PRECISION DIGITAL PD213, PD214, PD224 Operating Instructions Manual

Page 1
Industrial Digital Pressure Gauge
Model PD213, PD214, PD224
Operating Instructions
I&M008-10136-07/2011 (dwg. 83B234-01 Rev. C 3/06)
Page 2
Precision Digital Industrial Gauge. This feature-
packed gauge offers a menu-driven display for
easy customization. User selectable features
include 12 units of measurement, password
protected calibration and disable functions,
adjustable bargraph and update rate.
A five digit display for maximum resolution is
standard. Optional 4-20mA output, relays and
24Vdc power
add to the versatility of the gauge.
With the range printed on the keypad. These
digital gauges meet ASME B40.7 specification.
See a complete listing of product features and
specifications on pages 16.
89 October Hill Rd, Suite 5, Holliston, MA 01746. Tel: 800-343-1001 Fax: 508-655-8990
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TABLE OF CONTENTS
Quick Reference ............................................4-5
Keypad Functions ..........................................6-8
• ON/OFF KEY
• ZERO/CLEAR KEY
• MIN/MAX KEY
(down arrow key)
• MENU KEY
• BACKLITE KEY
(up arrow key)
• ENTER KEY
MENU Functions (MENU Mode) ................................8-15
• Engineering Units
• CONFIG Mode
• Set Password
• Recalibration of Gauge
• Zero Key Adjustment
• Disabling Menu Options
• Bargraph Options
• Auto Off Options
• Update Options for Displayed Pressure
• Dampenin
g O
ptions
• Backlight Options (Backlight Optional)
• Set Switch (Relay) Options
Specifications ................................................16
Ranges ........................................................16
Display Messages ..........................................17
Wiring Diagrams ........................................18-21
Gauge Installation & Maintenance ........................24
• Mounting
• Battery Replacement & Installation
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.88˝ high digital display (41⁄2˝ case)
.60 high digital display(3˝ case)
Bargraph
% of full scale
Flashing display when unit
pressured below zero
Press to indicate minimum
or maximum pressure
gauge has measured
Press again to return to
pressure units
UNITS (Pressure)
ENGLISH
INHG
PSI*
INH2O
@ 4°C, 20°C, 60°F
FTW
FTSW
METRIC
BAR
MBAR
KPA CMH2O KG/CM2
QUICK REFE
Press to read menu
UPDATE RATE
(Pressure measurement
per second)
10x (100 MS)*
5x (200 MS) 2x (500 MS)
1x (1 Sec)
BACKLITE
(Off options)
Never 2 SEC
5 SEC*
15 MIN 30 MIN
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Page 5
Press to turn unit on or off
While in unit of measurement mode (eg: psi),
press the ZERO CLEAR button to rezero the gauge. This feature functions when displayed pressure is within ±5% or 10% of zero value
pressurized beyond full-scale
This Bargraph indicates battery level;
the more segments, the closer the battery is to full charge (only dis-
played on units with battery
Press to turn backlight on or off
Range on keypad;
complies with ASME B40.7
AUTO OFF
(Turns unit off after
option selected)
Never*
2 minutes
5 minutes 15 minutes 30 minutes
DAMPENING
(Takes pressure reading
and averages
process pressure
None*
Avg 2 Avg 4 Avg 6 Avg 8
Flashing display when unit
(backligh optional)
CALIBRATE
Zero and span
adjustments,
password protected
DISABLE
Allows for
“lockout” of
MENU
options
*Indicates Default
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KEYPAD FUNCTIONS
Turns the gauge on and off. When pressing the
ON/OFF
ON/OFF key while in the off position, gauge start­up display first indicates the software version followed by the gauge pressure range. The gauge will then display indicated pressure and be ready for use.
Press this key for one second prior to gauge
ZERO
usage to rezero any initial zero shift. If zero shift
CLR
is greater than programmed zero allowance, the gauge w
ill d
isplay OFSET (blinking) for 1 sec­ond, then return to the measure mode. To clear minimum and maximum values, press ZERO/CLR button (when min/max values are indicated). Gauge will auto advance once zeroed.
MAX/MIN
The Max/Min key allows review of minimum and maximum pressure values since unit start-up or last push of the clear key. Press key to:
1) Indicate maximum pressure.
2) Indicate minimum pressure.
3) Exit MAX/MIN mode and return the unit to
pressure measurement mode. To clear mini­mum and maximum values press ZERO/CLR key (must be in MAX/MIN mode).
(down arrow key) is used in the MENU
The mode, see f
ollowing MENU key section.
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MENU
Key for gauge with Backlite
Key for gauge without Backlite displayed with
(up arrow
icon only)
EYPAD FUNCTIONS
K
This key allows for customization of the gauge. Pressing the MENU key allows cycling through the main MENU items; UNITS, CONFIG, GRAPH, OFF, UPDAT & DAMP. Any item changed in the Menu become the new default setting(s). Revised settings are saved in the event of power loss.
