Precision Digital PD6262 User guide

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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
• 1/8 DIN Digital Panel Flow Rate/Totalizers with NEMA 4X, IP65 Front
• Dual Analog Inputs with Math Functions
• 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs
• Rate, Total, and Grand Total for Each Input Channel
• Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
• Isolated 24 VDC @ 200 mA Transmitter Power Supply
• 2 or 4 Relays + Isolated 4-20 mA Output Options
• Free PC-Based, On-Board, MeterView Pro USB Programming Software
• No Assembly Required
• Display Open Channel Flow with Programmable Exponent Feature
• 32-Point Linearization & Square Root Extraction
• Optional SunBright Display Models for Outdoor Applications
• Operating Temperature Range: -40 to 65°C (-40 to 149°F)
• UL & C-UL Listed. E160849; 508 Industrial Control Equipment
• Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
• Programmable Display, Function Keys & Digital Input
• External 4-Relay, Dual Analog Output, & Digital I/O Expansion Modules
• RS-232 & RS-485 Serial Communication Options with Modbus RTU
• Password Protection
• Wide Assortment of NEMA 4X Enclosures for up to Ten Meters
• Light / Horn & Button Accessory
• Control Station Accessory for Remote Operation
• 3-Year Warranty
MeterView Pro
USB Install
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Disclaimer
The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose. See Warranty Information and Terms & Conditions on www.predig.com for complete details.
• Read complete instructions prior to installation and operation of the meter.
• Risk of electric shock or personal injury.
• This product is not recommended for life support
applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for damages resulting from such improper use.
WARNING
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Limited Warranty
Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under
“Specifications” from the date of shipment from
the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit. See Warranty Information and Terms & Conditions on www.predig.com for complete details.
Registered Trademarks
All trademarks mentioned in this document are the property of their respective owners.
© 2022 Precision Digital Corporation. All rights reserved.
FREE MeterView Pro Programming Software
The meter can be powered from the USB connection. When using the USB connection, DO NOT apply AC or DC power to the meter.
The easiest and quickest way to program your PROVU meter is to use the FREE MeterView Pro programming software. This software is loaded into the meter and connects and installs directly to your PC with a USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the PROVU to your PC with the provided USB cable – do not use a different cable. DO NOT apply AC or DC power to the meter while your PC is connected to the meter as it will disrupt the USB
connection. You don’t even have to apply an input
signal. MeterView Pro programming software is intuitive, and
most customers can get their meter programmed as they like without even looking in the manual.
Watch MeterView Pro Software Video at
www.predig.com/meterviewpro
In addition to programming, the software may be used for:
• Monitoring
• Datalogging using your PC
• Generating and saving programming files for
later use
Once your meter is programmed the way you want it, you can wire it up for your application per the instructions in this manual and install it. If you find that you need to make adjustments to the programming after the meter is installed, you can use the front panel buttons and the instructions in this manual to do so.
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Table of Contents
Introduction .......................................................................................................... 6
Ordering Information ........................................................................................... 6
Specifications..................................................................................................... 10
General ........................................................................................................... 10
Dual Process Input ........................................................................................ 11
Dual Rate/Totalizer ........................................................................................ 12
Relays ............................................................................................................. 12
Isolated 4-20 mA Transmitter Output .......................................................... 13
USB Connection ............................................................................................ 13
On-Board Digital Input (F4) ........................................................................... 13
Modbus® RTU Serial Communications ........................................................ 13
MeterView Pro Software ................................................................................ 13
Compliance Information .................................................................................... 14
Safety .............................................................................................................. 14
Electromagnetic Compatibility ..................................................................... 14
EU Declaration of Conformity ........................................................................... 14
Safety Information ............................................................................................. 14
Installation .......................................................................................................... 14
Unpacking ...................................................................................................... 14
Panel Mounting Instructions ........................................................................ 15
Mounting Dimensions .................................................................................. 15
Installation Overview ..................................................................................... 16
MeterView Pro Software ................................................................................ 16
MeterView Pro Installation........................................................................... 16
Transmitter Supply Voltage Selection (P+, P-) ................................................ 17
Connections ................................................................................................... 17
Connectors Labeling ................................................................................... 17
Power Connections ..................................................................................... 18
Signal Connections ..................................................................................... 18
Modbus RTU Serial Communications ......................................................... 18
Relay Connections ...................................................................................... 18
Switching Inductive Loads ........................................................................... 19
F4 Digital Input Connections ....................................................................... 19
4-20 mA Output Connections ...................................................................... 19
Analog Output Transmitter Power Supply ................................................... 19
External Relay, Analog Output, & Digital I/O Connections .......................... 20
Remote Operation of Meter ......................................................................... 20
Interlock Relay Feature ............................................................................... 20
Setup and Programming ................................................................................... 21
Overview ......................................................................................................... 21
Front Panel Buttons and Status LED Indicators ........................................ 21
Display Functions & Messages .................................................................... 22
Main Menu ...................................................................................................... 25
Setting Numeric Values ................................................................................ 25
Setting Up the Meter (setup) ........................................................................ 26
Setting the Input Signal (Input) .................................................................. 27
Setting the Totalizer Features (total) ........................................................ 27
Setting the Rate, Total, & Grand Total Units/Tags (units)......................... 27
Setting the Decimal Point (dEc pt)............................................................. 28
Programming the Rate/Totalizer (prog) ...................................................... 28
Setting the Display Parameters & Intensity (dsplay).................................. 31
Display Intensity (d-Inty) ........................................................................... 31
Setting the Relay Operation (relay) ........................................................... 32
Relay and Alarm Operation Diagrams ......................................................... 34
High Alarm Operation (Set > Reset)................................................................ 34
Low Alarm Operation (Set < Reset) ............................................................ 34
High Alarm with Fail-Safe Operation (Set > Reset) ..................................... 34
Low Alarm with Fail-Safe Operation (Set < Reset) ..................................... 34
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Time Delay Operation .................................................................................... 35
Total Relay Sampling Operation ................................................................. 35
Pump Alternation Control Operation ........................................................... 36
Relay Sampling Operation .......................................................................... 36
Relay Operation Details ................................................................................ 37
Overview ..................................................................................................... 37
Relays Auto Initialization ............................................................................. 37
Fail-Safe Operation ..................................................................................... 37
Front Panel LEDs ........................................................................................ 37
Latching and Non-Latching Relay Operation .............................................. 37
Non-Latching Relay (Auto) ......................................................................... 38
Non-Latching Relay with Manual Reset (A-nman) ....................................... 38
Latching Relay (LatcH) ............................................................................... 38
Latching Relay with Clear (Lt-Clr) ............................................................ 38
Acknowledging Relays ................................................................................ 38
Pump Alternation Control Applications (Altern) ........................................ 39
Setting Up the Interlock Relay (Force On) Feature ..................................... 39
Scaling the 4-20 mA Analog Output (Aout) ................................................. 40
Reset Menu (reset) ....................................................................................... 40
Manual Control Menu (Contrl) ..................................................................... 40
Setting Up the Password (pass) ................................................................... 41
Protecting or Locking the Meter Functions .................................................. 41
Total Reset Password & Non-Resettable Total ........................................... 41
Making Changes to a Password Protected Meter ....................................... 41
Disabling Password Protection.................................................................... 41
Advanced Features Menu ............................................................................. 42
Advanced Features Menu & Display Messages.......................................... 42
Noise Filter (filter) ................................................................................... 44
Noise Filter Bypass (bypass) ...................................................................... 44
Rounding Feature (round) .......................................................................... 44
Modbus RTU Serial Communications (serial) .......................................... 44
Select Menu (SElect) ................................................................................. 45
Input Signal Conditioning (Functn) ............................................................. 45
Square Root Linearization (Square) ........................................................... 45
Programmable Exponent Linearization (Prog E) ........................................ 45
Multi-Point Linearization (Linear)............................................................... 46
Math Function (nmath) ................................................................................ 46
Math Constants (Const) .............................................................................. 46
Low-Flow Cutoff (CutofF) ........................................................................... 46
Totalizer Count Up/Down (Count) ............................................................... 47
Analog Output Programming (AoutPr) ....................................................... 48
Programmable Function Keys User Menu (user) ....................................... 49
Internal Calibration (ICAL) ........................................................................... 51
Meter Operation ................................................................................................. 52
Front Panel Buttons Operation .................................................................... 52
Function Keys Operation .............................................................................. 52
F4 Operation .................................................................................................. 52
Maximum/Minimum Readings ...................................................................... 52
Troubleshooting................................................................................................. 53
Diagnostics Menu (diag) .............................................................................. 53
Testing the Display LEDs ............................................................................ 53
Determining Software Version..................................................................... 53
Reset Meter to Factory Defaults ................................................................... 53
Factory Defaults & User Settings ................................................................ 54
Troubleshooting Tips .................................................................................... 56
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Table of Figures
Figure 1. 1/8 DIN Panel Cutout Dimensions .................................................... 15
Figure 2. Panel Mounting Details ..................................................................... 15
Figure 3. Meter Dimensions - Side View .......................................................... 15
Figure 4. Meter Dimensions - Top View ........................................................... 15
Figure 5. Transmitter Supply Voltage Selection ............................................. 17
Figure 6. PD6262-##0 Connectors Label ......................................................... 17
Figure 7. PD6262-##2 Connectors Label ......................................................... 17
Figure 8. PD6262-##3 Connectors Label ......................................................... 17
Figure 9. PD6262-##4 Connectors Label ......................................................... 17
Figure 10. PD6262-##5 Connectors Label ....................................................... 17
Figure 11. PD6262-##7 Connectors Label ....................................................... 17
Figure 12. Power Connections ......................................................................... 18
Figure 13. Transmitters Powered by Internal Supply ..................................... 18
Figure 14. Transmitters Powered by Ext. Supply or Self-Powered ............... 18
Figure 15. Voltage Input Connections ............................................................. 18
Figure 16. Relay Connections........................................................................... 18
Figure 17. AC and DC Loads Protection .......................................................... 19
Figure 18. Low Voltage DC Loads Protection ................................................. 19
Figure 19. F4 Digital Input Connections .......................................................... 19
Figure 20. 4-20 mA Output Connections ......................................................... 19
Figure 21. Analog Output Supply Powering Other Devices........................... 19
Figure 22. Expansion Module & DIN Rail Mounting Kit .................................. 20
Figure 23. External Relays Module Connections ............................................ 20
Figure 24. Digital I/O Module Connections ...................................................... 20
Figure 25. Dual 4-20 mA Output Module Connections ....................................... 20
Figure 26. Meter to Control Station Connections ........................................... 20
Figure 27. Interlock Connections ..................................................................... 20
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Introduction

The PROVU PD6262 is a multipurpose, easy to use digital dual analog input rate/totalizer ideal for flow rate, total, and flow control applications. Its superluminous LED digits make it easily readable in smoke, dust, fog, and, with the optional SunBright display, even direct sunlight.
It accepts two current or voltage signals (e.g. 4-20 mA, 0-10 V). Various math functions may be applied to the rate, total, or grand totals of the two channels; including addition, difference, average, minimum, maximum, draw, ratio and more. This is in addition to the input signal conditioners; linear, square root, or programmable exponent.
The displays, relays, and the analog output may be assigned to the rate, total, or grand total of input channels A or B; or math result channel C. Three of the front panel buttons can be custom-programmed for a specific operation.
The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the input transmitters or other devices. An additional isolated 24 VDC power supply is included with the 4-20 mA output option. A digital input is standard.
A fully loaded PD6262 meter has the following: four SPDT relays, 4-20 mA output, and two 24 VDC power supplies. The PD6262 capabilities may be enhanced by adding the following external expansion modules: four SPST relays –creating an eight-relay dual-input process meter, two digital I/O modules with four inputs and four outputs each, serial communication adapters for use with MeterView Pro or Modbus RTU, and a dual isolated 4-20 mA output expansion module.

