Page 1
Powerware 9390 UPS
®
100–160 kVA
Installation and Operation Manual
Page 2
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the equipment
and save this manual for future reference.
Consignes de sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES
ClassAEMCStatements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.
WARNING
This is a product for restricted sales distribution to informed partners. Installation
restrictions or additional measures may be needed to prevent disturbances.
Powerware, X-Slot, and ABM are registered trademarks and ConnectUPS is a trademark of Eaton Electrical
Inc. Modbus is a registered trademark of Modicon. IBM and AS/400 are registered trademarks of
International Business Machines Corp.
ECopyright 2004-2006 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document
may be reproduced in any way without the express written approval of Eaton Corporation.
Page 3
Table of Contents
1Introduction 1-1............................................................
1.1 Basic System Configurations 1-2.................................................
1.2 Using This Manual 1-3.........................................................
1.3 Conventions Used in This Manual 1-4............................................
1.4 Safety Warnings 1-5...........................................................
1.5 For More Information 1-6......................................................
1.6 Getting Help 1-6..............................................................
Section I – Installation
2 UPS Installation Plan and Unpacking 2-1.....................................
2.1 Creating an Installation Plan 2-1.................................................
2.2 Preparing the Site 2-1.........................................................
2.2.1 Environmental Considerations 2-2...........................................
2.2.2 Preparing for Wiring the UPS System 2-2......................................
2.3 Inspecting and Unpacking the UPS Cabinet 2-3....................................
3 Installing the UPS System 3-1................................................
3.1 Preliminary Installation Information 3-1..........................................
3.2 UPS Cabinet Installation 3-1....................................................
3.2.1 Unloading the Powerware 9390 UPS Cabinet from the Pallet 3-2..................
3.2.2 Battery Cabinet Installation 3-5..............................................
3.2.3 Integrated Distribution Cabinet Installation 3-6................................
3.2.4 Integrated Accessory Cabinet Installation 3-6..................................
3.2.5 UPS Sidecar Wiring 3-6.....................................................
3.2.6 Installing UPS External and Battery Power Wiring 3-6............................
3.2.6.1 External Wiring Installation Procedure A 3-7..............................
3.2.6.2 External Wiring Installation Procedure B 3-9...............................
3.2.6.3 Battery Wiring 3-10....................................................
3.2.7 Installing Interface Connections 3-11..........................................
3.2.7.1 TB1 and TB2 Connections 3-11...........................................
3.2.7.2 TB2 Battery Cabinet Connections 3-12....................................
3.2.7.3 X-Slot Connections 3-13................................................
3.2.8 Installing Accessories and Parallel System Control Wiring 3-14.....................
3.3 Initial Startup 3-14.............................................................
3.4 Completing the Installation Checklist 3-14.........................................
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Table of Contents
4 Batteries 4-1...............................................................
4.1 Important Safety Instructions 4-1................................................
4.2 Installing Batteries 4-2.........................................................
4.3 Recycling the Used Battery or UPS 4-2...........................................
5 Installing a Remote Emergency Power-off Switch 5-1..........................
6 Installing Options and Accessories 6-1........................................
6.1 Installing a Powerware Hot Sync CAN Bridge Card 6-1..............................
6.2 Installing Parallel System Control Wiring 6-2......................................
6.3 Installing a Remote Monitor Panel II 6-3..........................................
6.4 Installing a Relay Interface Module II 6-4.........................................
6.5 Installing a Supervisory Contact Module II 6-6.....................................
Section II – Operation
7 Understanding UPS Operation 7-1...........................................
7.1 Looking Inside the UPS System 7-1..............................................
7.2 Single Module Reverse Transfer (RT) 7-2.........................................
7.2.1 Single Module RT Modes 7-2................................................
7.2.2 Normal Mode – RT 7-4.....................................................
7.2.3 Bypass Mode – RT 7-6......................................................
7.2.4 Battery Mode – RT 7-8.....................................................
7.3 Multiple Module Parallel System 7-9.............................................
7.3.1 Multiple Module Parallel System Modes 7-10...................................
7.3.2 Normal Mode – Parallel 7-11.................................................
7.3.3 Bypass Mode – Parallel 7-12..................................................
7.3.4 Battery Mode – Parallel 7-14.................................................
7.4 Functional Description 7-15.....................................................
7.4.1 Input Rectifier 7-15.........................................................
7.4.2 Inverter 7-15..............................................................
7.4.3 Battery Charger and Advanced Battery Management 7-15........................
7.4.4 Bypass 7-16...............................................................
7.4.5 Batteries 7-16..............................................................
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Table of Contents
8 Features, Options, and Accessories 8-1.......................................
8.1 UPS Standard Features 8-1.....................................................
8.1.1 Control Panel 8-1.........................................................
8.1.2 Customer Interface 8-1.....................................................
8.1.2.1 Building Alarm Monitoring 8-1..........................................
8.1.2.2 Alarm Contact 8-1....................................................
8.1.3 X-Slot Communication Bay 8-1..............................................
8.1.4 ConnectUPS-X Web/SNMP Card X-Slot Card 8-1...............................
8.1.5 Advanced Battery Management 8-2..........................................
8.1.6 LanSafe Power Management Software 8-2.....................................
8.1.7 Installation Features 8-2....................................................
8.2 Options and Accessories 8-2....................................................
8.2.1 Integrated Battery Cabinets 8-2..............................................
8.2.2 Integrated Distribution Cabinet 8-2..........................................
8.2.3 Integrated Accessory Cabinet (IAC-B, IAC-T, and IAC-D) 8-3......................
8.2.4 Powerware Hot Sync Parallel System 8-3......................................
8.2.5 Sync Control 8-3..........................................................
8.2.6 Optional X-Slot Cards 8-3...................................................
8.2.7 Mini-CSB 8-3.............................................................
8.2.8 Remote Monitor Panel II 8-4................................................
8.2.9 Relay Interface Module II 8-4................................................
8.2.10 Supervisory Contact Module II 8-4...........................................
8.3 Symbols, Controls, and Indicators 8-4............................................
9 Using the Control Panel 9-1.................................................
9.1 Using the LCD and Pushbuttons 9-2.............................................
9.2 Using the Main Menu 9-3......................................................
9.2.1 Mimic Screen 9-3.........................................................
9.2.2 Event Screens 9-4.........................................................
9.2.3 Unit Meter Screens 9-6.....................................................
9.2.4 Battery Discharge Log 9-9..................................................
9.2.5 KW Demand Log 9-11.......................................................
9.2.6 Maximum Current Log 9-19..................................................
9.2.7 System Meters Screens 9-28.................................................
9.2.8 System Setup Level 0 Screens 9-33............................................
9.2.9 System Setup Level 1 Screens 9-36............................................
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9.3 System Controls Screen 9-45....................................................
9.4 Load Off Screen 9-47...........................................................
9.5 Reading the Status Indicators 9-48................................................
10 UPS Operating Instructions 10-1..............................................
10.1 Single Module Operation 10-1...................................................
10.1.1 Starting the UPS in Normal Mode 10-1........................................
10.1.2 Starting the UPS in Bypass Mode 10-2.........................................
10.1.3 Starting the Power Module 10-3..............................................
10.1.4 Transfer from Normal to Bypass Mode 10-3....................................
10.1.5 Transfer from Bypass to Normal Mode 10-4....................................
10.1.6 Transfer from Normal to Bypass Mode and Shut Down UPS 10-4..................
10.1.7 UPS and Critical Load Shutdown 10-5.........................................
10.1.8 Charger Control 10-5.......................................................
10.1.9 Using the UPS LOAD OFF Pushbutton 10-6.....................................
10.1.10 Using the Remote Emergency Power-off Switch 10 -7.............................
10.2 Multiple Module Parallel Operation 10-8..........................................
10.2.1 Starting the Parallel System in Normal Mode 10-8...............................
10.2.2 Starting the Parallel System in Bypass Mode 10-9................................
10.2.3 Transfer Parallel System from Normal to Bypass Mode 10-10.......................
10.2.4 Transfer Parallel System from Bypass to Normal Mode 10-10.......................
10.2.5 Single UPM Shutdown 10-11..................................................
10.2.6 Restarting a Single UPM 10-11.................................................
10.2.7 Parallel System and Critical Load Shutdown 10-12................................
10.2.8 Using the UPS LOAD OFF Pushbutton 10-13.....................................
10.2.9 Using the Parallel System Remote Emergency Power-off Switch 10-14...............
11 Using Features and Options 11-1..............................................
11.1 Building Alarm Monitoring 11-1..................................................
11.2 General Purpose Relay Contact 11-1..............................................
11.3 Optional Remote Monitor Panel II 11-2...........................................
11.4 Relay Interface Module II 11-4...................................................
11.5 Supervisory Contact Module II 11-5...............................................
12 Responding to System Events 12-1............................................
12.1 General 12-1..................................................................
12.2 System Event Horns 12-1........................................................
12.3 System Event Indicators 12-1....................................................
12.4 System Event Messages 12-1.....................................................
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13 Communication 13-1.........................................................
13.1 X-Slot Cards 13-1..............................................................
13.2 LanSafe Power Management Software 13-2........................................
13.3 Remote Notification 13-2.......................................................
13.4 Terminal Mode 13-3...........................................................
13.4.1 Display UPS Control Panel 13-3...............................................
13.4.2 Event History Log 13-4......................................................
14 Maintaining the UPS System 14 -1.............................................
14.1 Important Safety Instructions 14-1................................................
14.2 Performing Preventive Maintenance 14-2..........................................
14.2.1 DAILY Maintenance 14-2....................................................
14.2.2 MONTHLY Maintenance 14-3.................................................
14.2.3 ANNUAL Maintenance 14-3..................................................
14.2.4 BATTERY Maintenance 14-3..................................................
14.3 Maintenance Training 14-3......................................................
15 Product Specifications 15-1...................................................
15.1 Model Numbers 15-1...........................................................
15.2 SingleModuleSpecifications 15-1................................................
15.2.1 UPS System Input 15-1......................................................
15.2.2 UPS System Output 15-2....................................................
15.2.3 Environmental 15-2.........................................................
15.3 Multiple Module Parallel Specifications 15-3.......................................
15.3.1 UPM Input 15-3............................................................
15.3.2 UPM Output 15 -3..........................................................
15.3.3 Environmental 15-3.........................................................
15.3.4 Battery 15-3...............................................................
15.3.5 Module Tie Cabinet Input 15-3...............................................
15.3.6 Module Tie Cabinet Output 15-3.............................................
Appendix A – Installation Information A-1.........................................
Warranty W-1...................................................................
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Figure 1-1. Powerware 9390 UPS (100–160 kVA) Cabinet 1-1...................................
Figure 2-1. Powerware 9390 UPS (100–160 kVA) Cabinet as Shipped on Pallet 2-3.................
Figure 3-1. Removing Front Shipping Bracket on the Powerware 9390 UPS 3-3....................
Figure 3-2. Removing Rear Shipping Bracket on the Powerware 9390 UPS 3-4....................
Figure 5-1. REPO Switch 5-1...............................................................
Figure 6-1. Powerware Hot Sync CAN Bridge Card 6-1........................................
Figure 6-2. Supervisory Contact Module II TB2 6-7...........................................
Figure 7-1. Main Elements of the UPS System 7-1............................................
Figure 7-2. Path of Current Through the UPS in Normal Mode – RT 7-4..........................
Figure 7-3. Path of Current Through the UPS in Bypass Mode – RT 7-6..........................
Figure 7-4. Path of Current Through the UPS in Battery Mode – RT 7-8..........................
Figure 7-5. Path of Current through the UPMs in Normal Mode – Parallel 7-11.....................
Figure 7-6. Path of Current through the UPMs in Bypass Mode – Parallel 7-12.....................
Figure 7-7. Path of Current through the UPMs in Battery Mode – Parallel 7-14.....................
Figure 9-1. UPS Control Panel 9-1..........................................................
Figure 9-2. Parts of the LCD 9-2...........................................................
Figure 9-3. Main Menu and Mimic Screen (Normal Mode) 9-3..................................
Figure 9-4. Active Events Screen 9-4........................................................
Figure 9-5. History Screen 9-5.............................................................
Figure 9-6. Unit Output Meter Screen 9-6...................................................
Figure 9-7. Unit Input Meter Screen 9-7....................................................
Figure 9-8. Unit Bypass Meter Screen 9-7...................................................
Figure 9-9. Unit Battery Meter Screen 9-8...................................................
Figure 9-10. Unit Output Current (Load) Meter Screen 9-8....................................
Figure 9-11. Battery Discharge Log Summary Screen 9-9.......................................
Figure 9-12. Battery Discharge Log Screen 9-10...............................................
Figure 9-13. KW Demand Log Summary Screen 9-11...........................................
Figure 9-14. KW Demand Log Screen 9-12...................................................
Figure 9-15. Current KW Demand Log Setup Screen 1 9-13.....................................
Figure 9-16. Current KW Demand Log Setup Screen 2 9-14.....................................
Figure 9-17. Time Interval Monitored Setup Screen 9-15.......................................
Figure 9-18. Time Interval Monitored Setup Save Screen 9-16...................................
Figure 9-19. Maximum Level (KW) Setup Screen 9-17..........................................
Figure 9-20. Maximum Level (KW) Setup Save Screen 9-18......................................
Figure 9-21. Maximum Current Log Summary Screen 9-19......................................
Figure 9-22. Maximum Current Log Screen (Three-Phase Measurement) 9-20......................
Figure 9-23. Maximum Current Log Screen (Individual Phase Measurement) 9-21..................
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Figure 9-24. Maximum Current Log Setup Screen 1 9-21.......................................
Figure 9-25. Maximum Current Log Setup Screen 2 9-22.......................................
Figure 9-26. Time Interval Monitored Setup Screen 9-23.......................................
Figure 9-27. Time Interval Monitored Setup Save Screen 9-24...................................
Figure 9-28. Maximum % of Full Load Setup Screen 9-25.......................................
Figure 9-29. Maximum % of Full Load Setup Save Screen 9-26...................................
Figure 9-30. Calculation Method Setup Screen 9-27...........................................
Figure 9-31. System Meters Screen 9-28.....................................................
Figure 9-32. Total System Output Meter Screen 9-29..........................................
Figure 9-33. Output Unit X Meter Screen 9-30................................................
Figure 9-34. Input Unit X Meter Screen 9-31..................................................
Figure 9-35. Bypass Unit X Meter Screen 9-31................................................
Figure 9-36. Battery Unit X Meter Screen 9-32................................................
Figure 9-37. Output Current (Load) Unit X Meter Screen 9-32...................................
Figure 9-38. System Setup Level 0 Screen 9-33................................................
Figure 9-39. Contrast Adjust Screen 9-34.....................................................
Figure 9-40. Versions Screen 9-35...........................................................
Figure 9-41. Unit Type Screen 9-35..........................................................
Figure 9-42. Enter Password Screen 9-36.....................................................
Figure 9-43. System Setup Level 1 Screen 9-37................................................
