Precision Digital PD6310-6H5-WM, PD6310-6H4-WM, PD6310-6R4, PD6310-6H2-WM, PD6310-6H7-WM User manual

Page 1

PROVU PD6310-WM NTEP Certified Pulse Input Batch Controller Instruction Manual

Weights & Measures

USB Install

ERIES

 NTEP Certified Weighing and Measuring Device  Mechanically Secured Programming Lockout  Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,

Sine Wave (Coil), Square Wave Inputs

 5, 10, or 24 V Flowmeter Power Supply  K-Factor, Internal Scaling, or External Calibration  Start, Batch, Pause, & Stop with Front Panel Buttons  Display Batch Total + Rate, Grand Total, Batch Count or Preset  Single or Multi-Stage Batching with up to 8 Relays  Automatic Overflow Protection  Manual Control or Automatic Batching  Dual-Line Display  NEMA 4X and IP65 Rated Front Panel  UL Listed & CE Marked  Display Features 0.6" & 0.46" Digits  Six Full Digits on Each Line  Superluminous Sunlight Readable Display  Free USB Programming Software & Cable  2 or 4 Relays + Isolated 4-20 mA Output Options

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Page 2

PROVU PD6000 Analog Input MeterInstruction Manual

Disclaimer

The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof; and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.

CAUTION: Read complete

instructions prior to installation and operation of the controller.

WARNING: Risk of electric

shock or personal injury.

Warning

This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for damages resulting from such improper use.

Limited Warranty

Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.

Registered Trademarks

PROVU® and MeterView® Pro are registered trademarks of Precision Digital Corporation. NTEP® name and logo are registered trademarks of the National Conference on Weights and Measures (NCWM). All other trademarks mentioned in this document are the property of their respective owners.

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Page 3

PROVU PD6000Analog Input Meter Instruction Manual

Table of Contents

Table of Contents ----------------------------------------- 3 Table of Figures ------------------------------------------- 4 Introduction ------------------------------------------------- 5 Ordering Information ------------------------------------ 6 Specifications ---------------------------------------------- 7

General ------------------------------------------------------------ 7 Pulse Input ------------------------------------------------------- 7 Batch Controller Rate/Totalizer Display --------------- 8 Relays ------------------------------------------------------------- 8 Isolated 4-20 mA Transmitter Output ------------------- 9 Modbus® RTU Serial Communications ----------------- 9 PDA1044 Digital Input & Output Expansion Module

----------------------------------------------------------------------- 9 MeterView Pro -------------------------------------------------- 9

Compliance Information ------------------------------ 10

Safety ------------------------------------------------------------ 10 NTEP Weights and Measures Certification --------- 10 Electromagnetic Compatibility -------------------------- 10

Safety Information -------------------------------------- 11 Installation ------------------------------------------------ 11

Unpacking ------------------------------------------------------ 11 Panel Mounting Instructions ----------------------------- 12

Mounting Dimensions ------------------------------------ 12

Transmitter Supply Voltage Selection (P+, P-) ---- 13 Programming Lockout Jumper (NTEP Lockout) -- 14 Wire Security Seal Installation (NTEP Seal) -------- 15 Connections --------------------------------------------------- 1 6

Connectors Labeling -------------------------------------- 16 Power Connections --------------------------------------- 16 Pulse Input Signal Connections ------------------------ 17 Modbus RTU Serial Communications ---------------- 17 Relay Connections ---------------------------------------- 17 Switching Inductive Loads ------------------------------- 18 F4 Digital Input Connections ---------------------------- 18 4-20 mA Output Connections --------------------------- 19 Analog Output Transmitter Power Supply ----------- 19 External Relay & Digital I/O Connections ----------- 19 Interlock Relay Feature ---------------------------------- 20

Basic Operation and Programming --------------- 21

Front Panel Buttons and Status LED Indicators -- 21 Controller Operation ---------------------------------------- 22

Batch Control Operation Example --------------------- 23

MeterView® Pro Software --------------------------------- 25

MeterView Pro Installation ------------------------------ 25

Display Functions and Messages ---------------------- 26 Setting Numeric Values ----------------------------------- 28 Setting Up the Batch Controller (setup) ------------- 29

Scaling and Calibration ---------------------------------- 30 Setting the Input Signal (Input) ------------------------- 30 Setting the Totalizer and Batching Features (total)

----------------------------------------------------------------- 30 Setting the Input Units or Custom Tags (units) --- 30 Setting the Decimal Point (dEc pt) ------------------- 31 Programming the Batch Controller (prog)----------- 31

Input Calibration Method (InCAL) ------------------ 32 K-Factor Calibration (Factor) ---------------------- 32

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Advanced Operation and Programming --------- 46

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Scaling the Controller (SCALE) ---------------------- 33 Time Base, Total Conversion Factor & Total

Reset ------------------------------------------------ 33

Batch Start Mode (mode) ------------------------------ 34

Calibrating the Controller with External Source

(Cal) ------------------------------------------------- 34

Setting the Display Parameter & Intensity (dsplay)

----------------------------------------------------------------- 35

Setting the Relay Operation (relay) ------------------ 36

Relay Assignment (Assign) ---------------------------- 37 Setting the Relay Action --------------------------------- 37 Setting Batch Control Relays --------------------------- 37 Programming Alarm Set and Reset Points --------- 38 Setting Fail-Safe Operation ----------------------------- 38 Programming Time Delay ------------------------------- 38

Relay Operation Details ----------------------------------- 39

Overview ----------------------------------------------------- 39 Relays Initialization --------------------------------------- 39 Fail-Safe Operation --------------------------------------- 39 Front Panel LEDs ----------------------------------------- 39 Automatic Reset (Auto) ---------------------------------- 40 Pump Alternation Control -------------------------------- 40 Setting up the Interlock Relay (Force On) Feature 40 Sample Relay Operation -------------------------------- 41

Relay and Alarm Operation Diagrams ---------------- 41

High Alarm Operation (Set > Reset) ------------------ 41 Low Alarm Operation (Set < Reset) ------------------ 41 High Alarm with Fail-Safe Operation (Set > Reset)

----------------------------------------------------------------- 41 Low Alarm with Fail-Safe Operation (Set < Reset) 41 Rate Relay Sampling Operation ----------------------- 42 Total Relay Sampling Operation ----------------------- 42 Time Delay Operation ------------------------------------ 43

Scaling the 4-20 mA Analog Output (Aout) --------- 43 Reset Menu (reset) ----------------------------------------- 44 Control Menu (Contrl) ------------------------------------- 44 Setting Up the Password (pass) ------------------------ 44

Protecting or Locking the Controller ------------------ 44 Grand Total Reset Password & Non-Resettable Total ---------------------------------------------------------- 45 Making Changes to a Password Protected Controller ---------------------------------------------------- 45 Disabling Password Protection ------------------------ 45

Advanced Features Menu & Display Messages --- 46 Function Keys Operation -------------------------------- 48 F4 Operation ------------------------------------------------ 48 Multi-Point Calibration & Scaling ---------------------- 48 Maximum/Minimum Readings -------------------------- 48 Noise Filter (filter) ------------------------------------- 49 Rounding Feature (round) ------------------------------ 49 Modbus RTU Serial Communications (serial) --- 49 Select Menu (SElEct) ------------------------------------ 50

Signal Conditioning Selection (Functn) ---------- 50 Low-Flow Cutoff (CutofF) --------------------------- 50 Total and Grand Total Count Direction (Count) 50 Analog Output Programming (AoutPr) ----------- 51

Programmable Function Keys User Menu (user) - 51

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PROVU PD6000 Analog Input MeterInstruction Manual

Factory Defaults & User Settings ---------------------- 54

Troubleshooting ----------------------------------------- 53

Diagnostics Menu (diag) -------------------------------- 53 Determining Software Version ------------------------- 53

Reset Controller to Factory Defaults ------------------ 53

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Troubleshooting Tips -------------------------------------- 56

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EU Declaration of Conformity ----------------------- 57

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Table of Figures

Figure 1: 1/8 DIN Panel Mounting .............................. 12

Figure 2: Controller Dimensions - Side View ............ 12

Figure 3: Controller Dimensions - Top View ............. 12

Figure 4: Transmitter Supply Voltage Selection ....... 13

Figure 5: Programming Lockout Jumper Selection . 14

Figure 6: Wire Security Seal and Bracket ................. 15

Figure 7: Wire Loop through Rear Case Pass-

Through ................................................................ 15

Figure 8: Wire Loop through Security Bracket Pass-

Through ................................................................ 15

Figure 9: Close and Crimp Seal Wire Security Loop 15 Figure 10: Connector Labeling for Fully Loaded

PD6310 ................................................................. 16

Figure 11: Power Connections ................................... 16

Figure 12: Flowmeter Powered by Internal Power

Supply .................................................................. 17

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Figure 13: Flowmeter Powered by External Supply .. 17

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Figure 14: Self-Powered Magnetic Pickup Coil

Flowmeter ............................................................. 17

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Figure 15: NPN open Collector Input ......................... 17

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Figure 16: PNP Sensor Powered by Internal Supply 17

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Figure 17: Switch Input Connections ......................... 17

Figure 18: Relay Connections .................................... 17

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Figure 19: AC and DC Loads Protection .................... 18

Figure 20: Low Voltage DC Loads Protection ........... 18

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Figure 21: F4 Digital Input Connections .................... 18

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Figure 22: 4-20 mA Output Connections ................... 19

Figure 23: Expansion Modules & DIN Rail Mounting

Kit .......................................................................... 19

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Figure 24: External Relays Module Connections ...... 19

Figure 25: Digital I/O Module Connections ................ 19

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Figure 26: Interlock Connection ................................. 20

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Page 5

PROVU PD6000Analog Input Meter Instruction Manual

Introduction

The PROV weighing and measuring devices. These easy-to-use batch controllers are ideal for weights and measures applications, and provide simple independent batch control operation where local control is preferred to expensive and expansive operation systems. digits make it easily readable in smoke, dust, fog, and, with the optional SunBright® display, even direct sunlight.

The controller has a mechanically secured programming lockout feature. A cable with compression seal may be secured to prevent the removal of the rear case, preventing access to the programming lockout jumper.

The controller comes programmed for easy front panel start, pause, stop, and batch size (preset) changes. The bottom display can be programmed to display rate, grand total, batch count, or preset by cycling the Stop (F3) button. A digital input is standard.

Single and multi-stage batching is possible with up to 4 on-board relays and 4 with the external relay module. Each batch control relay may have a unique preclose amount when used for multi-stage batching.

Manual start batching is default, but automatic batching with a restart after a programmed time delay from the completion of the last batch, is also possible.