Ordering Information

Standard Models
85-265 VAC Model
12-24 VDC Model
Options Installed
PD6262-6R0
PD6262-7R0
No options
PD6262-6R2
PD6262-7R2
2 relays
PD6262-6R3
PD6262-7R3
4-20 mA output
PD6262-6R4
PD6262-7R4
4 relays
PD6262-6R5
PD6262-7R5
2 relays & 4-20 mA output
PD6262-6R7
PD6262-7R7
4 relays & 4-20 mA output
SunBright Display Models
85-265 VAC Model
12-24 VDC Model
Options Installed
PD6262-6H0
PD6262-7H0
No options
PD6262-6H2
PD6262-7H2
2 relays
PD6262-6H3
PD6262-7H3
4-20 mA output
PD6262-6H4
PD6262-7H4
4 relays
PD6262-6H5
PD6262-7H5
2 relays & 4-20 mA output
PD6262-6H7
PD6262-7H7
4 relays & 4-20 mA output
Accessories
Model
Description
PDA1002
DIN rail mounting kit for two devices
PDA1004
4 SPST (Form A) relays module
PDA1011
Dual isolated analog output
PDA1044
4 digital inputs & 4 digital outputs module
PDA1232
RS-232 serial adapter
PDA1485
RS-485 serial adapter
PDA7485-I
RS-232 to RS-485 isolated converter
PDA8008
USB Adapter
PDA8232-N
USB to RS-232 non-isolated converter
PDA8485-I
USB to RS-485 isolated converter
PDA-LH
Light / horn accessory
MOD-LH
Light / horn / enclosure modification
PDA2360
Plastic control stations series
PD659
Signal isolators, splitters, & conditioners
PD9501
Multi-function calibrator
PD9502
Low-cost signal generator
PDX6901
Snubber: 0.01 μF/470 Ω, 250 VAC
Enclosures
Series
Meters
Material
PDA2300
1-10
Plastic NEMA 4X
PDA2500
1-6
Plastic NEMA 4X
PDA2600
1-6
Stainless Steel NEMA 4X
PDA2700
1-6
Painted Steel NEMA 4
PDA2800
1-2
Plastic NEMA 4X
PDA3400
1-3
Plastic NEMA 4X
Need help selecting the right enclosure?
Go to www.predig.com/esu
Replacement Option Cards
Model
Options Installed
PD1102
2 relays
PD1103
4-20 mA output
PD1104
4 relays
PD1105
2 relays & 4-20 mA output
PD1107
4 relays & 4-20 mA output
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Light / Horn Accessories
PROVU Meter Shown in a PDA2301 Enclosure with MOD-LHRB1 Red Light / Horn and Button. Meter & Enclosure Sold Separately. Assembly Required.
MOD-LH
Model
Description
MOD-LHRB1
Red Light / Horn and Button with Holes Drilled in Enclosure
(1)
MOD-LHGB1
Green Light / Horn and Button with Holes Drilled in Enclosure
(1)
MOD-LHYB1
Yellow Light / Horn and Button with Holes Drilled in Enclosure
(1)
MOD-LHBB1
Blue Light / Horn and Button with Holes Drilled in Enclosure
(1)
MOD-LHWB1
White Light / Horn and Button with Holes Drilled in Enclosure
(1)
MOD-LH5CB1
Light / Horn with User Choice of Red, Green, Yellow, Blue or White Light, Button, and Holes Drilled in Enclosure
(1)
Note:
1. This MOD supplies the Light / Horn and Button. The enclosure comes pre-drilled with holes for Light / Horn and Button and the user performs the installation and wiring. Meter and enclosure are sold separately. The Light / Horn hole is in the back left corner of the enclosure and the Button is centered on the cover of the enclosure below the meter about an inch off the bottom of the cover except on the PDA3400 series where it is mounted on the side of the enclosure.
PDA-LH & PDA-BUTTON
Model
Description
PDA-LHR
Red Light / Horn
PDA-LHG
Green Light / Horn
PDA-LHY
Yellow Light / Horn
PDA-LHB
Blue Light / Horn
PDA-LHW
White Light / Horn
PDA-LHW
White Light / Horn
PDA-LH5C
Light / Horn with User Choice of Red, Green, Yellow, Blue or White Light
PDA-BUTTON1R
Red Button
PDA-BUTTON1G
Green Button
PDA-BUTTON1B
Blue Button
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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PDA2360 Control Stations
Model
Description
PDA2360-E
Emergency button
PDA2361-A
Ack button
PDA2361-B
Blank button
PDA2361-R
Reset button
PDA2361-T
Tare button
PDA2361-S
Stop button
PDA2361-Q
Silence button
PDA2362-AR
Ack and Reset buttons
PDA2362-BB
Two blank buttons
PDA2364-MRUE
Menu, right, up, enter buttons
Note: Control stations with one button may be connected directly to the meter via the F4 terminal. A PDA1044 (4) digital inputs & (4) digital outputs module is required to operate the control stations of more than one button. See Remote Operation of Meter on page 20 for details.
Signal Splitter & Conditioner Accessories
Model
Description
PD659-1MA-1MA
Signal Isolator with One 4-20 mA Input and One 4-20 mA Output
PD659-1MA-2MA
Signal Splitter with One 4-20 mA Input and Two 4-20 mA Outputs
PD659-1V-1MA
Signal Conditioner with One 0-10 VDC Input and One 4-20 mA Output
PD659-1MA-1V
Signal Conditioner with One 4-20 mA Input and One 0-10 VDC Output
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Helpful Videos
Precision Digital's PROVU Series is a powerful line of 1/8 DIN meters that boasts advanced functionality for various applications. The following videos might be of interest.
PROVU Series Overview
Learn about all the meters in the PROVU Series.
https://www.predig.com/videos/E4gmQrAeT8o
PROVU Multi-Pump Alternation
Learn how to use the PROVU as a pump controller.
https://www.predig.com/videos/PumpControl
PROVU Function Keys Tutorial
Learn how the PROVU’s function keys increase the utility of the PROVU.
https://www.predig.com/videos/WMBYKlavW-Q
Connect a PROVU to a PC Using MeterView Pro
Learn how easy it is to use MeterView Pro software.
https://www.predig.com/videos/PC_Connect
Connect a 2-Wire 4-20 mA Transmitter to a PROVU
Learn how to connect your transmitter to a PROVU.
https://www.predig.com/videos/4­20_mA_Connections
MeterView Pro USB Programming Software
Learn how easy it is to program a PROVU PD6000 process meter.
https://www.predig.com/videos/MVPro_SW
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Specifications

Except where noted all specifications apply to operation at +25°C.

General

Display
Line 1: 0.60" (15 mm) high, red LEDs Line 2: 0.46" (12 mm) high, red LEDs 6 digits each (-99999 to 999999), with lead zero blanking
Display Intensity
Eight user selectable intensity levels. Default value is six.
Display Update Rate
5/second (200 ms)
LED Status Indicators
See Front Panel Buttons and Status LED Indicators on page 21 for details.
Overrange
Display flashes 999999
Underrange
Display flashes -99999
Display Assignment
Display lines 1 & 2 may be assigned to show:
• One or more rate channels: Channel A (Ch-A), B (Ch-B), or C (Ch-C)
• Toggle between rate channels: Ch-A & Ch-B, Ch-A & Ch-C, Ch-B & Ch-C, and Ch-A, Ch-B, & Ch-C
• Total or grand total: Ch-A or Ch-B
• Rate and total or grand total:
Ch-A, Ch-B
• Relay set points
• Max and/or min values:
Ch-A, Ch-B, or Ch-C
• Toggle between any rate channel & units
• Total and units: Ch-A or Ch-B
• Toggle between totals:
Ch-A & Ch-B; Ch-A, Ch-B, and sum of Ch-A and Ch-B
• Modbus input
Line 2 may also be set to show engineering units or be off, with no display.
Programming Methods
Four front panel buttons, digital inputs, PC and MeterView Pro software, or Modbus registers.
Noise Filter
Programmable from 2 to 199 (0 will disable filter)
Filter Bypass
Programmable from 0.1 to 99.9% of calibrated span
Recalibration
All ranges are calibrated at the factory. Recalibration is recommended at least every 12 months.
Max/Min Display
Max/min readings reached by the process are stored until reset by the user or until power to the meter is turned off.
Rounding
Select 1, 2, 5, 10, 20, 50, or 100 (e.g. rounding = 10, value = 123.45,
display = 123.50).
Password
Three programmable passwords restrict modification of programmed settings and two prevent resetting the totals.
Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs. Total: Prevents resetting the total manually Gtotal: Prevents resetting the grand total manually
Non-Volatile Memory
All programmed settings are stored in non­volatile memory for a minimum of ten years.
Power Options
85-265 VAC 50/60 Hz; 90-265 VDC, 20 W max; 12-24 VDC, 12-24 VAC, 15 W max. Powered over USB for configuration only.
Fuse
Required external fuse: UL Recognized, 5 A max, slow blow; up to 6 meters may share one 5 A fuse
Normal Mode Rejection
Greater than 60 dB at 50/60 Hz
Isolation
4 kV input/output-to-power line 500 V input-to-output or output-to-P+ supply
Overvoltage Category
Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.
Environmental
Operating temperature range:
-40 to 65°C (-40 to 149°F)
Storage temperature range:
-40 to 85°C (-40 to 185°F)
Relative humidity:
0 to 90% non-condensing
Connections
Removable screw terminal blocks accept 12 to 22 AWG wire, RJ45 for external relays, digital I/O, and serial communication adapters.
Enclosure
1/8 DIN, high impact plastic, UL 94V-0, color: black
Front Panel
NEMA 4X, IP65
Mounting
1/8 DIN panel cutout required:
3.622" x 1.772" (92 mm x 45 mm)
Two panel mounting bracket assemblies are provided.
Tightening Torque
Screw terminal connectors: 5 lb-in (0.56 Nm)
Overall Dimensions
4.68" x 2.45" x 5.64"
(119 mm x 62 mm x 143 mm) (W x H x D)
Weight
9.5 oz (269 g)
Warranty
3 years parts & labor. See Warranty Information and Terms & Conditions on
www.predig.com for complete details.
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
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Dual Process Input

Two Inputs
Two non-isolated inputs, each separately field selectable: 0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus PV (Slave)
Isolated Transmitter Power Supply
Terminals P+ & P-: 24 VDC 10%. All models selectable for 24, 10, or 5 VDC
supply (internal jumper J4). 85-265 VAC models rated @ 200 mA max, 12-24 VDC powered models rated @ 100 mA max. 5 & 10 VDC supply rated @ 50 mA max. Refer to Transmitter Supply Voltage Selection (P+, P-) on page 17.
When the Light / Horn is powered by the transmitter power supply, see MOD-LH Light / Horn's transmitter power supply specification in MOD-LH manual for additional details. Light / Horn power not available for 5 or 10 VDC supplies.
Channels
Channel A, Channel B, Channel C (Math channel)
Programmable Constants
Constant P (Adder):
-99.999 to 999.999, default: 0.000
Constant F (Factor):
0.001 to 999.999, default: 1.000
Math Functions
Name
Function
Setting
Addition
(A+B+P)*F
Sunm
Difference
(A-B+P)*F
diF
Absolute diff.
((Abs(A-B))+P)*F
diFAbS
Average
(((A+B)/2)+P)*F
AVG
Multiplication
((A*B)+P)*F
nmulti
Division
((A/B)+P)*F
diVide
Max of A or B
((AB-Hi)+P)*F
Hi-Ab
Min of A or B
((AB-Lo)+P)*F
Lo-Ab
Draw
((A/B)-1)*F
drAuw
Weighted avg.
((B-A)*F)+A
uw avg
Ratio
(A/B)*F
ratio
Ratio 2
((B-A)/A)+P)*F
ratio2
Concentration
(A/(A+B))*F
Concen
Total Addition
(tA+tB+P)*F
Sunm t
G. Tot. Addition
(GtA+GtB+P)*F
SunmGT
Total Difference
(tA-tB+P)*F
Dif GT
G. Tot. Difference
(GtA-GtB+P)*F
Dif GT
Total Ratio
(tA/tB)*F
Tratio
Total Ratio 2
((tB-tA)/tA)*F
t-rat2
Total Percent
(tA/(tA+tB))*100
T PCT
Note: The F constant can be any value from
0.001 to 999.999. If the value is less than 1,
it will have the same effect as a divider. For example, the average could also be derived by using (A+B)*F, where F = 0.500.
Sequence of Operations for Input Programming
1. Select Input for A and B
2. Set up the rate, total, and grand total engineering units for channels A & B, and units for math channel C
3. Set up rate, total, and grand total decimal points for channels A & B, and decimal point for math channel C
4. Program channel A & B rate parameters
5. Program channel A & B total and reset parameters
6. Set up display lines 1 and 2
7. Select the transfer function for A & B (e.g. Linear)
8. Select Math function for Channel C
9. Program constants for Factor (F) and Adder (P).
10. Program cutoff values for A and B
Accuracy
±0.03% of calibrated span ±1 count, square root & programmable exponent accuracy range: 10-100% of calibrated span
Temperature Drift
0.005% of calibrated span/C max from
0 to 65C ambient, 0.01% of calibrated span/C max from -40 to 0C ambient
Input Signal Conditioning
Linear, square root, or programmable exponent
Multi-Point Linearization
2 to 32 points for channel A and B
Programmable Exponent
User selectable from 1.0001 to 2.9999 for open channel flow
Low-Flow Cutoff
0.1 to 999,999 (0 disables cutoff function).
Point below at which the display always shows zero.
Decimal Point
Up to five decimal places or none: d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd
Calibration Range
Input Range
Minimum Span Input 1 & 2
4-20 mA
0.15 mA
10 V
0.10 V
An error message will appear if the input 1 and input 2 signals are too close together.
Input Impedance
Voltage ranges: greater than 500 k Current ranges: 50 - 100 (depending on resettable fuse impedance)
Input Overload
Current input protected by resettable fuse, 30 VDC max. Fuse resets automatically after fault is removed.
HART Incompatible
The meter will interfere with HART signals when present on both analog inputs. It is recommended a single-channel meter be used to support the use of HART devices in both analog input loops.
Page 12
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
12

Dual Rate/Totalizer

Rate Display Indication
-99999 to 999999, lead zero blanking.
Total Display & Total Overflow
0 to 999,999; automatic lead zero blanking. Up to 999,999,999 with total-overflow
feature. “oF” is displayed to the left of total overflow and ▲ LED is illuminated.
Total Decimal Points
Up to five decimal places or none: d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd Total decimal point is independent of rate decimal point. Channel A and B decimal points programmed independently.
Dual Totalizer
Calculates total for channels A and B based on rate and field programmable multiplier to display total in engineering units. Time base must be selected according to the time units in which the rate is displayed. Channel A and B totalizer parameters programmed independently.
Totalizer Rollover
Totalizer rolls over when display exceeds 999,999,999. Relay status reflects display.
Total Overflow
Override
Program total A or B total reset for automatic with 0.1 second delay and set point 1 for 999,999
Totalizer Alarm Presets
Up to eight, user selectable under setup menu. Any set point can be assigned to channel A or B total or grand total (or C) and may be programmed anywhere in the range of the meter for total alarm indication.
Total Reset Password
Total and grand total passwords may be entered to prevent resetting the totals or grand totals from the front panel.
Total & Grand Total Reset
Via front panel button, external contact closure on digital inputs, automatically via user selectable preset value and time delay, or through serial communications. Channel A and B total and grand total reset parameters programmed independently.
Programmable Delay On Release
0.1 and 999.9 seconds; applied to the
first relay assigned to total or grand total. If the meter is programmed to reset total
to zero automatically when the preset is reached, then a delay will occur before the total is reset.
Non-Resettable Total
The grand totals can be programmed as non-resettable totals by entering the password “050873”. Both channels are set to non-resettable when this password is entered.
• Once the Grand Total has been programmed as “non­resettable” the feature CANNOT be disabled.