The
(up arrow key) or (down arrow key) on the keypad allows for scrolling through the MENU options to increase or decrease numeric values as required. If in the menu mode, gauge will automatically advance to measure mode once selected MENU item has been set.
This key manually turns the backlite on or off. five options are available. They include NEVER, 10 sec, 30, sec, 1 min, 5 min*. With the NEVER
option, the gauge BACKLITE will remain lit whenever the gauge is in the ON mode or until the BACKLITE button is pushed again. Options,
sec, 30 sec, 1 min, 5 min*. allow the BACK-
10 LITE to automatically turn-off after a selected period of time.
To use the BACKLITE option: Step 1: Press the MENU key.
Step 2: Press the
(up arrow key) or (down
arrow key) until the word LITE appears. Step 3: Press ENTER.
Step 4: Press the
(up arrow key) or (down
arrow key) to select the BACKLITE option. Step 5: Press the ENTER key to finalize your
choice of LITE
options.
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KEYPAD FUNCTIONS
This key allows for selecting gauge features in the
ENTER
menu finalizing selection. Use of the enter key is described throughout operating instructions.
MENU OPTIONS
UNITS: 12 units of measurement are available: psi, mmHG,
inH
O with three temperature options: 20°C, 60°F, 4°C*,
2
mBar, inHg, ftH
O, mPa, kPa, kg/cm2and bar.
2
Step 1: Press the MENU key until the word UNITS appears. Step 2: Press Enter.
Step 3: Press the
(up arrow key) or  (down arrow
key) to select the required unit of measure. Step 4: Press ENTER to finalize the UNIT selection.
Note: For inH press the
0 range with three temperature options,
2
(up arrow key) and (down arrow key) to select the desired temperature, then press ENTER to final­ize the UNIT selection.
CONFIG: This option allows access to additional Menu options. Options include:
• ENTPW or enter password (this appears as a sub-menu
in the CONFIG mode if a user password has been set).
• RECAL (allows for zero, span and mid-scale calibra-
on of the gauge).
ti
• 0bUTN or zero key (allows for adjustment of % of
range that can be zeroed),
• dISAb, allows for disabling MENU options.
• SETPW: This feature allows for a user defined numer-
ic password. If a user password is not set, all features in the CONFIG mode will be accessible without a password. If a user password is set, all items in the CONFIG menu options are accessible with or without
r password. If a user password is programmed,
a use it will be required to access the CONFIG menu options.
*Indicates default.
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K
EYPAD FUNC
TIONS
MENU FUNCTIONS
How to Use Your Menu Functions
To set a user password (SETPW): Step 1: Press the Menu key on the keypad
Step 2: Press the
(up arrow key) or (down arrow
key) until the word CONFIG appears. Step 3: Press Enter. The word SETPW appears on the
gauge display Step 4: Press Enter. A five digit numeric password is now
required. Step 5: Press the
(up arrow key) or (down arrow
key) on the keypad to select the first digit of the password.
Step 6: Press ENTER. Step 7: Repeat until the five-digit password is shown on
the gauge display. Step 8: Press ENTER.
Note: to erase password at any time while in the SETPW (set password) mode, press the ZERO/CLEAR key. The user will be prompted to reprogram the password once the five-digit password is entered. The gauge will display SAVE.
Step 9: Press Enter to save the p
assword setting.
ENTPW: Once a user password has been established and entry into the CONFIG mode is required, the user will be prompted to ENTPW or enter password.
Follow setup steps 4-8 above.
RECAL: or recalibrate allows for zero, mid-scale, full-scale
and factory default calibration of the gauge. The RECAL feature also allows for recalibration of gauges with 4-20mA output.
*Indicates default.
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ENU FUNCTIONS
M To use RECAL option: Step 1: Press the Menu key on the keypad
Step 2: Press the
(up arrow key) or (down arrow
key) on the keypad until the word CONFIG appears.
Step 3: Press Enter. Step 4: Enter user password if it has been programmed.
Step 5: Press
(up arrow key) or (down arrow key)
until the word RECAL appears.
Step 6: Press Enter. Step 7: The gauge will now flash between INPUT and unit
of measure on the lower line and .00 on the top line. Apply zero pressure to the gauge.
Step 8: Press Enter. Zero pressure is now set. Step 9: The gauge will display full-scale pressure. Apply
full-scale pressure to the gauge.
Step 10: Press Enter. Full-scale pressure is now set. Step 11: The gauge will now display mid-scale pressure.
Apply mid-scale pressure to the gauge. Step 12: Press Enter. Mid-scale pressure is now set.
Note: For compound ranges this recalibration is zero,
( full-scale, mid-scale and full-vac.)