Figure 9-44. Change Password Screen 9-38...................................................
Figure 9-45. Change Password Save Screen 9-39...............................................
Figure 9-46. Time Format Screen 9-40.......................................................
Figure 9-47. Set Date and Time MM/DD/YYYY Screen 9-41......................................
Figure 9-48. Set Date and Time DD/MM/YYYY Screen 9-42......................................
Figure 9-49. COM Port Setup Screen 9-43....................................................
Figure 9-50. COM Setup Screen 9-44........................................................
Figure 9-51. System Controls Screen 1 9-45..................................................
Figure 9-52. System Controls Screen 2 9-46..................................................
Figure 9-53. Load Off Screen 9-47..........................................................
Figure 11-1. Remote Monitor Panel II 11-2...................................................
Figure 11-2. Relay Interface Module II 11-4...................................................
Figure 11-3. Supervisory Contact Module II 1 1-5..............................................
Figure 13-1. Optional X-Slot Cards 13-2......................................................
Figure 13-2. Sample Event History Log 13-5..................................................
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Chapter 1 Introduction
The Powerware®9390 uninterruptible power supply (UPS) is a true online, continuous-duty,
transformerless, double-conversion, solid-state, three-phase system, providing conditioned
and uninterruptible AC power to protect the customer’s load from all nine power failures.
The Powerware 9390 UPS is available as a single module or a multiple module parallel
system (see paragraph 1.1).
The Powerware online power protection system is used to prevent loss of valuable
electronic information, minimize equipment downtime, and minimize the adverse effect on
production equipment due to unexpected power problems.
The Powerware 9390 UPS continually monitors incoming electrical power and removes the
surges, spikes, sags, and other irregularities that are inherent in commercial utility power.
Working with a building’s electrical system, the UPS system supplies clean, consistent
power that sensitive electronic equipment requires for reliable operation. During
brownouts, blackouts, and other power interruptions, batteries provide emergency power
to safeguard operation.
The UPS system is housed in a single, free-standing cabinet with safety shields behind the
door for hazardous voltage protection. The cabinet es the battery and distribution cabinets
in style and color and can be installed in line-up-and-match or standalone configurations.
Figure 1-1 shows the Powerware 9390 UPS (100–160 kVA).
Figure 1-1. Powerware 9390 UPS (100–160 kVA) Cabinet
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Introduction
1.1 Basic System Configurations
The following basic UPS system configurations are possible:
쑺 Single module UPS and one to four battery cabinets
쑺 Single module UPS with UPS Sidecar (maintenance bypass or 1+1 tie configuration) and
one to four battery cabinets
쑺 Single module UPS, one to four battery cabinets, and an optional Integrated Distribution
Cabinet (IDC)
쑺 Single module UPS, one to four battery cabinets, and an optional Integrated Accessory
Cabinet (IAC) (maintenance bypass, 1+1 tie, or 1+1 tie with maintenance bypass
configuration)
쑺 Single module UPS, one to four battery cabinets, and an optional Integrated Accessory
Cabinet (IAC) (distribution configuration)
쑺 Powerware Hot Sync parallel system with two UPS modules, one to four battery cabinets
for each UPS, and an optional module tie cabinet
- One capacity/one redundant (1+1)
- Two capacity (2+0)
쑺 Powerware Hot Sync parallel system with three UPS modules, one to four battery
cabinets for each UPS, and an optional module tie cabinet
- Two capacity/one redundant (2+1)
- Three capacity (3+0)
쑺 Powerware Hot Sync parallel system with four UPS modules, one to four battery cabinets
for each UPS, and an optional module tie cabinet
- Three capacity/one redundant (3+1)
- Four capacity (4+0)
쑺 Powerware Hot Sync parallel system with two UPS modules, one to four battery cabinets
for each UPS, an optional module tie cabinet, and an optional IDC
- One capacity/one redundant (1+1)
- Two capacity (2+0)
쑺 Powerware Hot Sync parallel system with three UPS modules, one to four battery
cabinets for each UPS, an optional module tie cabinet, and an optional IDC
- Two capacity/one redundant (2+1)
- Three capacity (3+0)
쑺 Powerware Hot Sync parallel system with four UPS modules, one to four battery cabinets
for each UPS, an optional module tie cabinet, and an optional IDC
- Three capacity/one redundant (3+1)
- Four capacity (4+0)
1-2
The UPS system configuration can be enhanced by adding optional accessories such as a
Remote Emergency Power-off (REPO) control, Remote Monitor Panel II (RMP II), or X-Slot
®
communication cards.
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1.2 Using This Manual
This manual describes how to install and operate the Powerware 9390 UPS (100–160 kVA)
cabinet. Read and understand the procedures described in this manual to ensure
trouble-free installation and operation. In particular, be thoroughly familiar with the REPO
procedure (see page 10-7).
The information in this manual is divided into the sections and chapters listed. The system,
options, and accessories being installed dictate which parts of this manual should be read.
At a minimum, Chapters 1 through 3 and 8 through 10 should be examined.
쑺 Chapter 1, “Introduction” – provides a brief description of the UPS system, a
description of the content of each chapter, text conventions used in the manual, safety
warnings, and reference information.
Section I, Installation
쑺 Chapter 2, “UPS Installation Plan and Unpacking” – explains how to prepare the site
for the installation of the UPS system. It discusses equipment environmental
requirements, inspecting, and unpacking cabinets.
Introduction
쑺 Chapter 3, “Installing the UPS System” – describes how to install and wire the UPS
cabinet and optional equipment.
쑺 Chapter 4, “Batteries” – provides battery safety and installation information.
쑺 Chapter 5, “Installing a Remote Emergency Power-off Control” – contains information
for installing the optional REPO control.
쑺 Chapter 6, “Installing Options and Accessories” – contains information for installing an
X-Slot Powerware Hot Sync CAN Bridge Card, parallel control wiring, an RMP II, a Relay
Interface Module II (RIM II), or a Supervisory Contact Module II (SCM II).
Section II, Operation
쑺 Chapter 7, “Understanding UPS Operation” – provides information on why and how a
UPS works.
쑺 Chapter8,“Features,Options,andAccessories”–describes the standard and optional
UPS features and available accessories.
쑺 Chapter 9, “Using the Control Panel” – describes the controls and indicators found on
the control panel and shows the various information screens displayed on the LCD.
쑺 Chapter 10, “UPS Operating Instructions” – contains startup and shutdown procedures
for the UPS system.
쑺 Chapter 11, “Using Features and Options” – contains descriptions and instructions for
the UPS system features and options.
쑺 Chapter 12, “Responding to System Events” – listsallthealarmsandnoticesthatoccur
during operation of the UPS system.
쑺 Chapter 13, “Communication” – describes the communication features of the UPS
system.
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Introduction
Chapter 14, “Maintaining the UPS System” – contains maintenance instructions for the
쑺
UPS system.
쑺 Chapter 15, “Product Specifications” – provides detailed specifications for the UPS
system.
쑺 Appendix A, “Installation Information” – contains important information on wiring
requirements and recommendations, and important diagrams of the cabinets’
mechanical details and electrical access.
쑺 Warranty – provides the Powerware warranty for this product.
Read through each procedure before beginning the procedure. Perform only those
procedures that apply to the UPS system being installed or operated.
1.3 Conventions Used in This Manual
This manual uses these type conventions:
쑺 Bold type highlights important concepts in discussions, key terms in procedures, and
menu options, or represents a command or option that you type or enter at a prompt.
쑺 Italic type highlights notes and new terms where they are defined.
쑺 Screen type represents information that appears on the screen or LCD.
Icon Description
Information notes call attention to important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The
term UPS system refers to the entire power protection system – the UPS cabinet, the
battery cabinet, and options or accessories installed.
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1.4 Safety Warnings
This manual contains important instructions that should be followed during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the
equipment and save this manual for future reference.
The UPS cabinet is designed for industrial or computer room applications, and contains safety
shields b ehind the doors. However, the
should be handled with appropriate care.
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY.ThereareNO USER SERVICEABLE PARTS inside
the UPS.
Introduction
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
UPS system is a sophisticated power system and
DANGER
WARNING
쑺 The UPS system contains its own energy source (batteries). The output terminals may carry
live voltage even when the UPS is disconnected from an AC source.
쑺 To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature
must not exceed 40°C (104°F). Do not operate near water or excessive humidity
(95% maximum). The s ystem is not intended for outdoor use.
쑺 Ensure all power is disconnected before performing installation or service.
CAUTION
쑺 Batteries can present a risk of electrical shock or burn from high short-circuit current.
Observe proper precautions. Servicing should be performed by qualified service personnel
knowledgeable of batteries and required precautions. Keep unauthorized personnel away
from batteries.
쑺 Proper disposal of batteries is required. Refer to local codes for disposal requirements.
쑺 Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
쑺 Keep the UPS doors closed to ensure proper cooling airflow and to protect personnel from
dangerous voltages inside the unit.
쑺 Do not operate the UPS system close to gas or electric heat sources.
쑺 The operating environment should be maintained within the parameters stated in this
manual.
쑺 Keep surroundings uncluttered, clean, and free from excess moisture.
쑺 Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of
the equipment.
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Introduction
1.5 For More Information
Refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC -S and IBC-L)
Installation Manual (164201536) for the following additional information:
쑺 Integrated Battery Cabinet (IBC) installation instructions, including site preparation,
planning for installation, wiring, and safety information.
쑺 Detailed illustrations of the cabinet, including dimension and connection point drawings.
Refer to the Powerware 9390 Integrated Distribution Cabinet (160 kVA) Installation and
Operation Manual, (164201560), the Powerware 9390 Integrated Accessory Cabinet (IAC-B
and IAC-T Configurations) Installation and Operation Manual (164201590), the Powerware
9390 Integrated Accessory Cabinet (IAC-D Configuration) Installation and Operation Manual
(164201591), the Powerware 9390 UPS Sidecar Installation and Operation Manual
(164201586), or the Powerware 9390 Sync Control Installation and Operation Manual
(164201571), as applicable, for the following additional information:
쑺 Installation instructions, including site preparation, planning for installation, and wiring
and safety information. Detailed illustrations of the cabinet with dimensional and
connection point drawings are provided.
쑺 Operation, including controls, functions of the standard and optional features,
procedures for using with the UPS, and information about maintenance.
Visit
www.powerware.com or contact your Eaton service representative for information on
how to obtain copies of these manuals
1.6 Getting Help
If help is needed with any of the following:
쑺 Scheduling initial startup
쑺 Regional locations and telephone numbers
쑺 A question about any of the information in this manual
쑺 A question this manual does not answer
Please call the Eaton Help Desk for Powerware products at:
In the United States 1-800-843-9433 or 1-919-870-3028
In Canada 1-800-461-9166
All other countries Call your service representative
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Section I Installation
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Chapter 2 UPS Installation Plan and Unpacking
Use the following basic sequence of steps to install the UPS:
1. Create an installation plan for the UPS system (Chapter 2).
2. Prepare your site for the UPS system (Chapter 2).
3. Inspect and unpack the UPS cabinet (Chapter 2).
4. Unload and install the UPS cabinet, and wire the system (Chapter 3).
5. Install features, accessories, or options, as applicable (Chapters 5 and 6).
6. Complete the Installation Checklist (Chapter 3).
7. Have authorized service personnel perform preliminary operational checks and
startup.
NOTE
Customer Service Engineer, or the warranty terms specified on page W-1 become void.
This service is offered as part of the sales contract for the UPS. Contact service in
advance (usually a two-week notice is required) to reserve a preferred startup date.
Startup and operational checks must be performed by an authorized Eaton
2.1 Creating an Installation Plan
Before installing the UPS system, read and understand how this manual applies to the
system being installed. Use the procedures and illustrations in the following chapters to
create a logical plan for installing the system.
2.2 Preparing the Site
For the UPS system to operate at peak efficiency, the installation site should meet the
environmental parameters outlined in this manual. If the UPS is to be operated at an
altitude higher than 1500m (5000 ft), contact your Eaton service representative for
important information about high altitude operation. The operating environment must
meet the weight, clearance, and environmental requirements specified in Drawing
164201604-2 on page A-3 and size requirements specified on Drawing 164201604 -9
starting on page A-46.
The UPS cabinets use forced air cooling to regulate internal component temperature. Air
inlets are in the front of the cabinet and outlets are in the top. You must allow clearance in
front of and above each cabinet for proper air circulation.
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UPS Installation Plan and Unpacking
2.2.1 Environmental Considerations
The life of the UPS system is adversely affected if the installation does not meet the
following guidelines:
쑺 The system must be installed on a level floorsuitableforcomputerorelectronic
equipment.
쑺 The system must be installed in a temperature and humidity controlled indoor area free
of conductive contaminants.
Failure to follow guidelines may void your warranty.
2.2.2 Preparing for Wiring the UPS System
NOTE If installing, as part of the UPS system, a maintenance bypass without a rectifier
input breaker, a minimum of two separate feeds with upstream feeder breakers, or one
feed with two upstream feeder breakers, must be provided: one for the UPS and one for
the maintenance bypass input. DO NOT use one feed or a single feeder breaker to
supply both the UPS and the maintenance bypass.
For external wiring requirements, including the minimum AWG size of external wiring, see
Table E through Table G starting on page A-12. The power wiring connections for this
equipment are rated at 90°C. If wire is run in an ambient temperature greater than 30°C,
higher temperature wire and/or larger size wire may be necessary
Control wiring for Emergency Power-off (EPO) and optional accessories (such as building
alarms and monitoring interface) should be connected at the customer interface terminal
blocks located inside the UPS.
LAN and telephone drops, for use with X-Slot connectivity cards, must be supplied by
facility planners or the customer.
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UPS Installation Plan and Unpacking
2.3 Inspecting and Unpacking the UPS Cabinet
The cabinet is shipped bolted to a wooden pallet and protected with outer protective
packaging material (see Figure 2-1).
Figure 2-1. Powerware 9390 UPS (100–160 kVA) Cabinet as Shipped on Pallet
CAUTION
The UPS cabinet is heavy (see Table A on page A-3). If unpacking instructions are not closely
followed, the cabinet may tip and cause serious injury.
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UPS Installation Plan and Unpacking
1. Carefully inspect the outer packaging for evidence of damage during transit.
Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton
service representative immediately.
2. Use a forklift or pallet jack to move the packaged cabinet to the installation site,
or as close as possible, before unpacking. Insert the forklift or pallet jack forks
between the pallet supports on the bottom of the unit.
CAUTION
NOTE
(see Table A on page A-3 for cabinet weight).
Verify that the forklift or pallet jack is rated to handle the weight of the cabinet
CAUTION
Do not tilt the UPS cabinet more than 10° from vertical or the cabinet may tip over.
3. Set the pallet on a firm, level surface, allowing a minimum clearance of 3m (10 ft)
on each side for removing the cabinet from the pallet.
NOTE
top of the unit. Do not remove the debris shield until installation is complete.
