PR 9202, 9202-002, 9202-003 Series Manual

9202

Pulse isolator

Nr. 9202V103-DK
Produktversion: 9202-003

SIGNALS THE BEST

PR electronics A/S tilbyder et bredt program af analoge og digitale

DK

signalbehandlingsmoduler til industriel automation. Programmet
består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere,
Universaltransmittere m. Vi har modulerne, du kan stole på i selv
barske miljøer med elektrisk støj, vibrationer og temperaturud­sving, og alle produkter opfylder de strengeste internationale stan­darder. Vores motto »Signals the Best« er indbegrebet af denne
loso – og din garanti for kvalitet.

PR electronics A/S offers a wide range of analogue and digital

UK

signal conditioning modules for industrial automation. The product
range includes Isolators, Displays, Ex Interfaces, Temperature
Transmitters, and Universal Modules. You can trust our products
in the most extreme environments with electrical noise, vibrations
and temperature uctuations, and all products comply with the
most exacting international standards. »Signals the Best« is the
epitome of our philosophy – and your guarantee for quality.

PR electronics A/S offre une large gamme de produits pour le

FR

traite ment des signaux analogiques et numériques dans tous
les domaines industriels. La gamme de produits s’étend des
transmetteurs de température aux afcheurs, des isolateurs aux
interfaces SI, jusqu’aux modules universels. Vous pouvez compter
sur nos produits même dans les conditions d’utilisation sévères,
p.ex. bruit électrique, vibrations et uctuations de température.
Tous nos produits sont conformes aux normes internationales les
plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne
de conduite - et pour vous l’assurance de la meilleure qualité.

PR electronics A/S verfügt über ein breites Produktprogramm

DE

an analogen und digitalen Signalverarbeitungsmodule für die in­dustrielle Automatisierung. Dieses Programm umfasst Displays,
Temperaturtransmitter, Ex- und galvanische Signaltrenner, und
Universalgeräte. Sie können unsere Geräte auch unter extremen
Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen
und Temperaturschwingungen vertrauen, und alle Produkte von
PR electronics werden in Überein stimmung mit den strengsten
internationalen Normen produziert. »Signals the Best« ist Ihre
Garantie für Qualität!

1226

PULSE ISOLATOR

9202

INDHOLD

Advarsel .............................................................................. 2

Signaturforklaring ............................................................... 2

Sikkerhedsregler ................................................................. 2

Afmontering af system 9000 .............................................. 4

EF-Overensstemmelseserklæring ...................................... 5

Avancerede features........................................................... 6

Anvendelse ......................................................................... 6

Teknisk karakteristik ........................................................... 6

Applikationer ...................................................................... 7

PR 4501 Display- / programmeringsfront .......................... 8

Bestillingsskema 9202B ..................................................... 9

Elektriske specifikationer.................................................... 9

Konfigurering af kabelfejlscheck ........................................ 11

Funktionsbeskrivelse .......................................................... 12

Tilslutninger ........................................................................ 13

Blokdiagram ....................................................................... 14

Visning af signal- og kabelfejl uden displayfront ............... 15

Programmering / betjening af trykknapper ........................ 16

Rullende hjælpetekster i displaylinie 3 ............................... 18

Rutediagram ....................................................................... 19

Rutediagram, Avancerede indstillinger (ADV.SET) ............. 20

Appendix ............................................................................ 21

IECEx Installation Drawing .............................................. 22

ATEX Installationstegning ................................................ 24

FM Installation Drawing ................................................... 26

Safety Manual .................................................................. 28

9202 - Product Version 9202-003 1

Følgende operationer bør kun udføres på modulet i spændings-

ADVARSEL

løs tilstand og under ESD-sikre forhold:
Installation, ledningsmontage og -demontage.
Fejlfinding på modulet.

Reparation af modulet og udskiftning af sikringer må kun
foretages af PR electronics A/S.

Modulets frontplade må ikke åbnes, da dette vil medføre skade
på stikforbindelsen til display- / programmeringsfronten PR

4501. Modulet indeholder ingen DIP-switche eller jumpere.

SIGNATURFORKLARING

ADVARSEL

Trekant med udråbstegn: Læs manualen før installation og idriftsættelse

af modulet for at undgå hændelser, der kan føre til skade på personer
eller materiel.

CE-mærket er det synlige tegn på modulets overensstemmelse med EU

-direktivernes krav.

Dobbelt isolation er symbolet for, at modulet overholder ekstra krav til
isolation.

Ex - Modulet er godkendt efter ATEX-direktivet til brug i forbindelse med
installationer i eksplosionsfarlige områder.

SIKKERHEDSREGLER

DEFINITIONER:
Farlige spændinger er defineret som områderne: 75...1500 Volt DC og

50...1000 Volt AC.
Teknikere er kvalificerede personer, som er uddannet eller oplært til at kunne
udføre installation, betjening eller evt. fejlfinding både teknisk og sikkerheds­mæssigt forsvarligt.
Operatører er personer, som under normal drift med produktet skal indstille og
betjene produktets trykknapper eller potentiometre, og som er gjort bekendt
med indholdet af denne manual.

9202 - Product Version 9202-003 2

MODTAGELSE OG UDPAKNING

Udpak modulet uden at beskadige det. Kontrollér ved modtagelsen, at modulty­pen svarer til den bestilte. Indpakningen bør følge modulet, indtil dette er mon­teret på blivende plads.

MILJØFORHOLD

Undgå direkte sollys, kraftigt støv eller varme, mekaniske rystelser og stød, og
udsæt ikke modulet for regn eller kraftig fugt. Om nødvendigt skal opvarmning,
ud over de opgivne grænser for omgivelsestemperatur, forhindres ved hjælp af
ventilation.
Modulet skal installeres i forureningsgrad 2 eller bedre.
Modulet er designet til at være sikkert mindst op til en højde af 2000 m.

INSTALLATION

Modulet må kun tilsluttes af teknikere, som er bekendte med de tekniske
udtryk, advarsler og instruktioner i manualen, og som vil følge disse.
Hvis der er tvivl om modulets rette håndtering, skal der rettes henvendelse til
den lokale forhandler eller alternativt direkte til:

PR electronics A/S

www.prelectronics.dk

Ved tilslutning af flerkorede ledninger med farlig spænding skal ledningsenderne
forsynes med ledningstyller.

Beskrivelse af indgang / udgang og forsyningsforbindelser findes på blokdia­grammet og sideskiltet.

Modulet er forsynet med skrueterminaler og skal forsynes fra en dobbeltisole­ret / forstærket isoleret spændingsforsyning. En afbryder placeres let tilgængeligt
og tæt ved modulet. Afbryderen skal mærkes således, at der ikke er tvivl om, at
den afbryder spændingen til modulet.

Ved installation på Power Rail 9400 bliver forsyningsspændingen leveret af
Power Control Unit type 9410.

Produktionsår fremgår af de to første cifre i serienummeret.

KALIBRERING OG JUSTERING

Under kalibrering og justering skal måling og tilslutning af eksterne spændinger
udføres i henhold til denne manual, og teknikeren skal benytte sikkerhedsmæs­sigt korrekte værktøjer og instrumenter.

9202 - Product Version 9202-003 3

BETJENING UNDER NORMAL DRIFT

Operatører må kun indstille eller betjene modulerne, når disse er fast installeret
på forsvarlig måde i tavler el. lignende, så betjeningen ikke medfører fare for liv
eller materiel. Dvs., at der ikke er berøringsfare, og at modulet er placeret, så
det er let at betjene.

RENGØRING

Modulet må, i spændingsløs tilstand, rengøres med en klud let fugtet med
destilleret vand.

ANSVAR

I det omfang instruktionerne i denne manual ikke er nøje overholdt, vil kunden
ikke kunne rette noget krav, som ellers måtte eksistere i henhold til den indgå­ede salgsaftale, mod PR electronics A/S.

AFMONTERING AF SYSTEM 9000

Billede 1:

Modulet frigøres fra power railen ved
at løfte i den nederste lås.