FOR FACTORY CALIBRATED SETINGS: Step 13: To reinstate factory calibrated settings for zero,
full-scale and mid-scale press the
(down arrow key)
Menu key until the word FACT appears. Step 14: Press Enter. Factory calibration settings are now
reinstated. Step 15: After zero, full-scale and/or mid-scale or factory
ult calibration have been set, the word SAVE appears
defa on the gauge display.
Step 16: Press Enter to finalize calibration.
*Indicates default.
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MENU FUNCTIONS
Note: Calibration of Zero, mid-scale or span can be set inde­pendently of each other. For instance, if only full-scale cali­bration is required, press the
(down arrow key) until the gauge display indicates full-scale pressure. Press Enter and proceed as indicated above. Calibration of zero, midscale and full-scale is recommended when recalibrating the gauge.
ZERO KEY (0bUTN): This feature allows
the user to select percent of full-scale at which the gauge can be rezeroed using the Zero/Clear key on the keypad. Options include 5% full-scale*, 10% full-scale or DISAB (disable of the zero key).
To use ZERO option: Step 1: Press the Menu key on the keypad. Step 2: Press the
(up arrow key) or (down arrow
key) until the word CONFIG appears.
Step 3: Press Enter. Step 4: Enter user password, if it has been
Step 5: Press the
(up arrow key) or (down arrow
programmed.
key) until the word 0bUTN (zero key) appears. Step 6: Press Enter.
Step 7: Press the
(up arrow key) or (down arrow key) to select 5PCT (5% full-scale), dISAb (disable zero key) or 10PCT (10% full-scale).
Step 8: Press Enter to finalize the selection. DISAB: or disable: This feature allows the user to dISAb
(or disable) or ENAb (enable) items in
the MENU. Some keypad keys can also be enabled or disabled. Any or all MENU items can be enabled or disabled.
To use DISAB option: Step 1: Press the Menu key on the keypad.
Step 2: Press the
(up arrow key) or (down arrow
key) until the word dISAb appears.
*Indicates default.
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MENU FUNCTIONS
Step 3: press ENTER. The current setting (ENAB or dISAB)
will be displayed.
Step 4: Press the
(up arrow key) or (down arrow
key) on the keypad to select a setting.
Step 5: Press ENTER To finalize the setting.
GRAPH: This option allows the user to change the bar-
graph on the gauge display to correspond to any desired pressure within the pressure limits of the gauge. This option is useful
when identifying a select portion of the full-scale range of the gauge. The default setting for the GRAPH is zero and full-scale pressure. For compound gauges, the default setting for zero is set at full-scale vacu­um. Full-scale pressure is set at the positive pressure as displayed on the gauge keypad.
For gauges supplied with the 4-20mA output option, the default is 4mA equals 0% of the bargraph and 2
0 mA
equals 100% of the bargraph.
Changing the bargraph to a pressure other than 0 and 100% of range will also change the 4-20mA output to cor­respond with the new Bargraph pressures for 0 and 100%.
To use GRAPH option: Step 1: Press the MENU key.
Step 2: Press the
(up arrow key) or (down arrow key)
on the keypad until the word until the word GRAPH appears. Step 3: Press ENTER . The gauge display will ind
icate the set full scale pressure range setting on the top line. The middle line indicates the bargraph at 100% of full-scale. The bottom line of the display will indicate SETFS to set the full-scale range as displayed by the bargraph and 4-20mA.
Step 4: Press the
(up arrow key) or (down arrow key) on the keypad to increase or decrease gauge value at 100% of range.
*Indicates default.
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MENU FUNCTIONS
Step 5: Press the ENTER key to finalize your choice. The
gauge display will now display SET. After two seconds the screen will display the pressure value for 0% on the top line. The middle line indicates the bargraph at 100% of fullscale. The bottom line will display SET 0.
Step 6: Press the
(up arrow key) or (down arrow key) on the keypad to increase or decrease gauge value at 0% of range.
Step 7: Press t
he ENTER key to finalize your choice. The new values for the bargraph and 4/20mA settings have now been saved.
OFF: This option sets the amount of time before the gauge will turn itself off. Offerings are Never*, 30MIN,10MIN, 5MIN, 2 MIN.
To use the OFF option: Step 1: Press the MENU key.
Step 2: Press the
(up arrow key) or (down arrow
key) until the word OFF appears. Step 3: Press ENTER.
Step 4: Press the
(up arrow key) or  (down arrow
key) to select the desired OFF time.
Step 5: Press the Enter key to finalize the OFF setting.
UPDATE: This option allows for changing the rate at which
pressure is updated on the display screen. This feature is useful with rapid changes in process pressure that may cause flutter of the display. Options are 100ms*, 1 sec, 500ms and 200ms, updates per second or 100ms*.