Relays

Rating
2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads
Noise Suppression
Noise suppression is recommended for each relay contact switching inductive loads; see Switching Inductive Loads page on page 19 for details.
Relay Assignment
Relays may be assigned to channel A or B rate, total, or grand total; channel C; or Modbus control.
Deadband
0-100% of span, user programmable
High or Low Alarm
User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).
Relay Operation
• Automatic (non-latching) and/or manual
reset
• Latching (requires manual acknowledge) with or without clear
• Pump alternation control (2-8 relays)
• Sampling (based on set point and time)
• Off (disable unused relays and enable
Interlock feature)
• Manual on/off control mode
Relay Reset (Acknowledge)
User selectable via front panel button, F4 terminal at back of meter, external contact closure on digital inputs, or through serial communications.
1. Automatic reset only (non-latching), when the input passes the reset point.
2. Automatic + manual reset at any time (non-latching)
3. Manual reset only, at any time (latching)
4. Manual reset only after alarm condition has cleared (L)
Note: Front panel button, F4 terminal at back of meter or digital input may be assigned to acknowledge relays programmed for manual reset.
Time Delay
0 to 999.9 seconds, on & off relay time delays. Programmable and independent for each relay
Fail-Safe Operation
Programmable and independent for each relay.
Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.
Auto Initialization
When power is applied to the meter, relays will reflect the state of the input to the meter.
Additional Relays
An external module, model PDA1004, is available to add 4 SPST 3 A relays to the meter.
Page 13
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
13

Isolated 4-20 mA Transmitter Output

Output Source
Input channels A or B, rate, total, or grand total; channel C; max or min for channel A or B; highest or lowest max or min of A and B; set points 1-8; Modbus input; or manual control mode
Scaling Range
1.000 to 23.000 mA for any display range
Calibration
Factory calibrated:
4.000 to 20.000 = 4-20 mA output
Analog Out Programming
23.000 mA maximum for all parameters:
Overrange, underrange, max, min, and break
Accuracy
± 0.1% of span ± 0.004 mA
Temperature Drift
0.4 µA/C max from 0 to 65C ambient,
0.8 µA/C max from -40 to 0C ambient
Note: Analog output drift is separate from input drift.
Isolated Transmitter Power Supply
Terminals I+ & R: 24 VDC  10%. May be used to power the 4-20 mA output or other devices.
All models rated @ 40 mA max.
External Loop Power Supply
35 VDC maximum
Output Loop Resistance
Power supply
Minimum
Maximum
24 VDC
10
700
35 VDC (external)
100
1200
0-10 VDC Output
The PD659-1MA-1V can convert the
optional 4-20 mA output to a 0-10 VDC output
Additional 4-20 mA Outputs
An external module, model PDA1011, is available to add two 4-20 mA outputs to the meter.

USB Connection

Function
Programming only
Compatibility
USB 2.0 Standard, Compliant
Connector Type
Micro-B receptacle
Cable
USB A Male to Micro-B Cable
Driver
Microsoft® Windows® XP/Vista/7/8/10
Power
USB port provides power to the meter.
DO NOT apply AC or DC power to the meter while the USB port is in use.

On-Board Digital Input (F4)

Function
Remote operation of front-panel buttons, acknowledge/reset relays, reset totals, reset max/min values. See
Function Keys & Digital I/O Available Settings on page 50 for a complete list of capabilities.
Contacts
3.3 VDC on contact. Connect normally
open contacts across F4 to COM
Logic Levels
Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC
Additional I/O
Up to 2 external modules, model PDA1044 with 4 digital inputs and 4 digital outputs each can be added.

Modbus® RTU Serial Communications

Slave Id
1 – 247 (Meter address)
Baud Rate
300 – 19,200 bps
Transmit Time Delay
Programmable between 0 and 199 ms
Data
8 bit (1 start bit, 1 or 2 stop bits)
Parity
Even, Odd, or None with 1 or 2 stop bits
Byte-To-Byte Timeout
0.01 – 2.54 second
Turn Around Delay
Less than 2 ms (fixed)
Note: Refer to the PROVU Modbus Register Tables located at www.predig.com for details.

MeterView Pro Software

Availability
Download directly from meter or from
www.predig.com/download_software
System Requirements
Microsoft® Windows® XP/Vista/7/8/10
Communications
USB 2.0 (for programming only) (Standard USB A to Micro USB B)
RS-232 adapter, RS-485 adapter and RS-485 to USB converter (programming, monitoring, and data logging)
Configuration
Configure meters one at a time
Power
USB port provides power to the meter.
DO NOT apply AC or DC power to the meter while the USB port is in use.
Page 14
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
14

Compliance Information

Safety

UL & c-UL Listed
USA & Canada UL 508 Industrial Control Equipment
UL File Number
E160849
Front Panel
UL Type 4X, NEMA 4X, IP65; panel gasket provided
Low Voltage Directive
EN 61010-1 Safety requirements for measurement, control, and laboratory use

Electromagnetic Compatibility

Emissions
EN 55022 Class A ITE emissions requirements
Radiated Emissions
Class A
AC Mains Conducted Emissions
Class A
Immunity
EN 61326-1 Measurement, control, and laboratory equipment EN 61000-6-2 EMC heavy industrial generic immunity standard
RFI - Amplitude Modulated
80 -1000 MHz 10 V/m 80% AM (1 kHz)
1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)
2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)
Electrical Fast Transients
±2kV AC mains, ±1kV other
Electrostatic Discharge
±4kV contact, ±8kV air
RFI ­Conducted
10V, 0.15-80 MHz, 1kHz 80% AM
AC Surge
±2kV Common, ±1kV Differential
Surge
1KV (CM)
Power­Frequency Magnetic Field
30 A/m 70%V for 0.5 period
Voltage Dips
40%V for 5 & 50 periods 70%V for 25 periods
Voltage Interruptions
<5%V for 250 periods
Note:
Testing was conducted on meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.
EU Declaration of
Conformity
EU Declaration of Conformity is available in the Documentation CD provided with the product under the EU DoC menu.

Safety Information

• Read complete instructions prior to installation and operation of the meter.
• Risk of electric shock or personal injury.
• Hazardous voltages exist within enclosure.
Installation and service should be performed only by trained service personnel.

Installation

There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications.
Instructions are provided for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC. See Figure 5. Transmitter Supply Voltage Selection on page 17.

Unpacking

Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.
Page 15
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
15

Panel Mounting Instructions

• Prepare a standard 1/8 DIN panel cutout -
3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details.
• Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.
• Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm). Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
• Remove the two mounting brackets provided with the meter (back-off the two screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).
• Insert meter into the panel cutout.
• Install mounting brackets and tighten the screws
against the panel. To achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.
Figure 1. 1/8 DIN Panel Cutout Dimensions
DO NOT apply AC or DC power to the meter when using the USB connection.
Figure 2. Panel Mounting Details

Mounting Dimensions

Figure 3. Meter Dimensions - Side View
Figure 4. Meter Dimensions - Top View
NO
NC
NC
CNOC
NO
NC
NC
CNOC
+-R
3.622" (92 mm)
1.772"
(45mm)
Panel Cutout
to DIN 43700
Square Corners to 0.060"
(1.5mm) Max Radius
A
B
Tolerances:
A: +0.032 (+0.8mm)
-0.000 (-0.0mm)
B: +0.024 (+0.6mm)
-0.000 (-0.0mm)
Page 16
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
16

Installation Overview

We recommend the following sequence for getting the meter into service:
1. DO NOT apply AC or DC power to the meter.
2. Connect the meter to the PC with the USB cable provided. DO NOT use a different USB cable.
3. If MeterView Pro (MVPro) is already installed in your computer, then the program will launch automatically in most systems. If the program does not start automatically, double-click on the MVPro icon.
4. If MVPro is not installed, follow the instructions provided below.
5. Use MVPro to configure the meter for your application.
6. Disconnect the USB cable from the meter.
7. Apply power and signal and check operation of the meter.
8. Install the meter and put into service.
9. Make any programming adjustments using the front panel buttons.

MeterView Pro Software

The easiest and quickest way to program your PROVU meter is to use the FREE MeterView Pro programming software. This software is loaded into the meter and connects and installs directly to your PC with the USB cable provided. DO NOT use a different USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the PROVU to your PC with the provided USB cable. DO NOT apply AC or DC power to the meter while your PC is connected to the meter as it will disrupt the USB connection. It is not necessary to apply an input signal.
MeterView Pro programming software is intuitive, and most customers can get their meter programmed as they like without even looking in the manual.
Watch Meterview Pro Software Video at
www.predig.com/meterviewpro

MeterView Pro Installation

1. Connect one end of the provided USB cable
to the meter and the other end to the computer. The computer will automatically install the driver software it needs to talk to the meter. Follow the on-screen instructions and allow sufficient time for the process to complete. This can take a few minutes. If the process is interrupted, then it could leave the system in an unstable condition.
• Only one meter may be connected at a time. Attaching multiple meters will cause a conflict with the meter software.
• DO NOT apply AC or DC power to the meter when using the USB connection.
2. Once the driver is installed, an AutoPlay dialog should appear for the drive
“MAINSTAL.” Click “Open folder to view
files.”
If the computer does not display an AutoPlay
dialog for the drive “MAINSTAL,” you should
open My Computer and double-click on the drive labeled “MAINSTAL.”
3. Double-click on the file named “MAStart.” The program will open a few windows and install two programs on your computer. Simply follow the on-screen instructions until you see one of the dialogs below. If you
receive a “User Account Control” warning,
click “Yes.”
4. If there is an update available, click the
“Update” button to install the new version. Otherwise, click “Configure” to begin
programming your meter.
Note: If you decide to update your MeterView Pro software, once the installation has completed, you will be asked if you want to update the setup files located on the meter itself. This way, you will always have the most current version on the meter for future installs.
• DO NOT unplug the meter while the new installation files are being written to it. The meter will display uwrite during the process and you will receive an on-screen notification once the process is complete.
Page 17
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
17
Transmitter Supply Voltage
Selection (P+, P-)
All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.
To access the voltage selection jumper:
1. Remove all the wiring connectors.
2. Unscrew the back cover.
3. Slide out the back cover by about 1 inch.
4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.
Figure 5. Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors located at the rear of the meter.
• Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.

Connectors Labeling

The connectors’ label, affixed to the meter, shows the
location of all connectors available with requested configuration.
Note: ## on the following figures refers to power and display options. (Example: PD6262-6H5)
Figure 6. PD6262-##0 Connectors Label
Figure 7. PD6262-##2 Connectors Label
Figure 8. PD6262-##3 Connectors Label
Figure 9. PD6262-##4 Connectors Label
Figure 10. PD6262-##5 Connectors Label
Figure 11. PD6262-##7 Connectors Label
• DO NOT connect any equipment other than
Precision Digital’s expansion modules, cables, or
meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the meter.
POWER
+
-
M-LINK
123 4 5 6 7 8
21
SIGNAL
Ch-A
P- F4P+ COM V+
3412 5
mA+ COM V+ mA+
7869
Ch-B
SIGNAL
Ch-A
P- F4P+ COM V+
3412 5
mA+ COM V+ mA+
7869
Ch-B
POWER
+
-
M-LINK
CNONO NC NC C
RELAY2 RELAY1
4365 21
123 4 5 6 7 8
21
SIGNAL
Ch-A
P- F4P+ COM V+
3412 5
mA+ COM V+ mA+
7869
Ch-B
R
I- I+
MA OUT
1
32
POWER
+
-
M-LINK
123 4 5 6 7 8
21
24 V
SIGNAL
Ch-A
P- F4P+ COM V+
3412 5
mA+ COM V+ mA+
7869
Ch-B
POWER
+
-
M-LINK
CNONO NC NC C
RELAY4 RELAY3
4365 2 1
CNONO NC NC C
RELAY2 RELAY1
4365 21
123 4 5 6 7 8
21
SIGNAL
Ch-A
P- F4P+ COM V+
3412 5
mA+ COM V+ mA+
7869
Ch-B
R
I- I+
MA OUT
1
32
POWER
+
-
M-LINK
CNONO NC NC C
RELAY2 RELAY1
4365 21
123 4 5 6 7 8
21
24 V
SIGNAL
Ch-A
P- F4P+ COM V+
3412 5
mA+ COM V+ mA+
7869
Ch-B
R
I- I+
MA OUT
1
32
POWER
+
-
M-LINK
CNONO NC NC C
RELAY4 RELAY3
4365 2 1
CNONO NC NC C
RELAY2 RELAY1
4365 21
123 4 5 6 7 8
21
24 V
Page 18
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
18

Power Connections

Power connections are made to a two-terminal connector labeled POWER. The meter will operate regardless of DC polarity connection. The + and ­symbols are only a suggested wiring convention. There are separate models for low voltage and high voltage power. See Ordering Information on page 6 for details.
Figure 12. Power Connections

Signal Connections

Signal connections are made to a nine-terminal connector labeled SIGNAL. The COM (common) terminals are the return for the 4-20 mA and the 10 V input signals. The two COM terminals connect to the same common return, and are not isolated.
Current (mA) Connections
The following figures show examples of current connections.
There are no switches or jumpers to set up for current inputs. Setup and programming is performed through the front panel buttons or MeterView Pro software.
Figure 13. Transmitters Powered by Internal
Supply
Figure 14. Transmitters Powered by Ext. Supply or
Self-Powered
The current input is protected against current overload by a resettable fuse. The display may or may not show a fault condition depending on the nature of the overload.
The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.
Voltage (V) Connections
The following figures show examples of voltage connections.
There are no switches or jumpers to set up for voltage inputs. Setup and programming is performed through the front panel buttons or MeterView Pro software.
Figure 15. Voltage Input Connections
The meter is capable of accepting any voltage from ­10 VDC to +10 VDC.

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK. For interfacing to the PROVU®, use the PDA1232 for RS-232 or the PDA1485 for RS-485. The same port is used for interfacing with all expansion modules (e.g. external relays, additional 4-20 mA outputs, digital I/O).