The UPS cabinet is shipped with a debris shield covering the ventilation grill on
4. Remove the protective covering from the cabinet.
5. Remove the packing material, and discard or recycle in a responsible manner.
6. After removing the protective covering, inspect the contents for any evidence of
physical damage, and compare each item with the Bill of Lading. If damage has
occurred or shortages are evident, contact your Eaton service representative
immediately to determine the extent of the damage and its impact upon further
installation.
2-4
NOTE
and other harmful contaminants. Failure to store and protect the UPS properly may
void your warranty.
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While waiting for installation, protect the unpacked cabinet from moisture, dust,
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Chapter 3 Installing the UPS System
3.1 Preliminary Installation Information
WARNING
Installation should be performed only by qualified personnel.
Refer to the following while installing the UPS system:
쑺 Appendix A contains installation drawings and additional installation notes.
쑺 Dimensions are in millimeters and inches.
쑺 Do not tilt the cabinets more than 10° during installation.
쑺 The conduit landing plates are to be removed to add conduit landing holes as required.
Plate material is 16 gauge steel (1.5 mm/0.06″ thick).
쑺 Thecabinetsmustbeinstalledonalevelfloorsuitableforcomputerorelectronic
equipment.
쑺 If perforated floor tiles are required for ventilation, place them in front of the UPS. See
Table A on page A-3 for equipment weight and point loading.
쑺 Details about control wiring are provided in each procedure for connecting options and
features. Drawing 164201604-8 and Table R through Table X starting on page A-33
identify the control wiring terminations.
3.2 UPS Cabinet Installation
To install a UPS cabinet, perform the procedures in the following paragraphs.
NOTE
the first battery cabinet is supplied with two cosmetic covers. The UPS cabinet,
additional battery cabinets, and other ancillary cabinets are supplied without cosmetic
covers.
NOTE When a UPS system is ordered together with battery cabinets for standalone
installation, the first battery cabinet is supplied with two cosmetic covers. Additional
battery cabinets are supplied without cosmetic covers. Cosmetic covers must be ordered
for the UPS cabinet and/or other ancillary cabinets.
When a line-up-and-match UPS system is ordered together with battery cabinets,
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Installing the UPS System
3.2.1 Unloading the Powerware 9390 UPS Cabinet from the Pallet
The UPS cabinet is bolted to a wooden pallet supported by wood skids. To remove the
pallet, perform the following procedure:
The UPS cabinet is heavy. See Table A on page A-3 for weight of cabinets. If unloading
instructions are not closely followed, the cabinet may cause serious injury.
Donottiltcabinetsmorethan10°fromvertical.
WARNING
CAUTION
1. If not already accomplished, use a forklift or pallet jack to move the cabinet to the
installation area, or as close as possible, before unloading from the pallet. Insert
theforkliftorpalletjackforksbetween the skids on the bottom of the unit.
NOTE
(see Table A on page A-3 for cabinet weight).
Verify that the forklift or pallet jack is rated to handle the weight of the cabinet
2. Unfasten the front door latch and swing the door open (see Figure 3-1).
3. Remove the doors. Remove the retaining screws located inside each door at the
top and bottom hinge pivot points, then lift the door off. Retain the hardware for
later use.
4. If the leveling feet are not fully retracted, turn the leveling feet until they are
retracted.
5. Remove the four bolts securing the front shipping bracket to the cabinet and four
bolts securing the bracket to the pallet (see Figure 3-1). Remove the front shipping
bracket. If installing the cabinet permanently, retain the shipping bracket and
securing hardware for later use.
6. Remove the four bolts securing the rear shipping bracket to the pallet. Do NOT
remove the four bolts securing the bracket to the cabinet (see Figure 3-2 on
page 3-4).
7. Remove the four bolts securing the removable skid and remove the skid (see
Figure 3-1).
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Front View
Installing the UPS System
Vented Front Doors
Skid Bolts
Pallet
Front Shipping Bracket
Removable Skid
Figure 3-1. Removing Front Shipping Bracket on the Powerware 9390 UPS
Shipping
Bracket Bolts
Shipping
Bracket Bolts
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Installing the UPS System
Rear View
Pallet
Rear Shipping Bracket
Figure 3-2. Removing Rear Shipping Bracket on the Powerware 9390 UPS
Shipping
Bracket Bolts
Shipping
Bracket Bolts
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Installing the UPS System
NOTE In the following step the pallet tilts and acts as a ramp once the cabinet is rolled
beyond the the center of the pallet. Be sure to restrain the cabinet as it continues to roll
down the pallet/ramp. The rear shipping bracket will act as a brake to assist
restraining the cabinet.
WARNING
Do not stand directly in front of the pallet while unloading the cabinet. If unloading
instructions are not closely followed, the cabinet may cause serious injury.
8. Slowly roll the cabinet toward the front of the pallet. Once the pallet tilts,
continue rolling the cabinet down the pallet until the cabinet is clear of the pallet.
9. Remove the four bolts securing the rear shipping bracket to the cabinet (see
Figure 3-2). If installing the cabinet permanently, retain the shipping bracket and
securing hardware for later use.
10. Roll the cabinet to the final installation location.
11. If installing the cabinet permanently, retain the shipping brackets and hardware;
otherwise, discard or recycle the pallet and shipping brackets in a responsible
manner.
12. If permanently mounting the system, proceed to Step 15; otherwise, continue to
Step 13.
13. Secure the UPS cabinet in position by lowering the leveling feet until the cabinet is
not resting on the casters and the cabinet is level.
14. If installing battery and distribution cabinets, proceed to paragraphs 3.2.2 and
3.2.3; otherwise, proceed to paragraph 3.2.6.
15. Using the retained hardware, reinstall the shipping brackets removed in Step 6 to
the front and rear of the UPS cabinet with the angle facing outward (see
Figure 3-1 and Figure 3-2).
16. Secure the cabinet to the floor with contractor-supplied hardware.
17. If installing battery and distribution cabinets, proceed to paragraphs 3.2.2 and
3.2.3; otherwise, proceed to paragraph 3.2.6.
3.2.2 Battery Cabinet Installation
To install the battery cabinet, refer to the Powerware 9390 Integrated Battery Cabinet
(Models IBC-S and IBC-L) Installation Manual. After the battery cabinet is installed, return
to paragraph 3.2.6 to wire the UPS and battery cabinet.
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Installing the UPS System
3.2.3 Integrated Distribution Cabinet Installation
To install and wire an IDC, refer to the Powerware 9390 Integrated Distribution Cabinet
(160 kVA) Installation and Operation Manual. After the IDC is installed and wired, return to
paragraph 3.2.6 to complete the UPS cabinet wiring.
3.2.4 Integrated Accessory Cabinet Installation
To install and wire an IAC, refer to the Powerware 9390 Integrated Accessory Cabinet (IAC-B
and IAC-T Configurations) Installation and Operation Manual or the Powerware 9390
Integrated Accessory Cabinet (IAC-D Configuration) Installation and Operation Manual.
After the IAC is installed and wired, return to paragraph 3.2.6 to complete the UPS cabinet
wiring.
3.2.5 UPS Sidecar Wiring
To wire an UPS Sidecar, refer to the Powerware 9390 UPS Sidecar Installation and
Operation Manual. After the UPS Sidecar is wired, return to paragraph 3.2.6 to complete
the UPS cabinet wiring.
3.2.6 Installing UPS External and Battery Power Wiring
NOTE The UPS cabinet is shipped with a debris shield covering the ventilation grill on
top of the unit. Do not remove the debris shield until installation is complete. However,
remove the shield before operating the UPS. Once the debris shield is removed, do not
place objects on the ventilation grill.
NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
NOTE Iftheloadrequiresaneutral,abypasssourceneutralmustbeprovided.Ifthe
load does not require a neutral and there is no neutral conductor connected at the
bypass input, a neutral to ground bonding jumper must be installed. DO NOT install
both a source neutral and a bonding jumper. See Table E through Table G or Table O
through Table Q for neutral bonding jumper wire sizes. Bonding jumper must be
copper wire.
CAUTION
HIGH IMPEDANCE GROUND SOURCES - If the supply source is a high impedance ground (IT)
type, the input neutral conductor must be connected from the source of supply. If there is no
output neutral connected to the UPS, the neutral-forming transformer kit (PN 103005400) may
be used instead of pulling a neutral from the source. If the load requires a neutral, then an
input neutral conductor must be pulled into the UPS. In no circumstances shall a neutral to
ground bonding jumper be installed in the UPS.
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Installing the UPS System
CAUTION
DELTA SOURCES (TN-S) - The 9390 UPS system can be operated only from a delta supply
source that is fully floating and if the neutral-forming transformer kit (PN 103005400) is
installed in the UPS. The UPS cannot be operated from a mid-point or end -point grounded
delta supply source. With this type of supply source, there is no capability to provide an output
neutral. In no circumstances shall a neutral to ground bonding jumper be installed in the
UPS.
Use the applicable procedure from the following list for the UPS model being installed:
쑺 For UPS models 120/100, 120/120, 160/100, 160/120, and 160/160 with 208V/220V input
and UPS models 160/100, 160/120, and 160/160 with 480V input, proceed to
paragraph 3.2.6.1.
쑺 For UPS models 120/100 and 120/120 with 480V input, proceed to paragraph 3.2.6.2.
3.2.6.1 External Wiring Installation Procedure A
To install wiring to connections:
1. Slide the air filters up and remove them from the cabinet.
2. Remove the screws securing the control panel door and swing the door open.
3. Remove the screws securing the bottom internal safety shield panel and remove
the panel to gain access to the input, output, and battery terminals. Retain the
hardware for later use.
4. If installing power wiring from the top of the cabinet, proceed to Step 5;
otherwise, proceed to Step 6.
5. Remove the screws securing the top and right side internal safety shield panels
and remove the panels to gain access to the top wiring entry. Retain the hardware
for later use.
6. Route the input and output cables to the UPS terminal blocks. See Drawing
164201604-7 starting on page A-29 for wiring access information and terminal
locations.
7. If wiring a single-feed system, proceed to Step 8; if wiring a dual-feed system,
proceed to Step 10.
8. Connect phase A, B, C, and Neutral (if required) input power wiring from the
utility source to the rectifier input terminals and neutral terminals in the UPS
cabinet. See Appendix A for wiring and termination requirements and wiring
access information. Note wiring connections for single-feed systems.
9. Proceed to Step 13.
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Installing the UPS System
In the following step, DO NOT move the sensing and EMI wires from the rectifier contactor K1
input terminals. These wires must remain connected to the K1 terminals for proper UPS
operation.
CAUTION
10. Disconnect the phase A, B, and C bypass contactor K5 power input leads only (two
wires per phase) from the rectifier contactor K1 input terminals. Connect these
power leads to the bypass input terminals.
11. Connect phase A, B, and C rectifier input power wiring from the utility source to
the rectifier input terminals in the UPS cabinet. See Appendix A for wiring and
termination requirements and wiring access information. Note wiring connections
for dual-feed systems.
12. Connect phase A, B, and C, and Neutral (if required) bypass input power wiring
from the utility source to the bypass input terminals and neutral terminals in the
UPS cabinet. See Appendix A for wiring and termination requirements and wiring
access information. Note wiring connections for dual-feed systems.
13. If wiring an IDC or IAC, proceed to Step 14; otherwise, proceed to Step 17.
14. Route and connect the output cable between the UPS cabinet and the IDC or IAC.
Refer to the applicable IDC or IAC installation and operation manual, referenced in
paragraph 1.5 on page 1-6, for wiring instructions. See Appendix A for UPS cabinet
wiring access information.
15. Connect phase A, B, and C, and Neutral (if required) power wiring from the IDC or
IAC to the UPS cabinet output and neutral terminals. See Appendix A for wiring
and termination requirements.
16. Proceed to paragraph 3.2.6.3.
17. If wiring a parallel system, proceed to Step 18; otherwise, proceed to Step 20.
CAUTION
Parallel system wiring length should be in accordance with Drawing 164201604-5, sheet
15 of 15, to ensure approximately equal current sharing when in Static Bypass mode.
18. Connect phase A, B, and C, and Neutral (if required) power wiring from the output
and neutral terminals of each uninterruptible power module (UPM) to the module
tie cabinet. See Appendix A for UPM wiring and termination requirements and
wiring access information.
3-8
19. Proceed to paragraph 3.2.6.3.
20. Connect phase A, B, and C, and Neutral (if required) power wiring from the output
and neutral terminals to the critical load. See Appendix A for wiring and
termination requirements and wiring access information.
21. Proceed to paragraph 3.2.6.3.
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Installing the UPS System
3.2.6.2 External Wiring Installation Procedure B
To install wiring to connections:
1. Slide the air filters up and remove them from the cabinet.
2. Remove the screws securing the control panel door and swing the door open.
Retain the hardware for later use.
3. Remove the screws securing the bottom internal safety shield panel and remove
the panel to gain access to the input, output, and battery terminals. Retain the
hardware for later use.
4. If installing power wiring from the top of the cabinet, proceed to Step 5;
otherwise, proceed to Step 6.
5. Remove the screws securing the top and right side internal safety shield panels
and remove the panels to gain access to the top wiring entry. Retain the hardware
for later use.
6. Route the input and output cables to the UPS terminal blocks. See Drawing
164201604-7 starting on page A-29 for wiring access information and terminal
locations.
7. If wiring a single-feed system, proceed to Step 8; if wiring a dual-feed system,
proceed to Step 10.
8. Connect phase A, B, C, and Neutral (if required) input power wiring from the
utility source to the rectifier input terminals and neutral terminals in the UPS
cabinet. See Appendix A for wiring and termination requirements and wiring
access information. Note the wiring connections for single-feed systems.
9. Proceed to Step 13.
10. Disconnect the single-feed jumpers from the phase A, B, and C terminals on the
rectifier input terminals and bypass input terminals. Remove the jumpers from the
cabinet.
11. Connect phase A, B, and C rectifier input power wiring from the utility source to
the rectifier input terminals in the UPS cabinet. See Appendix A for wiring and
termination requirements and wiring access information. Note the wiring
connections for dual-feed systems.
12. Connect phase A, B, and C, and Neutral (if required) bypass input power wiring
from the utility source to the bypass input terminals and neutral terminals in the
UPS cabinet. See Appendix A for wiring and termination requirements and wiring
access information. Note the wiring connections for dual-feed systems.
13. If wiring an IDC or IAC, proceed to Step 14; otherwise, proceed to Step 17.
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Installing the UPS System
Parallel system wiring length should be in accordance with Drawing 164201604-5, sheet
15 of 15, to ensure approximately equal current sharing when in static bypass mode.
14. Route and connect the output cable between the UPS cabinet and the IDC or IAC.
Refer to the applicable IDC or IAC installation and operation manual, referenced in
paragraph 1.5 on page 1-6, for wiring instructions. See Appendix A for UPS cabinet
wiring access information.
15. Connect phase A, B, and C, and Neutral (if required) power wiring from the IDC or
IAC to the UPS cabinet output and neutral terminals. See Appendix A for wiring
and termination requirements.