Since cus
tomer processes vary, update rates should be
selected based on the application.
To use the UPDATE option: Step 1: Press the MENU key.
*Indicates default.
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M
ENU FUNCTIONS
Step 2: Press the (up arrow key) or (down arrow
key) until the word UPDATE appears. Step 3: Press Enter.
Step 4: Press the
(up arrow key) or (down arrow
key) to select an update rate.
Step 5: Press ENTER to finalize the selection.
DAMP or dampening: with five different options, this mode
allows for taking process pressure readings and averaging
them. This option is particularly useful to stabilize m
inor process fluctuations. The options are NONE*, AVG 8, AVG 6, AVG 4, AVG 2.
Step 1: Press the MENU key until the word dAMP appears. Step 2: Press Enter
Step 3: Press the
(up arrow key) or  (down arrow
key) to select a dampening option. Step 4: Press the ENTER key to finalize your Damp option.
(This Menu item is only seen on units with the switch option)
SWSET: Allows for setting switch (relay) set points. The gauge is offered with two SPDT switches (relays).
Step 1: Press the MENU key.
Step 2: Press the
(up arrow key) or (down arrow key) on the keypad to select the switch to be set. (If two switches are present.)
Step 3: Press ENTER. The top line of the gauge display will indicate pressure at 60% of the fullscale gauge range* or
the most recent switch setpoint. The middle line of the dis­play will indic
ate a bargraph that displays the pressure position within the pressure range. The bottom line will display SETPT (blinking).
*Indicates default.
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ENU FUNCTIONS
M
Note: Setpoints are limited to the full-scale pressure
range of the gauge.
Step 4: Press the
(up arrow key) or (down arrow key)
on the keypad to increase or decrease switch set-point Step 5: Press the ENTER key to finalize switch setpoint. The
gauge will display SET. After two seconds, the top line will indicate RETRP pressure. The bottom line will read SET.
Step 6: Repeat above to set RETRP (ret
rip value). If (two)
switches are supplied the display will advance to SW2.
Repeat the aforementioned if the gauge is supplied with two switches.
Notes: The bargraph will increase or decrease as any setpoint pressure is adjusted. The bargraph indicates switch setpoint position within the full-scale pressure range of the gauge.
The switch setpoint unit of pressure measurement corre­sponds with the curren
t set unit of measure of the gauge. If gauge unit of measurement is changed after switch(es) is set, switch setpoint(s) will automatically be updated to correspond with revised unit of measurement. Switch deadband is the difference between the SETPT (setpoint) and the RETRP (retrip) pressure.
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DIGITAL INDUSTRIAL GAUGE SPECIFICATIONS:
Type: PD213, PD214, PD224 Accuracy: .25% Full Scale, terminal point Case Size: PD213: 3˝, PD214 & PD224: 41⁄2˝ Case Material: PD213: 3˝ SS, PD214: 4
Case Encl. Rating: Weatherproof, IP65 Wetted Materials: 17-4 SS (sensor), 316SS (socket) Socket Size:1⁄4 or 1⁄2 NPT, (1⁄2 NPT only with 41⁄2˝ case ) Socket Location: Lower connection, 6 o’clock Ranges: Vacuum thru 20,000 psi (see engineering units below for
Operating Temp.: 14 to 140°F (-10/60°C) Storage Temp.: –4/158°F (-20/70°C)
DISPLAY
Type: LCD Display Digits: Five (5) Character Height: PD213: 3˝ .60˝, PD214 & PD224: 41⁄2˝ .88˝ Backlight: Optional Power Options: Battery, loop-powered, or 12-36 VDC Bargraph: 10-segment %FS, programmable Battery Life: PD213 3˝ >1000 hrs., PD214 and PD224 41⁄2˝ >3600 hrs. Agency Approvals: CE, FM and CSA (Intrinsically Safe Class I, Div 1)
KEYPAD FUNCTIONS
On/Off: Manually turns unit on and off (auto off options in menu) Zero/Clear: Zeros display or clears min. and max. values when displayed Min/Max
Arrow Key: scrolling thru menu items Menu Key: Provides access to menu options Backlight
Arrow Key: menu), arrow key allows for five menu options. (Backlight optional) arrow key allows for scrolling thru menu options
Enter: Selects items in the menu
MENU MODE
Engineering Units: 10 units of measurement are available; psi, In. H
Configuration Mode Allows for changes to default settings of gauge (Config): Including zero disable feaure
Bargraph (Graph): Allows for adjustment of bargraph and 4-20
Auto Off (Off): Allows for changes to auto off of gauge, five options:
Update Rate (Update): Four options: 100 ms, 200 ms, 500 ms, 1 sec
Dampening (Damp): Six options: None, average, 2, 4, 6, 8 times per 100ms Backlight: Five options: Never, 10 sec., 30 sec., 1 min., 5 min. Field Recalibration: Allows for recalibration of zero, midscale and span
OPTIONS
4-20mA Display: Scaling range: 0-100% FS DC Powered: 12-36 Vdc, 2VA max.