Relay Connections

Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the
corresponding relay. The relays’ C terminals should
not be confused with the COM (common) terminal of the INPUT SIGNAL connector.
Figure 16. Relay Connections
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
POWER
+
-
C NONO NC NC C
RELAY4 RELAY3
4 36 5 2 1
C NONO NC NC C
RELAY2 RELAY1
4 36 5 2 1
Page 19
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
19

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when switching inductive loads to
prevent disrupting the microprocessor’s operation.
The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor­capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:
Figure 17. AC and DC Loads Protection
Choose R and C as follows: R: 0.5 to 1 Ω for each volt across the contacts C: 0.5 to 1 µF for each amp through closed contacts
Notes:
1. Use capacitors rated for 250 VAC.
2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.
3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.
Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.
Figure 18. Low Voltage DC Loads Protection
RC Networks Available from Precision Digital
RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901.
Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input connected with a normally open closure across F4 and COM, or with an active low signal applied to F4. It can be used for remote operation of front-panel buttons, to acknowledge/reset relays, reset totals, or to reset max/min values. See Function Keys & Digital I/O Available Settings on page 50 for a complete list of capabilities.
Figure 19. F4 Digital Input Connections

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply.
Figure 20. 4-20 mA Output Connections

Analog Output Transmitter Power Supply

The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.
Figure 21. Analog Output Supply Powering Other
Devices
C R
C R
4-20 mA Input
Remote Display, PLC,
Chart Recorder, Etc.
-
+
RI- I+
132
RELAY1
mA OUT
24 V
12-35 VDC
Power
Supply
+
4-20 mA
Input Meter
-+
RI- I+
132
RELAY1
321
-
24 V
mA OUT
Internal Power Supply
and Analog Output
321
Active Output Loop Passive Output Loop
RI- I+
132
24 VDC
Powered
Device
24 V
+-
Page 20
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
20

External Relay, Analog Output, & Digital I/O Connections

The relay, dual analog output, and digital I/O expansion modules PDA1004, PDA1011, and
PDA1044 are connected to the meter using a CAT5
cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.
Note: The jumper located between the RJ45
connectors of the PDA1044 must be removed on the second digital I/O module in order for the system to recognize it as module #2.
• DO NOT connect or disconnect the expansion modules with the power on! More detailed instructions are provided with each optional expansion module.
Figure 22. Expansion Module & DIN Rail Mounting
Kit
Figure 23. External Relays Module Connections
Figure 24. Digital I/O Module Connections
Figure 25. Dual 4-20 mA Output Module Connections

Remote Operation of Meter

The meter can be operated via the front panel push buttons or a remote control station using the PDA1044 Digital I/O module as illustrated in Figure
26. Meter to Control Station Connection.
Figure 26. Meter to Control Station Connections

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and activate the interlock relay. This feature is enabled by configuring the relay, and the corresponding digital input(s), see Setting Up the Interlock Relay (Force On) Feature on page 39.
In the example below, an Interlock Contact switch is connected to a digital input, which will be used to force on (energize) the Interlock Relay. The Interlock Relay and the Control Relay are connected in series with the load.
• When the Interlock Contact is closed (safe), the Interlock Relay energizes, allowing power to flow to the Control Relay; the corresponding front panel LED is on.
• When the Interlock Contact is open, the corresponding front panel LED flashes (locked out), the Interlock Relay is de-energized, preventing power from flowing to the Control Relay and the load.
Figure 27. Interlock Connections
1 2
RLY5 RLY6 RLY7 RLY8
3 4 5 6 7 8
NO C NO C NO C NO C
1 2 3 4 5 6
+5 I1 I2 I3 I4 O1
7 8
O2 O3
9 10
O4 G
DI 1-4 DO 1-4
5 VDC GND
+
-
-+- +
2314
Out 3Out 2
+
-
+
-
+
-
4-20 mA
Input
Meter 2
4-20 mA
Input
Meter 3
12-35 VDC
Power
Supply 2
12-35 VDC
Power
Supply 3
Page 21
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
21

Setup and Programming

There is no need to recalibrate the meter when first received from the factory.
The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards.

Overview

There are no jumpers to set for the meter input selection.
Setup and programming is done through the front panel buttons.
After power and input signal connections have been completed and verified, apply power to the meter.

Front Panel Buttons and Status LED Indicators

Button Symbol
Description
Menu
Right arrow/F1
Up arrow/F2
Enter/F3 LED
State
Indication
1-8
Steady
Alarm condition based on set and reset points, independent of relay status in certain configurations. (Available on all meter configurations, including those without relays installed)
1-8
Flashing
Relay interlock switch open
1-8 & M
Flashing
Relay in manual control mode
R
Steady
Rate
T
Steady
Total T Flashing
Meter in Tare mode
G & T
Steady
Grand Total
▲
Steady
Total overflow (“oF” is displayed to the left of total overflow and ▲ LED is illuminated)
M
Flashing
Analog ouput in manual control mode
A
Steady
Channel A displayed
B
Steady
Channel B displayed
C
Steady
Channel C displayed
• Press the Menu button to enter or exit the Programming Mode at any time.
• Press the Right arrow button to move to the next digit during digit or decimal point programming.
• Press or hold the Up arrow button to scroll through the menus, decimal point, or to increment the value of a digit.
• Press the Enter button to access a menu or to accept a setting.
• Press and hold the Menu button for three seconds to access the advanced features of the meter.
Page 22
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
22

Display Functions & Messages

The following table shows the main menu functions and messages in the order they appear in the menu.
Display
Parameter
Action/Setting Description
setup
Setup
Enter Setup menu
Input
Input
Enter Input selection menu
Ch-A*
Input
Set input type for channel A (*or B)
nmA
4-20 mA
Set meter for 4-20 mA input
Volt
0-10 VDC
Set meter for 10 VDC input
total
Total
Enable/disable totalizer functions
YES
Yes
Enable totalizer functions
No
No
Disable totalizer functions
units
Unit
Select the display units/tags
Ch-A*
Rate unit
Set rate unit or tag for channel A (*or B)
Ch-C
Math unit
Set unit or tag for math channel C
Tot-A*
Total unit
Set total unit or tag for channel A (*or B)
Gtot-A*
Grand total unit
Set grand total unit or tag for channel A (*or B)
Dec pt
Decimal point
Set decimal point
Ch-A*
Decimal point
Set decimal point for channel A (*or B or C)
Rate*
Rate
Set rate decimal point (*channel A and B only)
Total*
Total
Set total decimal point (*channel A and B only)
Gtotal*
Grand total
Set grand total decimal point (*channel A and B only)
prog
Program
Enter the Program menu
InCAL
Input calibration
Enter the Input Calibration menu
SCAL A
Scale A
Enter the Scale menu for channel A
SCAl B
Scale B
Enter the Scale menu for channel B
Cal A
Calibrate A
Enter the Calibration menu for channel A
Cal B
Calibrate B
Enter the Calibration menu for channel B
Inp 1
Input 1
Calibrate input 1 signal or program input 1 value
Dis 1
Display 1
Program display 1 value
Display
Parameter
Action/Setting Description
Inp 2
Input 2
Calibrate input 2 signal or program input 2 value (up to 32 points)
Dis 2
Display 2
Program display 2 value (up to 32 points)
Error
Error
Error, calibration not successful, check signal or programmed value
tsetup
Total setup
Enter the Total Setup menu
Ch-A*
Channel A
Setup the total for channel A (*or B)
tbase
Time base
Program total time base
T Cf
Total conversion factor
Program total conversion factor
Gt CF
Grand total conversion factor
Program grand total conversion factor
treset
Total reset
Program total reset mode: auto or manual
Ch-A*
Channel A
Set total reset modes for channel A (*or B)
T rst
Total reset
Program total reset mode: auto or manual
Gt rst
Grand total reset
Program grand total reset mode: auto or manual
T dly
Time delay
Program automatic reset time delay
dsplay
Display
Enter the Display menu
Line 1
Line 1
Assign the upper display parameter
Line 2
Line 2
Assign the lower display parameter
D Ch-A
Display Ch-A
Assign display to channel A
D Ch-B
Display Ch-B
Assign display to channel B
D Ch-C
Display Ch-C
Assign display to channel C (math)
D Ab
Display AB
Alternate display of channel A & B
D AC
Display AC
Alternate display of channel A & C
D BC
Display BC
Alternate display of channel B & C
D AbC
Display ABC
Alternate display of channel A, B, & C
D t-a
Display total A
Assign display to channel A total
D t-b
Display total B
Assign display to channel B total
D gt-a
Display grand total A
Assign display to channel A grand total
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Display
Parameter
Action/Setting Description
D gt-b
Display grand total B
Assign display to channel B grand total
D rt-a
Display rate and total A
Alternate display of channel A rate and total
D rt-b
Display rate and total B
Alternate display of channel B rate and total
Drgt-a
Display rate and grand total A
Alternate display of channel A rate and grand total
Drgt-b
Display rate and grand total B
Alternate display of channel B rate and grand total
D set1*
Display Set 1*
Displays relay 1 (*through 8) set point.
D Hi-A
Display high A
Display high value of channel A
D Lo-A
Display low A
Display low value of channel A
D HL-A
Display high/low A
Alternate between high/low value of channel A
D Hi-B
Display high B
Display high value of channel B
D Lo-B
Display low B
Display low value of channel B
D HL-B
Display High/low B
Alternate between high/low value of channel B
D Hi-C
Display high C
Display high value of channel C
D Lo-C
Display low C
Display low value of channel C
D HL-C
Display High/low C
Alternate between high/low value of channel C
D a-u
Display A and units/tags
Alternate display of channel A and the unit/tag
D B-u
Display B and units/tags
Alternate display of channel B and the unit/tag
D C-u
Display C and units/tags
Alternate display of channel C and the unit/tag
D ta-u
Display total A and total units A
Alternate display of channel A total and total units
D tb-u
Display total B and total units B
Alternate display of channel B total and total units
D tab
Display total A and B
Alternate display of channel A total and channel B total
Display
Parameter
Action/Setting Description
D TAbC
Display total A, B, and math channel C
Alternate display of channel A total, channel B total, and math result channel C
nm bus
Display Modbus
Display Modbus input register
D off
Display off
Display blank line 2
D unit
Display unit
Display line 1 channel units
d-Inty
Display intensity
Set display intensity level from 1 to 8
RELaY
Relay
Enter the Relay menu
Assign
Assignment
Assign relays to channels or Modbus
Asign1*
Assign 1
Relay 1 (*through 8) assignment
Ch-A*
Channel A*
Assign relay to channel A (*or B or C)
Rate*
Rate
Assign relay to rate (*channel A and B only)
Total*
Total
Assign relay to total (*channel A and B only)
Gtotal*
Grand total
Assign relay to grand total (*channel A and B only)
nm bus
Modbus
Assign relay to Modbus register
RLY 1*
Relay 1
Relay 1 (*through 8) setup
Act 1
Action 1
Set relay 1 action
Auto
Automatic
Set relay for automatic reset
Set 1
Set 1
Enter relay 1 set point
RST 1
Reset 1
Enter relay 1 reset point
A-nman
Auto­manual
Set relay for auto or manual reset any time
LatCH
Latching
Set relay for latching operation
Lt-CLr
Latching­cleared
Set relay for latching operation with manual reset only after alarm condition has cleared
Altern
Alternate
Set relay for pump alternation control
SAnmpl
Sample
Set relay for sample time trigger control
Off
Off
Turn relay off
FaiLSF
Fail-safe
Enter Fail-safe menu
FLS 1*
Fail-safe 1
Set relay 1 (*through 8) fail-safe operation
on
On
Enable fail-safe operation
off
Off
Disable fail-safe operation
DeLAY
Delay
Enter relay Time Delay menu
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Display
Parameter
Action/Setting Description
DLY 1*
Delay 1
Enter relay 1 (*through 8) time delay setup
On 1
On 1
Set relay 1 On time delay
OFF 1
Off 1
Set relay 1 Off time delay
break
Loop break
Set relay condition if loop break detected
Break1*
Break 1
Set relay 1 (*through 8) break condition
ignore
Ignore
Ignore loop break condition (Processed as a low signal condition)
On
On
Relay goes to alarm condition when loop break detected
Off
Off
Relay goes to non-alarm condition when loop break detected
Aout
Analog output
Enter the Analog output scaling menu
Aout 1*
Aout Channel
Analog Output source channel (*1-3)
Dis 1
Display 1
Program display 1 value
Out 1
Output 1
Program output 1 value (e.g. 4.000 mA)
Dis 2
Display 2
Program display 2 value
Out 2
Output 2
Program output 2 value (e.g. 20.000 mA)
reset
Reset
Press Enter to access the Reset menu
Rst Hi
Reset high
Press Enter to reset max display
Rst Lo
Reset low
Press Enter to reset min display
Rst HL
Reset high & low
Press Enter to reset max & min displays
Tot a
Reset total A
Press Enter to reset channel A total
Tot b
Reset total B
Press Enter to reset channel B total
Gtot a
Reset grand total A
Press Enter to reset channel A grand total
Gtot b
Reset grand total B
Press Enter to reset channel B grand total
Tot ab
Reset totals A and B
Press Enter to reset channels A and B totals
Gt ab
Reset grand totals A and B
Press Enter to reset channels A and B grand totals
Contrl
Manual Control
Enter Manual Control menu
Auto
Automatic
Press Enter to set meter for automatic operation
Display
Parameter
Action/Setting Description
nmAn
Manual
Press Enter to manually control relays or analog output operation
pass
Password
Enter the Password menu
Pass 1
Password 1
Set or enter Password 1
Unlock
Unlocked
Program password to lock meter
Locd
Locked
Enter password to unlock meter
Pass 2
Password 2
Set or enter Password 2
Pass 3
Password 3
Set or enter Password 3
Total
Total reset password
Set or enter a total reset password
Gtotal
Grand total password
Set or enter a grand total reset password
999999
-99999
Flashing
Over/under range condition
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Main Menu

The main menu consists of the most commonly used functions: Reset, Manual Control, Setup, and Password.
• Press Menu button to enter Programming Mode then press the Up arrow button to scroll main menu.
• Press Menu, at any time, to exit and return to Run Mode. Changes made to settings prior to pressing Enter are not saved.
• Changes to the settings are saved to memory only after pressing Enter.
• The display moves to the next menu every time a setting is accepted by pressing Enter.

Setting Numeric Values

The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit value. The digit being changed is displayed brighter than the rest.
Press and hold up arrow to auto-increment the display value. If negative numbers are allowed, the first digit position will include a negative symbol (-) after the 9.
Press the Enter button, at any time, to accept a setting or Menu button to exit without saving changes.
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Setting Up the Meter (setup)

The Setup menu is used to select:
1. Input signal the meter will accept for channel A and channel B
2. Units for A & B rate, total & grand total, and C
3. Decimal positions for A & B rate, total, and grand total, and C
4. Program the meter using the scale, calibrate, & total functions
5. Display parameters and intensity
6. Relay assignments and operation
7. 4-20 mA analog output scaling
Press the Menu button to exit at any time.
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Setting the Input Signal (Input)

Enter the Input menu to set up the meter to display current (nmA) or voltage (Volt) inputs for channel A and channel B.
The current input is capable of accepting any signal from 0 to 20 mA. Select current input to accept 0-20 mA or 4-20 mA signals.
The voltage input is capable of accepting any signal from -10 to +10 VDC. Select voltage input to accept 0-5, 1-5, 0-10, or 10 VDC signals.
Channel C is the Math Function calculation, which is set up in the Advanced Features menu.