16. Proceed to paragraph 3.2.6.3.
17. If wiring a parallel system, proceed to Step 18; otherwise, proceed to Step 20.
CAUTION
18. Connect phase A, B, and C, and Neutral (if required) power wiring from the output
and neutral terminals of each uninterruptible power module (UPM) to the module
tie cabinet. See Appendix A for UPM wiring and termination requirements and
wiring access information.
19. Proceed to paragraph 3.2.6.3.
20. Connect phase A, B, and C, and Neutral (if required) power wiring from output
terminals and neutral terminals to the critical load. See Appendix A for wiring and
termination requirements and wiring access information.
21. Proceed to paragraph 3.2.6.3.
3.2.6.3 Battery Wiring
CAUTION
When sizing the battery system, do not exceed the internal battery charger capabilities. See
Chapter 15, “Product Specifications,” for maximum battery charger currents.
To install wiring to connections:
1. Route and connect the battery cables between the U PS and battery cabinets in
accordance with the instructions in the Powerware 9390 Integrated Battery Cabinet
(Models IBC-S and IBC-L) Installation Manual. See Appendix A for UPS cabinet
wiring access information.
2. Connect the positive, negative, and ground DC power wiring from the battery
cabinet to the UPS cabinet battery terminal block and ground terminals. See
Appendix A for wiring and termination requirements.
3-10
3. After wiring the UPS system to the facility power and critical load, be sure to
ground the system according to local and/or national electrical wiring codes.
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4. If wiring interface connections, proceed to paragraph 3.2.7; otherwise, proceed to
Step 5.
5. When all wiring is complete, reinstall the safety shield panels removed in previous
steps. Secure with the retained hardware.
6. Close the control panel door and secure with the retained hardware.
7. Reinstall the doors removed in paragraph 3.2.1 and secure with the retained
hardware.
8. Close the doors and secure the latch.
3.2.7 Installing Interface Connections
3.2.7.1 TB1 and TB2 Connections
NOTE When installing interface wiring for TB1 and TB2 connections, conduit must be
installed between each device and the UPS cabinet.
Installing the UPS System
To install wiring to connections:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 10, “UPS Operating Instructions,” for shutdown instructions.
2. If not already open, unfasten the front door latch and swing the door open.
3. If not already removed, remove the doors. Remove the retaining screws located
inside each door at the top and bottom hinge pivot points, then lift the door off.
Retain the hardware for later use.
4. Remove the screws securing the control panel door and swing the door open.
Retain the hardware for later use.
5. Remove the screws securing the top internal safety shield panel. Remove the panel
to gain access to the TB1 and TB2 terminal blocks and the top conduit landing
plate (see Drawing 164201604-8 starting on page A-33). Retain the hardware for
later use.
6. If installing interface wiring from the bottom of the cabinet, proceed to Step 7;
otherwise, proceed to Step 8.
7. Remove the screws securing the right side and bottom internal safety shield panels
and remove the panels to gain access to the bottom conduit landing plate.
8. Remove the UPS cabinet top or bottom conduit landing plate to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
9. Reinstall the conduit landing plate and install the conduit.
10. To locate the appropriate terminals and review the wiring and termination
requirements, see Drawing 164201604-8 starting on page A-33.
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Installing the UPS System
3.2.7.2 TB2 Battery Cabinet Connections
To install wiring to connections:
11. Route and connect the wiring.
12. If wiring TB2 battery cabinet interface connections, proceed to paragraph 3.2.7.2; if
wiring the X -Slot connections only, proceed to paragraph 3.2.7.3; otherwise,
proceed to Step 13.
13. When all wiring is c omplete, reinstall the safety shield panels removed in previous
steps. Secure with the retained hardware.
14. Close the control panel door and secure with the retained hardware.
15. Reinstall the doors and secure with the retained hardware.
16. Close the doors and secure the latch.
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 10, “UPS Operating Instructions,” for shutdown instructions.
2. If not already open, unfasten the front door latch and swing the door open.
3. If not already removed, remove the doors. Remove the retaining screws located
inside each door at the top and bottom hinge pivot points, then lift the door off.
Retain the hardware for later use.
4. Remove the screws securing the control panel door and swing the door open.
Retain the hardware for later use.
5. Remove the screws securing the top internal safety shield panel. Remove the panel
to gain access to the TB2 terminal block (see Drawing 164201604-8 starting on
page A-33). Retain the hardware for later use.
6. To locate the appropriate terminals and review the wiring and termination
requirements, see Drawing 164201604-8 starting on page A-33.
7. If battery cabinets are installed attached to the UPS cabinet, proceed to Step 8; if
battery cabinets are installed separated from the UPS cabinet, proceed to Step 11.
8. Route the UV trip and Aux wiring harness supplied with the battery cabinet from
the battery cabinet to the UPS cabinet. Refer to Appendix A and to the Powerware
9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for
wiring access information.
3-12
9. Connect the wiring to TB2 terminals.
10. Proceed to Step 17.
11. If installing interface wiring from the bottom of the cabinet, proceed to Step 12;
otherwise, proceed to Step 13.
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Installing the UPS System
12. Remove the screws securing the bottom and right side internal safety shield panels
and remove the panels to gain access to the bottom conduit landing plate.
NOTE
terminals, conduit must be installed between the UPS and battery cabinets.
When installing UV trip and Aux battery interface wiring to the UPS interface
13. Remove the UPS cabinet top or bottom conduit landing plate to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
14. Reinstall the conduit landing plate and install the conduit.
15. Route the UV trip and Aux wiring from the battery cabinet to the UPS.
16. Connect the wiring to the TB2 terminals.
17. If wiring X-Slot connections, proceed to paragraph 3.2.7.3; otherwise, proceed to
Step 18.
18. When all wiring is c omplete, reinstall the safety shield panels removed in previous
steps. Secure with the retained hardware.
19. Close the control panel door and secure with the retained hardware.
20. Reinstall the doors removed previously and secure with the retained hardware.
21. Close the doors and secure the latch.
3.2.7.3 X-Slot Connections
NOTE LAN and telephone drops for use with X-Slot connectivity cards must be provided
by facility planners or the customer.
NOTE When installing external wiring to X-Slot cards, conduit must be installed to the
UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring
through the internal opening in the X-Slot communication bay.
For installation and setup of an X-Slot card, please contact Powerware (see page 1-6).
To install wiring to connections:
1. If not already installed, install the LAN and telephone drops.
2. Unfasten the front door latch and swing the door open.
3. Remove the UPS cabinet X-Slot conduit landing plate to drill or punch conduit
holes (see Drawing 164201604-6 on page A-27).
4. Reinstall the conduit landing plate and install the conduit.
5. Route and install the LAN, telephone, and other cables to the appropriate X-Slot
cards.
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Installing the UPS System
3.2.8 Installing Accessories and Parallel System Control Wiring
To install an optional Remote Emergency Power-off Control, see Chapter 5, “Installing a
Remote Emergency Power-off Control.” To install optional accessories, see Chapter 6,
“Installing Options and Accessories.” To install parallel system control wiring, see Chapter 6,
“Installing Options and Accessories.”
6. When all wiring is complete, reinstall the safety shield panels removed in previous
steps. Secure with the retained hardware.
7. Close the control panel door and secure with the retained hardware.
8. Reinstall the doors removed previously and secure with the retained hardware.
9. Close the doors and secure the latch.
10. Refer to the manual supplied with the X-Slot card for operator instructions.
3.3 Initial Startup
Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on page W-1 become void. This service is
offeredaspartofthesalescontractfortheUPS.Contactserviceinadvance(usuallya
two-week notice is required) to reserve a preferred startup date.
3.4 Completing the Installation Checklist
The final step in installing the UPS system is completing the following Installation Checklist.
This checklist ensures that you have completely installed all hardware, cables, and other
equipment. Complete all items listed on the checklist to ensure a smooth installation. Make
a copy of the Installation Checklist before filling it out, and retain the original. If installing a
parallel system, complete the Parallel System Installation Checklist in addition to the
Installation Checklist.
After the installation is complete, your Eaton service representative must verify the
operation of the UPS system and commission it to support the critical load. The service
representative cannot perform any installation tasks other than verifying software and
operating setup parameters. Service personnel may request a copy of the completed
Installation Checklist to verify all applicable equipment installations have been completed.
3-14
NOTE
for the first time.
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The Installation Checklist MUST be completed prior to starting the UPS system
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Installing the UPS System
Installation Checklist
- All packing materials and restraints have been removed from each cabinet.
- Each cabinet in the UPS system is placed in its installed location.
- The front shipping bracket is installed and adjusted, if the cabinet is not installed permanently.
- A cabinet grounding/mounting kit is installed between any cabinets that are bolted together.
- All conduits and cables are properly routed to the UPS and any ancillary cabinets.
- All power cables are properly sized and terminated.
- Neutral conductors are installed or bonded to ground as per requirements.
- Battery cables are terminated on E4 (+) and E5 (-).
- Battery UV trip and Aux contact signal wiring is connected from the UPS to the battery breaker.
- LAN and telephone drops are installed.
- All telephone and LAN connections have been completed.
- A ground conductor is properly installed.
- Air conditioning equipment is installed and operating correctly.
- The area around the installed UPS system is clean and dust-free. (It is recommended that the UPS be
installed on a level floor suitable forcomputerorelectronicequipment.)
- Adequate workspace exists around the UPS and other cabinets.
- Adequate lighting is provided around all UPS equipment.
- A 120 Vac service outlet is located within 7.5 meters (25 feet) of the UPS equipment.
- The REPO device is mounted in its installed location and its wiring is terminated inside the UPS cabinet.
The REPO switch must be a latching-type switch with a dedicated circuit.
- The normally-closed (NC) Emergency Power-off contact (pins 1 and 2 on TB1) is jumpered if not used.
- Alarm relays and building alarms are wired appropriately. (OPTIONAL)
- A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside
the UPS and battery cabinet. (OPTIONAL)
- Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet.
(OPTIONAL)
- The debris shield covering the UPS cabinet ventilation grill is removed.
- Startup and operational checks are performed b y an authorized Eaton Customer Service Engineer.
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Installing the UPS System
Parallel System Installation Checklist
- Each cabinet in the parallel system is placed in its installed location.
- All conduits and cables are properly routed to the UPMs and to the parallel tie or distribution cabinet.
- All power cables are properly sized and terminated.
- ThebypasssourcefeedingtheoptionalbypassoftheparalleltiecabinetandtheUPMsisfromthesame
source of supply and is a four-wire wye configuration.
- Neutral conductors are installed or bonded to ground as per requirements.
- A ground conductor is properly installed.
- Computer Area Network (CAN) wiring between the UPMs is properly installed.
- PullchainwiringbetweentheUPMsisproperlyinstalled.
- Adequate workspace exists around the UPMs, parallel tie cabinet, and other cabinets.
- Startup and operational checks are performed b y an authorized Eaton Customer Service Engineer.
3-16
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Installing the UPS System
Notes
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Chapter 4 Batteries
4.1 Important Safety Instructions
This chapter d escribes installing the UPS batteries.
Only qualified service personnel (such as a licensed electrician) should perform the battery
installation. Risk of electrical shock.
NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.
Consider all warnings, cautions, and notes before installing or replacing batteries.
쑺 Batteries can present a risk of electrical shock or burn from high short-circuit current. The
following precautions should be observed: 1) Remove watches, rings, or other metal
objects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top of
batteries; 4) Wear rubber globes and boots.
CAUTION
WARNING
쑺 ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors.
Attempting to alter wiring can cause injury.
CAUTION
쑺 The installation of batteries should be performed by qualified service personnel
knowledgeable of batteries and required precautions. Keep unauthorized personnel away
from batteries.
쑺 Replace batteries with the same number and type of batteries as originally installed in the
UPS.
쑺 Disconnect the charging source prior to connecting or disconnecting terminals.
쑺 Determine if the battery is inadvertently grounded. If it is, remove the source of the
ground. C ontacting any part of a grounded battery can cause a risk of electric shock. An
electric shock is less likely if you disconnect the grounding connection before you work on
the batteries.
쑺 Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
쑺 Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
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Batteries
쑺 Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des
courts-circuits de haute intensité. Prendre les précautions nécessaires.
쑺 Pour le replacement, utiliser le même nombre et modéle des batteries.
쑺 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en
vigueur dans votre localité.
쑺 Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire exploser.
4.2 Installing Batteries
NOTE There is no DC disconnect device within the UPS.
AVERTISSEMENT!
ATTENTION!
Install batteries in accordance with the battery and battery rack manufacturer’s
instructions.
4.3 Recycling the Used Battery or UPS
Contact your local recycling or hazardous waste center for information on proper disposal
of the used battery or UPS.
WARNING
쑺 Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal
of batteries is required. Refer to your local codes for disposal requirements.
쑺 Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin
and eyes. It may be toxic.
CAUTION
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed,
lead-acid batteries and must be disposed of properly. For more information, contact your local
recycling/reuse or hazardous waste center.
4-2
CAUTION
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper
disposal, contact your local recycling/reuse or hazardous waste center.
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Chapter 5 Installing a Remote Emergency Power-off Switch
A latching-type REPO switch can be used in an emergency to shut down the UPS and
remove power to the critical load from a location away from where the UPS is installed.
Figure 5-1 shows a REPO switch.
UNINTERRUPTIBLE POWER SYSTEM
To UPS To Other Equipment
EMERGENCY OFF
Figure 5-1. REPO Switch
NOTE
and the UPS cabinet f or wiring the switch.
When installing the REPO switch, you must install conduit between the device
NOTE Remove the UPS cabinet top or bottom conduit landing plate to punch conduit
holes (see Drawing 164201604-6 on page A-27).
NOTE The REPO switch must be a latching-type switch with a dedicated circuit.
1. Securely mount the REPO station. Recommended locations include operator’s
consoles or near exit doors. See Drawing 164201604-10 on page A-50 for
enclosure dimensions and wiring knockouts.
2. Verify the UPS system is turned off and all power sources are removed. See
Chapter 10, “UPS Operating Instructions” for shutdown instructions.
3. If not already open, unfasten the front door latch and swing the door open.
4. If not already removed, remove the doors. Remove the retaining screws located
inside each door at the top and bottom hinge pivot points, then lift the door off.
Retain the hardware for later use.
5. Remove the screws securing the control panel door and swing the door open.
Retain the hardware for later use.
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Installing a Remote Emergency Power-off Switch
6. Remove the screws securing the internal panel covering the TB1 and TB2 terminal
blocks at the top of the UPS cabinet (see Drawing 164201604-8 starting on
page A-33).
7. If installing interface wiring from the bottom of the cabinet, proceed to Step 8;
otherwise, proceed to Step 10.
8. Remove the screws securing the top internal safety shield panel and open the
panel to gain access to the bottom wiring entry.
9. Remove the screws securing the bottom internal safety shield panel and remove
the panel to gain access to the bottom conduit landing plate.
10. To locate the appropriate terminals and review the wiring and termination
requirements, see Figure 5-1 and Drawing 164201604-8 starting on page A-33.