Switching Relays: 2 SPDT switches (relays), 30Vdc, 1 amp, 125Vac @ .5 Amp,
plastic or PD224: black epoxy coated aluminum
other units)
(down) Stores min and max values, arrow key allows for
(up) Manually turns backlight on and off (auto off options in
three temp. options: 20°C, 60°F, 4°C*), Ft. H kPa, kg/cm2, Bar, inHg and mmHg
(optional feature)
Never, 2 min., 5 min., 15 min., 30 min.
(password protected)
Deadband: 0-100% FS, user selectable.
1
⁄2˝ fiberglass reinforced thermo-
O (with
2
O, MPa, mBar,
2
(up)
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PRESSURE RANGES:
in.Hg Comp. mmHg in.Hg in. ft. Bar/
psi
(vacuum) (psi) (pressure)(pressure) H
15 30
-15/0/15
30
60
100
160 5000 200 4000 400 6 600 6
200 10,000 300 5000 600 10 1000 10
300 400 6000 1000 16 1600 16
600 600 10,000 25 2500 25
800 800 15,000 40 4000 40
1000 20,000 60 6000 60
1500 100 10,000 100
2000 140 16,000 160
3000 25,000 250
5000 40,000 400
8000 60,000 600
10,000 100,000 1000
15,000 140,000 1400
20,000
800 30 400 1000 60 1 100 1
-15/0/30
1000 60 800 1500 160 1.6 160 1.6
-15/0/60
2000 100 1000 2000 200 2.5 250 2.5
-15/0/100
3000 160 2500 300 4 400 4
mBar
O
2
MPa kPa
H2O
DISPLAY MESSAGES:
Display/Problem Description Action
No Battery Icon Display (applicable to gauges with batteries
OFSET (blinking)
Menu button disabled
easure
m
Unit of
selected in Menu
displays N/A
I can’t set the
password I want
I can’t access items in
the main Menu
Gauge has <10%
battery life left
Zero/Clear button
pushed when pressure
displayed is beyond set
rezero pressure limit
Gauge is in
Max/Min mode
Resolution at full scale
pressure range
exceeds 50,000 counts
00000 is not a valid
password
Items that cannot be
accessed have been
disabled
Replace batteries
Only rezero the gauge within
limits of setting in Menu
Push Max/Min button until
unit of measure is displayed
on keypad
Choose another unit of
measure
Select a different password
Enable item(s) in the Menu.
See Menu/CONFIG and
diSAb or DISABLE
KSC
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Page 18
WIRING DIAGRAM
Loop Powered 4-20mA
2 conductor, 20 AWG shielded
Red (+ exec.) A
Black (– exec.) B
Q1
FID6
C1
R8
FO7
Q2
R1
C10
R6
J3
C4
V+
V–
R5
L1
C9
C6
R4
Keypad Input
C5
C8 DQ/TB 2003
Shield
FID2
J2
U4
Y2
GAUGE
Sensor Input
LOOP+
LOOP–
T9
D10
C14
T7
D9
D7 Y1
F1D1
V1
C3
J1 1
R2
C7
1
R7
J6
R22
R20 C17
D11
D14
D1
U7
R14R16
R24
R18
J3
D5
R23
1
D13
J7
Q4
D16
D6
D15
D12
D3
T12
–
POWER SUPPL Y
–
METER PLC SCADA
T10
GND
+24V
+
+
Battery Input
Installation Procedure
U5
C15
Red
Black
R19
ECND
R21
V6
T8
Q3
C2
FID5
FID4
V2
R9
R10
R11
R12
R13
D8
J5
FID3
T11
321CO21–
EGND
(+)
(A)
(–)
(B) (–)
ESD precautions should be taken. See page 31 for details.
1. Ensure all power is off/disconnected from the circuit.
2. Connect the red wire (A) to the positive power terminal.
3. Connect the black wire (B) to the positive terminal on the meter.
4. Connect the negative side of the meter to the negative power terminal.
Note: Meter should
be installed on the black wire only.