Overrun correction adjusts the closing of the batch control relays to adjust for inaccuracies from batch to batch. This increases accuracy over time as systems wear out. The overrun correction feature is capable of compensating for inaccuracies of up to 10% of the programmed preset value.

At least two SPDT relays are included for use in batch control or rate alarms. The batch controllers also share all common P

transmitter power supply and Modbus RTU Serial communications.

PD6310-WM Series are NTEP® Certified pulse input batch controllers certified as

Their superluminous LED

ROVU

Series features, including an isolated 24 VDC

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Page 6



PROVU PD6000 Analog Input MeterInstruction Manual

Ordering Information

85-265 VAC Model 12-24 VDC Model Options Installed

PD6310-6H2-WM PD6310-7H2-WM 2 relays (PD1102*)

PD6310-6H4-WM PD6310-7H4-WM 4 relays (PD1104*)

PD6310-6H5-WM PD6310-7H5-WM 2 relays & 4-20 mA output (PD1105*)

PD6310-6H7-WM PD6310-7H7-WM 4 relays & 4-20 mA output (PD1107*)

*Model number for replacement option card.

Accessories

Model Description

PDA1002 DIN rail mounting kit for two expansion modules PDA1200 Meter copy cable PDA1232 RS-232 PROVU serial adapter PDA1485 RS-485 PROVU serial adapter serial adapter PDA7485-I RS-232 to RS-422/485 isolated converter PDA8232-N USB to RS-232 non-isolated converter PDA8485-I USB to RS-422/485 isolated converter PDA8008 USB PROVU serial adapter PDA2811 1 Meter Plastic NEMA 4X Enclosure PDA2812 2 Meter Plastic NEMA 4X Enclosure PDX6901

Suppressor (snubber): 0.01 µF/470

, 250 VAC

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Page 7

PROVU PD6000Analog Input Meter Instruction Manual

Specifications

Except where noted all specifications apply to operation at +25°C.

General

Display Line 1: 0.6" (15 mm) high, red LEDs

Default Display Assignment

Custom Display Assignment

Alternating Display

Display Intensity

Display Update Rate

Overrange

Underrange

Front Panel

Programming Methods

Programming Lockout

Recalibration All ranges are calibrated at the factory.

Max/Min Display

Password

Non-Volatile Memory

Line 2: 0.46" (12 mm) high, red LEDs 6 digits: each (-99999 to 999999), with lead zero blanking.

The Upper display shows batch total. The Lower display shows rate with alternating units, and can be switched to show grand total, batch count, or preset with the STOP key.

The Upper and Lower displays may be assigned to rate, total, grand total, batch count, preset, set points, units (lower display only), alternating R & T, R & GT, preset & rate, max & min, or a Modbus display register. Any rate/total/grand total display may be programmed to alternate with a custom unit or tag.

Displays alternate every 10 seconds when display is selected or the batch is paused.

Eight user selectable intensity levels

5/second (200 ms)

Display flashes

NEMA 4X, IP65

Four front panel buttons, digital inputs, PC and MeterView Pro software, or cloning using Copy function.

Programming lockout jumper. Seal loop and loop attachment features to prevent access to the lockout jumper.

Recalibration is recommended at least every 12 months.

Max/min readings reached by the process are stored until reset by the user or until power to the controller is cycled.

Three programmable passwords restrict modification of programmed settings and two prevent resetting the totals.

Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs. Total Password: Prevents resetting the total manually Gtotal Password: Prevents resetting the grand total manually

All programmed settings are stored in nonvolatile memory for a minimum of ten years if power is lost.

999999

-99999

Power Options

Fuse Required external fuse: UL Recognized, 5

Isolated Transmitter Power Supply

Normal Mode Rejection

Isolation 4 kV input/output-to-power line

Overvoltage Category

Environmental Operating temperature range: -40 to 65°C

Connections Removable screw terminal blocks accept

Enclosure 1/8 DIN, high impact plastic, UL 94V-0,

Mounting 1/8 DIN panel cutout required:

Tightening Torque

Overall Dimensions

Weight 9.5 oz (269 g)

Warranty 3 years parts & labor

Pulse Input

Inputs Field selectable: Pulse or square wave 0-5

Low Voltage Mag Pickup (Isolated)

Minimum Input Frequency

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max or 12-24 VDC  10%, 15 W max

Powered over USB for configuration only

A max, slow blow; up to 6 controllers may share one 5 A fuse

Terminals P+ & P-: 24 VDC  10%. 12-24 VDC powered models selectable for 24, 10, or 5VDC supply (internal jumper J4).

85-265 VAC models rated @ 200 mA max, 1224 VDC powered models rated @ 100 mA max, @ 50 mA max for 5 or 10 VDC supply.

Greater than 60 dB at 50/60 Hz

500 V input-to-output or output-to-P+ supply

Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.

Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% noncondensing

12 to 22 AWG wire, RJ45 for external relays, digital I/O, and serial communication adapters.

color: black

3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.

Screw terminal connectors: 5 lb-in (0.56 Nm)

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)

V, 0-12 V, or 0-24 V @ 30 kHz; TTL; open collector 4.7 k pull-up to 5 V @ 30 kHz; NPN or PNP transistor, switch contact 4.7 k pull-up to 5 V @ 40 Hz; Modbus PV (Slave)

Sensitivity: 40 mVp-p to 8Vp-p

0.001 Hz Minimum frequency is dependent on high gate setting.

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PROVU PD6000 Analog Input MeterInstruction Manual

Maximum Input Frequency

Input Impedance

Accuracy ±0.03% of calibrated span ±1 count

Temperature Drift

Multi-Point Linearizatio n

Low-Flow Cutoff

Decimal Point

Calibration May be calibrated using K-factor, internal

K-Factor Field programmable K-factor converts input

Calibration Range

Filter Programmable contact de-bounce filter: 40

Time Base Second, minute, hour, or day

Gate Low gate: 0.1-99.9 seconds

F4 Digital Input Contacts

F4 Digital Input Logic Levels

30,000 Hz (10,000 for low voltage mag pickup)

Pulse input: Greater than 300 k @ 1 kHz. Open collector/switch input: 4.7 k pull-up to 5 V.

Rate display is not affected by changes in temperature.

2 to 32 points

0-999999 (0 disables cutoff function)

Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, dddddd

calibration, or by applying an external calibration signal.

pulses to rate in engineering units. May be programmed from 0.00001 to 999,999 pulses/unit.

Input 1 signal may be set anywhere in the range of the controller; input 2 signal may be set anywhere above or below input 1 setting.

Minimum input span between any two inputs is 10 Hz. An error message will appear if the input 1 and input 2 signals are too close together.

to 999 Hz maximum input frequency allowed with low speed filter.

High gate: 2.0-999.9 seconds

3.3 VDC on contact. Connect normally open contacts across F4 to COM.

Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC

Batch Controller Rate/Totalizer Display

Rate Display Indication

Batch Total & Grand Total Display

Batch Total Decimal Point

-99999 to 999999, lead zero blanking. “R” LED illuminates while displaying rate.

0 to 999,999; automatic lead zero blanking. “T” LED is illuminated while displaying batch total. “GT” LEDs are illuminated while displaying grand total. Up to 999,999 for batch total/preset. Up to 999,999,999 with grand total-overflow feature. “ displayed to the left of grand total overflow and ▲ LED is illuminated.

Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, dddddd

Total decimal point is independent of rate decimal point.

” is

Totalizer Calculates total based on rate and field

Grand Totalizer Rollover

Grand Total Alarms

Programmable Delay On Release

Grand Total Reset

Grand Total Reset Password

NonResettable Grand Total

programmable multiplier to display total in engineering units. Time base must be selected according to the time units in which the rate is displayed.

Grand totalizer rolls over when display exceeds 999,999,999. Relay status reflects display.

Up to seven, user selectable under setup menu. Any set point can be assigned to grand total and may be programmed anywhere in the range of the controller for grand total alarm indication. Relay 1 should always be assigned to batch.

0.1 and 999.9 seconds; applied to the first relay assigned to total or grand total.

If the controller is programmed to reset total to zero automatically when the preset is reached, then a delay will occur before the total is reset.

Via front panel button, external contact closure on digital inputs, automatically via user selectable preset value and time delay, or through serial communications.

Grand total passwords may be entered to prevent resetting the grand total from the front panel.

The grand total can be programmed as a non-resettable total by entering the password “050873”.

Once the Grand Total has been programmed as “non-

resettable” the feature cannot

Caution!

be disabled.

Relays

Rating 2 or 4 SPDT (Form C) internal and/or 4

Noise Suppression

Relay Assignment

Preclose 0-100% of batch size, individually user

Alarm Deadband

High Or Low Alarm

SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads

Noise suppression is recommended for each relay contact switching inductive loads; see page 18 for details.

Relays may be assigned to batch control total, sampling, rate, or grand total alarms.

programmable for each additional batch control relay beyond the first.

0-100% of span, user programmable

User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).

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PROVU PD6000Analog Input Meter Instruction Manual

Relay Operation

Relay Reset User selectable via front panel buttons,

Alarm Time Delay

Fail-Safe Operation

Alarm Auto Initialization

1. Alarms are active only when the batch is running.

2. These functions are not functional when the unit is being

used as a batch controller with total set to yes.

Batch control Automatic (non-latching) Sampling Off (disable unused relays and enable Interlock feature) Manual on/off control mode Secondary Functions Pump alternation control (2 to 8 relays) Latching (requires manual acknowledge)

digital inputs, or PC

1. A

utomatic reset only (non-latching), when the input passes the reset point or total is reset to zero.

2. Automatic + manual reset at any time (non-latching)

3. Manual reset only, at any time (latching)

4. Manual reset only after alarm condition has cleared (L)

Note: Digital inputs may be assigned to acknowledge relays programmed for manual reset. It is not recommended to change the functions of front panel buttons to manual reset.

0 to 999.9 seconds, on & off relay time delays Programmable and independent for each relay.

Programmable and independent for each relay.

Note: Relay coil is energized in non-alarm

condition. In case of power failure, relay will go to alarm state.

When power is applied to the controller, relays will reflect the state of the input to the controller.

Isolated 4-20 mA Transmitter Output

Output Source

Scaling Range

Calibration Factory calibrated: 4.000 to 20.000 = 4-20

Analog Out Programmin g

Accuracy ± 0.1% FS ± 0.004 mA

Temperature Drift

Isolated Transmitter Power Supply

Rate/process, total, grand total, max, min, set points 1-8, Modbus register, or manual control mode

1.000 to 23.000 mA for any display range.

mA output

23.000 mA maximum for all parameters: Overrange, underrange, max, min, and break

0.4 µA/C max from 0 to 65C ambient,

0.8 µA/C max from -40 to 0C ambient

Note: Analog output drift is separate from input drift.