Setting the Totalizer Features (total)

To simply not display the total, select alternative display parameters in the display (dsplay) menu.
Enable or disable the totalizer features by selecting
“Yes” or “no” after the input type has been set up for
each channel. If the totalizer features are disabled, all the totalizer features and functions are hidden from the menus. Level and process meter features and functions are added to the menus.
If disabling the total parameter by selecting no, please refer to the PD6060 manual for instructions on setting up the meter parameters.
Notes:
1. The totalizer continues working in the background.
2. When selecting "no" for Total for a channel, the meter now functions as a PD6060 Dual-Input Process Meter for parameters that affect that channel. We strongly suggest that you download and use the PD6060 instruction while in this mode of operation.

Setting the Rate, Total, & Grand Total Units/Tags (units)

Enter the channel A and B rate, total, grand total, and math channel C units (or custom tags) that will be displayed if alternating units is selected in the units menu, or d unit is selected as the lower display parameter.
See the Setting the Display Parameters & Intensity (dsplay) flow chart on page 31 for details on accessing the Units menu and parameters. Ch-A and Ch-B set the rate units, tot-A and tot-B the total units, and Gtot-A and Gtot-B the grand total units. Ch-C sets the units for the math channel C.
See the Setting the Display Parameters & Intensity (dsplay) flow chart on page 31 to access the display menu to show the unit or tag on the lower display.
The engineering units or custom legends can be set using the following 7-segment character set:
Display
Character
Display
Character
0
0
k K 1
1
l
L
2
2
n m
m
3
3
n n 4
4
O O 5
5
o
o
6
6
p
P
7
7
q q 8
8
r r 9
9
s
S
A
A
t
t
b
b
u u C
C
v V c
c
uw
w
d
d
x
X
e
E
y Y f
F
z Z g
G
-
-
9
g
/
/
H
H
[ ] h
h
] [ I
I
=
=
I
i
!
Degree(<)
j
J
Space
Notes:
1. Degree symbol represented by (<) if programming with MeterView Pro.
2. The letters “m” and “w” use two 7-segment LEDs each; when selected the characters to the right are shifted one position.
3. Press and hold up arrow to auto-scroll the characters in the display.
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Setting the Decimal Point (dEc pt)

The decimal point for any channel, rate, total, or grand total, may be set with up to five decimal places or with no decimal point at all.
Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed, and then it moves to the leftmost position. Pressing the Up arrow moves the decimal point one place to the left.
There are seven decimal points to set up for three channels: Ch-A rate, total, and grand total; Ch-B rate, total, and grand total; and Ch-C.
After the decimal points are set up, the meter moves to the Program menu.

Programming the Rate/Totalizer (prog)

The meter may either be scaled (SCALE) without applying an input or calibrated (Cal) by applying an input. The meter comes factory calibrated to NIST standards, so for initial setup, it is recommended to use the (SCALE) function.
The Program menu contains the following menus:
1. Scale channel A and B without a signal
source
2. Calibrate channel A and B with a calibrated
signal source
3. Channel A and B total time base &
conversion factors
4. Channel A and B grand total time base &
conversion factors
5. Channel A and B reset modes for total &
grand total
Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set in the Advanced menu prior to scaling and calibration of the meter. See Multi-Point Linearization (Linear) menu on page 46 for details.
The process inputs may be calibrated or scaled to any display value within the range of the meter.
Additional parameters, not needed for most applications, are found in the Advanced Features menu; see Advanced Features Menu on page 42.
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Input Calibration Method (InCAL)
There are two methods of calibrating (or scaling) the display for each input channel to show the correct engineering units.
• Use the Scale menu to enter the scaling without a signal source.
• Use the Calibrate menu to apply a signal from a signal source.
Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set in the Advanced menu prior to scaling and calibration of the meter. See Multi-Point Linearization (Linear) menu on page 46 for details.
Scaling the Meter without a Signal Source (SCAL-A, SCAL-B)
The process inputs (4-20 mA, 10 VDC) can be scaled to display the process variables in engineering units. A signal source is not needed to scale the meter; simply program the inputs and corresponding display values.
From the INCAL menu, select channel A or B, followed by SCal-A or SCal-B, and then set the input signal value and display value for each of the scaling points (default is two).
Scaling the Meter for Channel A (SCal-A)
Scaling the Meter for Channel B (SCal-B)
For instructions on how to program numeric
values see Setting Numeric Values, page 25.
Error Message (Error)
An error message indicates that the calibration or scaling process was not successful.
After the error message is displayed, the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.
The error message might be caused by any of the following conditions:
1. Input signal is not connected to the proper terminals or it is connected backwards.
2. Wrong signal selection in Setup menu.
3. Minimum input span requirements not maintained.
4. Input 1 signal inadvertently applied to calibrate input 2.
Minimum Input Span
The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.
Input Range
Input 1 & Input 2 Span
4-20 mA
0.15 mA
10 VDC
0.10 VDC
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Calibrating the Meter with External Source
Note: To scale the meter without a signal source, refer to Scaling the Meter without a Signal Source (
SCAL-A, SCAL-B
) on page 29.
The meter can be calibrated to display the process variables in engineering units by applying the appropriate input signal and following the calibration procedure.
The use of a calibrated signal source is strongly recommended to calibrate the meter.
Warm up the meter for at least 15 minutes before
performing calibration to ensure specified
accuracy.
Calibrating the Meter for Channel
A (CAL-A)
Note: Inputs for the above example are: Input 1: 4.00 mA; Display 1: 0.0 Gallons Input 2: 20.00 mA; Display 2: 5000.0 Gallons
Calibrating the Meter for Channel
B (CAL-B)
Note: Inputs for the above example are: Input 1: 4.00 mA; Display 1: 0.0 Gallons Input 2: 20.00 mA; Display 2: 18000.0 Gallons
Total & Grand Total Setup (tsetup)
The time base and total conversion factor, and grand total conversion factor for input channels A and B are located in the Totalizer Setup menu.
The time base is based on the rate of flow. Total & grand total conversion factors for channel A and B are programmed independently. The total and grand total have their own independent settings. This means that one can be displaying the value in gallons while the other displays in million gallons, liters, m3, etc.
Total & Grand Total Reset
Total reset menus are located in the Program menu. The totals can be programmed for manual or automatic reset. In the automatic reset mode, a programmable time delay is available to reset the total or grand total after the assigned preset is reached.
Password Protected and Non­Resettable Total
The total and grand total can be password-protected to prevent unauthorized resets. The grand total can be programmed as a non-resettable total, see Total Reset Password & Non-Resettable Total on page 41 for details.
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Setting the Display Parameters & Intensity (dsplay)

Display line 1 (line 1) can be programmed to display:
1. Ch-A rate (D Ch-A)
2. Ch-B rate (D Ch-B)
3. Ch-C math channel (D Ch-C)
4. Toggle Ch-A & Ch-B rate (D AB)
5. Toggle Ch-A rate and Ch-C (D AC)
6. Toggle Ch-B rate and Ch-C (D BC)
7. Toggle Ch-A & Ch-B rate, and Ch-C (D ABC)
8. Ch-A total (D T-A)
9. Ch-B total (D T-B)
10. Ch-A grand total (D GT-A)
11. Ch-B grand total (D GT-B)
12. Toggle Ch-A rate and total (D RT-A)
13. Toggle Ch-B rate and total (D RT-B)
14. Toggle Ch-A rate and grand total (DRGT-A)
15. Toggle Ch-B rate and grand total (DRGT-B)s
16. Relay set points (1-8) (DSET 1 to DSET 8)
17. Max, min, and max & min values for Ch-A, Ch-B, or Ch-C (D Hi-A to d HL-C)
18. Toggle Ch-A rate & units (d A-u)
19. Toggle Ch-B rate & units (d B-u)
20. Toggle Ch-C & units (d C-u)
21. Toggle Ch-A total & units (d TA-u)
22. Toggle Ch-B total & units (d TB-u)
23. Toggle Ch-A total and Ch-B total (d tAb)
24. Toggle Ch-A total, Ch-B total, and the sum of total A + total B (d tABC)*
25. Modbus input (nm bus)
*Note: The (C = sum of total A + total B) displayed with the selection (d tABC) is different than the math channel C calculated under the Math menu functions. Example: (C = Rate Ch-A + Rate Ch-B).
Display line 2 (Line 2) can be programmed to display:
1. All options for display line 1
2. Off, with no display (d ofF)
3. Engineering units for any single channel, total, or grand total
Display Parameter Menu
After setting up the input and display, press the Menu button to exit programming and skip the rest of the setup menu.
Customizable Displays
The displays can be set up to read input channels (A or B), rate, total, or grand total, math function channel C, toggle between A & B, B & C, A & C, A & B & C, toggle between channels A, B, or C & units, the max/min of any of the channels, including the math channel (C), set points, or the Modbus input. This allows the display to be setup to display whatever variables are most valuable to the application. Here are just a few examples.

Display Intensity (d-Inty)

The meter has eight display intensity levels to give the best performance under various lighting conditions. Select intensity 8 for outdoor applications. The default intensity is 6.
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Setting the Relay Operation (relay)

This menu is used to set up the assignment and operation of the relays.
• During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu.
1. Relay assignment
a. Channel A rate, total, or grand total b. Channel B rate, total, or grand total c. Channel C (Math channel) d. Modbus
2. Relay action
a. Automatic reset only (non-latching) b. Automatic + manual reset at any time
(non-latching) c. Latching (manual reset only) d. Latching with Clear (manual reset only
after alarm condition has cleared) e. Pump alternation control (automatic
reset only) f. Sampling (the relay is activated for a
user-specified time) g. Off (relay state controlled by Interlock
feature)
3. Set point
4. Reset point
5. Fail-safe operation a. On (enabled) b. Off (disabled)
6. Time delay a. On delay (0-999.9 seconds) b. Off delay (0-999.9 seconds)
7. Relay action for loss (break) of 4-20 mA input (ignore, on, off)
Setting the Relay Assignment (asSign)
Relays may be assigned to Channel A (rate, total, or grand total), Channel B (rate, total, or grand total), Channel C (Math channel), or Modbus input.
Setting the Relay Action (Act)
Operation of the relays is programmed in the Action menu. The relays may be set up for any of the following modes of operation:
1. Automatic reset (non-latching)
2. Automatic + manual reset at any time (non­latching)
3. Latching (manual reset only, at any time)
4. Latching with Clear (manual reset only after alarm condition has cleared)
5. Pump alternation control (automatic reset only)
6. Sampling (the relay is activated for a user­specified time)
7. Off (relay state controlled by Interlock feature)
The following graphic shows relay 1 action setup; relay 2-8 are set up in a similar fashion.
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Programming Set and Reset Points
High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset points. Minimum deadband is one display count. If the set and reset points are programmed with the same value, the relay will reset one count below the set point.
Note: Changes are not saved until the reset point has been accepted.
Setting Fail-Safe Operation
In fail-safe mode of operation, the relay coil is energized when the process variable is within safe limits and the relay coil is de-energized when the alarm condition exists. The fail-safe operation is set independently for each relay. Select on to enable or select off to disable fail-safe operation.
Programming Time Delay
The On and Off time delays may be programmed for each relay between 0 and 999.9 seconds. The relays will transfer only after the condition has been maintained for the corresponding time delay.
The On time delay is associated with the set point. The Off time delay is associated with the reset point.
Relay Action for Loss of 4-20 mA Input (Loop Break)
The loop break feature is associated with the 4-20 mA input. Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal (i.e. < 0.005 mA):
1. Turn On (Go to alarm condition)
2. Turn Off (Go to non-alarm condition)
3. Ignore (Processed as a low signal condition)
Note: This is not a true loop break condition; if the
signal drops below 0.005 mA, it is interpreted as a “loop break” condition.
The following graph shows the loop break relay operation for a high alarm relay.
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
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Relay and Alarm Operation Diagrams

The following graphs illustrate the operation of the relays, status LEDs, and ACK button.

High Alarm Operation (Set > Reset)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay. To detect a new alarm condition, the signal must go below the set point, and then go above it.

Low Alarm Operation (Set < Reset)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay. To detect a new alarm condition, the signal must go below the set point, and then go above it.

High Alarm with Fail-Safe Operation (Set > Reset)

Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.

Low Alarm with Fail-Safe Operation (Set < Reset)

Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.
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Time Delay Operation

The following graphs show the operation of the time delay function.
When the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed, the On time delay timer resets and the relay does not change state. The same principle applies to the Off time delay.
Note: If “Automatic or Manual (A-nmAn)” reset mode is selected, the LED follows the reset point and not the relay state when the relay is acknowledged.

Total Relay Sampling Operation

When the total reaches the preset, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the preset value is added to the total.
Preset = 100
100
Relay
LED
Total
200
300
Sample
Time
Sample
Time
Sample
Time
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Pump Alternation Control Operation

Relay Sampling Operation

When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.
The sample time can be programmed between 0.1 and 5999.9 seconds.
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Relay Operation Details

Overview

The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions. These capabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and/or 4 external relays expansion module. Typical applications include high and low temperature, level, pressure or flow alarms, control applications such as simple on/off pump control, and pump alternation control for up to 8 pumps. There are four basic ways the relays can be used:
1. High and Low Alarms with Latching or Non­Latching Relays
2. Simple On/Off Control with 100% Adjustable Deadband
3. Sampling (Based on Time)
4. Pump Alternation Control for up to 8 Pumps

Relays Auto Initialization

When power is applied to the meter, the front panel LEDs and alarm relays will reflect the state of the input to the meter. The following table indicates how the alarm LEDs and relays will react on power-up based on the set and reset points:

Fail-Safe Operation

The following table indicates how the relays behave based on the fail-safe selection for each relay:
Fail-Safe Selection
Non-Alarm State
Alarm State
Power Failure
NO
NC
NO
NC
Off
Open
Closed
Closed
Open
Relays go to non­alarm state
On
Closed
Open
Open
Closed
Relays go to alarm state
Note: NO = Normally Open, NC = Normally Closed.
This refers to the condition of the relay contacts when the power to the meter is off.