9202 - Product Version 9202-003 4

EF-OVERENSSTEMMELSESERKLÆRING

Som producent erklærer

PR electronics A/S
Lerbakken 10
DK-8410 Rønde

hermed at følgende produkt:

Type: 9202
Navn: Pulse isolator

er i overensstemmelse med følgende direktiver og standarder:

EMC-direktivet 2004/108/EF og senere tilføjelser

EN 61326-1 : 2006

For specifikation af det acceptable EMC-niveau henvises til modulets

elektriske specifikationer.

Lavspændingsdirektivet 2006/95/EF og senere tilføjelser

EN 61010-1 : 2001

ATEX-direktivet 94/9/EF og senere tilføjelser

EN 60079-0 : 2009, EN 60079-11 : 2007, EN 60079-15 : 2005,
EN 60079-26 : 2007, EN 6124 1-11 : 2006
ATEX-certifikat: KEMA 07ATEX0146 X

Bemyndiget organ:

DEKRA Certification B.V. (0344)
Utrechtseweg 310, 6812 AR Arnhem
P.O. Box 5185, 6802 ED Arnhem
The Netherlands

Rønde, 7. februar 2012 Kim Rasmussen
Producentens underskrift

9202 - Product Version 9202-003 5

PULSE ISOLATOR

9202

• Interface for NAMUR-følere og kontakter

• Udvidet autodiagnosticering og kabelfejlsdetektering

• 1 eller 2 kanaler

• Kan forsynes separat eller installeres på power rail,
PR type 9400

• SIL 2-certificeret via Full Assessment

Avancerede features

• Konfigurationogmonitoreringviaaftageligdisplayfront(PR4501).

• ValgafdirekteellerindirektefunktionforhverkanalviaPR4501.

• Avanceretmonitoreringafinternkommunikationoggemtedata.

• Mulighedforredundantforsyningviapowerrailog/ellerseparatforsyning.

• SIL2-funktionalitetenskalaktivttilvælgesviamenupunkt.

Anvendelse

• 9202kanmonteresisikkertområdesamtizone2/division2ogmodtage

signaler fra zone 0, 1, 2, 20, 21, 22 & M1 / Class I/II/III, Div. 1, Gr. A-G.

• ImpulsisolatortiloverførselafsignalerfraNAMUR-følereogmekaniskekon­takter placeret i eksplosionsfarligt område til sikkert område.

• Overvågningaffejlsituationerogkabelbrudviadetindividuellestatusrelæog/

eller kollektivt elektronisk signal via power rail.

• 9202erkonstrueret,udvikletogcertificerettilbrugiSIL2-installationeriht.

kravene i IEC 61508.

Teknisk karakteristik

• 1grønog2gule/rødeLEDsifrontindikerernormaldriftogfunktionsfejl.

• 2,6kVACgalvaniskisolationmellemindgange/udgange/forsyning.

9202 - Product Version 9202-003 6

APPLIKATIONER

Gnd. -

Indgangssignaler:

Kanal 1:

NAMUR

+

-

Kanal 2:

NAMUR

+

-

Mekanisk

kontakt

R

R

p

Mekanisk

kontakt

R

R

p

Udgangssignaler:

Kanal 2:

N.O. eller

N.C.

Kanal 1:

N.O. eller

N.C.

Opto +

Kanal 2:

Opto -

Opto +

Kanal 1:

Opto -

Relæ

44

s

43

R

p

42

41

14

13

Relæ

Relæ

12

11

Relæ

Power rail

Statusrelæ-signal

Rail, +24 VDC

Rail, Gnd.

Forsyningsspændinger:

54

s

53

R

p

52

51

31

Forsyning +19,2...31,2 VDC

32

Modulstatus

33

N.C.

34

Modulstatus

Zone 0, 1, 2,

20, 21, 22, M1 &

Cl. I/II/III, div. 1

gr. A-G

Forsyning via

power rail

Zone 2 / Cl. 1, div. 2, gr. A-D eller sikkert område

9202 - Product Version 9202-003 7

PR 4501 DISPLAY- / PROGRAMMERINGSFRONT

Funktionalitet

Den enkle menustruktur og de forklarende hjælpe tekster
leder dig automatisk gennem opsætningen og gør produktet
meget enkelt at anvende. Se beskrivelse af funktioner og
opsætningsmuligheder under afsnittet ”Programmering /
betjening af trykknapper”.

Anvendelse

• Kommunikationsinterfacetilændringafdriftsparametrei9202.

• Somfastmonteretdisplaytilvisualiseringafprocesdataogstatus.

Teknisk karakteristik

• FireliniersLCD-display,linie1(5,57mmhøj)viserhverkanalsstatus(OKeller

fejl). Linie 2 (3,33 mm høj) viser kanal 1’s udgang (ON / OFF), linie 3 (3,33 mm
høj) viser kanal 2’s udgang (ON / OFF) og linie 4 viser, om modulet er SIL-låst.
Statisk prik = SIL-låst og blinkende prik = ikke SIL-låst. Linie 4 viser også sta­tus for relæ 1 og relæ 2.

• Foratundgåuautoriseretbrugkankonfigurationenbeskyttesmedetpass­word.

Montage / installation

• Klikkespåfrontenaf9202.

9202 - Product Version 9202-003 8

Bestillingsskema 9202B

Type Kontakt Kanaler

9202B Opto ...... : 1

Relæ N.O... : 2

Enkelt ... : A
Dobbelt.. : B

Relæ N.C...: 3

4501 = Display- / programmeringsfront
9400 = Power rail

Elektriske specifikationer

Specifikationsområde .................................. -20...+60°C

Lagringstemperatur ..................................... -20...+85°C

Fælles specifikationer:

Forsyningsspænding ................................... 19,2...31,2 VDC

Max. forbrug ................................................ ≤ 3 W (2 kanaler)

Sikring ......................................................... 400 mA T / 250 VAC

Isolationsspændinger, test / drift

Indgange / udgange / forsyning........... 2,6 kVAC / 300 VAC forstærket

Udgang 1 til udgang 2 ......................... 1,5 kVAC / 150 VAC forstærket

Statusrelæ til forsyning ........................ 1,5 kVAC / 150 VAC forstærket

Kommunikationsinterface ............................ Programmeringsfront 4501

Reaktionstid for kabelfejl ............................. < 200 ms

Kalibreringstemperatur ................................ 20...28°C

Hjælpespændinger:

NAMUR-forsyning ....................................... 8 VDC / 8 mA

Vibration, IEC 60068-2-6 ............................. Test Fc, 1 g, 2...100 Hz

Vibration vedvarende, IEC 60068-2-64 ....... Test Fh, 1 g, 3...100 Hz

Ledningskvadrat (min. / max.) ..................... 0,13...2,08 mm

flerkoret ledning

Klemskruetilspændingsmoment .................. 0,5 Nm

Relativ luftfugtighed .................................... < 95% RH (ikke kond.)

Mål, uden displayfront (HxBxD) .................. 109 x 23,5 x 104 mm

Mål, med displayfront (HxBxD) ................... 109 x 23,5 x 116 mm

Kapslingsklasse ........................................... IP20

Vægt ............................................................ 170 g / 185 g med 4501

2

/ AWG 26...14

9202 - Product Version 9202-003 9

Indgange:

Følertyper:

NAMUR i henhold til ............................ EN 60947-5-6

Mekanisk kontakt med
serie- (R
R
R

Frekvensområde .......................................... 0...5 kHz

) og parallelmodstand Rp):

s

......................................................... Nom. 750 Ω

s

......................................................... Nom. 15 kΩ

p

Min. impulslængde ...................................... > 0,1 ms

Indgangsmodstand ..................................... Nom. 1 kΩ

Trig-niveau, signal ....................................... < 1,2 mA, > 2,1 mA

Trig-niveau, kabelfejl.................................... < 0,1 mA, > 6,5 mA

Udgange:
Relæudgange:

Statusrelæ:

Max. spænding .................................... 125 VAC / 110 VDC

Max. strøm ........................................... 0,5 A AC / 0,3 A DC

Max. effekt ........................................... 62,5 VA / 32W

Relæudgange:

Max. frekvens ....................................... 20 Hz

Max. spænding .................................... 250 VAC / 30 VDC

Max. strøm ........................................... 2 A AC / 2A DC

Max. effekt ........................................... 500 VA / 60 W

Opto, NPN-udgange:

Max. frekvens ....................................... 5 kHz

Min. impulslængde ............................... > 0,1 ms

Max. belastning, strøm / spænding ..... 80 mA / 30 VDC

Spændingsdrop ved 80 mA ................. < 2,5 VDC

Godkendelser:

EMC 2004/108/EF ....................................... EN 61326-1

LVD 2006/95/EF .......................................... EN 61010-1

UL, Standard for Safety .............................. UL 61010-1

GOST R

Marine:

Det Norske Veritas, Ships & Offshore ......... Stand. f. Certific. No. 2.4

I.S. / Ex:

ATEX 94/9/EF .............................................. KEMA 07ATEX0146 X

IECEx ........................................................... IECEx KEM 06.0039 X

c FM us ....................................................... 3034430-C

GOST Ex

9202 - Product Version 9202-003 10

Funktionel sikkerhed:

SIL2 Certified & Fully Assessed iht. IEC 61508

Konfigurering af kabelfejlscheck

Modul: Konfiguration, fælles for begge kanaler Kabelfejlsdetektering:

9202

Indgang Hændelse Visning Grænse

Alle Kabelbrud CA.BR < 0,1 mA
Alle Kortsluttet kabel CA.SH > 6,5 mA

Kabelfejlscheck, detekteret og vist uafhængigt for hver kanal:

CA.BR = Yes eller CA.SH = Yes ON

Diagnosticering

Ellers: OFF

Kabelfejlsdetektering

Kabelfejlsdetektering (CA.BR, CA.SH):

9202 - Product Version 9202-003 11

Hardware- / softwarefejl

Test af kommunikation mellem 4501 / 9202 NO.CO Fejl i stikforbindelse

EEprom-fejl - check konfiguration FL.ER

Hardwarefejl DE.ER

Hardwarefejl FC.ER

EEprom-fejl - check konfiguration CO.ER

Hardwarefejl CA.ER Fejl i fabrikskalibrering

Hardwarefejl HW.ER

Hardwarefejl OC.ER

Hardwarefejl MS.ER

Hardwarefejl MI.ER

Hardwarefejl MC.ER

! Alle fejlvisninger i display blinker 1 gang pr. sekund samt suppleres med tilhørende hjælpetekst.
Hvis fejlen er en kabelfejl, blinker displayets baggrundsbelysning også. Dette kan resettes ved tryk
på 3 tasten.

Fejl, som har indflydelse på begge kanaler, vises som kanal 1 fejl - og kanal 2’s linie er blank.
Hardwarefejl kan resettes på to måder. Man kan steppe gennem menuerne, f.eks. hvis den anden

kanal skal køre videre, eller slukke og tænde for modulet.

Fejlsøgning Visning Årsag

Visning ved hardwarefejl

Konfigurationsfejl eller crc-

mismatch, recovery-

konfiguration er indlæst

Ugyldig recovery-

konfiguration i modulet

Ugyldig kode-checksum

i 4501

Ugyldig konfiguration

(CRC eller data)

HW-setup -
konfigurations-mismatch
Kommunikationsfejl i pri-

mær processorkontrol

Primær intern forsyning

uden for grænser

Fejl i primær initialiserings-

selvtest

Fejl i primær flash eller

ram selvtest

FUNKTIONSBESKRIVELSE

Forbindelseseksempler på tilslutningstegning og blokdiagram (1)...(4)

(1) NAMUR-føler med kabelfejlsdetektering for brud og kortslutning.

(2) Mekanisk kontakt med kabelfejlsdetektering for brud og kortslutning, når Rs

og Rp er monteret på kontakten.

(3) Mekanisk kontakt med kabelfejlsdetektering for brud, når Rp er monteret på

kontakten.

(4) Mekanisk kontakt uden kabelfejlsdetektering.

9202 - Product Version 9202-003 12

Power rail

forbindelser

91 92 93 94 95

TILSLUTNINGER

Forsyning og

statusrelæ

31 32 33 34

Fejl

NC = ingen forbindelse

Kanal 1Kanal 2Kanal 1

Gnd.

+24 V

NAMUR-føler,

kabelfejl (1)

41 42 43 44

NAMUR-føler,

kabelfejl (1)

51 52 53 54

NCNC

Indgange:

Kontakt,

kabelfejl (2)

41 42 43 44

R

s

Kontakt,

kabelfejl (2)

51 52 53 54

R

s

R

p

R

p

Udgange:

Relæ, N.C. Opto, NPN

11 12 13 14

Relæ, N.C. Opto, NPNRelæ, N.O.

11 12 13 14

Relæ, N.O.

11 12 13 14

11 12 13 14

Gnd.

N.C.

+24 V

Kontakt,

ingen kabelfejl (4)

(1)...(4) = Se funktions­beskrivelse på side 12

Kontakt,

kabelfejl, brud (3)

41 42 43 44 41 42 43 44

R

p

Kontakt,

ingen kabelfejl (4)

Kontakt,

kabelfejl, brud (3)

51 52 53 54 51 52 53 54

R

p

Rp = 15 kΩ
Rs = 750 Ω

11 12 13 14

11 12 13 14

Kanal 2

9202 - Product Version 9202-003 13

BLOKDIAGRAM

Forsyning +24 VDC

Gnd. -

31

323433

NC*NC*

Gnd.

+24 V

Power rail forbindelser

CPU

Modulstatus, Grøn

Kanal 1 status, Gul/Rød

Kanal 2 status, Gul/Rød

1

 

 OF F

 

Statusrelæ N.C.

FLASH

Statusrelæ N.C.

Kanal 1

føler

NAMUR-

kabelfejl

Kontakt,

44

NAMUR

V

R

p

Opto + eller relæ N.O.

12

Kanal 1

43

eller relæ N.C.

s

R

p

R

42

Opto - eller relæ N.O.

eller relæ N.C.

11

(3) (4) (1)(2)

Kanal 2

9202B1 9202B2...B3

Kanal 2

41

Opto + eller relæ N.O.

14

54

føler

NAMUR-

kabelfejl

Kontakt,

= 15 kΩ

p

R

eller relæ N.C.

NAMUR

V

= 750 Ω

s

R

R

p

Opto - eller relæ N.O.

eller relæ N.C.

13

53

9202B1 9202B2...B3

52

s

R

p

R

51

(3) (4) (1)(2)

* NC = ingen forbindelse

9202

(1)...(4) = Se funktions-

beskrivelse på side 12

9202 - Product Version 9202-003 14

Visning af signal- og kabelfejl uden displayfront

Power rail

signalstatus

N.C.

Statusrelæ,

Kanal 2:

Gul / rød

Kanal 1:

Gul / rød

Liste over LED- og fejlsignalvisninger

Tilstand Grøn LED

Modul OK Blinker Trukket OFF

Ingen forsyning OFF OFF OFF Sluppet ON

Modul defekt OFF Rød Rød Sluppet ON

Kanal 1, relæ trukket Blinker Gul Trukket OFF

Kanal 1, relæ sluppet ved kabelfejl Blinker Blinkende rød Sluppet ON (hvis aktiveret)

Kanal 1, relæ sluppet Blinker OFF Trukket OFF

Kanal 2, relæ trukket Blinker Gul Trukket OFF

Kanal 2, relæ sluppet ved kabelfejl Blinker Blinkende rød Sluppet ON (hvis aktiveret)

Kanal 2, relæ sluppet Blinker OFF Trukket OFF

9202 - Product Version 9202-003 15

PROGRAMMERING /

BETJENING AF TRYKKNAPPER

Dokumentation til rutediagram

Generelt:

Når du skal konfigurere 9202, bliver du guidet igennem samtlige parametre og

kan vælge netop de indstillinger, der passer til applikationen. Til hver menu
findes en rullende hjælpetekst, som vises i displaylinie 3.

Konfigurationen udføres ved hjælp af de 3 taster:

1 forøger talværdien eller vælger næste parameter

2formindsker talværdien eller vælger forrige parameter

3accepterer valget og går til næste menu

Når konfigurationen er gennemført, returneres til normaltilstand 1.0.

Tryk og hold

uden at gemme de ændrede tal eller parametre.

Hvis ingen taster har været aktiveret i 1 minut, returnerer displayet til normal-

tilstand (1.0) uden at gemme de ændrede tal eller parametre.