Terminals I+ & R: 24 VDC  10% . May be used to power the 4-20 mA output or other devices. Refer to Figure 22 on page 19.

All models rated @ 40 mA max.

External Loop Power Supply

Output Loop Resistance

35 VDC maximum

Power supply Minimum Maximum

24 VDC

35 VDC (external)

10  700 

100  1200 

Modbus® RTU Serial Communications

Slave Id 1 – 247 (Controller address)

Baud Rate 300 - 19,200 bps

Transmit Time Delay

Data 8 bit (1 start bit, 1 or 2 stop bits)

Parity Even, Odd, or None with 1 or 2 stop bits

Byte-ToByte Timeout

Turn Around Delay

Programmable between 0 and 199 ms

0.01 – 2.54 second

Less than 2 ms (fixed)

PDA1044 Digital Input & Output Expansion Module

Channels 4 digital inputs & 4 digital outputs per

System Up to 2 modules for a total of 8 inputs & 8

Digital Input Logic High

Digital Input Logic Low

Digital Output Logic High

Digital Output Logic Low

Source Current

Sink Current 1.5 mA minimum input current

+5 V Terminal To be used as pull-up for digital inputs only

module

outputs

3 to 5 VDC

0 to 1.25 VDC

3.1 to 3.3 VDC

0 to 0.4 VDC

10 mA maximum output current

Connect normally open pushbuttons across +5 V & DI 1-4.

MeterView Pro

System Requirements

Communications

Configuration Configure meters one at a time

Microsoft® Windows® XP/Vista/7/8/10

USB 2.0 (Standard USB A to Micro USB B)

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Page 10

PROVU PD6000 Analog Input MeterInstruction Manual

Compliance Information

Safety

UL & c-UL Listed USA & Canada

UL 508 Industrial Control Equipment

UL File Number Front Panel Low Voltage

Directive

NTEP Weights and Measures Certification

E160849 UL Type 4X, NEMA 4X, IP65; panel gasket provided EN 61010-1:2010

Safety requirements for measurement, control, and laboratory use

Certificate Number Definition

14-061 Register for Meter

Stationary Wholesale Liquid Register/Controller Digital Electronic Model: PD63XX Series and PD8-63XX Series

Evaluation Criteria NIST Handbook 44 Specifications, Tolerances, and Other Technical

Requirements for Weighing and Measuring Devices, 2014 Edition. NCWM Publication 14 Measuring Devices, 2014 Edition.

National Conference on Weights and Measures (NCWM) National Type Evaluation Program (NTEP)

Electromagnetic Compatibility

Emissions

Radiated Emissions

AC Mains Conducted Emissions

Immunity

RFI - Amplitude Modulated

Electrical Fast Transients

Electrostatic Discharge

RFI - Conducted 10V, 0.15-80 MHz, 1kHz 80% AM AC Surge ±2kV Common, ±1kV Differential Surge 1KV (CM) Power-Frequency

Magnetic Field Voltage Dips

Voltage Interruptions

EN 55022:2010 Class A ITE emissions requirements

Class A

EN 61326-1:2013 Measurement, control, and laboratory equipment

EN 61000-6-2:2005 EMC heavy industrial generic immunity standard

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz) ±2kV AC mains, ±1kV other

±4kV contact, ±8kV air

30 A/m 70%V for 0.5 period

40%V for 5 & 50 periods 70%V for 25 periods

<5%V for 250 periods

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Page 11

PROVU PD6000Analog Input Meter Instruction Manual

Note:

Testing was conducted on PD6300 series meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance. All hardware is identical to the PD6310 controllers.

Safety Information

CAUTION: Read complete

instructions prior to installation and operation of the controller.

Warnin

Installation

There is no need to remove the controller from its case to complete the installation, wiring, and setup of the controller for most applications. Instructions are provided for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC, see page 13.

Hazardous voltages exist within enclosure. Installation and service should be performed only by trained service personnel.

WARNING: Risk of electric

shock or personal injury.

Unpacking

Remove the controller from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.

If any part is missing or the controller malfunctions, please contact your supplier or the factory for assistance.

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Page 12

PROVU PD6000 Analog Input MeterInstruction Manual

Panel Mounting Instructions

1. Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1 for more details.

2. Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

3. Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm). Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.

4. Remove the mounting bracket mounted on the controller (back-off the screw so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove). Note what side this bracket is mounted to.

5. Locate the security bracket packed in the wire security seal kit. The security bracket can be identified by wire loop pass-through located next to the mounting screw.

6. Insert controller into the panel cutout.

7. Mount each bracket. Be sure the security bracket is located on the side of the case with the wire loop pass-through holes.

8. Tighten the screws against the panel. To achieve a proper seal, tighten the mounting bracket screws evenly until controller is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.

3.622" (92 mm)

Square Corners to 0.060"

1.772"

(45mm)

(1.5mm) Max Radius

Panel Cutout to DIN 43700

Tolerances:

: +0.032 (+0.8mm)

-0.000 (-0.0mm) B: +0.024 (+0.6mm)

-0.000 (-0.0mm)

Figure 1: 1/8 DIN Panel Mounting

Mounting Dimensions

Figure 2: Controller Dimensions - Side View

Figure 3: Controller Dimensions - Top View

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Page 13

PROVU PD6000Analog Input Meter Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All controllers, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly. To access the voltage selection jumper:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.

Figure 4: Transmitter Supply Voltage Selection

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Page 14

PROVU PD6000 Analog Input MeterInstruction Manual

Programming Lockout Jumper (NTEP Lockout)

All controllers include a programming lockout jumper. With this jumper installed, the controller will not allow access to the programming menus. If the Menu button is pressed, the controller will display Locked Seal (LoCd SEAL). The controller will still allow all batch controller operations to function, such as the START, BATCH, and STOP buttons.

Complete Setup Before Installing Lockout Jumper

Set up the controller with all necessary settings prior to installing the lockout jumper. Installing the programming lockout jumper will prevent access to the programming menus.

The jumper may be removed to regain access to the programming menus. Combined with sealing the rear case to restrict access to the programming lockout jumper, the controller

meets the requirements for National Conference on Weights and Measures (NCWM) National Type Evaluation Program (NTEP) certification.

To secure the programming lockout jumper with a wire security seal, refer to Wire Security Seal Installation (NTEP Seal), see page 15.

To access and enable the programming lockout jumper:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the JP1 jumper, located behind the input signal connector, for the desired programming lockout operation (lockout on or off) as shown.

Figure 5: Programming Lockout Jumper Selection

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Page 15

PROVU PD6000Analog Input Meter Instruction Manual

Wire Security Seal Installation (NTEP Seal)

All controllers include mechanical features to install a wire security seal. This seal secures the rear case portion of the controller, preventing unauthorized access to the programming lockout jumper.

Combined with using the programming lockout jumper to restrict access to the programming, the controller meets the requirements for National Conference on Weights and Measures (NCWM) National Type Evaluation Program (NTEP) certification.

To enable the programming lockout jumper, refer to Programming Lockout Jumper (NTEP Lockout), see page 14.

Note: Installation instructions for PD8-6310-WM Explosion Proof model differ from what is described

below. Due to the lack of a mounting bracket, there is an additional wire loop pass-through hole in the front portion of the controller housing. See Security Seal Installation Guide included with your controller.

To install the wire security seal:

1. Locate the wire security seal and security seal mounting

bracket packed with the controller. Install the panel meter as described in Panel Mounting Instructions on page 12.

Be sure the security seal mounting bracket is located on the side of the case with the wire loop pass-through holes. This bracket can be identified by wire loop pass-through located next to the mounting screw.

2. Pass the wire security loop through the wire loop

pass-through holes on the rear portion of the controller housing.

3. Pass the wire loop through the wire

loop pass-through holes on the security bracket. The pass-through is located next to the mounting screw.

4. With the wire loop through the rear of the

case and the mounting bracket, pass the loop back through the crimp seal end. Tighten the loop such that it will prevent the rear of the case from being removed while the loop is in place.

5. The wire loop may now be tagged,

crimped, and sealed to mechanically secure the rear case. This will secure the programming lockout jumper.

Figure 7: Wire Loop through Rear

Figure 8: Wire Loop through Security Bracket

Figure 9: Close and Crimp Seal Wire Secu-

Figure 6: Wire Security Seal

and Bracket

Case Pass-Through

Pass-Through

rity Loop

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Page 16

PROVU PD6000 Analog Input MeterInstruction Manual

Connections

All connections are made to removable screw terminal connectors located at the rear of the controller.

Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent

Caution!

Connectors Labeling

The connectors’ label, affixed to the controller, shows the location of all connectors available with requested configuration.

Warning!

damage to the controller and ensure personnel safety.

Do not connect any equipment other than Precision Digital’s expansion modules, cables, or controllers to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the controller.

Figure 10: Connector Labeling for Fully Loaded PD6310

Power Connections

Power connections are made to a two-terminal connector labeled POWER on Figure 6. The controller will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention.

POWER

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

Figure 11: Power Connections

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Page 17

PROVU PD6000Analog Input Meter Instruction Manual

Pulse Input Signal Connections

Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 10. The COM (common) terminal is the return for the input signals.

The following figures show examples of signal connections. Setup and programming is performed through the front panel buttons.

Figure 12: Flowmeter Powered by Internal

Power Supply

Figure 13: Flowmeter Powered by External

Supply

Figure 14: Self-Powered Magnetic Pickup

Coil Flowmeter

Figure 16: PNP Sensor Powered by Inter-

nal Supply

Figure 15: NPN open Collector Input

Figure 17: Switch Input Connections

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 7. Use the PDA1232 for RS-232 interfacing, the PDA1485 for RS-485 interfacing, or the PDA8008 for USB interfacing. The same port is used for interfacing with all expansion modules (e.g. external relays, digital I/O).

Relay Connections

Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 7. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.

RELAY4 RELAY3

4365 21

CNONO NC NC C

Figure 18: Relay Connections

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RELAY2 RELAY1

4365 21

CNONO NC NC C

Page 18

PROVU PD6000 Analog Input MeterInstruction Manual

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:

Figure 19: AC and DC Loads Protection

Choose R and C as follows: R: 0.5 to 1  for each volt across the contacts C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.

3. Install the RC network at the controller's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.

Figure 20: Low Voltage DC Loads Protection

RC Networks Available from Precision Digital

RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901.

Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.

Note:

Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input connected with a normally open closure across F4 and COM, or with an active low signal applied to F4.

Figure 21: F4 Digital Input Connections

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Page 19

PROVU PD6000Analog Input Meter Instruction Manual

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply.

24 V

RELAY1

321

MA OUT

4-20 mA Input

Remote Display,

Chart Recorder, Etc.