Front Panel LEDs

The alarm status LEDs on the front panel are available on all meters, even those without relays installed, and provide status indication for the following:
LED
Status
LED
Status
1
Alarm 1
5
Alarm 5
2
Alarm 2
6
Alarm 6
3
Alarm 3
7
Alarm 7
4
Alarm 4
8
Alarm 8
Note: LEDs 5-8 require the external relay module PDA1004 to be connected.
The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions. This standard feature is particularly useful for alarm applications that require visual-only indication. The LEDs are controlled by the set and reset points programmed by the user. When the display reaches a set point for a high or low alarm, the corresponding alarm LED will turn on. When the display returns to the reset point the LED will go off. The front panel LEDs responds differently for latching and non­latching relays.
For non-latching relays, the LED is always off during normal condition and always on during alarm condition, regardless of the state of the relay (e.g. Relay acknowledged after alarm condition).
For latching relays, the alarm LEDs reflects the status of the relays, regardless of the alarm condition. The following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge button (Default: F3 key assigned to ACK).

Latching and Non-Latching Relay Operation

The relays can be set up for latching (manual reset) or non-latching (automatic reset) operation.
Relay terminology for following tables
Terminology
Relay Condition
On
Alarm (Tripped)
Off
Normal (Reset)
Ack
Acknowledged
The On and Off terminology does not refer to the status of the relay’s coil, which depends on the fail­safe mode selected.
• In latching relay mode, if Fail-Safe is off, latched relays will reset (unlatch) when power is cycled.
Alarm #
HI or LO
Alarm
Set
Point
Reset
Point
Power-
Up
Reading
Relay &
LED
1
HI
1000
500
499
Off
2
LO
700
900
499
On 3 LO
250
400
499
Off
4
HI
450
200
499
On
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Non-Latching Relay (Auto)

In this application, the meter is set up for automatic reset (non-latching relay). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm finally goes away, the relay automatically resets and the LED also goes off.

Non-Latching Relay with Manual Reset (A-nman)

In this application, the meter is set up for automatic and manual reset at any time (non-latching relay). The LED and the relay automatically reset when the meter returns to the normal condition.
In addition, the relay can be manually reset while the alarm condition still exists, but the LED will stay on until the meter returns to the normal condition.
Automatic + manual reset at any time
Condition
LED
Relay
Normal
Off
Off
Alarm
On
On
Normal
Off
Off
Next Alarm
On
On
Ack
On
Off
Normal
Off
Off

Latching Relay (LatcH)

In this application, the meter is set up for manual reset at any time. Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED.
Manual reset any time
Condition
LED
Relay
Normal
Off
Off
Alarm
On
On
Ack
Off
Off

Latching Relay with Clear (Lt-Clr)

In this application, the meter is set up for manual reset only after the signal passes the reset point (alarm condition has cleared). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm is acknowledged after it returns to the normal state, the LED and the relay go off. Notice that the LED remains on, even after the meter returns to the normal condition. This is because, for latching relays, the alarm LED reflects the status of the relay, regardless of the alarm condition.
Manual reset only after
alarm condition has cleared
Condition
LED
Relay
Normal
Off
Off
Alarm
On
On
Ack (No effect)
On
On
Normal
On
On
Ack
Off
Off

Acknowledging Relays

There are three ways to acknowledge relays programmed for manual reset:
1. Via the programmable front panel function keys F1-F3 (Example: F3 assigned to ACK).
2. Remotely via a normally open push button wired to the F4 terminal at the rear of the instrument.
3. One of the digital inputs and the +5 V terminals on the digital I/O expansion module.
When the ACK button or the assigned digital input is closed, all relays programmed for manual reset are acknowledged.
P- F4P+ COM V+
3412 5
mA+ COM V+ mA+
7869
+5
I1 I2 I3 I4
O1 O2 O3 O4 G
DO 1-4
GND
ACK
Digital I/O Module
1 2345 6 78910
DI 1-4
Automatic reset only
Condition
LED
Relay
Normal
Off
Off
Alarm
On
On
Ack (No effect)
On
On
Normal
Off
Off
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Pump Alternation Control Applications (Altern)

For pump control applications where two or more similar pumps are used to control the level of a tank or a well, it is desirable to have all the pumps operate alternately. This prevents excessive wear and overheating of one pump over the lack of use of the other pumps.
Up to 8 relays can be set up to alternate every time an on/off pump cycle is completed. The set points and reset points can be programmed, so that the first pump on is the first pump off.
Application #1: Pump Alternation Using Relays 1 & 2
1. Relays 1 and 2 are set up for pump alternation.
2. Relays 3 and 4 are set up for low and high alarm indication.
Set and Reset Point Programming
Relay
Set Point
Reset Point
Function
1
30.000
10.000
Controls pump #1
2
35.000
5.000
Controls pump #2
3
4.000
9.000
Controls low alarm
4
40.000
29.000
Controls high alarm
Pump Alternation Operation
1. Pump #1 turns on when level reaches 30.000, when level drops below 10.000 pump #1 turns off.
2. The next time level reaches 30.000, pump #2 turns on, when level drops below 10.000, pump #2 turns off.
3. If the level doesn’t reach 35.000 pump #1 and pump #2 will be operating alternately.
4. If pump #1 cannot keep the level below 35.000 pump #2 will turn on at 35.000, then as the level drops to 10.000 pump #1 turns off, pump #2 is still running and shuts off below 5.000.
5. Notice that with the set and reset points of pump #2 outside the range of pump #1, the first pump on is the first pump to go off. This is true for up to 8 alternating pumps, if setup accordingly.
6. Relay #3 will go into alarm if the level drops below 4.000 and relay #4 will go into alarm if the level exceeds 40.000.
7. Adding the 4 external relays expansion module allows using the 4 SPDT internal relays for pump alternation and the 4 SPST external relays for high, high-high, low, and low-low alarm indication.

Setting Up the Interlock Relay (Force On) Feature

Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature:
1. Access the Setup – Relay – Action menu and set the action to off.
2. In the Advanced features – User menu program
any of the digital inputs to Force On any of the internal relays (1-4).
3. Connect a switch or dry contact between the +5V
terminal and the corresponding digital input (dI-1 to dI-4) terminal.
Interlock Relay Operation Example
Relays 1 & 2 are configured to energize (their front panel LEDs are steady on) when SW1 & SW2 switches (above) are closed. If the contacts to these digital inputs are opened, the corresponding front panel LEDs flash, indicating this condition. The processes being controlled by the interlock relay will stop, and will re-start only after the interlock relay is re-activated by the digital inputs (switches).
Note: If multiple digital inputs are assigned to the same relay, then the corresponding logic is (AND) –
i.e. both switches must be closed to trip the relay.
1 2 3 4 5 6
+5 I1 I2 I3 I4 O1
7 8
O2 O3
9 10
O4 G
DI 1-4 DO 1-4
5 VDC GND
SW2
SW1
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Scaling the 4-20 mA Analog Output (Aout)

The 4-20 mA analog outputs can be scaled to provide a 4-20 mA signal for any display range selected. To select the channel and source assignments the analog outputs are assigned to, see Analog Output Source on page 48.
No equipment is needed to scale the analog outputs; simply program the display values to the corresponding mA output signal.
The Analog Output menu is used to program the 4-20 mA outputs based on display values.
For instructions on how to program numeric values
see Setting Numeric Values, page 25.

Reset Menu (reset)

The Reset menu is used to reset the maximum (peak) value of Ch-A and Ch-B rate (rst Hi), minimum (valley) reading of Ch-A and Ch-B rate (rst Lo), both high and low value of Ch-A and Ch-B rate (rst HL), Ch-A total (tot A) or Ch-B total (tot B), Ch-A grand total (Gtot A) or Ch-B grand total (Gtot B), both Ch­A and Ch-B totals (tot AB), or both Ch-A and Ch-B grand totals (Gt AB).

Manual Control Menu (Contrl)

The Manual Control menu is used to control the 4-20 mA analog output (Aout 1 only) and the relays manually, ignoring the input. Each relay and analog output can be programmed independently for manual control. Selecting automatic control sets all relays and analog output for automatic operation.
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Setting Up the Password (pass)

The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings, to restrict the ability to reset the totals and grand totals, and to program the non-resettable totalizer.
Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs. Total: Prevents resetting the total manually Gtotal: Prevents resetting the grand total manually

Protecting or Locking the Meter Functions

Enter the Password menu and program a six-digit password.
For instructions on how to program numeric values see Setting Numeric Values on page 25.
Total Reset Password & Non­Resettable Total
The total and the grand total can be password­protected to prevent unauthorized total resets.
The grand total can be programmed as a non-
resettable total by entering the password “050873”.
• Once the Grand Total has been programmed as
“non-resettable” the feature CANNOT be disabled.

Making Changes to a Password Protected Meter

If the meter is password protected, the meter will display the message Locd (Locked) when the Menu button is pressed. Press the Enter button while the message is being displayed and enter the correct password to gain access the menu. After exiting the programming mode, the meter returns to its password protected condition.

Disabling Password Protection

To disable the password protection, access the Password menu and enter the correct password twice, as shown below. The meter is now unprotected until a new password is entered.
If the correct six-digit password is entered, the meter displays the message unLoc (unlocked) and the protection is disabled until a new password is programmed.
If the password entered is incorrect, the meter displays the message Locd (Locked) for about two seconds, and then it returns to Run Mode. To try again, press Enter while the Locked message is displayed.
Did you forget the password?
The password may be disabled by entering a master password once. If you are authorized to make changes, enter the master password 508655 to unlock the meter.
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Advanced Features Menu

To simplify the setup process, functions not needed for most applications are located in the Advanced Features menu.
Press and hold the Menu button for three seconds to access the advanced features of the meter.

Advanced Features Menu & Display Messages

The following table shows the functions and messages of the Advanced Features menu in the order they appear in the menu.
Advanced Features Menu & Display Messages
Display
Parameter
Action/Setting
filtEr
Filter
Set noise filter value
Ch-A
Channel A
Set filter value for channel A
Ch-b
Channel B
Set filter value for channel B
bypASs
Bypass
Set filter bypass value
Ch-A
Channel A
Set filter bypass value for channel A
Ch-b
Channel B
Set filter bypass value for channel B
Round
Round
Set the rounding value for display variables
seriAl
Serial
Set serial communication parameters
SlaVId
Slave ID
Set slave ID or meter address
Baud
Baud rate
Select baud rate
Tr dLY
Transmit delay
Set transmit delay for serial communication
Parity
Parity
Select parity Even, Odd, or None with 1 or 2 stop bits
t-byt
Time byte
Set byte-to-byte timeout
SelEct
Select
Enter the Select menu (function, cutoff, out)
Advanced Features Menu & Display Messages
Display
Parameter
Action/Setting
Functn
Input signal conditioning
Select linear, square root, programmable exponent, or round horizontal tank function
Ch-A
Channel A
Select menu for channel A
Ch-b
Channel B
Select menu for channel B
Linear
Linear
Set meter for linear function and select number of linearization points
No pts
Number of points
Set the number of linearization points (default: 2)
Square
Square root
Set meter for square root extraction
Prog E
Programmable exponent
Set meter for programmable exponent and enter exponent value
nmath
Math
Enter the setup menu for channel C math functions
Sunm
Sum
C = (A+B+P)*F
Dif
Difference
C = (A-B+P)*F
difabs
Absolute difference
C = ((Absolute value of (A-B))+P)*F
AVg
Average
C = (((A+B)/2)+P)*F
nmulti
Multiplication
C = ((A*B)+P)*F
DiVide
Divide
C = ((A/B)+P)*F
Hi-ab
Max of A or B
C = ((High value of channel A or B)+P)*F
Lo-ab
Min of A or B
C = ((Low value of channel A or B)+P)*F
Drauw
Draw
C = ((A/B)-1)*F
uw Avg
Weighted avg.
C = ((B-A)*F)+A
ratio
Ratio
C = (A/B)*F
Ratio2
Ratio 2
C = ((B-A)/A)+P)*F
Concen
Concentration
C = (A/(A+B))*F
Sunm t
Sum total
C = (tA+tB+P)*F
Sunmgt
Sum grand total
C = (GtA+GtB+P)*F
Dif t
Difference of total
C = (tA-tB+P)*F
Dif gt
Diff. of grand total
C = (GtA-GtB+P)*F
Tratio
Total ratio
C = (tA/tB)*F
t-rat2
Total ratio 2
C = ((tB-tA)/tA)*F
T pct
Total percent
C = (tA/(tA+tB))*100
Const
Constant
Enter math equation constants
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Advanced Features Menu & Display Messages
Display
Parameter
Action/Setting
adder
Adder
Addition constant used in channel C math calculations (P)
factor
Factor
Multiplication constant used in channel C math calculations (F)
CutofF
Cutoff
Set low-flow cutoff
Ch-A
Channel A
Set low-flow cutoff for Channel A
Ch-b
Channel B
Set low-flow cutoff for Channel B
Count
Count
Set total count direction
Ch-A
Channel A
Set total count direction for Channel A
Ch-b
Channel B
Set total count direction for Channel B
Tot C
Total count
Set direction of total count
Gtot C
Grand total count
Set direction of grand total count
up
Count up
Count up
Douwn
Count down
Count down
C strt
Count start
Enter count down start value
AoutPr
Analog output programming
Program analog output parameters
Aout 1*
Analog output 1
Program analog output 1 (*1-3) parameters
Source
Source
Select source for the 4-20 mA output
break
Loop break
Set analog output value if input loop break is detected
Calib
Calibrate
Calibrate 4-20 mA output (internal reference source used for scaling the output)
4 nmA
4 mA output
Enter mA output value read by milliamp meter with at least 0.001 mA resolution
20 nmA
20 mA output
Enter mA output value read by milliamp meter with at least 0.001 mA resolution
O-rang
Overrange
Program mA output for display overrange
u-rang
Underrange
Program mA output for display underrange
nmAx
Maximum
Program maximum mA output allowed
nmin
Minimum
Program minimum mA output allowed
User
User I/O
Assign function keys and digital I/O
Advanced Features Menu & Display Messages
Display
Parameter
Action/Setting
F1*
F1* function key
Assign F1 function key (*F1/F2/F3)
F4
F4 digital input
Assign F4 function (digital input)
dI I
Digital input 1
Assign digital input 1 – 8, if expansion modules are connected
dO 1
Digital output 1
Assign digital output 1 – 8, if expansion modules are connected
ICal
Internal calibration
Enter internal calibration (used for recalibrating the meter with a calibrated signal source)
Ch-A
Channel A
Perform calibration on channel A
Ch-b
Channel B
Perform calibration on channel B
C CAL
Current calibration
Calibrate 4-20 mA current input (internal reference source used for scaling the input)
C lo
Current low
Calibrate low current input (e.g. 4 mA)
C Hi
Current high
Calibrate high current input (e.g. 20 mA)
V CAL
Voltage calibration
Calibrate voltage input
V Lo
Voltage low
Calibrate low voltage input (e.g. 0 V)
V Hi
Voltage high
Calibrate high voltage input (e.g. 10 V)
Diag
Diagnostics
Display parameter settings
LED t
LED test
Test all LEDs
Info
Information
Display software number and version.
erase
Erase
Erase MeterView Pro software stored in meter’s memory
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Noise Filter (filter)

The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged. The filter level can be set between 2 and 199. The higher the filter level, the longer the averaging time and so the longer it takes the display to settle to its final value. Setting the filter level to zero disables the filter function.