Uddybende forklaringer:

Passwordbeskyttelse: Programmeringsadgang kan forhindres ved indkodning

af et password. Passwordet gemmes i impulsisolatoren, så sikkerheden
mod uønskede ændringer er så høj som muligt. Default password 2008 giver
adgang til alle programmeringsmenuer.

Kabelfejlsinformation via displayfront 4501

Kabelfejl (se grænser i skema) vises i display med CA.BR (Kabelbrud) eller

CA.SH (Kabel kortsluttet). Kabelfejl vises individuelt for hver kanal, men
konfigureres fælles for begge kanaler. Ved kabelfejl blinker displayets bag­grundsbelysning. Dette kan resettes ved tryk på 3 tasten. Når kabelfejlen er
udbedret, vender modulet tilbage til normal drift.

3 tasten nede for at gå til forrige menu eller normaltilstand (1.0)

9202 - Product Version 9202-003 16

Avancerede funktioner

Enheden giver adgang til en række avancerede funktioner, der nås ved at svare

”yes” til punktet ”adv.set”.

Display setup: Her kan man justere kontrast og baggrundsbelysning.

Opsætning af TAG-nummer med 5 alfanumeriske karakterer. Valg af funk­tionsvisning i linie 2 og 3 på displayet; der vælges mellem visning af digital
udgang eller visning af TAG-nummer. Vælges ”ALT” skifter displayet mellem
digital udgang og TAG-nummer.

Password: Her kan vælges et password mellem 0000 og 9999 til beskyttelse

mod uautoriserede ændringer. Enheden leveres default uden password.

Sprog: Der kan i menuen ”LANG” vælges mellem 7 forskellige sprogvarianter

af hjælpetekster, der fremkommer i menuen. Der kan vælges mellem UK, DE,
FR, IT, ES, SE og DK.

Power rail: I menuen ”RAIL” vælges om fejl på modulet skal overføres til en

central overvågning i PR 9410 power control unit.

Safety Integrity Level: Se Safety Manual for yderligere

information.

9202 - Product Version 9202-003 17

RULLENDE HJÆLPETEKSTER I DISPLAYLINIE 3

[01]

Angiv korrekt password [ PASS ]

[02]

Gå til avanceret opsætningsmenu? [ ADV.SET ]

[03]

Aktiver fejldetektering for kortsluttet kabel? [ CA.SH ]

[04]

Vælg fejldetektering for afbrudt kabel? [ CA.BR ]

[05]

Aktiver overførsel af statussignal til power rail [ RAIL.ER ]

[06]

Gå til sprogvalg [ SETUP ]

[6/1]

Gå til password-indstilling [ SETUP ]

[6/2]

Gå til display opsætningsmenu [ SETUP ]

[6/3]

Gå til RAIL opsætningsmenu [ SETUP ]

[6/4]

Gå til SIL opsætningsmenu [ SETUP ]

[07]

Vælg Direkte signalbehandling [ CH1.FUN ] [CH2.FUN ]
Vælg Inverteret signalbehandling [ CH1.FUN ] [ CH2.FUN ]

[09]

Juster LCD-kontrast [ CONTRA ]

[10]

Juster LCD-baggrundsbelysning [ LIGHT ]

[11]

Angiv TAG-nr. på 5 karakterer [ ’TAGON ] [ ”TAGON ]

[12]

Udgangsbelastning vises i display [ DISP ]
Udgangsstatus vises i display
TAG-nr. vises i display
Vekslende information i display

[13]

Konfigurationens SIL-status (åben / låst) [ CONFIG ]

[14]

Aktiver SIL-lås af konfiguration? [ EN.SIL ]

[15]

Aktiver password-beskyttelse? [ EN.PASS ]

[16]

Angiv Nyt password [ NEW.PAS ]

[17]

Vælg sprog [ LANGUA ]

[18]

Kortsluttet kabel [ ICA.SH ] [ IIOFF ]

[19]

Afbrudt kabel [ ION ] [ IICA.BR ]

9202 - Product Version 9202-003 18

RUTEDIAGRAM

Hvis ingen taster har været aktiveret i 1 minut, returnerer displayet til nor­maltilstanden 1.0 uden at gemme eventuelle konfigurationsændringer.

1 Forøgelse af værdi / vælg næste parameter
2 Formindskelse af værdi / vælg forrige parameter
3 Accepter valget og gå til næste menu

Holde 3 går til forrige menu / returnerer til 1.0 uden at gemme

Power up



 ON
 OFF

1.0

Eksempler på fejlvisninger



 CA.SH
 OFF

Txt 18



 ON
 CA.BR

Txt 19

3

0000

1.1

direkte til [EN.SIL]

0000
9999

1 2

PASSW.

Txt 1

Hvis SIL-låst

3

NO

YES

1 2

NO

ADV.SET

Txt 2

YES

ADV.SET

Txt 2

3

3

1.0 = Normaltilstand.
Linie 1 viser status for kanal 1 og
kanal 2.
Linie 2 viser status for sensor 1.
Linie 3 viser status for sensor 2.
Linie 4 indikerer om modulet er
SIL-låst.

1.1 = Kun hvis beskyttet med password.

1.2 = Hvis password er valgt

Linie 1 symboler:

 = OK. Blinkende  = fejl.

Linie 2 og 3 symboler:
Indgangsfrekvens > 1 Hz =

 .

Linie 4 symboler:
Statisk prik = SIL-låst.
Blinkende prik = ikke SIL-låst.

NO

YES

1 2

3

YES

CA.SH
Txt 3

YES

CA.BR
Txt 4

Fortsættes på siden
Rutediagram ADV.SET

Rød tekst viser safety parametre

i en SIL-konfiguration. Se Safety
Manual for yderligere information.

NO

YES

1 2

DIR
INV

1 2

3

DIR

CH1.FUN

Txt 7

3

Til normaltilstand 1.0

DIR
INV

1 2

DIR

CH2.FUN

Txt 7

3

9202 - Product Version 9202-003 19

RUTEDIAGRAM,

AVANCEREDE INDSTILLINGER (ADV.SET)

DISP, PASS,
LANG, RAIL,

SIL

1 2

DISP

SETUP
Txt 6

PASS

SETUP

Txt 6/1

LANG

SETUP

Txt 6/2

RAIL

SETUP

Txt 6/3

SIL

SETUP

Txt 6/4

9
0

1 2

3

3

CONTRA

Txt 9

YES

NO

1 2

3 3

YES

EN.PASS

Txt 15

DE, DK, ES, FR,

IT, SE, UK

1 2

3

UK

LANGUA

Txt 17

YES

NO

1 2

3

YES

RAIL.ER

Txt 5

YES

NO

1 2

3

YES

EN.SIL
Txt 14

3

3

3

3

3

NEW.PAS

NO

2008

NEW.PAS

NO

1.2

9
0

1 2

9

LIGHT

Txt 10

9999
0000

1 2

0000

Txt 16

0000
9999

1 2

Txt 16

3

3

3

9
A

1 2

TAG1

TAGNO
Txt 11

LOCK
OPEN

1 2

LOCK

CONFIG

Txt 13

TAG

A.OUT

1 2

3

TAG2

TAGNO
Txt 11

3

3

Verificer SIL-konfiguration

3 3 3 3 3

. . . . . . . . . . . . . .

ALT
TAG

STAT

1 2

3

STAT

DISP

Txt 12

Til normaltilstand 1.0

SIL.OK

9202 - Product Version 9202-003 20

APPENDIX

IECEx INSTALLATION DRAWING

ATEX INSTALLATION DRAWING

FM INSTALLATION DRAWING

SAFETY MANUAL

9202 - Product Version 9202-003 21

[

LERBAKKEN 10, 8410 RØNDE DENMARK

For safe installation of 9202B the following must be observed. The module shall only be installed by
qualified personnel who are familiar with the national and international laws, directives and standards
that apply to this area.
Year of manufacture can be taken from the first two digits in the serial number.

For Installation in Zone 2 / Division 2 the following must be observed.
The 4501 programming module is to be used solely with PR electronics modules. It is important that
the module is undamaged and has not been altered or modified in any way. Only 4501 modules free
of dust and moisture shall be installed.