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Page 19
WIRING DIAGRAM
Load Limitations 4-20mA Output Only
RL-Loop Resistance in Ohms
1000
750
500
OPERATING
250
REGION
0
Loop Supply Voltage (Vdc)
Vdc MIN = 12V + [0.022A X (RL) ]
= RS+ R
R
L
W
RL= Loop Resistance (ohms)
= Sense Resistance (ohms)
R
S
= Wiring Resistance (ohms)
R
w
30
620100
– 19 –
Page 20
WIRING DIAGRAM
POWER
Line Powered
2 conductor, 20 AWG shielded
Y1
F1D1
V1
C3
J1
Battery Input
J3
SUPPL Y
–
1
R2 1 J6
R22
R14R16
1 J7
Q4
D16
D12
R20 C17
+24V
C2
D5
D15
D3
GND
Red (C)
FID5
FID4
D11
V2
U7
C15
R18
R9
R10
R11
D8
D6
FID3
T12
T11
321CO21–
EGND
(+)
C7
R7
D14
D1
R24 R23
D13
T10
+
Black (D)
R12
( – )
Q1
R13
J5
FID6 C1
R8
FO7
R1
C10
Q2
J3
C4
V+
V–
R5
L1
C9 R6
C5
C8
DQ/TB 2003
C6
R4
Keypad Input
Shield Black (–exec.) D
Red (+exec.) C
FID2
J2
U4
Y2
GAUGE
Sensor Input
Installation Procedure
ESD precautions should be taken. See page 31 for details.
1. Ensure all power is off/disconnected from the circuit.
2. Connect the red wire (C) to the positive power terminal.
3. Connect the black wire (D) to the negative power terminal.
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Page 21
WIRING DIAGRAM
Line Powered with (1) SPDT switch
5 conductor, 22 AWG shielded
POWER SUPPL Y
+
–
Red (E)
Black (F)
White (NO)
Brown (Common)
Green (NC)
(+)
V+
(–)
V–
GAUGE
•
(–exec.) F (+exec.) E
Installation Procedure
ESD precautions should be taken. See page 31 for details.
1. Ensure all power is off/disconnected from the circuit.
2. Connect the red wire (E) to the positive power terminal.
3. Connect the black wire (F) to the negative power terminal.
Wiring the Switch:
Normally Open: Use the white and brown wires. Normally Closed: Use
the green and brown wires.
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Page 22
WIRING DIAGRAM
Line Powered with (2) SPDT switches
8 conductor, 22 AWG shielded
T2
T3
D2
ISO 1
R15
C11
ISO 2
R17
C2
FID5
FID6
C13
C1
C12
FID4
D11
C15
R1 8
R8
V2
R5
FO7
R1
C10
Q1
R9
R10
R11
R12
R13
D8
T11
EGND
FID3
321CO21–
C9 R6
Q2
J5
J3
C4
C6
R4
(+)
V+
(–)
V–
Battery Input
J1
1
R2 1 J6
R22
R14 R16
J3
1 J7
Q4
D16
POWER SUPPLY
–
Switch 1
Switch 2
Y1
F1D1
V1
C3
C7
R7
R20 C17
D14
D1
U7
R24
D5
R23
D13
D6
D15
D12
D3
T12
T10
GND
+24V
Red (G)
+
Black (H)
Blue (NO)
Brown (Common)
Orange (NC)
Violet (NO)
Grey (Common)
Yellow (NC)
T1
FID2
K1
T5
K2
K2
T6
T4
J2
U4
L1
C5
Y2
C8
DQ/TB 2003
Ke ypad Input
Shiel d Blac k (–exec.) G
Red (+exec.) H
GAUGE
•
•
SWITCH 1
(N.O .) White
(N. C. ) Green
(COM) Brown
SWITCH 2
(N.O.) Yellow
(N.C.)
Blue
(COM) Orang e
Sensor Input
– 22 –
Page 23
Installation Procedure
ESD precautions should be taken. See page 31 for details.
1. Ensure all power is off/disconnected from the circuit.
2. Connect the red wire (G) to the positive power terminal.
3. Connect the black wire (H) to the positive meter terminal.
Wiring Switch 1:
Normally Open: Use the white and brown wires. Normally Closed: Use the green and brown wires.
Wiring Switch 2:
Normally Open: Use Normally Closed: Use the blue and orange wires.
the yellow and orange wires.
– 23 –
Page 24
WIRING DIAGRAM
Line Powered/Loop Powered 4-20mA
4 conductor, 20 AWG shielded
LOOP–
D10
C14
V1
U7
D5
D6
D15
T12
GND
Red (I)
White (K)
Green (L)
Black (J)
+
R19
ECND
R21
T9
D11
V6
T8
Q3
U5
C2
FID5
FID6 C1
FID4
R8
V2
R5
FO7
C15
R18
EGND
R1
L1
C10
Q1
R9
R10
R11
R12
R13
D8
T11
FID3
321CO21–
C9 R6
Q2
J5
J3
C4
C8
C6
R4
Shield
Green (L)
White (K)
(+)
V+
(+)
(–)
(–)
V–
Battery Input
–
–
METER PLC SCADA
LOOP+
T7
D9
Y1
J1
1
R2 1 J6
R22
R20 C17
R14R16
J3
1 J7
Q4
D16
D12
POWER SUPPLY
D7
F1D1
C3
C7
R7
D14
D1
R24 R23
D13
D3
T10
+24V
+
Red (I)
Black (J)
FID2
J2
U4
C5
Y2
DQ/TB 2003
Keypad Input
GAUGE
Sensor Input
– 24 –
Page 25
Installation Procedure for
ESD precautions should be taken. See page 31 for details.