Noise Filter Bypass (bypass)

The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately. The bypass value determines the minimum amount of signal change to be displayed immediately. All signal changes smaller than the bypass value are filtered or averaged by the meter. The noise filter bypass may be set between 0.1 and
99.9% of full scale.

Rounding Feature (round)

The rounding feature is used to give the user a steadier display with fluctuating signals. Rounding is used in addition to the filter function.
Rounding causes the display to round to the nearest value according to the rounding selected. This setting affects the last two digits, regardless of decimal point position. See examples below:
Rounding Selection
Actual Value
Display Value
Actual Value
Display Value
1
12.022
12.022
12.023
12.023
5
12.022
12.020
12.023
12.025
10
12.024
12.020
12.025
12.030

Modbus RTU Serial Communications (serial)

The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol.
The meter may be connected to a PC for initial configuration via the on-board USB connection. For ongoing digital communications with a computer or other data terminal equipment, an RS-232, or RS-485 option is required; see Ordering Information on page 6 for details.
• DO NOT connect any equipment other than
Precision Digital’s expansion modules, cables, or
meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the meter.
Notes
1. More detailed instructions are provided with each
optional serial communications adapter.
2. Refer to the PROVU Modbus Register Tables
located at www.predig.com for details.
When using more than one meter in a multi-drop mode, each meter must be provided with its own unique address. The meter address (Slave ID) may be programmed between 1 and 247. The transmit delay may be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits.
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Select Menu (SElect)

The Select menu is used to select the input signal conditioner applied to the inputs (linear, square root, or programmable exponent), math function for A & B, constants, low-flow cutoff, total count direction (up or down from a preset amount), and analog output programming. Multi-point linearization is part of the linear function selection.

Input Signal Conditioning (Functn)

The Function menu is used to select the input signal conditioner applied to the input signal: linear, square root, or programmable exponent. Multi-point linearization is part of the linear function selection. Each input channel input signal conditioner is programmed independently.
Meters are set up at the factory for linear function with 2-point linearization. The linear function provides a display that is linear with respect to the input signal.

Square Root Linearization (Square)

The square root function is used to calculate flow measured with a differential pressure transmitter. The flow rate is proportional to the square root of the differential pressure. Scale the meter so that the low input signal (e.g. 4 mA) is equal to zero flow and the high input signal (e.g. 20 mA) is equal to the maximum flow.

Programmable Exponent Linearization (Prog E)

The programmable exponent function is used to calculate open-channel flow measured with a level transmitter in weirs and flumes. The flow rate is proportional to the head height. Scale the meter so that the low input signal (e.g. 4 mA) is equal to zero flow and the high input signal (e.g. 20 mA) is equal to the maximum flow. This method works well for all weirs and flumes that have a simple exponent in the flow calculation formula. For weirs and flumes with complex exponents it is necessary to use a strapping table and the 32-point linearization of the meter.
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Multi-Point Linearization (Linear)

Meters are set up at the factory for linear function with 2-point linearization. Up to 32 linearization points can be selected for each channel under the linear function. The multi-point linearization can be used to linearize the display for non-linear signals such as those from level transmitters used to measure volume in odd-shaped tanks or to convert level to flow using weirs and flumes with complex exponent.
Note: After Scale is displayed continue pressing the Enter button until the meter completes the scaling of the input and display values.

Math Function (nmath)

The Math menu is used to select the math function that will determine the channel C value. These math functions are a combination of input channels A and B, and will display when channel C is selected in the Display menu.
A and B refer to the rate of channel A and B. tA and tB refer to the totals of channel A and B. GtA and GtB refer to the grand totals of channel A and B. The following math functions are available.
Function
Display
Description
Sunm
Sum
C = (A+B+P)*F
Dif
Difference
C = (A-B+P)*F
difabs
Absolute difference
C = ((Absolute value of (A-B))+P)*F
AVg
Average
C = (((A+B)/2)+P)*F
nmulti
Multiplication
C = ((A*B)+P)*F
DiVide
Divide
C = ((A/B)+P)*F
Hi-ab
Max of A or B
C = ((High value of channel A or B)+P)*F
Lo-ab
Min of A or B
C = ((Low value of channel A or B)+P)*F
Drauw
Draw
C = ((A/B)-1)*F
uw Avg
Weighted avg.
C = ((B-A)*F)+A
ratio
Ratio
C = (A/B)*F
Ratio2
Ratio 2
C = ((B-A)/A)+P*F
Concen
Concentration
C = (A/(A+B))*F
Sunm t
Sum total
C = (tA+tB+P)*F
Sunmgt
Sum grand total
C = (GtA+GtB+P)*F
Dif t
Difference of total
C = (tA-tB+P)*F
Dif gt
Diff. of grand total
C = (GtA-GtB+P)*F
Tratio
Total ratio
C = (tA/tB)*F
t-rat2
Total ratio 2
C = ((tB-tA)/tA)*F
T pct
Total percent
C = (tA/(tA+tB))*100

Math Constants (Const)

The Math Constants menu is used to set the constants used in channel C math. The math functions include adder constant P, and factor constant F.
The Adder constant (P) may be set from -99.999 to
999.999.
The Factor constant (F) may be set from 0.001 to
999.999.
The chart on page 46 details the math functions that may be selected in the Math Function menu.

Low-Flow Cutoff (CutofF)

The low-flow cutoff feature allows the meter to be programmed so that the often-unsteady output from a differential pressure transmitter, at low flow rates, always displays zero on the meter. The low-flow cutoff for each channel is programmed independently. The cutoff can be disabled to display negative values.
The cutoff value may be programmed from 0.1 to
999999. The meter will display zero below the cutoff
value. Programming the cutoff value to zero disables the cutoff feature. The cutoff can be disabled to display negative values.
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Totalizer Count Up/Down (Count)

The totalizer count up/down menu may be used to program the total and grand total to either count up from 0 when reset or count down from a programmed value when reset. Total and grand total may have their countdown numbers programmed individually from 0 to 999999.
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Analog Output Programming (AoutPr)

The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The following parameters and functions are programmed in this menu:
1. Source: Source for generating the 4-20 mA output
2. Overrange: Analog output value with display in overrange condition
3. Underrange: Analog output value with display in underrange condition
4. Break: Analog output value when loop break is detected
5. Max: Maximum analog output value allowed regardless of input
6. Min: Minimum analog output value allowed regardless of input
Analog Output Source
The analog output source can be based on either of the input channel rate, total, or grand totals (Ch-A, Ch-B), the math channel (Ch-C), maximum stored value of either input channel (Hi-A, Hi-B), minimum stored value of either input channel (Lo-A, Lo-B), relay set points, or the Modbus input.
To base an analog output on the rate, total, or grand total of channels A or B, select the channel in the Analog Output Source menu. Then select the rate, total, or grand total as the source reference for the output, and program the output scale.
Analog Output Value for Loss of 4-20 mA Input (Loop Break)
The AoutPr - Break menu is used to force the analog output to go to a user-specified mA value if a break condition is detected in the 4-20 mA input loop. Selecting Ignore causes the mA output to go to the minimum value.
Analog Output Calibration
To perform the analog output calibration, it’s
recommended to use a milliamp meter with a resolution of at least 0.1 µA to measure the output current. The values saved internally during this procedure are used for scaling the 4-20 mA output in the Setup menu.
Analog Output Calibration Procedure
1. Wire the PD6262 4-20 mA output to a current loop that includes a power supply (internal or external 12 to 24 VDC), and the mA input on the digital meter. See Figure 20. 4-20 mA Output Connections on page 19 for details.
2. Turn on all devices. Allow for a 15 to 30 minute warm-up.
3. Go to the Advanced Features menu, and navigate to the Analog Output Programming
(AoutPr) → Calibration (Calib) menu and press Enter.
4. The display will show 4 nmA. The PD6262 mA output should now be close to 4 mA. Press Enter and the display will show 04.000. Enter the actual value read by the digital mA meter and press Enter.
5. The display will show 20 nmA. The PD6262 mA output should now be close to 20 mA. Press Enter and the display will show 20.000. Enter the actual value read by the digital mA meter and press Enter.
6. The meter will now calculate the calibration factors and store them.
7. Press Menu to exit and return to Run mode.
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Programmable Function Keys User Menu (user)

The User menu allows the user to assign the front panel function keys F1, F2, and F3, the digital input F4 (a digital input located on the input signal connector), and up to eight additional digital inputs to access most of the menus or to activate certain functions immediately (e.g. reset totals, reset max & min, hold relay states, etc.). This allows the meter to be greatly customized for use in specialized applications.
Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter (i.e. alarms, relay acknowledgement, reset totals, reset max, min, or max & min, tare, and reset tare). The digital outputs can be used to trigger external alarms or lights to indicate these specific events.
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Function Keys & Digital I/O Available Settings
Refer to the following table for descriptions of each available function key or digital I/O setting.
Function Keys & Digital I/O Available Settings
Display
Description
Rst Hi
Reset the stored maximum display values for all channels
Rst Lo
Reset the stored minimum display values for all channels
Rst HL
Reset the stored maximum & minimum display values for all channels
relay
Directly access the relay menu
Set 1*
Directly access the set point menu for relay 1 (*through 8)
Rly d
Disable all relays until a button assigned to enable relays (Rly E) is pressed
Rly E
Enable all relays to function as they have been programmed
O Hold
Hold current relay states and analog output as they are until a button assigned to enable relays (Rly E) is pressed
d Hold
Hold the current display value, relay states, and analog output momentarily while the function key or digital input is active. The process value will continue to be calculated in the background.
D AbC
Scrolls values for A, B & C when activated. Keeps the last value for 10 seconds and then it returns to its assignment. Values are displayed on display line 1 and the corresponding channel and units on display line 2.
d tot
Scrolls through totals for channels A, B, and C (which is the sum of A and B). Values are displayed on display line 1.
D gtot
Scrolls through grand totals for channels A, B, and C (which is the sum of A and B). Values are displayed on display line 1.
Ln1 Hi
Display maximum channel A display value on line 1
Ln1 Lo
Display minimum channel A display value on line 1
Ln1 HL
Display maximum & minimum channel A display values on line 1
Ln2 Hi
Display maximum channel B display value on line 2
Ln2 Lo
Display minimum Channel B display value on line 2
Ln2 HL
Display maximum & minimum channel B display values on line 2
Function Keys & Digital I/O Available Settings
Display
Description
Ln2 HC
Display minimum channel C display value on line 2
Ln2 HC
Display maximum & minimum channel C display values on line 2
LitHLC
Display maximum channel C display value on line 2
F On 1*
Force relay 1 (*through 4) into the on state. This function is used in conjunction with a digital input expansion module to achieve interlock functionality. See Setting Up
the Interlock Relay (Force On) Feature page 39 for details about
interlock relays.
Contrl
Directly access the Manual Control menu
disabl
Disable the selected function key or digital I/O
AcH
Acknowledge all active relays that are in a manual operation mode such as auto-manual or latching
Reset
Directly access the reset menu
Rst t
Reset totals for all channels
Rst gt
Reset grand totals for all channels
Rst ta
Reset total for channel A
Rst ga
Reset grand total for channel A
Rst tb
Reset total for channel B
Rst gb
Reset grand total for channel B
nmenu
Mimic the menu button functionality (digital inputs only)
rigHt
Mimic the right arrow/F1 button functionality (digital inputs only)
up
Mimic the up arrow/F2 button functionality (digital inputs only)
Enter
Mimic the enter/F3 button functionality (digital inputs only)
Alnm 1*
Provide indication when alarm 1 (*through 8) has been triggered (digital outputs only)
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Internal Calibration (ICAL)