IECEx Certificate KEM 06.0039 X

Marking

Standards IEC60079-15 :2005, IEC60079-11:2011, IEC60079-0: 2011

IEC60079-26: 2006

Supply terminal (31,32)

Voltage: 19.2 – 31.2 VDC

Status Relay. terminal (33,34) Zone 2 Installation

Voltage max: 125VAC / 110VDC 32VAC / 32VDC
Power max: 62,5VA / 32W 16VA / 32W
Current max: 0.5A AC / 0.3ADC 0.5A AC / 1ADC

Installation notes.

Install in pollution degree 2, overvoltage category II as defined in IEC60664-1

Do not separate connectors when energized and an explosive gas mixture is present.
Do not mount or remove modules from the Power Rail when an explosive gas mixture is present.
Disconnect power before servicing.
The wiring of unused terminals is not allowed.

In type of protection [Ex ia Da] the parameters for intrinsic safety for gas group IIB are applicable.

For installation in Zone 2, the module shall be installed in an enclosure in type of protection Ex n or
Ex e, providing a degree of protection of at least IP54. Cable entry devices and blanking elements
shall fulfill the same requirements.

For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit
type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed.

IECEx Installation drawing

[Ex ia Ga] IIC/IIB/IIA
Ex nA nC IIC T4 Gc
[Ex ia Da] IIIC

Ex ia Ma] I

9202QI01

Revision date:

2011-11-20

Version Revision

V4 R0

Prepared by:

PB

Page:

1/2

9202 - Product Version 9202-003 22

LERBAKKEN 10, 8410 RØNDE DENMARK

Hazardous area Non Hazardous area
Zone 0,1, 2, 20, 21, 22 or Zone 2

Ex input:
CH1 (terminal 41,42,43,44)
CH2 (terminal 51,52,53,54)

U

:10.6 VDC

o

I

: 12 mADC

o

P

: 32 mW

o

Lo/Ro:1150 H/

IIC IIB IIA I
Co.

2.0 F 6.0 F 18 F

Lo. 260 mH 780 mH 1000 mH 1000 mH

Terminal CH1(11,12) CH2(13,14)
Digital output: NPN output:

Voltage max. 30 VDC
Current max. 80 mA

Terminal CH1(11,12) CH2(13,14)
Relay output: Non Hazardous location Zone 2 installation

Voltage max. 250 VAC / 30 VDC 32 V AC / 30 VDC
Power max. 500 VA / 60 W 64 VA / 60 W
Current max. 2 AAC / 2 ADC 2 AAC / 2 ADC

Revision date:

2011-11-20

Switch

Switch w. Shunt

Version Revision

Contact Sensor

V4 R0

-20 ≤ Ta ≤ 60ºC

NAMUR Sensor

CH1

+

44
43

-

42
41

CH2

+

54
53

-

52
51

91 92 93 94 95

Power

Rail

4501

34
33
32
31

14
13
12
11

9202

Um: 253 V max. 400 Hz

Supply / Output:
(terminal 11,12,13,14)
(terminal 31,32,33,34)
(terminal 91,92,93,94,95)

90 µF

Prepared by:

PB

9202QI01

Page:

2/2

9202 - Product Version 9202-003 23

,

LERBAKKEN 10, 8410 RØNDE DENMARK

For sikker installation af 9202B skal følgende overholdes: Modulet må kun installeres af
kvalificerede personer, som er bekendt med national og international lovgivning, direktiver og
standarder i det land, hvor modulet skal installeres.
Produktionsår fremgår af de to første cifre i serienummeret

For installation i zone 2 / division 2 skal følgende overholdes:
Den aftagelige displayfront til programmering 4501 er udelukkende beregnet til brug på PR
electronics moduler. Det er vigtigt, at displayet er ubeskadiget, ikke ombygget eller på anden måde
forandret. 4501 må kun anvendes, hvis det er fri for støv og/eller fugt.

ATEX-certifikat KEMA 07 ATEX 0146 X

Mærkning

Standarder EN 60079-0 : 2009, EN 60079-11 : 2007, EN 60079-15 : 2005

EN 60079-26 : 2007, EN 61241-11 : 2006

Forsyningsklemme (31,32)

Spænding: 19,2 – 31,2 VDC

Statusrelæ, klemme (33,34) Zone 2-installation

Max. spænding: 125 VAC / 110 VDC 32 VAC / 32 VDC
Max. forbrug: 62,5 VA / 32 W 16 VA / 32 W
Max. strøm: 0

Installationsforskrifter:

Installer i forureningsgrad 2, overspændingskategori II som defineret i EN 60664-1.

Monter/demonter ikke stik, når forsyning er tilsluttet og der forefindes en eksplosionsfarlig
gasblanding.
Monter/demonter ikke modulet på Power Rail, når der forefindes en eksplosionsfarlig gasblanding.
Afbryd forsyning før udførelse af vedligehold og reparation.
Fortrådning i ubenyttede terminaler er ikke tilladt.

Ved beskyttelsesmetode [Ex ia Da] er parametrene for egensikkerhed for gasgruppe IIB
gældende.

For installation i zone 2 skal modulet installeres i et hus, som har beskyttelsestype Ex n eller Ex e,
og som giver en IP-beskyttelse på mindst IP54. Kabelforskruninger og blindstik skal opfylde
samme krav.

Ved installation på Power Rail type 9400 i zone 2 er det kun tilladt at forsyne Power Rail ved brug
af 9410 Power Control Unit (Type Examination Certificate KEMA 07ATEX0152 X).

Revision date:

2011-11-20

ATEX Installationstegning

II (1) G [Ex ia Ga] IIC/IIB/IIA
II 3G Ex nA nC IIC T4 Gc
I (1) D [Ex ia Da] IIIC
I (M1) [Ex ia Ma] I

5 A AC / 0,3 ADC 0,5A AC / 1 ADC

Version Revision

V4 R0 – DK01

Prepared by:

PB

9202QA01

Page:

1/2

9202 - Product Version 9202-003 24

9202QA01

LERBAKKEN 10, 8410 RØNDE DENMARK

Ex-område Ikke Ex-område
Zone 0,1, 2, 20, 21, 22 eller zone 2

Uo:10,6 VDC
I

: 12 mADC

o

P

: 32 mW

o

Lo/Ro:1150 H/

IIC IIB IIA I
Co.

2,0 F 6,0 F 18 F

Lo. 260 mH 780 mH 000 mH 1000 mH

Ex-indgang:
Kanal 1 (klemme 41,42,43,44)
Kanal 2 (klemme 51,52,53,54)

Klemme. Kanal 1(11,12), kanal 2(13,14)
Digital udgang: NPN-udgang:

Max. spænding 30 VDC
Max. strøm 80 mA

Klemme, kanal 1(11,12), kanal 2(13,14)
Relæudgang: Ikke eksplosionsfarligt område Zone 2-installation

Max. spænding 250 VAC / 30 VDC 32 VAC / 30 VDC
Max. forbrug 500 VA / 60 W 64 VA / 60 W
Max. strøm 2 AAC / 2 ADC 2 AAC / 2 ADC

Switch

Switch w. Shunt

Contact Sensor

-20 ≤ Ta ≤ 60ºC

4501

NAMUR Sensor

CH1

+

-

+

-

CH2

90 µF

44
43
42
41

54
53
52
51

91 92 93 94 95

Power

34
33
32
31

14
13
12
11

9202

Rail

Um: 253 V max. 400 Hz

Forsyning / Udgang:
(klemme 11,12,13,14)
(klemme 31,32,33,34)
(klemme 91,92,93,94,95)

Revision date:

2011-11-20

Version Revision

V4 R0 – DK01

Prepared by:

PB

Page:

2/2

9202 - Product Version 9202-003 25



(

)

LERBAKKEN 10, 8410 RØNDE DENMARK

For safe installation of 9202B the following must be observed. The module shall only be
installed by qualified personnel who are familiar with the national and international laws,
directives and standards that apply to this area.