1. Ensure all power is off/disconnected from the circuit.
2. Connect the white wire (K) to the positive power terminal.
3. Connect the green wire (L) to the negative power terminal.
4. Connect the red wire (I) to the positive power terminal.
5. Connect the black wire (J) to the positive meter terminal.
6. Connect the ne meter terminal.
Note: Meter should be installed on the black wire only.
If red/black wires are connected prior to the green/white and power is connected, output may be damaged due to overloading.
Warning: Using multiple power sources for line and loop power is not recommended as it may cause damage to the unit.
gative power terminal with the negative
– 25 –
Page 26
WIRING DIAGRAM
Line Powered/Loop Powered 4-20mA with (1) SPDT switch
7 conductor, 22 AWG shielded
Red M
Blac k N (N.O.) Blue
(N.C.) Orange
(COM) Brown
FID2
J2
Sensor Input
Y2
Battery Input
–
POWER SUPPLY
–
METER PLC SCADA
Switch
J1 1
R2 1 J6
R22
R14R16
J3
1 J7
D16
LOOP+
T7
D9
D7
Y1
R20 C17
D1
Q4
D12
+24V
C3
R7
D14
R24
D13
T10
LOOP–
ECND
T9
D10
C14
F1D1
U5
V1
C7
D11
U7
C15
R18
D5
R23
D6
D15
D3
T12
T11
GND
EGND
Red (M)
+
White (P)
Green (O)
Black (N)
+
Blue (NO)
Brown (Common)
Orange (NC)
R19
T8
Q3
C2
FID5
R9
D8
321CO21–
T2
T3
FID6 C1
R8
FO7
C10
Q1
Q2
J3
C4
D2
C11
R5
R1
C9 R6
C6
R4
V+
V–
T1
K1
K2
U4
L1
C5
C8 DQ/TB 2003
Keypad Input
Shield Green (–exec.) O White (+exec .) P
GAUGE
R21
V6
ISO1
R15
ISO2
R17
FID4
V2
R10
R11
R12
R13
J5
FID3
(+)
(+)
(–)
(–)
•
– 26 –
Page 27
Installation Procedure
ESD precautions should be taken. See page 31 for details.
1. Ensure all power is off/disconnected from the circuit.
2. Connect the white wire (P) to the positive power terminal.
3. Connect the green wire (O) to the negative power terminal.
4. Connect the red wire (M) to the positive power terminal.
5. Connect the black wire (N) to the positive meter terminal.
6. Connect the n meter terminal.
Note: Meter should be installed on the black wire only.
If red/black wires are connected prior to the green/white and power is connected, output may be damaged due to overloading.
Wiring the Switch:
Normally Open: Use the blue and brown wires.
ormally Closed: Use the orange and brown wires.
N
egative power terminal with the negative
– 27 –
Page 28
WIRING DIAGRAM
Line Powered/Loop Powered 4-20mA with (2) SPDT switches
10 conductor, 22 AWG shielded
SWITCH 1
Red Q
Blac k R
(N.O .) Blue
(N.C .) Orang e
Battery Input
LOOP+
T7
D9
D7 Y1
C3
J1 1
R2
C7
1
R7
J6
R22
R20 C17
D14
D1
R14 R16
R24
J3
R23
1
D13
J7
Q4
D16
D12
T10
+24V
D10
F1D1
D15
D3
–
–
LOOP–
T9
C14
V1
D11
U7
C15
R18
D5
D6
T12
GND
POWER SUPPLY
METER PLC SCADA
Switch 1
Switch 2
R19
ECND
T8
Q3
U5
R15
R17
C2
FID5
FID4
V2
R9
R1 0
R1 1
D8
FID3
T11
321CO21–
EGN D
Red (Q)
+
White (T)
Green (S)
Black (R)
+
Blue (NO)
Brown (Common)
Orange (NC)
Violet (NO)
Grey (Common)
Yellow (NC)
T2
T3
R21
V6
ISO1
ISO2
R1 2
T1
D2
C11
K1
K2
K2
FID6
C13
C1
C12
R8
R5
FO7
R1
U4
L1
C10
Q1
R1 3
C9 R6
Q2
C5
J5
J3
C4
C8 DQ/TB 2003
C6
R4
Ke ypad Input
Shiel d
Green
Whit e
Y2
(-exec.) S
(+exec.) T
(+)
(+)
(–)
(–)
(COM) Br ow n
FID2
SWITCH 2
T5
(N.C.) Violet
T6
(N.O .) Ye llo w
(COM) Gre y
T4
J2
Sensor Input
V+
GAUGE
V–
•
•
– 28 –
Page 29
Installation Procedure
ESD precautions should be taken. See page 31 for details.