The meter is factory calibrated prior to shipment
for milliamps and volts with calibration equipment
that is certified to NIST standards.
The use of calibrated signal sources is necessary to perform the internal calibration of the meter.
Check calibration of the meter at least every 12 months. Each input and input type must be recalibrated separately.
Notes:
1. If meter is in operation and it is intended to accept only one input type (e.g. 4-20 mA), recalibration of other input is not necessary.
2. Allow the meter to warm up for at least 15 minutes before performing the internal calibration procedure.
The Internal calibration menu is part of the Advanced Features menu.
1. Press and hold the Menu button for three seconds to access the advanced features of the meter.
2. Press the Up arrow button to scroll to the Internal calibration menu (ICAL) and press Enter.
3. Select channel A (Ch-A) or channel B (Ch-b) and press enter.
4. The meter displays either current calibration (C CAL) or voltage calibration (V CAL), according to the input setup. Press Enter to start the calibration process.
Example of Internal Calibration for current input:
5. The meter displays low input current message (C lo). Apply the low input signal and press Enter. The display flashes for a moment while the meter is accepting the low input signal.
6. After the display stops flashing, a number is displayed with the leftmost digit brighter than the rest. The bright digit is the active digit that can be changed by pressing the Up arrow button. Press the Right arrow button to move to the next digit.
7. Set the display value to correspond to the input signal being calibrated, typically 4.000 mA.
8. The display moves to the high input calibration (C Hi). Apply the high input signal and press Enter.
9. Set the display for the high input calibration, in the same way as it was set for the low input calibration, typically 20.000 mA.
The graphic above shows the calibration of the current input. The voltage input is calibrated in a similar way.
Tips:
• Low and high input signals can be any valid values within the range of the meter.
• Observe minimum input span requirements between input 1 and input 2.
• Low input should be less than high input signal.
Error Message (Error)
An error message indicates that the calibration or scaling process was not successful.
After the error message is displayed, the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.
The error message might be caused by any of the following conditions:
1. Input signal is not connected to the proper terminals, or it is connected backwards.
2. Wrong signal selection in Setup menu.
3. Minimum input span requirements not maintained.
Minimum Input Span
The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.
Input Range
Input 1 & Input 2 Span
4-20 mA
0.15 mA
10 VDC
0.10 VDC
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PROVU™ PD6262 Dual Analog Input Rate/Totalizer
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Meter Operation

The meter is capable of accepting two input channels (A and B) of either current (0-20 mA, 4-20 mA) or voltage signals (0-5 V, 1-5 V, 0-10 V, 10 V) and displaying these signals in engineering units from ­99999 to 999999 (e.g. a 4-20 mA signal could be displayed as -50.000 to 50.000). A totalizer can be programmed to count the scaled engineering units, interpreting it as count per second, minute, hour, or day. The scaled rate and total for each channel can be displayed on the top or bottom displays.
A math function channel (C) is available to perform operations on channel A and B rates or totals, with adder and factor constants, and display the results. Engineering units or tags may be displayed with these three channels.
The dual-line display can be customized by the user. Typically, display line 1 is used to display the math channel C, while line 2 is used to alternate between displaying input channels A and B rate or total.
Additionally, the meter can be set up to display any input or math channel on line 1 and a unit or tag on line 2. The relays and analog output can be programmed to operate based on any input or math channel.

Front Panel Buttons Operation

Button Symbol
Description
Press to enter or exit Programming Mode, view settings, or exit max/min readings
Press to reset max/min readings or other parameter/function assigned through the User menu
Press to display max/min readings or other parameter/function assigned through the User menu
Press to acknowledge relays or other parameters/function assigned through the User menu

Function Keys Operation

During operation, the programmable function keys operate according to the way they have been programmed in the Advanced Features – User menu. See Programmable Function Keys User Menu (user) on page 49 for details.
The table above shows the factory default settings for F1, F2, and F3.

F4 Operation

A digital input, F4, is standard on the meter. This digital input is programmed identically to function keys F1, F2, and F3. The input is triggered with a contact closure to COM, or with an active low signal. During operation, F4 operates according to the way is has been programmed in the Advanced Features – User menu. See Programmable Function Keys User Menu (user) on page 49 for details.

Maximum/Minimum Readings

The max & min readings (peak & valley) reached by the process can be displayed either continuously or momentary:
1. Display briefly by assigning to the F1-F3
function keys or to the digital inputs in the User menu.
2. Display continuously by assigning either
display to max/min through the Display menu.
Any of the F1-F3 function keys (buttons) and the digital inputs can be programmed to reset the max & min readings. The meters are set at the factory to display the max/min reading by pressing the Up arrow/F2 button and to use the Right arrow/F1 button to reset the max/min.
To display max and min channel A reading using function key with factory defaults:
1. Press Up arrow/F2 button to display minimum reading of channel A since the last reset/power­up. The display will then display the maximum reading of channel A since the last reset/power­up.
2. To reset max/min press Right arrow/F1 button. The max & min displays are reset to actual values.
3. Press Menu to exit max/min display reading.
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53

Troubleshooting

The rugged design and the user-friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual. However, due to the many features and functions of the meter, it’s possible that the setup of the meter does not agree with what an operator expects to see.
If the meter is not working as expected, refer to the Diagnostics menu and recommendations below.

Diagnostics Menu (diag)

The Diagnostics menu is located in the Advanced Features menu. To access the Diagnostics menu, see Advanced Features Menu on page 42.
This menu allows the user to test the functionality of
all the meter LEDs, check the meter’s software and
version information, and erase the MeterView Pro software installation files from the meter. Press the Enter button to view the settings and the Menu button to exit at any time.
For a description of the diagnostic messages, see Advanced Features Menu & Display Messages on page 42.

Testing the Display LEDs

To test all LEDs on the display:
1. Go to the Diagnostics menu (diAG) and press Enter button.
2. Press Up arrow button and scroll to LED Test menu (led t)
3. Press the Enter button to activate the LED Test. The meter will cycle through all digits, decimal points, and relay indicators to enable the operator to check that all LEDs are functioning properly.
4. Press the Enter button again to access the Information menu (info) or press the Menu button to return to Run Mode.

Determining Software Version

To determine the software version of a meter:
1. Go to the Diagnostics menu (diAG) and press Enter button.
2. Press Up arrow button and scroll to Information menu (Info).
3. Press Enter to access the software number (SFT) and version (UER) information. Write down the information as it is displayed. Continue pressing Enter until all the information is displayed.
4. The meter returns to Run Mode after displaying all the settings.

Reset Meter to Factory Defaults

When the parameters have been changed in a way
that is difficult to determine what’s happening, it might
be better to start the setup process from the factory defaults.
Instructions to load factory defaults:
1. Enter the Advanced Features menu. See Advanced Features Menu, page 42.
2. Press Up arrow to go to Diagnostics menu
3. Press and hold Right arrow for three seconds, press Enter when display flashes reset.
Note: If Enter is not pressed within three seconds, the display returns to Run Mode.
4. The meter goes through an initialization sequence (similar as on power-up), and loads the factory default settings.
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Factory Defaults & User Settings

The following table shows the factory setting for most of the programmable parameters on the meter.
Factory Defaults & User Settings
Parameter
Display
Default Setting
Input type
Input
Input type, channel A
Ch-A
4-20 mA
Input type, channel B
Ch-B
4-20 mA
Total, channel A
Ch-A
Yes
Total, channel B
Ch-B
Yes
Units
units
Rate unit, channel A
Ch-A
mA-A
Rate unit, channel B
Ch-B
mA-b
Unit, channel C
Ch-C
mA-C
Total unit, channel A
Tot-A
tot-A
Grand total unit, ch-A
Gtot-A
Gtot-A
Total unit, channel B
Tot-b
tot-b
Grand total unit, ch-B
Gtot-b
Gtot-B
Decimal Point
Dec pt
Rate, channel A
rate
3
Total, channel A
Total
1
Grand total, channel A
gtotal
0
Rate, channel B
rate
3
Total, channel B
Total
1
Grand total, channel B
gtotal
0
Channel C
Ch-C
3
Number of points
No pts
Number of points, ch A
Ch-A
2
Number of points, ch B
Ch-B
2
Scaling, (channel A)
Scal a
Input 1, channel A
InP 1
4.000 mA
Display 1, channel A
Dis 1
4.000
Input 2, channel A
InP 2
20.000 mA
Display 2, channel A
Dis 2
20.000
Scaling (channel B)
Scal b
Input 1, channel B
InP 1
4.000 mA
Display 1, channel B
Dis 1
4.000
Input 2, channel B
InP 2
20.000 mA
Display 2, channel B
Dis 2
20.000
Total setup
Tsetup
Time base, channel A
Tbase
Sec
Total conversion factor, Ch-A
T CF
1.000
Grand total conversion factor, Ch-A
Gt CF
1.000 Time base, channel B
Tbase
Sec
Factory Defaults & User Settings
Parameter
Display
Default Setting
Total conversion factor, Ch-B
T CF
1.000
Grand total conversion factor, Ch-B
Gt CF
1.000 Total reset
Treset
Total reset, channel A
T rst
Manual
Grand total reset, Ch-A
Gt rst
Manual
Total reset, channel B
T rst
Manual
Grand total reset, Ch-B
Gt rst
Manual
Display assignment
Dsplay
Display line 1
D Ch-A
Channel A
Display line 2
d Ch-B
Channel B
Display intensity
d-Inty
6
Relay
Relay
Relay 1 assignment
Ch-A
Channel A total
Relay 1 action
Act 1
Automatic
Relay 1 set point
Set 1
100.0
Relay 2 assignment
Ch-A
Channel A total
Relay 2 action
Act 2
Automatic
Relay 2 set point
Set 2
200.0
Relay 3 assignment
Ch-A
Channel A rate
Relay 3 action
Act 3
Automatic
Relay 3 set point
Set 3
3.000
Relay 3 reset point
RSt 3
2.500
Relay 4 assignment
Ch-A
Channel A rate
Relay 4 action
Act 4
Automatic
Relay 4 set point
Set 4
4.000
Relay 4 reset point
RSt 4
3.500
Fail-safe relay 1 to 4
Fls 1
Off
On delay relay 1 to 4
On 1
0.0 sec
Off delay relay 1 to 4
Off 1
0.0 sec
Loop break relay 1 to 4
ignore
Ignore
Analog output
Aout
Display 1 analog out
Dis 1
4.000
Output 1 value
Out 1
4.000 mA
Display 2 analog out
Dis 2
20.000
Output 2 value
Out 2
20.000 mA
Source analog output
Source
Channel A
Overrange output
O-rang
21.000 mA
Underrange output
u-rang
3.000 mA
Loop break output
break
3.000 mA
Maximum output
nmAx
23.000 mA
Minimum output
nmin
3.000 mA
Filter
Filter
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Factory Defaults & User Settings
Parameter
Display
Default Setting
Filter, channel A
Ch-A
70
Filter, channel B
Ch-B
70
Bypass, channel A
bypass
0.2
Bypass, channel B
bypass
0.2
Round
Round
1
Cutoff
Cutoff
Cutoff value, channel A
Ch-a
0.0 (disabled)
Cutoff value, channel B
Ch-b
0.0 (disabled)
Serial
Serial
Slave ID (Address)
SlaVId
247
Baud rate
baud
9600
Transmit delay
Tr dly
50 ms
Parity
Parity
Even
Byte-to-byte timeout
t-byt
010 (0.1 sec)
Math
nmath
Math, channel C
Sunm
Sum
Adder (constant P)
Adder
0.000
Factor (constant F)
Factor
1.000
User
user
F1 function key
F1
Reset max & min
F2 function key
F2
Line 1 Max & Min
F3 function key
F3
Acknowledge relays
F4 function (digital input)
F4
Acknowledge relays Digital input 1
DI 1
Menu
Digital input 2
DI 2
Right arrow
Digital input 3
DI 3
Up arrow
Digital input 4
DI 4
Enter
Digital output 1
DO 1
Alarm 1
Digital output 2
DO 2
Alarm 2
Digital output 3
DO 3
Alarm 3
Digital output 4
DO 4
Alarm 4
Password
pass
Password 1
Pass 1
000000 (unlocked)
Password 2
Pass 2
000000 (unlocked)
Password 3
Pass 3
000000 (unlocked)
Total
Total
000000 (unlocked)
Grand total
gtotal
000000 (unlocked)
Page 56
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
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56

Troubleshooting Tips

This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free MeterView Pro software for all programming activities. A USB cable is provided with the meter for programming with MeterView Pro software.
If you have programmed the meter with the front panel buttons and it is not working as intended, try re-programming the meter using MeterView Pro software.
Symptom
Check/Action
No display at all
Check power at power connector
Not able to change setup or programming, Locd is displayed
Meter is password-protected, enter correct six-digit password to unlock
Meter does not respond to input change
If a Low-Flow Cutoff Value has been programmed, the meter will display zero below that point, regardless of the input – which can appear like the meter is not responding to an input change. Check to make sure the problem is not being caused by an undesired low-flow cutoff value. To prevent the display from showing a negative value, set the low-flow cutoff to a value greater than zero.
Meter displays error message during calibration (Error)
Check:
1. Signal connections
2. Input selected in Setup menu
3. Minimum input span requirements
Meter displays
1. 999999
2. -99999
Check:
1. Input selected in Setup menu
2. Corresponding signal at Signal connector
Display is unstable
Check:
1. Input signal stability and value
2. Display scaling vs. input signal
3. Filter and bypass values (increase)
Display response is too slow
Check filter and bypass values
Display reading is not accurate
Check:
1. Input signal conditioner selected: Linear, square root, etc.
2. Scaling or calibration
Display does not respond to input changes, reading a fixed number
Check:
1. Display assignment, it might be displaying max, min, or set point.
Display alternates between
1. Hi and a number
2. Lo and a number
Press Menu to exit max/min display readings.
Relay operation is reversed
Check:
1. Fail-safe in Setup menu
2. Wiring of relay contacts
Relay and status LED do not respond to signal
Check:
1. Relay action in Setup menu
2. Set and reset points
Flashing relay status LEDs
Relays in manual control mode or relay interlock switches opened.
Meter not communicating with application programs
Check:
1. Serial adapter and cable
2. Serial settings
3. Meter address and baud rate
If the display locks up or the meter does not respond at all
Cycle the power to reboot the microprocessor. Other symptoms not described above
Call Technical Support for assistance.
Note: Certain sequences of events can cause unexpected results. To solve these issues, it is best to start fresh from factory defaults and use the manual as a step by step programming guide, rather than a random approach to programming. To reset the meter to factory defaults, see Reset Meter to Factory Defaults on page 53. In addition, for best results, we recommend using the free MeterView Pro software for all programming needs
Page 57
PROVU™ PD6262 Dual Analog Input Rate/Totalizer
Instruction Manual
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA Tel (800) 343-10 01 • Fax (508) 655-8990
www.predig.com
LIM6262_H
SFT065 Ver 4.010 & up
02/22
Contact Precision Digital
Technical Support
Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: [email protected]
Sales Support
Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: [email protected]
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