Start

Short

06, 16

Interval alarms

40082

Alarm (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Alarm (N)

Short

06, 16

W 0 to ignore

Description

Function R/W

Instruction Manual

Comments

parameter will ignore remaining

Program Code with parameters will ignore remaining parameters. Program Code with single Timer

Program Code with two Timer (N) registers will Reset and Start; and

parameter will ignore remaining

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PD9000 ConsoliDator+ Multivariable Controller

Reg. Number

Reg. Address

Data Type

Program Code

40081

Alarm - Stop

Short

06, 16

Interval alarms

40082

Alarm (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Alarm (N)

Short

06, 16

W 0 to ignore

40081

Alarm - Restart

Short

06, 16

Interval alarms

40082

Alarm (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Alarm (N)

Short

06, 16

W 0 to ignore

40081

Horn - Silence

Short

06, 16

Horn Off until new trigger.

40081

Horn - Snooze

Short

06, 16

Horn Off until new trigger, or until Seconds.

40082

Seconds

Short

06, 16

40081

Horn - Test

Short

06, 16

Horn Off until Seconds.

40082

Seconds

Short

06, 16

40081

Relay - Get Tag

Short

06, 16

82 40082

Relay (N)

Short

06, 16

40083 40090

82 - 89

Tag

String (16 char)

03, 04

R Null terminated string.

40081

Relay - Reset Info

Short

06, 16

83 40082

Relay (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Relay (N)

Short

06, 16

W 0 to ignore

40081

Relay - Automatic

Short

06, 16

84 40082

Relay (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Relay (N)

Short

06, 16

W 0 to ignore

40081

Relay - Manual ON

Short

06, 16

85 40082

Relay (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Relay (N)

Short

06, 16

W 0 to ignore

40081

Relay - Manual OFF

Short

06, 16

86 40082

Relay (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Relay (N)

Short

06, 16

W 0 to ignore

Description

Function R/W

Instruction Manual

Comments

parameter will ignore remaining

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PD9000 ConsoliDator+ Multivariable Controller

Reg. Number

Reg. Address

Data Type

Program Code

40081

Relay - Manual Hold

Short

06, 16

87 40082

Relay (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Relay (N)

Short

06, 16

W 0 to ignore

40081

mA Out - Get Tag

Short

06, 16

92 40082

mA Out (N)

Short

06, 16

40083 40090

82 - 89

Tag

String (16 char)

03, 04

R Null terminated string.

40081

mA Out Automatic

Short

06, 16

93 40082

mA Out (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru mA Out (N)

Short

06, 16

W 0 to ignore

40081

mA Out - Manual

Short

06, 16

94 40082

mA Out (N)

Short

06, 16

40083 40084

value (N)

float

06, 16

40081

mA Out - Manual

Short

06, 16

95 40082

mA Out (N)

Short

06, 16

40083

value x 100 (N)

Short

06, 16

For 4.00 mA, write 400. For 16.5 mA, write 1650.

40081

mA Out - Manual Hold

Short

06, 16

96 40082

mA Out (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru mA Out (N)

Short

06, 16

W 0 to ignore

Description

Function R/W

Instruction Manual

Comments

parameter will ignore remaining

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PD9000 ConsoliDator+ Multivariable Controller

40081

Relay - Automatic

Short

06, 16

84 40082

Relay (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Relay (N)

Short

06, 16

W 0 to ignore

40081

Relay - Manual ON

Short

06, 16

85 40082

Relay (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Relay (N)

Short

06, 16

W 0 to ignore

40081

Relay - Manual OFF

Short

06, 16

86 40082

Relay (N)

Short

06, 16

Program Code with only single

parameters.

40083

Thru Relay (N)

Short

06, 16

W 0 to ignore

1) To manually turn on relay 1 write:

Instruction Manual

Relay Control Using Modbus

To control the relays via Modbus, use the Write Single Coil command [command code 05] or Write Multiple Coils [command code 15] and send either the “ON” or “OFF” to the Modbus input associated with the target relay.

Setup Example #1

Follow this example to set up Modbus Input to control a relay and configure the system to display messages related to the status of the device being controlled, in this case a pump.

Setup – MB-1.

1. Tag: Modbus Input 1

2. Type: Bit – Logic (Reg. No. 06101 or Reg. Address 06100)

3. Units: Logic = PUMP ON / PUMP OFF

4. Break: Default = OFF

Setup – RY-1.

1. Tag: Relay 1

2. Input: MB-1. Modbus Input 1

Setup – Create Screen

1. Title: Pumps

2. MB-1. Modbus Input 1

3. RY-1. Relay 1

4. F3: Assign to Force On RY-1

5. F4: Assign to Force Off RY-1

Operation: Write “1” to Reg. 06101 to turn relay 1 On; write “0” to turn relay 1 Off.

Setup Example #2

Follow this example to control the relays directly from Modbus using special program functions. You can control one or all relays with one command.

parameter will ignore remaining

a. Reg. 40081: 85 b. Reg. 40082: 1 c. Reg. 40083: 0 (last relay, if more than one)

2) To manually turn off relay 1 write: a. Reg. 40081: 86 b. Reg. 40082: 1 c. Reg. 40083: 0 (last relay, if more than one)

3) To return relays to normal operation write commands

for automatic control.

a. Reg. 40081: 84

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PD9000 ConsoliDator+ Multivariable Controller

Symptom

Check/Action

No display or only backlight is

1. Ambient temperature is below -40°C and affects

Check earth ground continuity.

Check the 4-20 mA input; if less than the break value

changed in the Input menu.

Display response seems slower than normal

Ambient temperature is too cold: Consider installing a heater with the instrument.

1. Check signal source stability

3. Decrease the display refresh rate (increase time)

1. Cycle the power or

cards are tightly fixed in place.

does not respond at all

Settings reprogrammed, but

previously programmed

2. Check Setup menu alarm set and reset points.

Check register number or register address being used

(e.g. 6700)

Controller does not communicate with another device.

Check baud rates and parity settings. Make sure all serial devices have matching parameters.

Other symptoms not described above

System Password:

Troubleshooting Tips

Instruction Manual

visible, but outputs still function normally.

“BREAK” is displayed

Display reading is unstable, it fluctuates too much

mA input not responding to signal changes (value frozen)

Display locks up or the instrument

instrument behavior remains as

Relay and status do not respond to signal

Writing to Modbus Input register failed

LCD visibility.

2. Grounding is inadequate or not connected.

(e.g. 0.01 mA), it displays BREAK. This can be

2. Increase filter value

2. Go to setup mA input and disable input channel, then enable the input channel

3. Check that back cover is fully seated, and all I/O

Cycle the power to reboot the microprocessor.

1. Check if relays are in manual control mode.

1. If using PLC address (Base 1) use register number (e.g. 46701)

2. If using Base 0 address, use register address

Model:

Serial Number:

Call Technical Support for assistance.

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