RI- I+

132

RELAY1

321

4-20 mA

Input Meter

MA OUT

12-35 VDC

Power Supply

RI- I+

132

Figure 22: 4-20 mA Output Connections

Analog Output Transmitter Power Supply

The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.

External Relay & Digital I/O Connections

The relay and the digital I/O expansion modules PDA1004 & PDA1044 are connected to the controller using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.

Note: The jumper located between the RJ45 connectors of the PDA1044 must be removed on the second

digital I/O module in order for the system to recognize it as module #2.

Do not connect or disconnect the expansion modules with the power on!

Warning!

More detailed instructions are provided with each optional expansion module.

RLY5 RLY6 RLY7 RLY8

Figure 23: Expansion Modules & DIN Rail

Mounting Kit

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

Figure 25: Digital I/O Module Connections

NO C NO C NO C NO C

Figure 24: External Relays Module

O2 O3

345 678

Connections

910

O4 G

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Page 20

PROVU PD6000 Analog Input MeterInstruction Manual

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This feature is enabled by configuring the relay, and relative digital input(s) (see page 40). In one example, dry interlock contacts are connected in series to one digital input which will be used to force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with the load (N/O contact). See below.

Figure 26: Interlock Connection

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Page 21

PROVU PD6000Analog Input Meter Instruction Manual

Basic Operation and Programming

The controller has been factory calibrated to read input frequency in Hz (pulses/sec). The calibration equipment is certified to NIST standards.

Overview

Most setup and programming is done through the front panel buttons. The PD6310 has one switch located to the right of the input connector, which must be configured

according to the input level and type. Jumper J4 located inside the controller, behind the input signal connector, is used to select the excitation voltage (24 V [Default Setting], 10 V or 5 V) which is supplied to the P+ and P- wiring terminals.

After power and input signal connections have been completed and verified, apply power to the controller.

Front Panel Buttons and Status LED Indicators

Button Symbol

Note: F4 is a digital input. Alarms 5-8

enabled when relay expansion module is installed.

Programming

 Press the Menu button to enter or exit the Programming Mode at any time.  Press the Right arrow button to move to the next digit during digit or decimal point programming.  Press or hold the Up arrow button to scroll through the menus,

decimal point or press or hold to increment the value of a digit.

 Press the Enter button to access a menu or to accept a setting.  Press and hold the Menu button for three seconds to access the advanced features of the controller.

Description LED Status

START (Right arrow/F1)

BATCH (Up arrow/F2)

STOP (Enter/F3)

1-8 Relay 1 – 8 indicator

R Rate indicator

T Batch Total indicator

G T Grand Total indicator

▲

Total overflow indicator

Manual control relays &/or analog output

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Page 22

PROVU PD6000 Analog Input MeterInstruction Manual

Controller Operation

The controller accepts pulses (e.g. ±40mV to ± 8V), square wave (0-5, 0-12V, or 0-24V), open collector NPN, PNP, TTL, or switch contact signals.

These signals are scaled to represent rate in engineering units from -99999 to 999999. The pulse signals may be scaled with a K-factor to represent a total for the batch, and grand total.

The default configuration displays batch total on the upper display, and a selection of rate, grand total, batch count, and preset on the lower display.

When in pause or stop mode, the display will alternate the numeric value with the run status in the upper display and the display label for the lower display.

The controller has up to 4 relays on board (and 4 available with an external expansion module) which are used to either control the batch process in single or multi-stage batch control, or as alarms that will be active when the batch process is running. A 4-20 mA output option is also available for retransmitting the process variable analog or pulse signal.

Default Batch Control Operation

The following describes the operation of the three front panel operating keys as programmed with default settings.

START Button

Press the START button to begin a new batch process.

BATCH Button

Press the Batch button to access the Preset (batch amount) menu. Program the batch with the arrow keys, and confirm with the Enter key.

STOP Button

Press the STOP key once during a batch to pause. Press the STOP key while paused to stop and cancel the batch. Press the STOP key while in stop/ready mode cycle lower display values of rate (or other lower display programmed parameter), grand total, batch count, and preset.

Only STOP Button Enabled if a Batch is Running During a batch process, only the pause/stop

functions of the STOP button will function. No other buttons will be functional.

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Page 23

PROVU PD6000Analog Input Meter Instruction Manual

Batch Control Operation Example

The following example shows how two stage batch control functions. This setup will establish a 55 gallon preset for the batch, with a main valve (high flow) that will close at 50 gallons, and a trickle valve (low or restricted flow) that will close at 55 gallons. After the batch, the preset will be changed to 100 gallons.

Two-Stage Batch Control Setup Using Relays 1 & 2

The following table shows the parameters as they appear within the Setup menu entry relay.

Parameter Setting Function

Relay Assign Asign1 total Asign2 total Precls

Total Precls Yes

Yes 00005..0

… Rly 1

relay Act 1

rly 1 Act 1 Auto Rly 1 Preset Preset 00055.0

…

The operation of relay 2 has already been assigned for multi-stage control preclose, and will not appear as a selection in the relay menu.

If only one stage batch control was desired, with one relay for control, then one would set the assignment of relay 2, assign2, to off, rate, or grand total.

The following pages show an illustration of how the above settings control the batch operation. The display assignment is the default.

Batch Control Operation

1. A new container is prepared for the batch. Both valves are closed. Note that the upper display may

show the batch total from the last batch.

2. The START button is pressed. Both valves open. The barrel begins to fill as the total being dispensed

is displayed on line 1. The lower window shows the rate and units, alternating.

3. When the batch total reaches 50 gallons, the preset (55) minus the preclose amount (5) for relay 2,

relay 2 deactivates to close the main valve. The barrel fills more slowly as a result, improving accuracy.

4. When the batch total equals the preset, relay 1 deactivates, closing valve 1. Filling stops.

5. The BATCH button is pressed, and a new preset is entered, 100 gallons, and the enter/STOP button is

pressed to confirm it.

6. The new batch begins when the START button is pressed, so both relays activate and both valves

open.

Additional Features

At any time during the batch, the STOP button may be pressed to pause the batch. When paused, the START button will continue the batch, and pressing the STOP button again will cancel the batch.

When in STOP mode, the STOP button may be pressed to cycle through alternative parameters to be displayed on the lower display, including the grand total, batch count, and preset.

The grand total and batch count may be reset in the reset menu by pressing the Menu button and entering the reset menu. It may also be reset with digital inputs.

Press Enter to enter the relay assignment parameters. Assign relay 1 to batch total control. Assign relay 2 to batch total control. Press Enter to access preclose selection for multi-stage control. Yes to enable a preclose value for relay 2. Set the preclose value to 5 for closing the valve controlling relay 2 five gallons before reaching the preset. Assignment for optional relays 3-8.

Select relay 1 setup.

Configure activation of relay 1.

Always set to Auto for batch control function. Set the preset value for batch control. Set 55 gallons as the preset. Setup for optional relays 3-8.

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PROVU PD6000 Analog Input MeterInstruction Manual

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Page 25

PROVU PD6000Analog Input Meter Instruction Manual

MeterView® Pro Software

The meter can also be programmed using the PC-based MeterView Pro software included with the meter. This software can be installed on any Microsoft® Windows® (XP/Vista/7/8/10) computer by connecting the meter’s onboard USB. The meter is powered by the USB connection, so there is no need to wire anything prior to programming the meter, though USB is intended only for meter configuration.

MeterView Pro Installation

1. Connect one end of the provided USB cable to the meter and the other end to the computer.

The computer will automatically install the driver

Only one meter may be connected at a time. Attaching multiple meters wi with the meter software.

2. Once the driver is in-

stalled, an AutoPlay dialog sho STAL.” Click “Open folder to view files. If the c drive “MAINSTAL,” you should open My Computer and doubleclick on the drive labeled

Double-click on the file named “MAStart.” The program will open a few windows and install two prog structions until you see one of the dialogs below. If you receive a “Use

If there is an update available, click the “Update” button to install the new version. Otherwise, click “Configure” to begin programming your meter

omputer does not display

rams on your computer. Simply follow the onscreen in-

r Account Control” warning, cli

ll cause a conflict

uld appear for the drive “MAIN-

”

an AutoPlay dialog for the

“MAINSTAL.”

ck “Yes.”

software it needs to talk to the meter.

Note: If you decide to update your MeterView Pro software, once the installation has completed, you will be asked if you want to update the setup files located on the meter itself. This way, you will always have the most current version on the meter for future installs.

Do not unplug the meter while the new installation files are being written to it. The

Warn-

ing!

Data logging for one meter at a time is available with MeterView Pro software. More advanced data acquisition may be accomplished by using any Modbus RTU compliant software. Additional information regarding configuration and monitoring of the meter using MeterView Pro software is available online. Go t

meter will display fication once the process is complete.

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during the process and you will receive an onscreen noti-

Page 26

PROVU PD6000 Analog Input MeterInstruction Manual

Display Functions and Messages

The controller displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.

Display Parameter

setup Input

Total

unitS

rate

total

Gtotal

Setup Input Enter Input selection

Total Enable or disable

Units Select the display

Rate Select the display units

Total Select the display units

Grand Total

Dec pt

Decimal point

prog

InCAL

Program Enter the Program

Input Calibration

factor

K-factor Scaling

sCalE Cal

Inp 1

Dis 1 Inp 2

Dis 2

Error

T tb

Scale Calibrate Enter the Calibrate

Input 1 Calibrate input 1 signal

Display 1 Input 2 Calibrate input 2 signal

Display 2 Program display 2 value

Error Error, calibration not

Total time base

T Cf

Total conversion factor

mode

Batch mode

T dly

GT tb

Time delay Set time delay for

Grand total time base

Action/Setting Description

Enter Setup menu

totalizer features

units/tags

for rate

for total Select the display units

for grand total Set decimal point for

rate, total, grand total

menu Enter the Input

Calibration menu Programs unit to

convert input pulse to rate in engineering units

Enter the Scale menu

or program input 1 value

Program display 1 value

or program input 2 value (up to 32 points)

(up to 32 points)

successful, check signal or programmed value

Enter totalizer time base for seconds, minutes, hours or day.

Enter the conversion factor decimal point and the conversion factor.

Automatic or manual batch control

automatic batch restart Program grand total

time base

Display Parameter

GT CF

Grand total conversion factor

GT rst

Grand total reset

dsplay

Line 1

d-Inty

Display Line 1 Press Enter to assign

Line 2 Press Enter to assign

Display intensity

RELaY

Assign

Relay Assignmen

Asign1

TotaL

Gtotal

mbus

rate precls

Assign 1 Total Assign relay to batch

Grand total Assign relay to grand

Modbus Assign relay to Modbus

Rate Batch total

relay preclose

RLY 1 Act 1 Auto

A-man

LatcH

Lt-CLr

Relay 1 Action 1 Automatic Set relay for automatic

Auto-

manual

Latching

Latchingcleared

Set relay for latching

Action/Setting Description

Program grand total conversion factor

Program grand total reset mode: auto or manual

Enter the Display menu

the upper display parameter (default: PV or rate)

the lower display parameter (default: total)

Set display intensity level from 1 to 8

Enter the Relay menu Assign relays to rate,

total (batch control), grand total, or Modbus controlled.