1. Ensure all power is off/disconnected from the circuit.
2. Connect the white wire (T) to the positive power terminal.
3. Connect the green wire (S) to the negative power terminal.
4. Connect the red wire (Q) to the positive power terminal.
5. Connect the black wire (R) to the positive meter terminal.
6. Connect the negati meter terminal.
Note: Meter should be installed on the black wire only.
Wiring Switch 1:
Normally Open: Use the blue and brown wires. Normally Closed: Use the orange and brown wires.
Wiring Switch 2:
Normally Open: Use the violet and grey wires. Normally Closed: Use the yellow and grey wires.
ve power terminal with the negative
– 29 –
Page 30
LLATION:
GAUGE INS
T
he Precision Digital industrial gauge comes standard with either recommend using teflon tape or a pipe sealant on the gauge threads. Utilize a
TA
1
⁄4 or 1⁄2 NPT connection. Good piping practices
9
⁄16˝ (3˝ case), 5⁄8˝ (41⁄2˝ case) wrench on the wrench flat of the gauge to tighten the gauge to the process.
NEVER TIGHTEN GAUGE THREADS BY HOLDING THE BODY OF THE GAUGE. DOING SO MAY DAMAGE THE GAUGE AND MAKE THE GAUGE INOPERABLE.
Battery Installation and Replacement:
The PD213224 comes standard with batteries installed. The 3˝ case uses qty (2) AA alkaline batteries, the 4 uses qty (2) C alkaline batteries. U
se either Duracell
1
⁄2˝ case
MN2400, MX2400 or Energizer E92BP, X92RP AAA alkaline, non-rechargeable batteries.
Batteries have a life of approximately 1500 hours (3˝ case). 3600 hours (4
1
⁄2˝ case). Battery life is dependent on gauge usage, backlite settings and power off settings. When the lower bar of the battery icon of the gauge display flashes, the gauge has approximately 7 hours of life remaining.
To replace the batteries (3˝ case):
1) Remove the single screw on the back of the gauge case.
2) Hold the keypad in the palm of hand.
3) Carefully remove the two batteries from the holder and
replace batteries. Use only AA alkaline non-rechargeable batteries
1
To replace the batteries (4
⁄2˝ case):
1) Remove the ring on the front of the gauge case.
2) Looking at the gauge case, carefully pull the fron
t face
out of the case.
3) Lay the gauge, face down on a flat surface.
4) Carefully remove the two batteries from the holder and
replace the batteries. Use only C alkaline non-recharge­able batteries.
– 30 –
Page 31
ESD PRECAUTIONS
Care should be taken to minimize exposure to ESD. Proper proto-call should be followed as outlined in:
ANSI/ESD S20.20-2007 ESD ADV1.0-2009 ANSI/ESD S541-2008
Additional ESD Precautions on Proper Handling:
Avoid carpets in cool, dry areas as well as other static generating materials such as plastic, cellophane, paper, or cardboard.
Leave digital gauges in their anti-static packagi ready to be installed.
Dissipate static electricity before handling the digital gauge or using keypad by touching a well-grounded metal object, such as the system unit unpainted metal chassis.
If possible, use antistatic devices, such as wrist straps and floor mats.
When installing batteries, avoid touching (including cloth­ing) the contacts and components.
When making wiring connection to digital g nals, place digital gauge on grounded mat prior to making connection, and take care to avoid touching (including clothing) any components.
Take care when connecting or disconnecting cables. A damaged cable can cause a short in the electrical circuit.
When disconnecting a cable, always pull on the cable con­nector, case, or strain-relief loop, not on the cable itself.
ntil
ng u
auge termi-
– 31 –
Page 32
4.00
1.860
.17
CLAMPING RING (1278G ONLY)
WASHER
SPACER POST
(3 REQ’D)
“B” (3 REQ’D)
PANEL
MOUNTING
RING
6˝ RING  DIA.
5.65˝  PANEL OPENING
5/16˝ MAX PANEL  THICKNESS
Notes:
1) Do not mix ages or brands of batteries.
2) Do not replace batteries in hazardous areas.
3) To provide maximum battery life, replace both batteries
4) To provide maximum battery life, replace both batteries.
Pipe to which gauge is attached must be properly
grounded.
PANEL MOUNTING DIMENSIONS:
HOLE
CUTOUT
DIAMETER
3.406
13
⁄32±1⁄32)
(3
3˝ CASE
I&M008-10136-07/2011 (dwg. 83B234-01 Rev. C 3/06)
41⁄2˝ CASE
89 October Hill Rd, Suite 5, Holliston, MA 01746. Tel: 800-343-1001 Fax: 508-655-8990
– 32 –
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