For Installation in Zone 2 / Division 2 the following must be observed.
The 4501 programming module is to be used solely with PR electronics modules. It is
important that the module is undamaged and has not been altered or modified in any way.
Only 4501 modules free of dust and moisture shall be installed.

c-FM-us Certificate 3034430

Hazardous area

Class I/II/III, Division 1, Group A,B,C,D,E,F,G
or Class I, Zone 0/1 Group IIC, [AEx ia] IIC or
or Class I, Zone 0/1 Group IIC, [Ex ia] IIC

Simple Apparatus or
Intrinsically safe apparatus
with entity parameters:
Vmax (Ui) ≥ Vt (Uo)
Imax (Ii) ≥ It (Io)
Pi ≥ Pt(Po)
Ca(Co) ≥ C

cable + Li

La(Lo) ≥ L

U

/ Vt: 10.6 V

o

I

/ Isc: 12 mA

o

P

: 32 mW

o/Pt

Lo/Ro La/Ra: 1150 H/

Group IIC IIB IIA
Group A,B C,E,F D,G
Co/Ca

2.0

Lo./La 260 mH 780 mH 1000 mH

Terminal CH1(44,42) CH2(54,52)

Revision date:

2011-11-20

FM Installation drawing

Switch

Switch w. Shunt

Contact Sensor

cable + Ci

F 6.0 F 18 F

Version Revision

V4 R0

Non Hazardous area or

Class I, Division 2, Group A,B,C,D T4
or Class I, Zone 2 Group IIC T4

-20 ≤ Ta ≤ 60ºC

NAMUR Sensor

CH1

+

44
43

-

42
41

CH2

+

54
53

-

52
51

91 92 93 94 95

Power

Rail

Prepared by:

4501

9202

Um: 253 V max. 400 Hz

Supply / Output
(terminal 11,12,13,14)
(terminal 31,32,33,34)

terminal 91,92,93,94,95

PB

9202QF01

34
33
32
31

14
13
12
11

Page:

1/2

9202 - Product Version 9202-003 26

9202QF01

LERBAKKEN 10, 8410 RØNDE DENMARK

Terminal (31,32)
Supply:

Voltage 19.2 – 31.2 VDC
Power max. 3 W

Terminal (33,34)
Status Relay: Non Hazardous location: Division 2 or Zone 2 installation:

Voltage max. 125 VAC / 110 VDC 32 VAC / 32VDC
Power max. 62.5 VA / 32 W 16 VA / 32 W
Current max. 0.5 AAC / 0.3 ADC 0.5 AAC / 1 ADC

Terminal CH1(11,12) CH2(13,14)
Digital output: NPN output:

Voltage max. 30 VDC
Current max. 80 mA

Terminal CH1(11,12) CH2(13,14)

Relay output: Non Hazardous location: Division 2 or Zone 2 installation:

Voltage max. 250 VAC / 30VDC 32 VAC / 30VDC
Power max. 500 VA / 60W 64 VA / 60 W
Current max. 2 AAC / 2ADC 2 AAC / 2 ADC

Installation notes:

The installation and wiring shall be in accordance with the Canadian Electrical Code for Canada and
National Electrical Code NFPA 70, Article 500 or 505 for installation in USA.
The module must be supplied from a Power Supply having double or reinforced insulation.

The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable
ends.

For installation on the 9400 Power Rail the power must be supplied from Power Control Module Unit

9410.

Install in pollution degree 2, overvoltage category II.

The module must be installed in an enclosure suitable for the environment for which it is used.

For installation in Zone 2 or Division 2, the module must be installed in a suitable outer enclosure
according to the regulations in the CEC for Canada or NEC for USA.

The module is galvanically isolated and does not require grounding.

Use 60 / 75 ºC copper conductors with wire size AWG: (26-14).

Warning: Substitution of components may impair intrinsic safety and / or suitability for Div. 2 / Zone 2.

Warning: To prevent ignition of explosive atmospheres, disconnect power before servicing and do not

separate connectors when energized and an explosive gas mixture is present.
Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is
present.

Revision date:

2011-11-20

Version Revision

V4 R0

Prepared by:

PB

Page:

2/2

9202 - Product Version 9202-003 27

SAFETY MANUAL

PULSE ISOLATOR

9202

This safety manual is valid for the following product versions:

Version No. V5R0

9202-002

9202-003

9202 Pulse Isolator Safety Manual

0. CONTENTS

1. Observed standards ................................................................................ 2

2. Acronyms and abbreviations ................................................................... 2

3. Purpose of the product ........................................................................... 3

4. Assumptions and restrictions for use of the product.............................. 3

4.1 Basic safety specifications ............................................................. 3

4.2 Associated equipment .................................................................... 3

4.2.1 Relay output ........................................................................ 3

4.2.2 Opto output ......................................................................... 3

4.2.3 Field device ......................................................................... 3

4.3 Failure rates .................................................................................... 3

4.4 Safe parameterisation ..................................................................... 4

4.5 Installation in hazardous areas ....................................................... 4

5. Functional specification of the safety functions...................................... 4

6. Functional specification of the non-safety functions .............................. 4

7. Safety parameters ................................................................................... 4

8. Hardware and software configuration. .................................................... 5

9. Failure category ....................................................................................... 5

10. Periodic proof test procedure ................................................................. 5

11. Procedures to repair or replace the product ........................................... 5

12. Maintenance ............................................................................................ 5

13. Documentation for routing diagram ........................................................ 6

13.1 In general ........................................................................................ 6

13.2 Further explanations ....................................................................... 6

13.2.1 Password protection ........................................................... 6

13.2.2 Cable fault information via display front 4501 .................... 6

13.4 Advanced functions ........................................................................ 6

13.4.1 Display setup ...................................................................... 7

13.4.2 Password ............................................................................ 7

13.4.3 Language ............................................................................ 7

13.4.4 Power rail ............................................................................ 7

13.4.5 Safety integrity level ............................................................ 7

14 Safe parameterisation - user responsibility ............................................. 8

14.1 Safety-related configuration parameters ........................................ 8

14.2 Verification procedure ..................................................................... 8

14.2.1 If no password is set ........................................................... 8

14.2.2 If password is set ................................................................ 9

14.3 Functional test ................................................................................ 9

15 Fault reaction and restart condition ........................................................ 9

16 User interface .......................................................................................... 10

16.1 Scrolling help texts in display line 3 ............................................... 10

16.2 Routing diagram .............................................................................. 11

16.3 Routing diagram - Advanced settings (ADV.SET)........................... 12

17. Connections diagram ............................................................................. 13

Version No. V5R0 1

Safety Manual 9202 Pulse Isolator

1. Observed standards

Standard Description

IEC 61508

IEC 61508-

2:2000

IEC 61508-

3:1998

IEC 61326-

3-1:2008

Functional Safety of electrical / electronic / programmable
electronic safety-related systems

Part 2: Requirements for electrical / electronic / programmable
electronic safety-related systems

Part 3: Software requirements

Immunity requirements for safety-related systems

2. Acronyms and abbreviations

Acronym /

Abbreviation

Element

PFD

PFH

SFF

SIF

SIL

Designation Description

Term defined by IEC 61508 as “part of a
subsystem comprising a single component
or any group of components that performs
one or more element safety functions”

Probability of

Failure on Demand

Probability of dan-

gerous Failure per

Hour

Safe Failure

Fraction

Safety Integrity

Function

Safety Integrity

Level

This is the likelihood of dangerous safety
function failures occurring on demand.

The term “Probability” is misleading, as IEC
61508 defines a Rate.

Safe Failure Fraction summarises the
fraction of failures which lead to a safe
state and the fraction of failures which will
be detected by diagnostic measures and
lead to a defined safety action.

Function that provides fault detection (to
ensure the necessary safety integrity for the
safety functions)

The international standard IEC 61508
specifies four discrete safety integrity levels
(SIL 1 to SIL 4). Each level corresponds to
a specific probability range regarding the
failure of a safety function.

2 Version No. V5R0

9202 Pulse Isolator Safety Manual

3. Purpose of the product

Pulse isolator for transmission of signals to the safe area from NAMUR sensors
and mechanical switches installed in the hazardous area.

The module can be mounted in the safe area and in zone 2 / div. 2 and receive
signals from zone 0, 1, 2, 20, 21 and 22 / Class I/II/III, Div. 1, Gr. A-G.

Error events, including cable breakage, are monitored and signalled via the
individual status relay and/or a collective electronic signal via the power rail.

The 9202 has been designed, developed and certified for use in SIL 2 applications
according to the requirements of IEC 61508.