Relay 1-2 assignment

control

total

input Assign relay to rate For relays beyond the

first assigned to total, a preclose amount may be entered.

Relay 1 setup Set relay 1 action

reset Set relay for automatic

& manual reset any time

(relays

assigned to rate)

operation (relays assigned to rate)

Set relay for latching operation with manual reset only after alarm condition has cleared (relays assigned to

rate)

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Page 27

PROVU PD6000Analog Input Meter Instruction Manual

Display Parameter

Altern

Sampl

OFF

Preset Set 1 RSt 1

RLY 2

FaiLSF

FLS 1

off

DeLAY

DLY 1

On 1

OFF 1

Aout

Dis 1 Out 1

Dis 2 Out 2

reset

Alternate

Sampling Set relay for sampling

Off Disable relay and front

Preset Set 1 Reset 1 Relay 2 Relays 2-8 setup.

Fail-safe Fail-safe 1 Set relay 1 fail-safe

On Enable fail-safe

Fail-safe off

Delay Enter relay Time Delay

Delay 1 Enter relay 1 time delay

On Set relay 1 On time

Off Set relay 1 Off time

Analog output

Display 1 Output 1 Program output 1 value

Display 2 Output 2 Program output 2 value

Reset Press Enter to access

Action/Setting Description

Set relay for pump

alternation control (relays assigned to

rate)

operation (rate or GT)

panel status LED (Select Off to enable Interlock feature)

Set batch preset Program set point 1 Program reset point 1

Relays 5-8 are shown, only if expansion relay module is installed.

Enter Fail-safe menu

operation

operation Disable fail-safe

operation

setup

delay

delay Enter the Analog output

scaling menu Program display 1 value

(e.g. 4.000 mA) Program display 2 value

(e.g. 20.000 mA)

the Reset menu

Display Parameter

Rst Hi

Rst Lo

Rst HL

Rst t

Rst Gt

Rst bc

Contrl

Auto

mAn

pass

Pass 1

Pass 2

Pass 3

Total

Gtotal

nonrst

unloc

locd

999999

-99999

Reset high Press Enter to reset

Reset low Press Enter to reset min

Reset high & low

Reset total Press Enter to reset

Reset grand total

Reset batch count

Control Automatic Press Enter to set

Manual Press Enter to manually

Password Enter the Password

Password 1

Password 2

Password 3

Total password

Grand total password

Nonresettable

Unlocked Program password to

Locked Enter password to

Flashing display

Action/Setting Description

max display

display Press Enter to reset

max & min displays

total Press Enter to reset

grand total Press Enter to reset

batch count

Enter Control menu

controller for automatic operation

control relays or analog output operation

menu Set or enter Password 1

Set or enter Password 2

Set or enter Password 3

Set or enter password for manual reset

Non-resettable grand total set after entering “050873” for Gtotal password

lock controller

unlock controller Overrange condition

Underrange condition

During operation, only the STOP button will function, to stop/pause the batch. As a result, relay alarms cannot be manually reset.

This setting used for level control applications. It is not appropriate if using this controller for batching applications.

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Page 28

PROVU PD6000 Analog Input MeterInstruction Manual

Main Menu Map

The main menu consists of the most commonly used functions: Setup, Reset, Control, and Password.  Press Menu button when a batch is not running to

enter Programming Mode then press the Up arrow button to scroll main menu.

 Press Menu, at any time, to exit and return to Run

Mode. Changes made to settings prior to pressing Enter are not saved.

 Changes to the settings are saved to memory only

after pressing Enter.

 The display moves to the next menu every time a

setting is accepted by pressing Enter.

Setting Numeric Values

The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit value.

The digit being changed is displayed brighter than the rest. Press and hold up arrow to auto-increment the display value. Press the Enter button, at any time, to accept a setting or Menu button to exit without saving changes.

Select

Next Digit

004.000

0 04.000

dis 1 dis 1 dis 1

Increment

Digital

alue

005.000

ccept

Setting

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Page 29

PROVU PD6000Analog Input Meter Instruction Manual

Setting Up the Batch Controller (setup)

The Setup menu is used to select:

1. Input signal the controller will accept

2. Enable or disable totalizer and batching features

3. Select the display units/tags

4. Decimal point position

5. Program menu for scaling or calibration

6. Display parameter and intensity

7. Relay operation

8. 4-20 mA analog output scaling

Press the Enter button to access any menu or press Up arrow button to scroll through choices. Press the Menu button to exit at any time.

Line 1 Line 2

Relays 2-8

Fail-Safe

Delay

Break

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Page 30

PROVU PD6000 Analog Input MeterInstruction Manual

Scaling and Calibration

It is very important to read the following information, before proceeding to program the controller:

 There is no need to recalibrate the controller when first received from the factory.  All inputs are factory calibrated. The calibration equipment used is certified to NIST standards.  Use the Scale menu to enter the scaling without a signal source.  Use the Calibrate menu to apply a signal from a calibrator or a flowmeter for the scaling.

Setting the Input Signal (Input)

There is a switch, located to the right of the input connector, which must be configured according to the input level and type. Jumper J4 located inside the controller, behind the input signal connector, is used to select the excitation voltage (24 V*, 10 V or 5 V) which is supplied to the P+ and P- wiring terminals.

The controller may be calibrated using the K-Factor function. Most flowmeter manufacturers provide this information with the device. Enter the K-Factor (Factor) menu and select the decimal point with highest resolution possible and program the K-factor value (i.e. pulses/gal). The controller will automatically calculate the flow rate using the K-factor and the time base selected.

*Default setting

Setting the Totalizer and Batching Features (total)

After the input type is entered, set the total parameter to “Yes” to enable batch control (this is set by default). If the total features are disabled, most batching features and functions are hidden from the menus.

Setting the Input Units or Custom Tags (units)

Enter the input unit or custom tag that will be displayed if alternating rate, total, or grand total and units is selected in the units menu, or d unit is selected as the line 2 parameter. See the flow chart on page 35 to access the display menu to show the unit or tag on line 2. The engineering units or custom legends can be set using the following 7-segment character set:

Display Character Display Character Display Character Display Character

0 1 2 3 4 5 6 7 8 9 A b

Notes: Degree symbol represented by (<) if programming with MeterView The letters “m” and “w” use two 7-segment LEDs each; when selected the characters to the right are shifted

one position. Press and hold up arrow to auto-scroll the characters in the display.

C c d e f g 9 H h I I j

l nm n O o p q r

Pro.

x y z

/ [ ] = !

/ ]

[

Degree(<)

Space

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PROVU PD6000Analog Input Meter Instruction Manual

Setting the Decimal Point (dEc pt)

The decimal point may be set with up to five decimal places or with no decimal point at all. The rate, total, and grand total decimal points are independent.

Press the Up arrow to move the decimal point one place to the left. Press the Right arrow to move the decimal point one place to the right.

Programming the Batch Controller (prog)

It is very important to read the following information, before proceeding to program the controller:

 The controller has been factory calibrated to read input frequency in Hz (pulses/sec). The calibration

equipment is certified to NIST standards.

 Use the K-Factor menu to match the rate/totalizer with a flowmeter’s k-factor (pulse/unit of measure).  Use the Scale menu to scale process inputs without a signal source. A calibrated signal source is not

needed to scale the controller.

The Program menu contains the following menus:

1. Enter K-Factor

2. Scale without a signal source

3. Calibrate with a calibrated signal source

4. Total time base & conversion factor

5. Grand total time base & conversion factor

6. Total reset mode for total & grand total

The process inputs may be calibrated or scaled to any display value within the range of the controller.

Additional parameters, not needed for most applications, are programmed in the Advanced Features menu; see Advanced Operation and Programming on page 46.

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PROVU PD6000 Analog Input MeterInstruction Manual

Input Calibration Method (InCAL)

There are three methods of calibrating (or scaling) the display to show the correct engineering units.

 Use the Factor menu to enter a K-Factor.  Use the Scale menu to enter the scaling without a signal source.  Use the Calibrate menu to apply a signal from a signal source.

Note: The K-Factor, Scale, and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set for Scale and Calibrate accordingly under the Number of Points (nopts) menu selection prior to scaling and calibration of the meter, see page 50 for details.

K-Factor Calibration (Factor)

The meter may be calibrated using the K-Factor function. Most flowmeter manufacturers provide this information with the device. Enter the K-Factor (Factor) menu and select the decimal point with highest resolution possible and program the k-factor value (i.e. pulses/gal). The meter will automatically calculate the flow rate using the k-factor and the time base selected.

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PROVU PD6000Analog Input Meter Instruction Manual

Scaling the Controller (SCALE)

The pulse inputs can be scaled to display the input frequency process variable as engineering units. A signal source is not needed to scale the controller; simply program the inputs and corresponding

display values.

For instructions on how to program numeric

values see Setting Numeric Values, page 28.

Note: The display values (DiS 1 and DiS 2) need to be in units of measure per second.

For example: If the rate at 1000 Hz is 13.2 gal/min, this must be converted to gal/sec. In this scenario,

the numbers input into the SCALE menu would be as follows:

InP 1: 0.0 DiS 1: 0.000 InP 2: 1000.0 DiS 2: 0.220

Set the time base set to minutes (see below) and the meter will display 13.2 gal/min at 1000 Hz

Error Message (Error)

An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the controller reverts to input 2 during calibration or scaling and to

input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed. The error message might be caused by any of the following conditions:

1. Input signal is not connected to the proper terminals or it is connected backwards.

2. Wrong signal selection in Setup menu.

3. Minimum input span requirements not maintained.

4. Input 1 signal inadvertently applied to calibrate input 2.

Time Base, Total Conversion Factor & Total Reset

The time base, total conversion factor, and total reset menus are located in the Program menu. The total and grand total have their own independent settings. This means that one can be displaying the

value in gallons while the other displays in million gallons, liters, m

, etc.

Time Base

The time base is the amount of time over which the rate parameter should accrue. For example, if the rate was ten and the time base was in minutes, then the total would increase by ten every one minute.

Total & Grand Total Conversion Factor

The total & grand total conversion factor is the amount by which the rate is multiplied before it is added to the total or grand total. For Example, if the rate was ten per second and the total conversion factor was 100, the total would increase by 1000 every second. This is useful, for instance, if you want to show rate in gallons and total in thousands of gallons.