11. Route and connect the wiring as shown in Table 5-1 and Table 5-2.
12. If a normally-closed EPO switch is not used, ensure a jumper wire is connected
between pins 1 and 2 on UPS TB1.
Table 5-1. REPO Wire Terminations
From REPO Station(s) To Customer Interface
Terminal Board TB1 in UPS Cabinet
TB1-4 TB-3
TB1-5 TB-4
Table 5-2. REPO
(LATCHING-TYPE
SWITCH ONLY)
4
REPO
Switch
(NO)
Twisted
Wires
Remarks
Twisted Wires (2)
14–22 AWG
1(NC)
UPS TB1
2 (COMMON)
3(NO)
5-2
5 4 (COMMON)
REPO switch rating is 24 Vdc. 1A minimum if supplied by customer.
NOTE The REPO switch must be a latching-type switch with a dedicated circuit.
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Installing a Remote Emergency Power-off Switch
13. If you are installing multiple REPO stations, wire additional stations in parallel with
the first REPO.
14. If required, install wiring from the REPO station to trip circuitry of upstream
protective devices. A normally-open (NO) contact is provided between terminals 6
and 7 of REPO, as shown in Figure 5 -1. REPO switch wiring must be in accordance
with UL Class II requirements.
15. When all wiring is c omplete, reinstall the safety shield panels removed in the
previous steps.
16. Close the control panel door and secure with the retained hardware.
17. Reinstall the doors removed in Step 4 and secure with the retained hardware.
18. Close the doors and secure the latch.
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Chapter 6 Installing Options and Accessories
6.1 Installing a Powerware Hot Sync CAN Bridge Card
As an option, a Powerware Hot Sync Computer Area Network Bridge Card shown in
Figure 6-1, can be installed to provide connectivity for operational mode control and
metering of a parallel system at any UPM in the system. In addition, this card can be used
to connect optional system monitoring devices, such as a Remote Monitor Panel II, a Relay
Interface Module II, or a Supervisory Contact Module II to the UPS.
Plug-in Ter minal
Block J3
Figure 6-1. Powerware Hot Sync CAN Bridge Card
NOTE
Multiple CAN cards are not supported and will cause system conflicts.
Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS.
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 10, “UPS Operating Instructions,” for shutdown instructions.
2. If not already open, unfasten the front door latch and swing the door open.
3. Install the Powerware Hot Sync CAN Bridge Card into an open X-Slot on the front
of the UPS. Remove the X-Slot cover panel to gain access to the X-Slot. See
Drawing 164201604-8 starting on page A-33 for location of the X-Slot
communication bay.
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Installing Options and Accessories
4. Install wiring from the Powerware Hot Sync CAN Bridge Card in accordance with
the instructions listed below:
쑺 Parallel system wiring (see paragraph 6.2)
쑺 RMP II wiring (see paragraph 6.3)
쑺 RIM II (see paragraph 6.4)
쑺 SCM II (see paragraph 6.5)
6.2 Installing Parallel System Control Wiring
NOTE When installing external wiring to the X-Slot CAN card, conduit must be
installed to the UPS cabinet. When installing internal wiring to the X-Slot CAN card
terminals, route the wiring through the internal opening in the X-Slot communication
bay.
NOTE When installing interface wiring for the parallel system pull chain, conduit
must be installed between UPMs.
To install parallel system control wiring, perform the following procedure:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 10, “UPS Operating Instructions,” for shutdown instructions.
2. Perform the procedure listed in paragraph 6.1.
3. If not already removed, remove the doors. Remove the retaining screws located
inside each door at the top and bottom hinge pivot points, then lift the door off.
Retain the hardware for later use.
4. Remove the screws securing the control panel door and swing the door open.
Retain the hardware for later use.
5. Remove the screws securing the top internal safety shield panel. Remove the panel
to gain access to the TB1 and TB2 terminal blocks, X-Slot communication bays,
and the top conduit landing plate (see Drawing 164201604-8 starting on
page A-33). Retain the hardware for later use.
6. If installing interface wiring from the bottom of the cabinet, proceed to Step 7;
otherwise, proceed to Step 8.
7. Remove the screws securing the bottom internal safety shield panel and remove
the panel to gain access to the bottom conduit landing plate.
6-2
8. Remove the X-Slot conduit landing plate from the UPS cabinet to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
9. Reinstall the conduit landing plate and install the conduit.
10. Install CAN wiring between UPMs. See Drawing 164201604-8 starting on page A-33
for Powerware Hot Sync CAN Bridge Card location, terminal location, and wiring
information.
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Installing Options and Accessories
11. Install parallel system backup control (pull chain) wiring between UPMs. See
Drawing 164201604-8 starting on page A-33 for terminal locations and wiring
information.
12. Install parallel system backup control (pull chain) wiring between the bypass relay
and building alarm 2. See Drawing 164201604-8 starting on page A-33 for terminal
locations and wiring information.
NOTE
be performed by an authorized Eaton Customer Service Engineer. Contact service to
schedule a date.
Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must
13. When all wiring is c omplete, reinstall the safety shield panels removed in previous
steps. Secure with the retained hardware.
14. Close the control panel door and secure with the retained hardware.
15. Reinstall the doors removed previously and secure with the retained hardware.
16. Close the doors and secure the latch.
6.3 Installing a Remote Monitor Panel II
To install RMP II wiring, perform the following procedure:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 10, “UPS Operating Instructions,” for shutdown instructions.
2. Perform the procedure listed in paragraph 6.1.
NOTE
the wall. Do not use hollow wall anchors.
If mounting to a hollow wall, secure the enclosure to a wood or metal stud within
3. Securely mount the RMP II at the desired location. See drawing 164201604-11 on
page A-51 for mounting hole locations.
NOTE
installed between the device and the UPS cabinet.
When installing signal wiring for CAN card J3 terminals, conduit must be
NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
4. Remove the X-Slot conduit landing plate from the UPS cabinet to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
5. Reinstall the conduit landing plate.
6. Install conduit between the UPS and RMP II. See Appendix A for UPS cabinet and
RMP II wiring access information.
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Installing Options and Accessories
7. Install wiring between the UPS and RMP II. See Drawing 164201604-8 starting on
page A-33 for Powerware Hot Sync CAN Bridge Card and RMP II location, terminal
location, and wiring information.
NOTE
planners or the customer.
120 Vac for the RMP II should be supplied from the critical bus by facility
8. Install 120 Vac power wiring from the critical bus to the RMP II. See Drawing
164201604-8 starting on page A-33 for terminal location and wiring information.
NOTE
authorized Eaton Customer Service Engineer. Contact service to schedule a date.
Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an
9. To check the operation of the RMP II, ensure that the UPS is supplying the load via
inverter or bypass. If the indicators on the RMP II show the appropriate status,
then it is operating correctly.
If the communication link between the UPS and the RMP II is not present, the
RMP II performs a self-test (all indicators flash and the horn beeps at one-second
intervals). If the self-test occurs, check all harness connectors and the fuse for
proper seating. If all connections are secure but the RMP II continues to self-test,
replace the fuse with the spare included in the hardware kit. If a fuse replacement
does not correct the problem, contact your Eaton service representative for
verification that the RMP II is working correctly.
10. To test the indicator lamps, press and hold the horn silence pushbutton for
3 seconds. All lamps should illuminate, and the horn sounds continuously until you
release the pushbutton.
6.4 Installing a Relay Interface Module II
To install RIM II wiring, perform the following procedure:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 10, “UPS Operating Instructions,” for shutdown instructions.
2. Perform the procedure listed in paragraph 6.1.
6-4
NOTE
the wall. Do not use hollow wall anchors.
EATON Powerware®9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com
If mounting to a hollow wall, secure the enclosure to a wood or metal stud within
3. Securely mount the RIM II at the desired location. See drawing 164201604-12 for
mounting hole locations.
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Installing Options and Accessories
NOTE When installing signal wiring for CAN card J3 terminals, conduit must be
installed between the device and the UPS cabinet.
NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
4. Remove the X-Slot conduit landing plate from the UPS cabinet to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
5. Reinstall the conduit landing plate.
6. Install conduit between the UPS and RIM II. See Appendix A for UPS cabinet and
RIM II wiring access information.
7. Install wiring between the UPS and RIM II. See Drawing 164201604-8 starting on
page A-33 for Powerware Hot Sync CAN Bridge Card and RIM II location, terminal
location, and wiring information.
NOTE
planners or the customer.
120 Vac for the RIM II should be supplied from the critical bus by facility
8. Install 120 Vac power wiring from the critical bus to the RIM II. See Drawing
164201604-8 starting on page A-33 for terminal location and wiring information.
NOTE
authorized Eaton Customer Service Engineer. Contact service to schedule a date.
Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an
9. Contact your Eaton service representative for verification and testing of the RIM II
and its connections prior to making connections with J1 through J4 (see Table 6-1
and Drawing 164201604-12 on page A-52).
You can order interface cables separately for connecting to the 15-Pin D-Sub
Connectors.
Table 6-1. J1 through J4 Interface Connectors
Status J1 through J4 Description
UPS AVAILABLE
UPS OFFLINE
Pins 1 and 12 Contacts are closed when the UPS is offline.
Pins 3 and 13 Contacts are closed when the UPS is operating in
Normal mode.
BATTERY WEAK
UTILITY FAILURE
EATON Powerware®9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com
Pins 5 and 14 Contacts are closed when approximately two minutes of
battery time is remaining before the critical load is lost.
Pins 6 and 15 Contacts are closed when Utility Failure is detected.
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Installing Options and Accessories
6.5 Installing a Supervisory Contact Module II
To install SCM II wiring, perform the following procedure:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 10, “UPS Operating Instructions,” for shutdown instructions.
2. Perform the procedure listed in paragraph 6.1.
NOTE
the wall. Do not use hollow wall anchors.
If mounting to a hollow wall, secure the enclosure to a wood or metal stud within
3. Securely mount the SCM II at the desired location. See drawing 164201604-13 on
page A-54 for mounting hole locations.
NOTE
installed between the device and the UPS cabinet.
When installing signal wiring for CAN card J3 terminals, conduit must be
NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
4. Remove the X-Slot conduit landing plate from the UPS cabinet to drill or punch
conduit holes (see Drawing 164201604-6 on page A-27).
5. Reinstall the conduit landing plate.
6. Install conduit between the UPS and SCM II. See Appendix A for UPS cabinet and
SCM II wiring access information.
7. Install wiring between the UPS and SCM II. See Drawing 164201604-8 starting on
page A-33 for Powerware Hot Sync CAN Bridge Card and SCM II location, terminal
location, and wiring information.
6-6
NOTE
planners or the customer.
120 Vac for the SCM II should be supplied from the critical bus by facility
8. Install 120 Vac power wiring from the critical bus to the SCM II. See Drawing
164201604-8 starting on page A-33 for terminal location and wiring information.
NOTE
authorized Eaton Customer Service Engineer. Contact service to schedule a date.
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Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an
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Installing Options and Accessories
9. Install wiring between the SCM II terminal block TB2 and the monitoring
equipment. See Figure 6-2 for terminal assignments and Drawing 164201604-8 on
page A-33 for terminal block location.
System Normal
No Redundancy
On Generator
Bypass Not
Available
TB2
On Battery
UPS Alarm
On Bypass
Shutdown
Imminent
Figure 6-2. Supervisory Contact Module II TB2
NOTE
Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc.
NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not
capable of supplying contact current.
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Section II Operation
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Chapter 7 Understanding UPS Operation
7.1 Looking Inside the UPS System
The Powerware 9390 UPS is a continuous-duty, solid-state, transformerless (at 208 and
480 Vac), three-phase, true online system that provides conditioned and uninterruptible
AC power to the UPS system’s output. The UPS supports process control, data processing,
telecommunications/PBX, research, and non-patient medical equipment. The Powerware
9390 UPS maintains power to the critical loads during commercial electrical power
brownout, blackout, overvoltage, undervoltage, and out-of-tolerance frequency conditions.
The basic system consists of a rectifier, b attery converter, inverter, monitoring/operation
control panel, integrated communication server, and digital signal processor (DSP) logic.
In this manual, the power required by your equipment is called the critical load.TheUPS
supplies the critical load with conditioned power that is synchronized with your utility
power. Figure 7-1 shows the main elements of the UPS system.
AC Input to
Rectifier/
Charger
AC Input to
Bypass
Input
Contactor
K1
Backfeed
Protection
Contactor
K5
Battery
Breaker
Battery
Converter
Metering
Static
Switch
UPS Cabinet
Battery
Output
Contactor
K3
InverterRectifier
Power Module
Digital
AC Output
to Critical
Load
Figure 7-1. Main Elements of the UPS System
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Understanding UPS Operation
If utility power is interrupted or falls outside the parameters specified in Chapter 15,
“Product Specifications,” the UPS uses a backup battery supply to maintain power to the
critical load for a specified period of time or until the utility power returns. For extended
power outages, the UPS allows you to either transfer to an alternative power system (such
as a generator) or shut down your critical load in an orderly manner.
The emergency bypass consists of a continuous-duty static s witch and backfeed protection
contactor K5. The backfeed protection contactor is located in series with the static switch.
For manual transfers to bypass, the static switch is also used. The static switch is armed and
ready during both types of transfers.
The operation of the UPS system is described in greater detail in the following paragraphs.
TheUPSmodulemaybeconfiguredforstandalone,singlemodule,ReverseTransfer(RT)
operation or multiple module, parallel redundant and/or parallel capacity operation (see
paragraphs 7.2 and 7.3).
7.2 Single Module Reverse Transfer (RT)
Asinglemoduleoperatesindependentlytosupportanappliedloadfromtheinverter,
providing conditioned and uninterruptible AC power to the critical load from the output of
the module. During an outage, the inverter continues to operate, supporting power to the
load from the battery supply. If the unit requires service, applied loads are transferred to
the internal bypass, continuous-duty static switch either automatically or manually. With
the exception of a battery cabinet, no other cabinets or equipment are required for the
single module to successfully support its applied loads.
7.2.1 Single Module RT Modes
The Powerware 9390 UPS supports a critical load in three different modes of operation.
The UPS can automatically use all three modes, as required. The standard operation
modes are:
쑺 In Normal mode, the critical load is supplied by the inverter, which derives its power
from rectified utility AC power. In this mode, the battery charger also provides charging
current for the battery, if needed.
쑺 In Battery mode, the battery provides DC power, which maintains inverter operation.
The battery supports the critical load.
쑺 In Bypass mode, the critical load is directly supported by utility power.
7-2
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The UPS continually monitors itself and the incoming utility power, and automatically
switches between these modes as required, without operator intervention. The
sophisticated d etection and switching logic inside the UPS ensures that operating mode
changes are automatic and transparent to the critical load, while internal monitoring
systems indicate the current mode of operation. The UPS switches operating modes in
response to these system events:
쑺 A command is an intervention that is externally initiated by an operator or by some site
action. A command causes the UPS to switch operating modes; it usually does not
require any further action.