4. Assumptions and restrictions for use of the product

4.1 Basic safety specifications

Operational temperature range ............ -20...+60°C

Storage temperature range .................. -20...+85°C

Power supply type, min. ....................... Double or reinforced

Supply voltage ...................................... 19.2...31.2 VDC

Output pulse length, min. ..................... 40 ms

Mounting area ....................................... Zone 2 / Division 2 or safe area

Mounting environment .......................... Pollution degree 2 or better

4.2 Associated equipment

4.2.1 Relay output

The relay output shall only be connected to equiment which has
a current limiting function of 2 A.

4.2.2 Opto output

The opto output signals are fed to SIL 2 compliant inputs of a
safety PLC specified to receive a frequency of 5 kHz and a pulse
length down to 40 microseconds or the field device signal pulse
length minus 60 microseconds.

4.2.3 Field device

The field device must provide a minimum pulse length of 100
microseconds.

4.3 Failure rates

The basic failure rates from the Siemens standard SN 29500 are used
as the failure rate database.

Failure rates are constant, wear-out mechanisms are not included.

External power supply failure rates are not included.

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Safety Manual 9202 Pulse Isolator

4.4 Safe parameterisation

The user is responsible for verifying the correctness of the configuration
parameters. (See section 14 Safe parameterisation - user responsibility).

Manual override may not be used for safety applications.

4.5 Installation in hazardous areas

The IECex Installation drawing, ATEX Installation drawing and FM
Installation drawing shall be followed if the products are installed in
hazardous areas.

5. Functional specification of the safety functions

Pulse isolator as well as supply of NAMUR sensors and mechanical switches with
cable error detection installed in the hazardous area. Cable error detection only
works with NAMUR sensors or with the use of external resistors Rs and Rp. See
connections diagram at page 13 (switch, cable fault) .

6. Functional specification of the non-safety functions

The status relay (terminal 33 and 34), error signal on power rail (terminal 91) and
LED outputs are not suitable for use in any Safety Instrumented Function.

7. Safety parameters

Probability of dangerous Failure per Hour (PFH) 4.66E-8 3.62E-8

Probability of failure on demand (PFD) -
1 year proof test interval

Proof test interval (10% of loop PFD) 4 years 5 years
Safe Failure Fraction 90% 91%
Demand response time, opto output

Demand response time, relay output

Demand mode High
Demand rate 1000 s
Mean Time To Repair (MTTR) 8 hours
Diagnostic test interval 10 seconds
Hardware Fault Tolerance (HFT) 0
Component Type B
SIL capability SIL 2
Description of the “Safe State”, opto output High impedance
Description of the “Safe State”, relay output De-energised
Relay lifetime (Note

2

) 100 000 times

Relay Opto

1

, Note2

Note

2.04E-4 1.58E-4

<125

µs

<10 m

s

4 Version No. V5R0

9202 Pulse Isolator Safety Manual

Note1: The 9202 contains no lifetime limiting components, therefore the PFH
figures are valid for up to 12 years, according to IEC 61508.

2

: The maximum frequency for Pulse Isolator 9202 with relay output is 20 Hz.

Note
The user must calculate the product lifetime with regard to the relay lifetime.

8. Hardware and software configuration.

All configurations of software and hardware versions are fixed from factory, and
cannot be changed by end-user or reseller.

This manual only covers products labelled with the product version (or range of
versions) specified on the front page.

9. Failure category

Failure category

Fail Safe Detected 0.000E+00 0.000E+00

Fail Safe Undetected 2.897E-07 2.755E-07

Fail Dangerous Detected 1.303E-07 1.356E-07

Fail Dangerous Undetected 4.658E-08 3.618E-08

Failure rates (1/h)

Relay Opto

10. Periodic proof test procedure

Step Action

1 Bypass the safety PLC or take other appropriate action to avoid a false trip

Connect a simulator identical to the input setup

2

Perform an ON / OFF signal for each channel

3

Observe whether the output channel acts as expected

4

Restore the input terminals to full operation

5

Remove the bypass from the safety PLC or otherwise restore normal operation

6

This test will detect approximately 95% of possible “du” (dangerous undetected)
failures in the pulse isolator. The proof test is equivalent to the functional test.

11. Procedures to repair or replace the product

Any failures that are detected and that compromise functional safety should be
reported to the sales department at PR electronics A/S.

Repair of the module and replacement of circuit breakers must be done by PR
electronics A/S only.

12. Maintenance

No maintenance required.

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Safety Manual 9202 Pulse Isolator

13. Documentation for routing diagram

The routing diagram is shown in section 16.2.

13.1 In general

When configuring the 9202, you will be guided through all parameters
and you can choose the settings which fit the application. For each
menu there is a scrolling help text which is automatically shown in line
3 on the display.

Configuration is carried out by use of the 3 function keys:

1 will increase the numerical value or choose the next parameter
2will decrease the numerical value or choose the previous parameter
3will save the chosen value and proceed to the next menu

When configuration is completed, the display will return to the default
state 1.0.

Pressing and holding
default state (1.0) without saving the changed values or parameters.

If no key is activated for 1 minute, the display will return to the default
state (1.0) without saving the changed values or parameters.

13.2 Further explanations

13.2.1 Password protection

Access to the configuration can be blocked by assigning
a password. The password is saved in the module in order
to ensure a high degree of protection against unauthorised
modifications to the configuration. Default password 2008
allows access to all configuration menus.
Password protection is mandatory in SIL applications.

13.2.2 Cable fault information via display front 4501

Cable fault (see limits in the table) is displayed as CA.BR
(cable break) or CA.SH (cable short-circuited). Cable fault is
shown independently for each channel but the configuration is
common for both channels. In case of cable fault the backlight
flashes. This can be reset by pressing the
cable fault has been remedied, the module will return to normal
operation.

13.4 Advanced functions

The unit gives access to a number of advanced functions which can be
reached by answering “Yes” to the point “adv.set”.

3 will return to the previous menu or return to the

3 key. When the

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9202 Pulse Isolator Safety Manual

13.4.1 Display setup

Here you can adjust the brightness contrast and the backlight.
Setup of tag numbers with 5 alphanumerics. Selection of
functional readout in line 2 and 3 of the display - choose between
readout of digital output or tag no. When selecting ”ALT” the
readout toggles between digital output and tag no.

13.4.2 Password

Here you can choose a password between 0000 and 9999 in
order to protect the unit against unauthorised modifications
to the configuration. The unit is delivered default without
password.

13.4.3 Language

In the menu ”LANG” you can choose between 7 different
language versions of help texts that will appear in the menu. You
can choose between UK, DE, FR, IT, ES, SE and DK.

13.4.4 Power rail

In the menu ”RAIL” you can choose if errors in the module are
transmitted to the central surveillance in the PR 9410 power
control unit.

13.4.5 Safety integrity level

See Safe parameterisation - user responsibility

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Safety Manual 9202 Pulse Isolator

14 Safe parameterisation - user responsibility

14.1 Safety-related configuration parameters

Parameters Value Description

CH1.FUN DIR / INV Direct / inverted channel function

CH2.FUN. DIR / INV Direct / inverted channel function

PASSW 0 - 9999 New password

The above safety-related configuration parameters are marked in red
text in the routing diagrams and must be verified by the user in a SIL­configuration.

14.2 Verification procedure

The verification is done using the display / programming front PR 4501
by following the procedure described below.

14.2.1 If no password is set

Action Display shows

1 Press OK ADV.SET

2 Set (ADV.SET) to Yes and press OK DISP SETUP

3 Step down to (SIL SETUP) and press OK EN.SIL

4 Set (EN SIL) to YES and press OK NEW.PASS

5 Set password to a number between 0 and

9999 and press OK
(At this time the module starts operating
in SIL mode with the entered configuration
parameters!)

6 Verify Channel 1 function and press OK CH1.FUN

7 Verify Channel 2 function and press OK CH2:FUN

8 Verify password and press OK PASSW

9 Verify SIL and press OK

* Open is shown briefly in the display.

VerifyOPEN
”briefly”
LOCK*

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9202 Pulse Isolator Safety Manual

14.2.2 If password is set

Action Display shows

1 Press OK PASSW

2 Enter password and press OK ADV.SET

3 Set (ADV.SET) to Yes and press OK DISP SETUP

4 Step down to (SIL SETUP) and press OK EN.SIL

5 Set (EN SIL) to YES and press OK

(At this time the module starts operating
in SIL mode with the entered configuration
parameters!)