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PROVU PD6000 Analog Input MeterInstruction Manual

Batch Start Mode (mode)

The batch controller may operate in manual or automatic mode. In manual mode, the controller operates as defined in Controller Operation as described on page 22. In automatic mode, the batch process will automatically begin after a completed batch. The time delay for the restart may be 0.1 to 999.9 seconds (t dly). Automatic batch start will only occur after a successful batch. A manually stopped batch will require a manual start to begin a new batch process.

Grand Total Reset

The grand total can be programmed for manual or automatic reset. In the automatic reset mode, a programmable time delay is available to reset the grand total after the assigned preset is reached.

Non-Resettable Totalizer

The total and grand total can be password-protected to prevent unauthorized resets. The grand total can be programmed as a non-resettable total, see page 45 for details.

Calibrating the Controller with External Source (Cal)

To scale the controller without a signal source, refer to Scaling

the Controller (SCALE) page 32.

The controller can be calibrated to display the process variable in engineering units by applying the appropriate input signal and the corresponding display value.

The use of a calibrated signal source is strongly recommended to calibrate the controller.

Note: The display values (DiS 1 and DiS 2) need to be in units of measure per second.

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PROVU PD6000Analog Input Meter Instruction Manual

Setting the Display Parameter & Intensity (dsplay)

Display line 1 (line 1) can be programmed to display:

1. Display total

2. Display grand total

3. Toggle rate and total

4. Toggle rate and grand total

5. Display batch count

6. Relay set points

7. Toggle preset and rate

8. Toggle rate and units

9. Toggle total and units

10. Toggle grand total and units

11. Display max and min values

12. Display Modbus input

13. Display rate value

Display line 2 (line 2) can be programmed to display:

1. Toggle rate and units

2. Toggle total and units

3. Toggle grand total and units

4. Display max and min values

5. Display Modbus input

6. Off (no display)

7. Display rate units

8. Display rate

9. Display total

10. Display grand total

11. Toggle rate and total

12. Toggle rate and grand total

13. Display batch count

14. Relay set points

15. Toggle preset and rate

Display Intensity: The meter has eight display intensity levels to give the best performance under various lighting conditions. Select intensity 8 for outdoor applications. The default intensity setting is 8.

All models have Sunbright sunlight readable displays. For direct sunlight readability, set the controller for the highest display intensity.

After setting up the input and the display, press the Menu button to exit programming and skip the rest of the setup menu. Press the Menu button again and the Up arrow to reach the Program menu and complete the scaling or calibration of the meter.

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PROVU PD6000 Analog Input MeterInstruction Manual

Setting the Relay Operation (relay)

This menu is used to set up the operation of the relays.

During setup, the relays do not follow the input

Caution!

1. Relay assignment

a. Rate for low and high alarm b. Total for batch control relays c. Grand total for grand total alarms

2. Relay action

a. Automatic reset only (non-latching) b. Automatic + manual reset when not in a batch process (non-latching) c. Latching (manual reset when not in a batch process only) d. Latching with Clear (manual reset when not in a batch process only after alarm condition has

cleared)

e. Pump alternation control (automatic reset only, for level applications unrelated to batch

control)

f. Sampling (the relay is activated for a user-specified time and may be assigned to rate or

grand total)

g. Off (relay state controlled by Interlock feature)

3. Set and reset points; batch preset

4. Fail-safe operation

a. On (enabled) b. Off (disabled)

5. Time delay

a. On delay (0-999.9 seconds) b. Off delay (0-999.9 seconds)

Note: Fail-safe should not be used for relays assigned to batch control.

Rate Alarms Only Active During a Batch Process

The rate alarms are active only during a batch process. As a result, rate alarms should not be programmed with manual

reset, as they cannot be manually reset during a batch process, the only time they are active.

and they will remain in the state found prior to entering the Relay menu.

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PROVU PD6000Analog Input Meter Instruction Manual

Relay Assignment (Assign)

The relays can be assigned to any of the following parameters:

1. Rate for low or high alarm indication

2. Total for batch control relays

3. Grand total for alarm indication

Assign preclose

if multiple relays

are assigned.

Note: Relay 1 should always be assigned to “total” for batch control applications.

Setting the Relay Action

Operation of the relays is programmed in the Action menu. The relays are commonly set up for any of the following modes of operation:

1. Always set to Auto for Batch control operation. Also for automatic reset (non-latching) of alarms.

2. Sampling (the relay is activated for a user-specified time)

3. Off (relay state controlled by Interlock feature)

In addition, the following relay actions may be programmed. These actions are not appropriate for batch control applications, but may be used then the controller is in other applications.

4. Automatic + manual reset when not in a batch process (non-latching)

5. Latching (manual reset only, when not in a batch process)

6. Latching with Clear (manual reset only when not in a batch process after alarm condition has cleared)

7. Pump alternation control (automatic reset only, for level applications, unrelated to batch control.)

Setting Batch Control Relays

Operation of batch control relays are programmed in the Assign menu by selecting total as the assignment. Relays set to total beyond the first will include a preclose parameter (precls) option. Selecting yes for precls will enable multi-stage batching with preclose, and the valve will close prior to the end of the batch at volume equal to the preset value minus the preclose amount entered. Selecting no for precls will have the relay perform identically to the first batch control relay set to total.

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PROVU PD6000 Analog Input MeterInstruction Manual

Programming Alarm Set and Reset Points

High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset points. Minimum deadband is one

display count. If the set and reset points are programmed with the same value, the relay will reset one count below the set point.

Note: Changes are not saved until the reset point has been accepted.

Setting Fail-Safe Operation

In fail-safe mode of operation, the relay coil is energized when the process variable is within safe limits and the relay coil is de-energized when the alarm condition exists. The fail-safe operation is set independently for each relay. Select on to enable or select off to disable fail-safe operation. Failsafe mode should not be used on batch relays assigned to total.

Programming Time Delay

The On and Off time delays may be programmed for each relay between 0 and 999.9 seconds. The relays will transfer only after the condition has been maintained for the corresponding time delay.

The On time delay is associated with the set point. The Off time delay is associated with the reset point.

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PROVU PD6000Analog Input Meter Instruction Manual

Relay Operation Details

Overview

The relays of the controller can serve three roles, as batch control relays for single or multi-stage batching, as rate, or grand total alarm, or as a sampling relay based on grand total or rate alarm.

These capabilities include front panel alarm status LEDs and 2 or 4 internal relays and/or 4 external relays expansion module.

The relays used for batch control (total) are activated when the batching process starts, and deactivate when the batch total is reached, minus any preclose amount programmed for batch (total) relays after the first.

For an example of batch control operation, see Batch Control Operation Example on page 23. Typical applications for alarms are low and high flow alarms or grand total limit alarms. Note that rate

alarms are only enabled during a batching process, and deactivate when the processes is stopped. The relays can also be set for sampling, where the relay will activate for a specific amount of time after a

certain grand total has been reached (ie: 2 second sample relay activation every 100 gallons batched). There are three basic ways the relays can be used:

1. Batch Control (Total)

2. High or Low Alarms for Rate or Grand Total

3. Sampling (Based on Grand Total and Sample Time)

Relays Initialization

Batch control (total) relays will activate when the start function is enabled, such as when the START button is pressed. Rate alarm relays will enable and initialize to their programmed states when the batch process is started. Grand total alarm relays will initialize to their programmed state at controller power-up.

Fail-Safe Operation

The following table indicates how alarm relays behave based on the fail-safe selection for each relay:

Note: NO = Normally Open, NC = Normally Closed. This refers to the condition of the relay contacts when the power to the controller is off.

Fail-Safe Selection

Off Open Closed Closed Open

On Closed Open Open Closed

Front Panel LEDs

The LEDs on the front panel provide status indication for the following:

The controller is supplied with four alarm points that include front panel LEDs to indicate alarm conditions. This standard feature is particularly useful for alarm applications that require visual-only indication. The LEDs are controlled by the set and reset points programmed by the user. When the display reaches a set point for a high or low alarm, the corresponding alarm LED will turn on. When the display returns to the reset point the LED will go off. Note that rate alarms are only enabled during a batching process, and deactivate when the processes are stopped.

Latching relays, or relays with manual reset, are not recommended when using this controller for batch control, as the manual reset will not be acknowledged during a batch process, when the rate alarms are active.

De-Energized State Energized State Power Failure

NO NC NO NC

Relays in deenergized state Relays in energized state

LED Status LED Status

1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8

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PROVU PD6000 Analog Input MeterInstruction Manual

Automatic Reset (Auto)

In this application, the controller is set up for automatic reset (non-latching relay). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm finally goes away, the relay automatically resets and the LED also goes off.

Condition LED Relay

Normal Off Off Alarm On On Ack (No effect) On On Normal Off Off

Automatic reset only

Pump Alternation Control

Pump alternation control is not recommended when using this controller for batch control, as it is used only in level applications, and not with rate, total, or batching applications. F

Setting up the Interlock Relay (Force On) Feature

Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature:

1. Access the Setup – Relay – Action menu and set the action to off.

2. In the Advanced features – User menu program any of the digital inputs to Force On any of the

internal relays (1-4).

3. Connect a switch or dry contact between the +5V terminal and the corresponding digital input (dI-1 to

dI-4) terminal.

SW2

SW1

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

O2 O3

910

O4 G

Interlock Relay Operation Example Relays 3 & 4 are configured to energize (their front panel LEDs are off) when SW1 & SW2 switches

(above) are closed. If the contacts to these digital inputs are opened, the corresponding front panel LEDs flash indicating this condition. The processes being controlled by the interlock relay will stop, and will restart only after the interlock relay is re-activated by the digital inputs (switches).

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PROVU PD6000Analog Input Meter Instruction Manual

Sample Relay Operation

The sampling function allows the operator to set a set point for a “sampling” relay. This can be done for the rate, total, or grand total. Each time the relay reaches the set point, it will close that relay’s contacts for a programmed period of time

A rate sampling relay will activate for the sample time (sam t), up to 600.0 seconds, every time the set point rate is reached.

A total sampling relay will activate for the sample time (sam t), up to 600.0 seconds every time the process has batched the amount programmed for the set point, and every time this amount has been batched afterward. (See the diagram below for more details). The utility of this function can, of course, be expanded beyond sampling and be used whenever a timed relay output closure is required when the batch total interval reaches a certain set point.

Relay and Alarm Operation Diagrams

The following graphs illustrate the common operation of the relays, status LEDs, and ACK button.