쑺 A notice is a minor system event that may or may not require attention.
쑺 An alarm is a system event that requires immediate operator intervention.
System events, alarm horns, and indicator lights are described in Chapter 12, “Responding
to System Events.”
The following paragraphs describe the differences in the three UPS operating modes, using
block diagrams to show the power flow during each mode of operation.
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7.2.2 Normal Mode – RT
Figure 7-2 shows the path of electrical power through the UPS system when the UPS is
operating in Normal m ode.
K1 K3
K1 K3
Breakers Contactors
Breakers Contactors
Static
Static
K5
K5
Rectifier Inverter
Rectifier Inverter
Closed
Closed
Open
Open
Switch
Switch
Battery
Battery
Converter
Converter
Battery
Battery
Breaker
Breaker
Main Power Flow
Main Power Flow
Trickle Current
Trickle Current
Energized
Energized
De-Energized
De-Energized
Battery
Battery
Figure 7-2. Path of Current Through the UPS in Normal Mode – RT
During normal UPS operation, power for the system is derived from a utility input source
through the rectifier input contactor K1. The front panel displays “Normal,” indicating the
incoming power is within voltage and frequency acceptance windows. Three-phase AC
input power is converted to DC using IGBT devices to produce a regulated DC voltage to
the inverter. The battery is charged directly from the regulated rectifier output through a
buck or boost DC converter, depending on whether the system is 208V or 480V and the
size of the battery string attached to the unit.
The battery converter derives its input from the regulated DC output of the rectifier and
provides either a boosted or bucked regulated DC voltage charge current to the battery.
The UPS monitors the battery charge condition and reports the status on the control panel.
The battery is always connected to the UPS and ready to support the inverter should the
utility input become unavailable.
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The neutral from the system input is connected to the neutral regulator in the DC
capacitors. The output neutral of the system is connected with the required neutral
supplied at the utility bypass input and should never be bonded to ground at the module’s
output.
The inverter produces a three-phase AC output to a customer’s load without the use of a
transformer. The inverter derives regulated DC from the rectifier and uses IGBT devices
and pulse-width modulation (PWM) to produce a regulated and filtered AC output. The AC
output of the inverter is delivered to the s ystem output through the output contactor K3.
If the utility AC power is interrupted or is out of specification, the UPS automatically
switches to Battery mode to support the critical load without interruption. When utility
power returns, the UPS returns to Normal mode.
IftheUPSbecomesoverloadedorunavailable,theUPSswitchestoBypassmode.TheUPS
automatically returns to Normal mode when the overload condition is cleared and system
operation is restored within specified limits.
If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains
in that mode until the failure is corrected and the UPS is back in service.
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7.2.3 Bypass Mode – RT
The UPS automatically switches to Bypass mode if it detects an overload, load fault, or
internalfailure.ThebypasssourcesuppliesthecommercialACpowertotheloaddirectly.
Figure 7-3 shows the path of electrical power through the UPS system when operating in
Bypass mode.
The critical load is not protected while the UPS is in Bypass mode.
CAUTION
Static
K5
Switch
Rectifier Inverter
K1 K3
Battery
Converter
Main Power Flow
Breakers Contactors
Closed
Open
Battery
Breaker
Trickle Current
Energized
De-Energized
Battery
Figure 7-3. Path of Current Through the UPS in Bypass Mode – RT
In Bypass mode, the output of the system is provided with three-phase AC power directly
from the system input. While in this mode, the output of the system is not protected from
voltage or frequency fluctuations or power outages from the source. Some power line
filtering and spike protection is provided to the load but no active power conditioning or
battery support is available to the output of the system in the Bypass mode of operation.
7-6
Theinternalbypassiscomprisedofasolid-state, silicon-controlled rectifier (SCR) s tatic
switch (SSW) and a backfeed protection contactor K5. The static switch is rated as a
continuous-duty device that is used anytime the inverter is unable to support the applied
load. The static switch is wired in series with the backfeed protection contactor, and
together they are wired in parallel with the rectifier and inverter. The static switch, being
an electronically-controlled device, can be turned on immediately to pick up the load from
the inverter while the inverter output contactor K3 opens to isolates the inverter. The
backfeed protection contactor is normally always closed, ready to support the static switch
unless the bypass input source becomes unavailable.
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During an outage, the UPS prohibits transfers to bypass and provides upstream protection.
The backfeed protection contactor is opened, preventing system output voltage from
bleeding across the static switch snubber components to the bypass input source.
To ensure the load remains energized, the UPS automatically transfers the output to the
internal bypass when one of these abnormal conditions occur: the output of the system
exceeds acceptable voltage and frequency tolerances, the system is overloaded, or the
inverter fails. The transfer is initiated by turning on the static switch and opening the
output contactor K3, also called a Make-Before-Break transfer. The transfer occurs in less
than 4 mS (quarter cycle) to ensure that the output load is not interrupted. The static
switch remains on until either the inverter is able to support the system output or the unit
is placed into a maintenance position where repairs can be made.
If the UPS initiates its own transfer to bypass for any reason other than operator
intervention, the UPS attempts to restart the inverter (if not running already) and attempts
a transfer back online to support the output of the system. Three attempts are made
within ten minutes to return the inverter online automatically before the UPS locks out any
further attempts. After three attempts, the UPS remains in bypass and an alarm condition
is enunciated. The UPS can also be transferred to bypass using the front panel controls.
Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is
unable to return to Normal mode following an automatic transfer to Bypass mode, an
alarm condition is recorded.
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7.2.4 Battery Mode – RT
The UPS automatically transfers to Battery mode if a utility power outage occurs, or if the
utility power does not conform to specified parameters. In Battery mode, the battery
provides emergency DC power that the inverter converts to AC power.
Figure 7-4 shows the path of electrical power through the UPS system when operating in
Battery mode.
Static
K5
Switch
Rectifier Inverter
K1 K3
Battery
Converter
Main Power Flow
Breakers Contactors
Closed
Open
CB2
Trickle Current
Energized
De-Energized
Battery
Figure 7-4. Path of Current Through the UPS in Battery Mode – RT
During a utility power failure, the rectifier no longer has an AC utility source from which to
supply the DC output current required to support the inverter. The input contactor K1
opens and the battery instantaneously supplies energy to the battery converter. The
converter either bucks or boosts the voltage so that the inverter can support the
customer’s load without interruption. If bypass is common with the rectifier input, the
backfeed protection contactor K5 also opens. The opening of contactors K1 and K5
prevent system voltages from bleeding backwards through the static switch and rectifier
snubber components and re-entering the input source.
7-8
While in Battery mode, the UPS sounds an audible horn, illuminates a visual indicator lamp
on the front panel (System Normal, On Battery), and creates an entry into the alarm event
history. As the battery discharges, the converter and inverter constantly make minute
adjustments to maintain a steady output. The UPS remains in this operating mode until the
input power to the rectifier is again within the specified voltage or frequency acceptance
windows.
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If the input power fails to return or is not within the acceptance windows required for
normal operation, the battery continues d ischarging until a DC voltage level is reached
where the inverter output can no longer support the connected loads. When this event
occurs, the UPS issues another set of audible and visual alarms indicating SHUTDOWN
IMMINENT. Unless the rectifier has a valid AC input soon, the output can be supported for
only two minutes before the output of the system shuts down. If the bypass source is
available, the UPS transfers to bypass instead of shutting down.
If at any time during the battery discharge the input power becomes available again,
contactors K1 and K5 close and the rectifier begins to supply DC current to the converter
and inverter. At this point, the unit returns to Normal mode. Depending on the total load
and the duration of the battery discharge, battery current limit alarms may be seen for a
short time due to the current required to recharge the battery.
The system’s total operating time on battery depends on many factors. Some factors that
affect battery support times are battery type and capacity, number of parallel strings,
environmental temperatures, age of the battery, and fluctuations in load demand during
the discharge. The greater the load, the less support time the battery has. Decreasing the
load generally increases the battery support time.
7.3 Multiple Module Parallel System
Parallel operation extends the normal operation of Powerware 9390 UPS units by offering
increased capacity and/or redundant capability. The parallel system continues to maintain
power to the critical loads during commercial electrical power brownout, blackout,
overvoltage, undervoltage, and out-of-tolerance frequency conditions. See Drawing
164201604-4, sheets 4 of 6, 5 of 6, and 6 of 6 in Appendix A, for a detailed relationship of
the parallel s ystem.
The output of the system is normally supplied by several uninterruptible power modules.
Multiple UPMs are connected with their outputs in parallel (tied together) to provide a
load level greater than the rating of one UPM and/or for redundancy. The paralleled UPMs
supply the output load with protected power as long as the load does not exceed the
combined rating of the paralleled UPMs.
The power system is redundant as long as one of the UPMs can be disconnected from the
output bus and the remaining UPMs can continue to supply power to the load without
exceeding their ratings.
When the load is being supplied by the UPMs, the system output bus is continuously
monitored for an overvoltage or undervoltage condition. If an out of limits condition is
detected, the paralleled UPMs transfer the load to bypass using the UPM static switches.
Communication is required between the UPMs for system metering and mode control.
System level communication and control are accomplished using a Computer Area
Network. A single building alarm in each UPM, connected to the o ther UPMs in parallel,
and tied to the bypass contactor auxiliary contacts in each UPM are used for a secondary
communication path. This arrangement ensures bypass control even if the CAN bus is lost.
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Up to four units can be paralleled for redundancy or capacity without any additional
cabinets.
The system is paralleled for redundancy (1+1) in a system where two UPMs are paralleled
together and the load is less than the supporting capability of one of the UPMs. The system
is paralleled for capacity (2+0) if both UPMs in a system are required to support the load.
A parallel capacity system can also be redundant (2+1), as long as there is always one or
more UPMs online than required to support the load.
7.3.1 Multiple Module Parallel System Modes
Similar to the single module system, the Powerware 9390 UPS parallel system supports a
critical load in three different modes of operation. The standard operation modes are:
쑺 In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.
Each UPM battery charger also provides charging current for the battery if needed.
쑺 In Battery mode, the battery provides DC power, which maintains UPM operation. The
UPM batteries support the critical load.
쑺 In Bypass mode, the critical load is directly supported by utility power through the
continuous-duty static bypass switch in each UPM.
The UPMs continually monitor themselves and the incoming utility power, and
automatically switch between these modes as required, without operator intervention,
except when manually switching to Bypass mode. The sophisticated detection and
switching logic inside the UPMs ensures that operating mode changes are automatic and
transparent to the critical load, while internal monitoring systems indicate the current
mode of operation. The UPMs switch operating modes in response to these system events:
쑺 A command is an intervention that is externally initiated by an operator or by some site
action. A command causes the UPMs to switch operating modes; it usually does not
require any further action.
쑺 A notice is a minor system event that may or may not require attention.
쑺 An alarm is a system event that requires immediate intervention.
System events, alarm horns, and indicator lights are described in Chapter 12, “Responding
to System Events.”
To assist in developing an understanding of the parallel system modes of operation, review
and understand thoroughly the single module modes of operation.
7-10
The following paragraphs describe the differences in the three parallel system operating
modes, using b lock diagrams to show the power flow during each mode of operation.
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7.3.2 Normal Mode – Parallel
In Normal mode, utility AC power is supplied to the UPMs. Each UPM then conditions the
incoming AC power and provides clean, regulated AC power to either a module tie cabinet
or distribution panel for parallel systems up tofourmodules.Theappliedloadisequally
shared among the available UPMs in the system.
Figure 7-5 shows the path of electrical power through the parallel system when operating
in Normal mode.
Understanding UPS Operation
Bypass Input
Battery
Battery
Battery
Battery
Main Power Flow
UPM Input
UPM 1
UPM 2
UPM 3
UPM 4
Breakers
Closed
Open
Module Tie Cabinet
UPM 1 Output
UPM 2 Output
UPM 3 Output
UPM 4 Output
Output to
Critical
Load
Figure 7-5. Path of Current through the UPMs in Normal Mode – Parallel
If the utility AC power is interrupted or is out of specification, the UPMs automatically
switch to Battery mode to support the critical load without interruption. When utility
power returns, the UPMs return to Normal mode.
IftheUPMsbecomeoverloadedorunavailable,theparallelsystemswitchestoBypass
mode. The parallel system automatically returns to Normal mode when the overload
condition is cleared and system operation is restored within specified limits.
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7.3.3 Bypass Mode – Parallel
In Bypass mode, the output of the system is provided with three-phase AC power directly
from the bypass input. While in this mode, the output of the system is not protected from
fluctuations, spikes, or power outages from the source. No power filtering, conditioning, or
battery support is available to the output of the system in the Bypass mode of operation.
The parallel system automatically switches to Bypass mode if it detects a UPM overload,
UPMs unavailable, load fault, or internal failure.
Figure 7-6 shows the path of electrical power through the parallel system when operating
in Bypass mode.
Bypass Input
Battery
Battery
Battery
Battery
Main Power Flow
UPM Input
Breakers
UPM 1
UPM 2
UPM 3
UPM 4
Closed
Open
Module Tie Cabinet
UPM 1 Output
UPM 2 Output
UPM 3 Output
UPM 4 Output
Output to
Critical
Load
7-12
Figure 7-6. Path of Current through the UPMs in Bypass Mode – Parallel
In a parallel redundant or capacity type system, each module operates similar to a single
module, but in parallel with each other. The bypass source for the load is derived from the
bypass input of one, two, three, or four modules, depending on the system configuration
through the internal continuous-duty static switches. If a module is taken offline, the other
modulesremainonlinetosupporttheload.Ifmoremodulesthancansupporttheload
must be taken offline, the load must be transferred to maintenance bypass or shut down.
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The parallel system can be transferred from Normal mode to Bypass mode manually.
However, the parallel system automatically switches to Bypass mode whenever the UPMs
can no longer supply the critical load. If the parallel system transfers to Bypass mode from
Normal mode due to an output voltage deviation, the parallel system automatically
attempts to return to Normal mode (up to three times within a 10-minute period). After
three transfer attempts or an overload, the system locks the critical load to the bypass
source and requires operator intervention to transfer.
Bypass mode is a normal operating mode, not an alarm condition. However, if the parallel
system is unable to return to Normal mode following an automatic transfer to Bypass
mode, an alarm condition is recorded.
Bypass may also be used when the modules in the system must be shut down to perform
routine maintenance or repairs.
In the Parallel Redundant (N + 1) arrangement, the continuous-duty static switch in each
module operates to support the applied loads on bypass. If both units are in NORMAL and
one unit trips offline, the remaining unit does not go to bypass as long as it has the
capacity to support the load.
In the Parallel Capacity (N + 0) arrangement, if one unit trips offline and goes to bypass,
the remaining units also go to bypass.
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7.3.4 Battery Mode – Parallel
The UPMs transfer to Battery mode automatically if a utility power outage occurs, or if the
utility power does not conform to specified parameters. In Battery mode, the battery
provides emergency DC power that the inverter converts to AC power.