6 Verify Channel 1 function and press OK CH1.FUN

7 Verify Channel 2 function and press OK CH2:FUN

8 Verify password and press OK PASSW

9 Verify SIL and press OK

VerifyOPEN
”briefly”
LOCK*

* Open is shown briefly in the display

14.3 Functional test

The user is responsible to make a functional test after verification of
safety parameters. The procedure for periodic proof test described in
section 10 shall be used.

15 Fault reaction and restart condition

When the 9202 detects a fault the output will go to Safe State, in which the opto
output will go to “high impedance” or the relay output will go to “de-energised”.

If the fault is application-specific (cable error detection) the 9202 will restart when
the fault has been corrected.

For device faults there are 2 ways of bringing the module out of Safe State.

1. Power cycle the module.

2. Bring the module out of SIL mode (choose “NO” in the menu point ”EN.SIL”),
and set it back to SIL mode again (choose “YES” in the menu point “EN.SIL” and
verify the configuration).

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Safety Manual 9202 Pulse Isolator

16 User interface

16.1 Scrolling help texts in display line 3

Set correct password [ PASS ]

[01]

Enter advanced setup [ ADV.SET ]

[02]

Enable cable short circuit error indication [ CA.SH ]

[03]

Enable cable breakage error indication? [ CA.BR ]

[04]

Enable rail status signal output? [ RAIL.ER ]

[05]

Enter language setup [ SETUP ]

[06]

Enter password setup [ SETUP ]

[6/1]

Enter display setup [ SETUP ]

[6/2]

Enter rail setup [ SETUP ]

[6/3]

Enter SIL setup [ SETUP ]

[6/4]

Select direct channel function [ CH1.FUN ] [CH2.FUN ]

[07]

Select inverted channel function [ CH1.FUN ] [ CH2.FUN ]
Adjust LCD contrast [ CONTRA ]

[09]

Adjust LCD backlight [ LIGHT ]

[10]

Write a 5-character channel [ ’TAGON ] [ ”TAGON ]

[11]

Show output state in display [ DISP ]

[12]

Show TAG in display
Alternate shown information in display
Configuration SIL status (Open / Locked) [ CONFIG ]

[13]

Enable SIL configuration lock [ EN.SIL ]

[14]

Enable password protection [ EN.PASS ]

[15]

Set new password [ NEW.PAS ]

[16]

Select language [ LANGUA ]

[17]

Cable short circuit [ 1CA.SH ] [ 2OFF ]

[18]

Cable breakage [ 1ON ] [ 2CA.BR ]

[19

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9202 Pulse Isolator Safety Manual

16.2 Routing diagram

If no key is activated for 1 minute, the display will return to the default
state 1.0 without saving configuration changes.

1 Increase value / choose next parameter
2 Decrease value / choose previous parameter
3 Save the chosen value and proceed to the next menu

Hold 3 Back to previous menu / return to menu 1.0 without saving

Power up



 ON
 OFF

1.0

3

0000

1.1

PASSW.

If SIL-locked

directly to [EN.SIL]

0000
9999

1 2

Txt 1

3

NO

YES

1 2

NO

ADV.SET

Txt 2

YES

ADV.SET

Txt 2

NO

YES

1 2

3

YES

CA.SH
Txt 3

3

1.0 = Default state
Line 1 shows status for channel 1 and
channel 2.
Line 2 shows status for sensor 1.
Line 3 shows status for sensor 2.
Line 4 indicates whether the module
is SIL-locked.

1.1 = Only if password-protected

1.2 = If password has been set.

Line 1 symbols:

 = OK. Flashing  = error

Line 2 and 3 symbols:
Input frequency > 1 Hz =

 

Line 4 symbols:
Static dot = SIL-locked
Flashing dot = not SIL-locked

NO

YES

1 2

3

YES

CA.BR
Txt 4

3

DIR
INV

1 2

DIR

CH1.FUN

Txt 7

3

To default state 1.0

Continued on the page
Routing diagram ADV.SET

DIR
INV

1 2

DIR

CH2.FUN

Txt 7

3

Version No. V5R0 11

Safety Manual 9202 Pulse Isolator

16.3 Routing diagram - Advanced settings (ADV.SET)

DISP, PASS,
LANG, RAIL,

SIL

1 2

DISP

SETUP
Txt 6

PASS

SETUP

Txt 6/1

LANG

SETUP

Txt 6/2

RAIL

SETUP

Txt 6/3

SIL

SETUP

Txt 6/4

9
0

1 2

3

3

CONTRA

Txt 9

YES

NO

1 2

3 3

YES

EN.PASS

Txt 15

DE, DK, ES, FR,

IT, SE, UK

1 2

3

UK

LANGUA

Txt 17

YES

NO

1 2

3

YES

RAIL.ER

Txt 5

YES

NO

1 2

3

YES

EN.SIL
Txt 14

3

3

3

3

3

NO

NO

1.2

9
0

1 2

9

LIGHT

Txt 10

9999
0000

1 2

0000

NEW.PAS

Txt 16

0000
9999

1 2

2008

NEW.PAS

Txt 16

3

3

3

9
A

1 2

TAG1

TAGNO

Txt 11

LOCK
OPEN

1 2

LOCK

CONFIG

Txt 13

TAG

A.OUT

1 2

3

TAG2

TAGNO
Txt 11

3

3

Verification of SIL configuration

3 3 3 3 3

. . . . . . . . . . . . . .

ALT
TAG

STAT

1 2

3

STAT

DISP

Txt 12

To default state 1.0

SIL.OK

12 Version No. V5R0

9202 Pulse Isolator Safety Manual

17. Connections diagram

Power rail

connections

91 92 93 94 95

Supply and
status relay

31 32 33 34

Error

NC = no connection

Channel 1Channel 2Channel 1

Gnd.

+24 V

NAMUR sensor,

cable fault

41 42 43 44

NAMUR sensor,

cable fault

51 52 53 54

NCNC

Switch,

cable fault

41 42 43 44

R

s

Switch,

cable fault

51 52 53 54

R

s

Inputs:

R

p

R

p

Outputs:

Relay, N.C. Opto, NPN

11 12 13 14

Relay, N.C. Opto, NPNRelay, N.O.

11 12 13 14

Relay, N.O.

11 12 13 14

11 12 13 14

Gnd.

N.C.

+24 V

Switch,

no cable fault

Switch,

no cable fault

41 42 43 44 41 42 43 44

R

p

Switch,

no cable fault

Switch,

no cable fault

51 52 53 54 51 52 53 54

R

p

Rp = 15 kΩ

Rs = 750 Ω

11 12 13 14

11 12 13 14

Channel 2

Version No. V5R0 13

Displays

Programmable displays with a wide
selection of inputs and outputs for display of temperature,
volume and weight, etc. Feature linearisation, scaling,
and difference measurement functions for programming
via PReset software.

Ex interfaces

signals as well as HART

Interfaces for analogue and digital

®

signals between sensors / I/P
converters / frequency signals and control systems in Ex
zone 0, 1 & 2 and for some modules in zone 20, 21 & 22.

Isolation

digital signals as well as HART

Galvanic isolators for analogue and

®

signals. A wide product
range with both loop-powered and universal isolators
featuring linearisation, inversion, and scaling of output
signals.

Temperature

A wide selection of transmitters for DIN
form B mounting and DIN rail modules with analogue
and digital bus communication ranging from application­specic to universal transmitters.

Universal

PC or front programmable modules with
universal options for input, output and supply. This range
offers a number of advanced features such as process
calibration, linearisation and auto-diagnosis.

 www.prelectronics.fr
 [email protected]

 www.prelectronics.de
 [email protected]

 www.prelectronics.es
 [email protected]

 www.prelectronics.it
 [email protected]

 www.prelectronics.se
 [email protected]

 www.prelectronics.co.uk
 [email protected]

 www.prelectronics.com
 [email protected]

 www.prelectronics.cn
 [email protected]

Head ofce

Denmark www.prelectronics.com

PR electronics A/S [email protected]
Lerbakken 10 tel. [phone]

DK-8410 Rønde fax [phone]