High Alarm Operation (Set > Reset) Low Alarm Operation (Set < Reset)

Inpu t

Reset

Relay

LED

High Alarm with Fail-Safe Operation (Set >

Reset)

Reset

Set

Relay

LED

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

energiz ed

de-energized

off

Automatic (non-latching)

Low Alarm with Fail-Safe Operation (Set <

Reset)

Input

de-energized

Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.

energized

off

Automatic (non-latching)

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PROVU PD6000 Analog Input MeterInstruction Manual

Rate Relay Sampling Operation

When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.

The sample time can be programmed between 0.1 and 600.0 seconds.

Total Relay Sampling Operation

When the batch total reaches the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point value is added to the batch total.

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PROVU PD6000Analog Input Meter Instruction Manual

Time Delay Operation

The following graphs show the operation of the time delay function.

When the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed, the On time delay timer resets and the relay does not change state. The same principle applies to the Off time delay.

Note: If “Automatic or Manual (A-mAn)” reset mode is selected, the LED follows the reset point and not

the relay state when the relay is acknowledged.

Scaling the 4-20 mA Analog Output (Aout)

The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any rate display range selected.

No equipment is needed to scale the analog output; simply program the display values to the corresponding mA output signal.

The Analog Output menu is used to program the 4-20 mA output based on rate display values.

For instructions on

how to program

numeric values see

Setting Numeric

Values, page 28.

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PROVU PD6000 Analog Input MeterInstruction Manual

Reset Menu (reset)

The Reset menu is used to reset the total, grand totals, batch count, maximum, or minimum reading (peak or valley) reached by the process; both maximum and minimum may be reset at the same time by selecting “reset high & low” (rst HL).

Control Menu (Contrl)

The Control menu is used to control the 4-20 mA analog output and the relays manually, ignoring the input. Each relay and analog output can be programmed independently for manual control. Selecting automatic control sets all relays and analog output for automatic operation.

Setting Up the Password (pass)

The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings and to program the non-resettable totalizer.

Protecting or Locking the Controller

Enter the Password menu and program a six-digit password. For instructions on how to program numeric values see Setting Numeric Values, page 28.

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PROVU PD6000Analog Input Meter Instruction Manual

Grand Total Reset Password & Non-Resettable Total

The grand total can be password-protected to prevent unauthorized total resets. The grand total can be programmed as a non-resettable total by entering the password “050873”.

Caution!

Once the Grand Total has been programmed as “non-resettable” the feature cannot be disabled.

Making Changes to a Password Protected Controller

If the controller is password protected, the controller will display the message Locd (Locked) when the Menu button is pressed. Press the Enter button while the message is being displayed and enter the correct password to gain access the menu. After exiting the programming mode, the controller returns to its password protected condition.

Disabling Password Protection

To disable the password protection, access the Password menu and enter the correct password twice, as shown below. The controller is now unprotected until a new password is entered.

If the correct six-digit password is entered, the controller displays the message unLoc (unlocked) and the protection is disabled until a new password is programmed.

If the password entered is incorrect, the controller displays the message Locd (Locked) for about two seconds, and then it returns to Run Mode. To try again, press Enter while the Locked message is displayed.

Did you forget the password?

The password may be disabled by entering a master password once. If you are authorized to make changes, enter the master password 508655 to unlock the controller.

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PROVU PD6000 Analog Input MeterInstruction Manual

Advanced Operation and Programming

In addition to the functions described in Controller Operation on page 22, the following advanced operation and display features may be programmed. Configuring these features may disable some default batch controller features, or make running a batch operation impossible. These functions should only be used by users who are sure of their need in their application.

Advanced Features Menu

To simplify the setup process, functions not needed for most applications are located in the Advanced Features menu.

Press and hold the Menu button for three seconds to access the advanced features of the controller. This cannot be done during a back process as all functions other than STOP are disabled during a batch process, including the Menu button.

Advanced Features Menu & Display Messages

The following table shows the functions and messages of the Advanced Features menu in the order they appear in the menu.

Display Parameter Action/Setting

Gate

Lo G

Hi G

filter

Hi spd

Lo spd

Round

seriAl

SlaveId

baud

Tr dLY

Gate

Low gate

High gate

Filter

High Speed Filter

Low Speed Filter

Round

Serial

Slave ID

Baud rate

Transmit delay

Gate settings

Program Low gate value

Program High gate value

Set noise filter value

Program High Speed Filter

Program Low Speed Filter

Set the rounding value for display variables

Set serial communication parameters

Set slave ID or controller address

Select baud rate

Set transmit delay for serial communication

Display Parameter Action/Setting

Parity

t-byt

SelEct

Functn

Linear

CutofF

Count

Tot C

Parity

Time byte

Select

Signal Input Conditioning

Linear

Cutoff

Count

Total count

Select parity Even, Odd, or None with 1 or 2 stop bits

Set byte-to-byte timeout

Enter the Select menu (function, cutoff, out)

Select linear, square root, or programmable exponent

Set controller for linear function and select number of linearization points

Set low-flow cutoff

Set the totals to count up or down from a set value

Set the batch to count up to or down from the preset

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PROVU PD6000Analog Input Meter Instruction Manual

Display Parameter Action/Setting

Douwn

Gtot C

C strt

AoutPr

Source

O-rang

u-rang

Force

Ignore

mAx

min

Calib

Down

Grand total count

Count start

Analog output programming

Source

Overrange

Underrange

Force output

Ignore

Maximum

Minimum

Calibrate

Set the total to count up

Set the total to count down

Set the grand total to count up or down from a defined value

Set the starting grand total value when counting down

Program analog output parameters

Select source for the 420 mA output

Program mA output for display overrange

Program mA output for display underrange

Force analog output value for loop break

Ignore loop break condition

Program maximum mA output allowed

Program minimum mA output allowed

Calibrate 4-20 mA output (internal reference source used for scaling the output)

Display Parameter Action/Setting

4 mA

20 mA

user

dI I

dO 1

Diag

LED t

Info

erase

4 mA output

20 mA output

User I/O

F1 function key

F2 function key

F3 function key

F4 function

Digital input 1

Digital output 1

Diagnostics

LED test

Information

Erase

Enter mA output value read by milliamp meter with at least 0.001 mA resolution

Assign function keys and digital I/O

Assign F1 function key

Assign F2 function key

Assign F3 function key

Assign F4 function (digital input)

Assign digital input 1 – 8, if expansion modules are connected

Assign digital output 1 – 8, if expansion modules are connected

Display parameter settings

Test all LEDs

Display software information

Erase MeterView Pro software stored in meter’s memory

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PROVU PD6000 Analog Input MeterInstruction Manual

Function Keys Operation

During operation, the programmable function keys operate according to the way they have been programmed in the Advanced Features – User menu. The following table shows the default setting for each of the function keys.

Function Key/Button Default Setting Action

F1/START

F2/BATCH

F3/STOP

F4/Digital Input

Start

preset

stop

Srtstp

Start batch

Change preset

Pause/stop batch

Start/stop batch

F4 Operation

A digital input, F4, is standard on the meter. This digital input is programmed identically to function keys F1, F2, and F3. The input is triggered with a contact closure to COM, or with an active low signal. During operation, F4 operates according to the way is has been programmed in the Advanced Features – User menu.

Only STOP Operation Enabled if a Batch is Running. During a batch process, the only function that can be

performed is the pause/stop functions of the STOP

button; the default programming of the F3 key. No other functions, including min/max display, manual alarm reset, or total reset, will function while a batch is running.

Multi-Point Calibration & Scaling

The controller is set up at the factory for 2-point linear calibration. The number of points for multi-point calibration/scaling is set up in the Advanced Features menu. Up to 32 linearization points may be selected. See page 50 for details.

Maximum/Minimum Readings

The max & min readings (peak & valley) reached by the process can be displayed either continuously or momentary:

1. Display briefly by assigning to the digital inputs in the User menu.

2. Display continuously by assigning either display to max/min through the Display menu.

Changing the programming of the F1-F3 function keys will

Any of the digital inputs can be programmed to reset the max & min readings.

To display max/min readings continuously:

Assign either display to Max (d Hi), Min (d Lo), or toggle between Max and Min (d HL) every 10 seconds.

disable the default batch operation of these keys, and is not recommended for batch control applications.

Note that changing default the programming of line 1 or line 2

will interfere with seeing the batch total (line 1) or rate (line 2) of the batch process.

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PROVU PD6000Analog Input Meter Instruction Manual

Noise Filter (filter)

The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged. The filter level can be set between 2 and 199. The higher the filter level, the longer the averaging time and so the longer it takes the display to settle to its final value. Setting the filter level to zero disables the filter function.

Note: The filter for a PD6310 works differently. There are two available settings: Hi Speed and Lo Speed (programmable from 2 to 50).

Rounding Feature (round)

The rounding feature is used to give the user a steadier display with fluctuating signals. Rounding is used in addition to the filter function.

Rounding causes the display to round to the nearest value according to the rounding selected. This setting affects the last two digits, regardless of decimal point position.

Modbus RTU Serial Communications (serial)

The controller is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol.

The meter may be connected to a PC for initial configuration via the onboard micro USB connection. For ongoing digital communications with a computer or other data terminal equipment, an RS-232, or RS-485 option is required; see Ordering Information on page 6 for details.

Do not connect any equipment other than Precision Digital’s expansion modules, cables, or controllers to the RJ45 M-LINK

Warning!

connector. Otherwise damage will occur to the equipment and the controller.

Note: Changes made to the Serial menu are initialized after the MENU key is pressed or after navigating

through the remainder of the serial parameters (i.e. pass the t-byte parameter).

When using more than one controller in a multi-drop mode, each controller must be provided with its own unique address. The controller address (Slave ID) may be programmed between 1 and 247. The transmit delay may be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits.

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PROVU PD6000 Analog Input MeterInstruction Manual

Select Menu (SElEct)

The Select menu is used to select the signal input conditioning applied to the input (linear, square root, or programmable exponent, low-flow cutoff, and analog output programming. The multi-point linearization is part of the linear function selection.

Signal Conditioning Selection (Functn)

The Function menu is used to select the number of points used in the linear conditioning function applied to the input.

Controllers are set up at the factory for linear function with 2-point linearization.

Multi-Point Linearization (Linear)

Controllers are set up at the factory for linear function with 2-point linearization. Up to 32 linearization points can be selected under the linear function. display for non-linear signals such as those from level transmitters used to measure volume in oddshaped tanks or to convert level to flow using weirs and flumes with complex exponent.

The multi-point linearization can be used to linearize the

Low-Flow Cutoff (CutofF)

The low-flow cutoff feature allows the controller to be programmed so that the often-unsteady output from a differential pressure transmitter, at low flow rates, always displays zero on the controller.

The cutoff value may be programmed from 0 to 999999. The controller will display zero below the cutoff value. Programming the cutoff value to zero disables the cutoff feature.