Figure 7-7 shows the path of electrical power through the parallel system when operating
in Battery mode.
Bypass Input
Battery
Battery
Battery
Battery
Main Power Flow
UPM Input
Breakers
UPM 1
UPM 2
UPM 3
UPM 4
Closed
Open
Module Tie Cabinet
UPM 1 Output
UPM 2 Output
UPM 3 Output
UPM 4 Output
Output to
Critical
Load
7-14
Figure 7-7. Path of Current through the UPMs in Battery Mode – Parallel
While in Battery mode, the UPMs sound an audible horn, illuminate a visual indicator lamp
on the front panel (System Normal, On Battery), and create an entry into the alarm event
history. As the battery discharges, the boost converter and inverter constantly make minute
adjustments maintaining a steady output. The UPMs remain in this operating mode until
the input power to the rectifier is again within the specified voltage or frequency
acceptance windows.
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If the input power fails to return or is not within the acceptance windows required for
normal operation, the battery continues d ischarging until a DC voltage level is reached
where the inverter output can no longer support the shared loads. When this event occurs
on each UPM, UPMs that are about to be shut down issue another set of audible and visual
alarms that indicate a two-minute SHUTDOWN IMMINENT warning. Unless the system has
a valid AC input soon, redundant UPMs begin shutting down until there are no longer
enough UPMs online to support the connected load. When this event occurs, the system
shutsdown.Ifthebypasssourceisavailable,thesystemtransferstobypassinsteadof
shutting down.
If at any time during the battery discharge the input power becomes available again, the
rectifier begins to supply DC current to the inverter. At this point, the unit returns to
Normal mode. If at any time during the battery discharge the AC input power becomes
available again, each rectifier turns on, assumes the inverter load from the batteries, and
begins recharging the batteries. Depending on the total load and the duration of the
battery discharge, battery and rectifier input current limit alarms may be seen for a short
time due to the current required to recharge the b atteries.
7.4 Functional Description
The UPS is a true online double-conversion unit with a transformerless power train. A
high-frequency active rectifier powers a high-frequency three-phase inverter. The bypass
circuit uses a solid-state continuous-duty static switch. The UPS operates from battery
strings from 192 cells (384V) to 240 cells (480V).
7.4.1 Input Rectifier
The rectifier is a three-phase, high-frequency PWM, IGBT-based power conversion stage
that provides input power factor correction and low input current harmonic distortion. The
rectifier maintains a DC level that is optimized for maximum inverter efficiency. A
precharge system charges the energy storage elements in the power train prior to
energizing the rectifier.
7.4.2 Inverter
The inverter is a three-phase, high-frequency PWM, IGBT-based power conversion stage
that continuously supplies the critical load with high-quality AC power. The IGBTs are
modulated to maintain the highest efficiency.
7.4.3 Battery Charger and Advanced Battery Management
The charger is a high-frequency, IGBT-based power conversion stage. The UPS uses
Advanced Battery Management (ABM) technology, which essentially isolates the battery
from the electrical environment, except for periodic charging or reserve mode operation,
extending its life.
ABM extends battery life by keeping the batteries charged and performing periodic battery
testing.
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An ABM charging cycle starts with the charger driving the battery voltage, at maximum
current limit, to a battery charge level of 2.34 volts/cell. The t ime it takes for the voltage to
reach to the battery charge level is saved as the battery charge time. If the battery charge
time exceeds 100 hours, an alarm sounds.
As soon as a battery charge level of 2.34 volts/cell is reached, the battery is charged at a
float level of 2.31 volts/cell for 48 h ours (battery float time) plus 150% of battery charge
time. Twenty-four hours into the float period, a series of battery tests are performed to
check the battery health. The float level charge continues after a successful test.
At initial startup, the battery run time on the front panel display indicates two minutes.
After the 24-hour float charging period and battery testing, the actual battery run time is
determined and the actual battery run time is displayed.
After the float period is completed, the charger is disconnected and the batteries are
allowed to rest for 672 hours (28 days) maximum rest time. If the battery voltage falls
below the opportunity charge level of 2.1 volts/cell during the first 240 hours of the rest
period, an alarm sounds.
An ABM charge cycle is initiated whenever one of these four conditions occurs since the
last charge cycle:
쑺 The batteries have rested over the maximum rest time of 672 hours.
쑺 Accumulated discharge time is over a maximum battery discharge time of 20 seconds.
쑺 Battery voltage is under the opportunity charge level of 2.1 volts/cell and the unit has
been in rest mode for longer than 240 hours.
쑺 An XCP command Initiate Battery Test is received.
7.4.4 Bypass
The bypass has a continuous-duty fully-rated SCR switch in the bypass circuit and a
contactor in the inverter leg. In Normal mode, the contactor connects the inverter to the
output. A backfeed contactor is also provided.
7.4.5 Batteries
The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells
(480V nominal).
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Chapter 8 Features, Options, and Accessories
8.1 UPS Standard Features
The UPS has many standard features that provide cost-effective and consistently reliable
power protection.
8.1.1 Control Panel
The control panel, located on the UPS front door, contains an LCD and pushbutton
switches to control the operation of the UPS, and to display the status of the UPS system.
See Chapter 9, “Using the Control Panel,” for additional information.
8.1.2 Customer Interface
8.1.2.1 Building Alarm Monitoring
The facility’s alarm system contacts can be connected to two inputs in the UPS. The UPS
uses these inputs to monitor the building alarms in addition to the UPS status. See
Chapter 11, “Using Features and Options,” for additional information.
8.1.2.2 Alarm Contact
One alarm contact is provided for connection to equipment at the facility, such as a light,
an audible alarm, or a computer terminal. The equipment connected to this contact alerts
you to a UPS alarm. See Chapter 11, “Using Features and Options,” for additional
information.
8.1.3 X-Slot Communication Bay
A two-slot communication bay is standard equipment, with an additional two -slot bay
available as an option with the installation of a mini-CSB. Two to four optional X-Slot cards
can be installed in the UPS module at any time. See Chapter 13, “Communication,” for
additional information.
8.1.4 ConnectUPS-X W eb/SNMP Card X-Slot Card
AConnectUPS-XWeb/SNMPCardisprovidedasstandardequipmentandprovidesremote
monitoring through a Web browser interface, e-mail, and a n etwork management system
(NMS) using SNMP. See Chapter 13, “Communication,” for additional information.
t
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8.1.5 Advanced Battery Management
A three-stage charging system increases battery service life by optimizing recharge time,
and protects batteries from damage due to high current charging and inverter ripple
currents. Charging at high currents can overheat and damage batteries.
8.1.6 LanSafe Power Management Software
LanSafe Power Management Software is bundled as part of the Powerware Software Suite
CD shipped with the UPS. See Chapter 13, “Communication,” for additional information.
8.1.7 Installation Features
Cabinets can be permanently bolted to the floor or left standing on leveling feet.
Power and control wiring can be routed through the top or bottom of the cabinet with
connections made to easily accessible terminals. External sensing and monitoring control
wire must be installed in accordance with Class 1 wiring methods. Line-up-and-match
battery cabinets are wired through the side panels of the units.
Optional X -Slot connectivity cards are quickly installed at the front of the unit and are
hot-pluggable.
8.2 Options and Accessories
Contact an Eaton sales representative for information about the following options.
8.2.1 Integrated Battery Cabinets
Battery backup protection can be enhanced by equipping the UPS system with up to four
Powerware 9390 battery cabinets containing sealed lead-acid, maintenance-free batteries.
The battery cabinets are available in small and large sizes, with 192-cell (208V units only),
216-cell, and 240-cell c onfigurations. The cabinets are designed for line-up-and-match
installation, but may be installed separate from the UPS cabinet.
8.2.2 Integrated Distribution Cabinet
The IDC provides adaptation and expansion with distribution panelboards, distribution
circuit breakers, a maintenance bypass switch, and voltage transformation. The IDC is
housed in a single, free-standing cabinet designed for line-up-and-match installation, but
may be installed separate from the UPS cabinet.
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8.2.3 IntegratedAccessoryCabinet(IAC-B,IAC-T,andIAC-D)
The following IACs are designed for use with the Powerware 9390 three-phase
Uninterruptible Power Systems:
쑺 The IAC-B provides maintenance bypass functions.
쑺 The IAC-T provides parallel tie cabinet or parallel tie cabinet with maintenance bypass
functions.
쑺 The IAC-D provides power distribution options for servers, racks, and other equipment
via distribution panelboards, or distributes power to larger loads via distribution circuit
breakers.
The IACs are housed in a single, free-standing cabinets designed for line-up-and-match
installation, but may be installed separate from the UPS cabinet.
8.2.4 Powerware Hot Sync Parallel System
A parallel UPS system with two to four uninterruptible power modules can be installed to
provide a parallel capacity and/or redundant system. This load sharing system provides
more capacity than a single UPS, and can provide backup, depending on the load and
configuration. In addition, when one UPM is taken out of service for maintenance or is not
operating properly, a redundant UPM continues to supply uninterrupted power to the
critical load. A Powerware Hot Sync Computer Area Network Bridge X-Slot card provides
connectivity for system metering and operational mode control. The parallel system
consists of two to four UPMs each with a parallel CAN card, and a module tie cabinet or
load distribution panel to act as a tie point. Each UPM requires a separate battery cabinet.
8.2.5 Sync Control
An optional Sync Control maintains the critical load outputs of two separate single module
Powerware 9390 UPS systems in synchronization. This facilitates the uninterrupted transfer
oftheloadfromoneloadbustoanotherbymeansoftransferswitches.TheSyncControl
is housed in a wall-mounted panel that can be located between the UPS units for easy
wiring.
8.2.6 Optional X-Slot Cards
The optional X-Slot cards support several protocols, such as SNMP, HTTP, AS/400®,and
Modbus
®
. See Chapter 13, “Communication,” for additional information.
8.2.7 Mini-CSB
The installation of the mini-CSB provides two additional X-Slot bays, increased logging to
512 events, five additional programmable languages, a real-time clock, four additional
building alarms, and enhanced alarm contact programming.
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Features, Options, and Accessories
8.2.8 Remote Monitor Panel II
An optional RMP II contains backlit status indicators and a local horn, allowing you to
monitor the operational status and alarm condition of the UPS from virtually any location
within your facility. This option is described further in Chapter 11, “Using Features and
Options.”
8.2.9 Relay Interface Module II
An optional RIM II uses relay contact closures to indicate the operating status and alarm
condition of the UPS. This option is described further in Chapter 11, “Using Features and
Options.”
8.2.10 Supervisory Contact Module II
An optional SCM II establishes an interface between the UPS system equipment and the
customer’s monitor. This option is described further in Chapter 11, “Using Features and
Options.”
8.3 Symbols, Controls, and Indicators
The following are examples of symbols used on the UPS or accessories to alert you to
important information:
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and
the associated warning should be observed.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual
for additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead-acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse
or hazardous waste center.
8-4
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
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Chapter 9 Using the Control Panel
This chapter describes the UPS control panel, including controls and indicators, and how to
monitor UPS operation. The control panel (see Figure 9-1) is located on the front door of
the UPS.
PRESS ANY KEY TO CONTINUE
3
2
1
Figure 9-1. UPS Control Panel
The control panel consists of the following:
쑺 A liquid crystal display (LCD) (1)
쑺 A horizontal row of pushbutton switches (2)
쑺 A vertical column of status indicators (3)
The following paragraphs describe using the UPS control panel to monitor the UPS. See
Chapter 10, “UPS Operating Instructions,” for use of the operational controls.
When the unit powers up, the screen displays the Eaton | Powerware logo as shown in
Figure 9-1. To advance to the Main Menu and Mimic screen, press any control panel
pushbutton once.
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Using the Control Panel
9.1 Using the LCD and Pushbuttons
The LCD on the control panel provides an operator interface with the UPS system.
Figure 9-2 identifies the display areas discussed in the following sections.
A
ALARM: INPUT AC UNDER VOLTAGE
INPUT
UPS
B
BATT
STSW
OUTPUT
BYPASS
C
METERSEVENTS SETUP
CONTROLS LOAD OFF
D
Figure 9-2. Parts of the LCD
A The UPS status area automatically scrolls between the Powerware model number, current date
and time, active alarms, active notices, and load percent and battery runtime for the UPS.
Shown is a typical alarm message. For more information about alarms and notices, see
Chapter 12, “Responding to System Events.”
B The information area contains data about UPS status and operations.
C The menu bar lists the titles of the available screens. To select a screen, press the pushbutton
underneath the desired screen.
D The navigation pushbuttons function depending on the screen displayed. Use the pushbuttons
to select menu screens or scroll through availablescreens.TheLCDoptionsabovethe
pushbuttons indicate each pushbutton’s function.
You can use the LCD and the pushbuttons to:
쑺 Look at a log of UPS events (alarms, notices, and commands) (see paragraph 9.2.2)
쑺 Monitor UPS operation (see paragraph 9.2.3)
쑺 Set UPS parameters (see paragraphs 9.2.8 and 9.2.9)
쑺 Control UPS operation (see paragraph 9.3)
After approximately 30 minutes, the display screen darkens. To restore the screen, press
any pushbutton once.
9-2
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9.2 Using the Main Menu
The UPS main menu bar allows you to display data in the information area to help you
monitor and control UPS operation. The following menus and options are available:
Using the Control Panel
Menu
Option
EVENTS Displays the list of Active System Events and a historical log of
METERS Displays performance meters for the system or critical load.
CONTROLS Displays the System Controls screen.
SETUP Allowsyoutosetthedisplaycontrast,setthedateandtimeforthe
LOAD OFF De-energizes the critical load and powers down the UPS.
Description
system events.
time stamp, configure the UPS serial communication ports, and view
thefirmwareversionnumbers.
Returns to Main Menu and Mimic screen from the Events, Meters,
Controls, or Setup screens. Returns to the main System Setup Level
screen from a setup submenu.
9.2.1 Mimic Screen
Figure 9-3 shows the Main Menu and Mimic screen. To select the Mimic screen from the
Events, Meters, Controls, or Setup screens, press the
bar.
The Mimic screen shows the internal components of the UPS cabinet and a real-time
graphical representation of the operating status of the system.
pushbutton on the current menu
TIME: 11 : 35 : 43 DATE: 02 / 25 / 2004
INPUT
BATT
UPS
STSW
OUTPUT
BYPASS
METERSEVENTS SETUP
Figure 9-3. Main Menu and Mimic Screen (Normal Mode)
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Using the Control Panel
9.2.2 Event Screens
Press the EVENTS pushbutton on the main menu bar or History Menu bar to display a
listing of all system events that are currently active. The most recent event is listed first. As
events clear, they are removed from the Active System Events listing. Figure 9 -4 shows the
Active Events screen.
To scroll through the events, press the
or pushbuttons on the menu bar.