Total and Grand Total Count Direction (Count)

By default, the batch total and grand total count up during batch processes. Count parameter allows this to change. When set to count down, the batch total will count down from the preset to 0. When set to count down, the grand total will count down from a set value to zero.

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PROVU PD6000Analog Input Meter Instruction Manual

Analog Output Programming (AoutPr)

The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The following parameters and functions are programmed in this menu:

1. Source: Source for generating the 4-20 mA output (e.g. PV)

2. Overrange: Analog output value with display in overrange condition

3. Underrange: Analog output value with display in underrange condition

4. Max: Maximum analog output value allowed regardless of input

5. Min: Minimum analog output value allowed regardless of input

6. Calibrate: Calibrate the internal 4-20 mA source reference used to scale the 4-20 mA output

Analog Output Source

The source for generating the 4-20 mA output may be assigned to the rate/process variable, total, grand total, maximum or minimum value reached by the rate/process, one of the set points, or the Modbus PV input.

Analog Output Calibration

To perform the analog output calibration, it’s recommended to use a milliamp meter with a resolution of at least 0.1 µA to measure the output current. The values saved internally during this procedure are used for scaling the 4-20 mA output in the Setup menu.

Programmable Function Keys User Menu (user)

Changing the programming of the F1-F3 function keys will disable the default batch operation of these keys,

and is not recommended for batch control applications.

The User menu allows the user to assign the front panel function keys F1, F2, and F3, the digital input F4 (a digital input located on the signal input connector), and up to eight additional digital inputs to access most of the menus or to activate certain functions immediately (e.g. reset max & min, hold relay states, etc.). This allows the meter to be greatly customized for use in specialized applications.

Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter (i.e. alarms, relay acknowledgement, reset max, min, or max & min, tare, and reset tare). The digital outputs can be used to trigger external alarms or lights to indicate these specific events.

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PROVU PD6000 Analog Input MeterInstruction Manual

Function Keys & Digital I/O Available Settings

Refer to the following table for descriptions of each available function key or digital I/O setting.

Display Description

Start Stop srtstp

Rly d

Rly E

O Hold

d Hold

Ln1 Hi

Ln1 Lo

Ln1 HL

Ln2 Hi

Ln2 Lo

Ln2 HL

Ln2 gt Ln2 bc Contrl

Starts the batch process Stops the batch process Allows the same function key to

both start and stop the batch process

Disable all relays until a button assigned to enable relays (Rly E) is pressed

Enable all relays to function as they have been programmed

Hold current relay states and analog output as they are until a button assigned to enable relays (Rly E) is pressed

Hold the current display value, relay states, and analog output momentarily while the function key or digital input is active. The process value will continue to be calculated in the background.

Display maximum display value on line 1

Display minimum display value on line 1

Display maximum & minimum display values on line 1

Display maximum display value on line 2

Display minimum display value on line 2

Display maximum & minimum display values on line 2

Display the grand total on line 2 Display the batch count on line 2 Directly access the control menu

Display Description

disabl

AcH

Reset Rst t Rst gt Rst bc Rst Hi Rst Lo Rst HL

relay preset

Set 2

nmenu

rigHt

Enter

F On 1

Alnm 1

Disable the selected function key or digital I/O

Acknowledge all active relays that are in a manual operation mode such as auto-manual or latching

Directly access the reset menu Reset the total Reset the grand total Reset the batch count Reset the maximum display value Reset the minimum display value Reset the maximum & minimum

display values Directly access the relay menu Change the preset value

Directly access the set point menu for relay 2 (*through 8)

Mimic the menu button functionality (digital inputs only)

Mimic the right arrow/F1 button functionality (digital inputs only)

Mimic the up arrow/F2 button functionality (digital inputs only)

Mimic the enter/F3 button functionality (digital inputs only)

Force relay 1 (*through 4) into the on state. This function is used in conjunction with a digital input expansion module to achieve interlock functionality. See page 40 for details about interlock relays.

Provide indication when alarm 1 (*through 8) has been triggered (digital outputs only)

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PROVU PD6000Analog Input Meter Instruction Manual

Troubleshooting

The rugged design and the user-friendly interface of the controller should make it unusual for the installer or operator to refer to this section of the manual. However, due to the many features and functions of the controller, it’s possible that the setup of the controller does not agree with what an operator expects to see.

If the controller is not working as expected, refer to the Diagnostics menu and recommendations below.

Diagnostics Menu (diag)

The Diagnostics menu is located in the Advanced Features menu, to access Diagnostics menu see Advanced Operation and Programming, page 46.

This menu allows the user to test the functionality of all the meter LEDs, check the meter’s software and version information, and erase the MeterView Pro software installation files from the meter. Press the Enter button to view the settings and the Menu button to exit at any time.

For a description of the diagnostic messages, see Advanced Features Menu & Display Messages, page

46.

Determining Software Version

To determine the software version of a controller:

1. Go to the Diagnostics menu (diAG) and press Enter button.

2. Press Up arrow button and scroll to Information menu (Info).

3. Press Enter to access the software number (SFT) and version (UER) information. Write down

the information as it is displayed. Continue pressing Enter until all the information is displayed.

4. The controller returns to Run Mode after displaying all the settings.

Reset Controller to Factory Defaults

When the parameters have been changed in a way that is difficult to determine what’s happening, it might be better to start the setup process from the factory defaults.

Instructions to load factory defaults:

1. Enter the Advanced Features menu. See Advanced Operation and Programming, page 46.

2. Press Up arrow to go to Diagnostics menu

3. Press and hold Right arrow for three seconds, press Enter when display flashes reset. Note: If Enter is not pressed within three seconds, the display returns to the Diagnostics menu.

4. The controller goes through an initialization sequence (similar as on power-up), and loads the factory default settings.

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PROVU PD6000 Analog Input MeterInstruction Manual

Factory Defaults & User Settings

The following table shows the factory setting for the major programmable parameters on the controller.

Parameter Display Default Setting

Total

Units

Rate decimal point

Total decimal point

G. Total decimal point

K-factor Function Number of

points Programming Input 1 Display 1 Input 2 Display 2 Display line 1

Display line 2

Display intensity

Total time base

Total conversion factor

Batch mode Grand total

time base Grand total

conversion factor

Grand total reset

Relay 1 assignment

Relay 2 assignment

Relay 2 preclose

Relay 3 assignment

Relay 4 assignment

Relay 1 action

Batch preset

yes

units

ddd.ddd

ddddd.d

dddddd

Factor Functn

No Pts

prog InP 1 Dis 1 InP 2 Dis 2 Line 1

Line 2

d-Inty

T tb

T CF

mode

GT tb

T CF

T rst

Asign1

Asign2

preCls

Asign3

Asign4

Act 1

Preset

Total enabled Rate / total / gr. total

Pulse / Pulse / Pulse

1 Place

0 Places

1.000 Linear

Scale

00000.0

10000.0

10000.0 Display total Display rate and

units

Second

1.000

Manual

Second

1.000

Manual

Total

Rate

Automatic

100.0

Parameter Display Default Setting

Relay 2 action

Relay 2 set point

Relay 3 action

Relay 3 set point

Relay 3 reset point

Relay 4 action

Relay 4 set point

Relay 4 reset point

Fail-safe relay 1

Fail-safe relay 2

Fail-safe relay 3

Fail-safe relay 4

On delay relay 1

Off delay relay 1

On delay relay 2

Off delay relay 2

On delay relay 3

Off delay relay 3

On delay relay 4

Off delay relay 4

Display 1 analog out

Output 1 value

Display 2 analog out

Output 2 value

Source analog output

Act 2

Set 2

Act 3

Set 3

RSt 3

Act 4

Set 4

RSt 4

Fls 1

Fls 2

Fls 3

Fls 4

On 1

Off 1

On 2

Off 2

On 3

Off 3

On 4

Off 4

Dis 1

Out 1

Dis 2

Out 2

Source

Automatic

200.0

Automatic

3.000

2.500

Automatic

4.000

3.500

Off

0.0 sec

4.000 mA

1000.0

20.000 mA

Rate/process

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PROVU PD6000Analog Input Meter Instruction Manual

Parameter Display Default Setting

Overrange output

Underrange output

Loop break output

Filter Cutoff value Maximum

output Minimum

output Slave ID

(Address) Baud rate Transmit

delay Parity Byte-to-byte

timeout

O-rang

u-rang

break

filter CutofF

mAx

min

Slave Id

baud

Tr dly

Parity

t-byt

21.000 mA

3.000 mA

1.000 mA

Hi Spd

0.000 (disabled)

23.000 mA

1.000 mA

247

9600

50 ms

Even

010 (0.1 sec)

Parameter Display Default Setting

F1 function key

F2 function key

F3 function key

F4 function Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital output

1-4 Password 1 Password 2 Password 3 Total

password Grand total

password

dI 1 dI 2 dI 3 dI 4

dO 1

Pass 1 Pass 2 Pass 3

Total

Gtotal

Start

Preset

Stop

Start/Stop Menu Right arrow Up arrow Enter

Alarm 1-4

000000 (unlocked) 000000 (unlocked) 000000 (unlocked)

000000 (unlocked)

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PROVU PD6000 Analog Input MeterInstruction Manual

Troubleshooting Tips

Symptom Check/Action

No display at all Display reads LoCd SEAL when the

Menu button is pressed. Not able to change setup or

programming, Locd is displayed Controller displays error message

during calibration (Error)

Controller displays

999999

-99999

Display is unstable

Display response is too slow Display reading is not accurate Display does not respond to input

changes, reading a fixed number

Display alternates between

1. Hi and a number

2. Lo and a number

Relay operation is reversed

Relay and status LED do not respond to signal

Flashing relay status LEDs

Controller not communicating with application programs

If the display locks up or the controller does not respond at all

Other symptoms not described above

Note: Certain sequences of events can cause unexpected results. To solve these issues, it is best to start fresh from factory defaults and map changes ahead of time, rather than at random.

Check power at power connector Remove the programming lockout jumper to access

programming menus Controller is password-protected, enter correct six-digit

password to unlock Check:

1. Signal connections

2. Input selected in Setup menu Check:

1. Input selected in Setup menu

2. Corresponding signal at Signal connector Check:

1. Input signal stability and value

2. Display scaling vs. input signal

3. Filter values (increase) Check filter values

Check scaling, k-factor, or calibration Check:

Display assignment, it might be displaying max, min, or set point.

Press Menu to exit max/min display readings.

Check:

1. Fail-safe in Setup menu

2. Wiring of relay contacts Check:

1. Relay action in Setup menu

2. Set and reset points Relays in manual control mode or relay interlock switches opened. Check:

1. Serial adapter and cable

2. Serial settings

3. Controller address and baud rate Cycle the power to reboot the microprocessor.

Call Technical Support for assistance.

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