ACTIVE EVENTS
ALARM: INPUT A C UNDERVOLTAGE
ALARM: BYPASS AC UNDER VOLTAGE
NOTICE: BATTERY VOLTAGE LOW
NOTICE: NO SYNC ON
NOTICE: BYPASS NOT AVAILABLE
NOTICE: CONFIGURATION ERROR
HISTORY
Figure 9-4. Active Events Screen
9-4
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Using the Control Panel
Press the HISTORY pushbutton on the Active Events Menu bar to display the History Log.
The History Log lists up to the 500 system events in chronological order, with the most
recent event listed last (once 500 is reached, the earliest event is overwritten). The History
Log lists the events in the following groups:
쑺 User and service status
쑺 User instruction
쑺 User alarm
쑺 Check UPS
쑺 Schedule service
쑺 UPS shutdown
쑺 Service alarm
The end of the log (the most recent events) appears when you display the screen, and you
must scroll upward to view older event listings. Figure 9-5 shows the History screen.
To scroll through the events, press the
theActiveEventsscreen,presstheEVENTS pushbuttononthemenubar.
or pushbuttons on the menu bar. To return to
HISTORY
NOTICE:
ALARM:
NOTICE:
NOTICE:
NOTICE:
CONTROL POWER ON
BUILDING ALARM 1 OK
NORMAL COMMAND
TO BYPASS COMMAND
UPS OFF
5 of 29 02 / 26 / 2004 10 : 20 : 03 . 539
EVENTS
Figure 9-5. History Screen
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Using the Control Panel
9.2.3 Unit Meter Screens
The Unit Meter screens show the UPS meter readings for the unit (or units, if a parallel
system is installed). The default voltage displayed on these screens is phase-to-neutral.
However, an authorized Eaton Customer Service Engineer can change the screens to display
the voltage phase-to-phase (A-B, B-C, C-A).
Press the METERS pushbutton on the main menu bar to display the Unit Meter screens.
Figure 9-6 through Figure 9-10 show the Unit Meter screens.
To scroll through the meter screens, press the
current UPS readings are displayed in the information area of the screen.
NOTE
bar pushbutton selections, are visible only when a parallel system is installed.
The Output screen shows output voltage (phase-to-neutral), output current (each phase),
and frequency being supplied by the UPS, as well as the kVA, kW, and power factor
measurements.
The UNIT designation after the meter type, and the SYSTEM and UNIT menu
or pushbuttons on the menu bar. The
OUTPUT --- UNIT
V1
V2 V3
*** *** ***
I1 I2 I3
***
******
KVA KW
***
FREQ
***
***
PF
***
LEAD
UNITSYSTEM
9-6
Figure 9-6. Unit Output Meter Screen
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Using the Control Panel
The Input screen shows input voltage (phase -to-neutral), input current (each phase), and
frequency of the incoming utility source, as well as the kVA, kW, and power factor
measurements.
INPUT --- UNIT
V1
V2 V3
*** *** ***
KVA KW
***
***
I1 I2 I3
***
******
FREQ
***
PF
***
LEAD
UNITSYSTEM
Figure 9-7. Unit Input Meter Screen
The Bypass screen shows the bypass input voltage (phase-to-neutral), input current (each
phase), and frequency of the incoming utility source, as well as the kVA, kW, and power
factor measurements.
BY PA S S --- U N I T
V1
V2 V31
KVA KW
*** *** ***
I1 I2 I3
***
******
***
FREQ
***
***
PF
***
LEAD
UNITSYSTEM
Figure 9-8. Unit Bypass Meter Screen
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Using the Control Panel
The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes
of battery time remaining, and battery temperature. Battery temperature must be set up
by an authorized Eaton Customer Service Engineer. When battery life decreases to less than
20%, Check Battery is displayed.
BATTERY --- UNIT
VDC
IDC
TIME REMAINING
TEMPERATURE
***
***
***
**
V
A
MINUTES
DEGREES C
UNITSYSTEM
Figure 9-9. Unit Battery Meter Screen
The Output Current Screen displays a real-time bar graph of the output current of the UPS.
The graph shows the current for each phase.
OUTPUT CURRENT --- UNIT
L1
L2
L3125%
100%
75%
50%
25%
0%
UNITSYSTEM
9-8
Figure 9-10. Unit Output Current (Load) Meter Screen
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9.2.4 Battery Discharge Log
Press the METERS pushbutton on the main menu bar to display the Unit Meter screens.
Scroll through the meter screens using the
Battery Discharge Log Summary screen is displayed.
Using the Control Panel
or pushbuttons on the menu bar until the
NOTE
Thebatterydischargelogcollectsinformation when the unit is on battery. The Battery
Discharge Log Summary screen displays the total number of times since the last log reset
that the unit has transferred to battery. It also displays the date of the last log reset, the
average time spent on battery per event, and the total time on battery since the last reset.
Figure 9-11 shows the Battery Discharge Log Summary screen.
The Battery Discharge Log is available only when the mini-CSB is installed.
BATTERY DISCHARGE LOG SUMMARY
NUMBER OF TIMES ON BATTERY
LAST LOG RESET
AVERAGE TIME ON BATTERY
TOTAL TIME ON BATTERY
07/28/2005
** M ** S
** H ** M
1
LOG
Figure 9-11. Battery Discharge Log Summary Screen
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Using the Control Panel
Press the LOG pushbutton on the Battery Discharge Log Summary Menu bar to display the
Battery Discharge Log screen.
TheBatteryDischargeLogscreendisplaystheindividuallogentriesincludingthedateand
time of the event, how long it was on battery, the unit load when the event occurred, and
the end voltage of the battery for that discharge period. If no events have occurred, the
screen will display LOG EMPTY. Figure 9 -12 shows the Battery Discharge Log screen.
To scroll through the individual events, press the
return to the Battery Discharge Log Summary screen, press the SUMMARY pushbutton on
the menu bar.
To clear the Battery Discharge Log, press the RESET pushbuttononthemenubar.
or pushbuttons on the menu bar. To
BATTERY DISCHARGE LOG
BATTERY DISCHARGE EVENT 1/ 1
DATE : 07/28/2005
TIME ON BATTERY
LOAD WHEN ON BATTERY
END VOLTAGE :
SUMMARY
TIME : 15 : 26 : 10
** M ** S
***.** KW
***.** V
RESET
9-10
Figure 9-12. Battery Discharge Log Screen
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9.2.5 KW Demand Log
Press the METERS pushbutton on the main menu bar to display the Unit Meter screens.
Scroll through the meter screens using the
KW Demand Log Summary screen is displayed.
Using the Control Panel
or pushbuttons on the menu bar until the
NOTE
The KW d emand log collects information on events where the unit load exceeds a
user-defined KW limit within a user-defined time interval. The user can c hoose a time
period up to 9999 minutes and a load limit up to 9999 KW. If the limit is exceeded within a
given time period a log event is created. The KW Demand Log Summary screen displays the
number of total times the limit has been exceeded since the last log reset, the date of the
last log reset, the maximum KW reading, and the total time over the limit. It also displays
the average KW over the limit and an estimated number of KWH used over the limit. Both
of these values are calculated using the difference between the actual measurement
reading and the user-defined limit level. For example, during a 60-minute interval if the
limit is set at 10 KW and the measurement is a constant 15 KW for the entire period, the
averageKWoverwouldbe5KWandthetotalKWHusedoverthelimitwouldbe5KWH.
Figure 9-13 shows the KW Demand Log Summary screen.
The KW Demand Log is available only when the mini-CSB is installed.
KW DEMAND LOG SUMMARY
NUMBER OF TIMES OVER LIMIT
LAST LOG RESET
AVERAGE KW OVER LIMIT
MAXIMUM READING (KW)
TOTAL TIME OVER LIMIT
TOTAL KWH USED OVER LIMIT
LOG
07/30/2005
*** . ** KW
*** . ** KW
** MINUTES
*** . ** KWH
SETUP
12
Figure 9-13. KW Demand Log Summary Screen
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Using the Control Panel
Press the LOG pushbutton on the KW Demand Log Summary Menu bar to display the KW
Demand Log screen.
The KW Demand Log screen displays the individual log entries, including the interval date
and time frame, the maximum reading during the interval, the total time over limit during
the interval, an estimated number of total KWH used during the interval, and the number
of times over limit during the interval. If no events have occurred, the screen displays LOG
EMPTY. Figure 9-14 shows the KW Demand Log screen.
To scroll through the individual events, press the
return to the KW Demand Log Summary screen, press the SUMMARY pushbuttononthe
menu bar.
To clear the KW Demand Log, press the RESET pushbuttononthemenubar.
or pushbuttons on the menu bar. To
KW DEMAND LOG
KW DEMAND EVENT
INTERVAL : 07/30/2005
15 : 26 : 10 – 15 : 30 : 10
MAXIMUM READING (KW)
TIME OVER LIMIT
KWH USED OVER LIMIT
NUM TIMES OVER THIS INTERVAL
SUMMARY
*** . ** KW
2MINUTES
RESET
6/ 12
*** . **
3
9-12
Figure 9-14. KW Demand Log Screen
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Using the Control Panel
Press the SETUP pushbutton on the KW Demand Log Summary Menu bar to d isplay the
Current KW Demand Log Setup screen 1.
The Current KW Demand Log Setup screen 1 displays the current user-defined log settings.
If no log settings are configured, the screen will display KW LOG DISABLED. Figure 9-15
shows the Current KW Demand Log Setup screen 1.
To return to the KW Demand Log Summary screen, press the
menu bar.
CURRENT KW DEMAND LOG SETUP
TIME INTERVAL MONITORED
MAXIMUM LEVEL (KW)
CHANGE
Figure 9-15. Current KW Demand Log Setup Screen 1
pushbuttononthe
3MINUTES
*** KW
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Using the Control Panel
Press the CHANGE pushbutton on the Current KW Demand Log Setup Menu bar to display
the Current KW Demand Log Setup screen 2.
The Current KW Demand Log Setup screen can be used to set up or change the time
interval and maximum level log settings. Figure 9-16 shows the Current KW Demand Log
Setup screen 2.
Use the
SELECT pushbutton to display the function screen.
To return to the Current KW Demand Log Setup screen 1, press the
the menu bar.
or pushbuttons to highlight the setup function screen desired, then press the
CURRENT KW DEMAND LOG SETUP
TIME INTERVAL MONITORED
MAXIMUM LEVEL (KW)
SELECT
pushbutton on
Figure 9-16. Current KW Demand Log Setup Screen 2
9-14
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Using the Control Panel
Select TIME INTERVAL MONITORED from the Current KW Demand Log Setup screen 2
menu to display the Time Interval Monitored Setup screen. The Time Interval Monitored
Setup screen allows the time duration of the event being monitored to be changed.
Figure 9-17 shows the Time Interval Monitored Setup screen.
Use the
to change the character value. Once the new value is entered, press the
pushbutton. The Time Interval Monitored Setup Save screen is displayed.
or pushbuttons to select the character position. Use the or pushbuttons
TIME INTERVAL MONITORED SETUP
0000
DONE
Figure 9-17. Time Interval Monitored Setup Screen
DONE
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Using the Control Panel
TheTimeIntervalMonitoredSetupSavescreenletsyousavethenewtimeinterval,retry
another time interval, or abort the change. Figure 9-18 shows the Time Interval Monitored
Setup Save screen.
Press SAVE, RETRY,orABORT. If SAVE or ABORT is pressed, the action is completed, and
the Current KW Demand Log Setup screen 2 displays. If RETRY is pressed, the Time Interval
Monitored Setup screen is redisplayed.
TIME INTERVAL MONITORED SETUP
0000
SAVE RETRY
Figure 9-18. Time Interval Monitored Setup Save Screen
ABORT
9-16
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Using the Control Panel
Select MAXIMUM LEVEL (KW) from the Current KW Demand Log Setup screen 2 menu to
display the Maximum Level (KW) Setup screen. The Maximum Level (KW) Setup screen
allows the KW limit of the event being monitored to be changed. Figure 9-19 shows the
Maximum Level (KW) Setup screen.
Use the
to change the character value. Once the new value is entered, press the
pushbutton. The Maximum Level (KW) Setup Save screen is displayed.
or pushbuttons to select the character position. Use the or pushbuttons
MAXIMUM LEVEL (KW) SETUP
0000
Figure 9-19. Maximum Level (KW) Setup Screen
DONE
DONE
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Using the Control Panel
The Maximum Level (KW) Setup Save screen lets you save the new KW limit, retry another
KW limit, or abort the change. Figure 9-20 shows the Maximum Level (KW) Setup Save
screen.
Press SAVE, RETRY,orABORT. If SAVE or ABORT is pressed, the action is completed, and
the Current KW Demand Log Setup screen 2 displays. If RETRY is pressed, the Maximum
Level (KW) Setup screen is redisplayed.
MAXIMUM LEVEL (KW) SETUP
0000
SAVE RETRY
Figure 9-20. Maximum Level (KW) Setup Save Screen
ABORT
9-18
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9.2.6 Maximum Current Log
Press the METERS pushbutton on the main menu bar to display the Unit Meter screens.
Scroll through the meter screens using the
Maximum Current Log Summary screen is displayed.
Using the Control Panel
or pushbuttons on the menu bar until the
NOTE
The maximum current log collects information on events where the unit load exceeds a
user-defined current limit within a user-defined time interval. The user can choose a time
period up to 9999 minutes and a load limit up to 100%. The user can also select whether
thelimitdefinedisathree-phaseaverageoftheindividualphasecurrentsorisalimit
defined for each phase individually. In the first case an event is logged if the average across
the phases exceeds the defined limit within a given time period and in the second case an
event is logged if any individual phase exceeds the defined limit within a given time period.
The Maximum Current Log Summary screen displays the number of times the limit has
been exceeded, the date of the last log reset, the maximum percent of full load, and the
total time over the limit. It also displays the average percent load over the limit. This
measurement d iffers, depending on whether a three-phase average or an individual phase
measurement is selected. Figure 9-21 shows the Maximum Current Log Summary screen.
The Maximum Current Log is available only when the mini -CSB is installed.
MAXIMUM CURRENT LOG SUMMARY
NUMBER OF TIMES OVER LIMIT
LAST LOG RESET
AVERAGE % OF FULL LOAD
MAXIMUM % OF FULL LOAD
TOTAL TIME OVER LIMIT
08/04/2005
*** . ** %
*** . ** %
** MINUTES
5
LOG
Figure 9-21. Maximum Current Log Summary Screen
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SETUP
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Using the Control Panel
Press the LOG pushbutton on the Maximum Current Log Summary Menu bar to display the
Maximum Current Log screen.
The Maximum Current Log screen displays the individual log entries, including the interval
date and time frame, the maximum percent of full load during the interval, the total time
over limit during the interval, and the number of times over during the interval. If the
individual phase option is selected, the phases that exceeded the limit will also be
displayed. If no events have occurred, the screen will display LOG EMPTY. Figure 9-22 and
Figure 9-23 show the Maximum Current Log screens.
To scroll through the individual events, press the
return to the Maximum Current Log Summary screen, press the SUMMARY pushbutton on
the menu bar.
To clear the Maximum Current Log, press the RESET pushbuttononthemenubar.
or pushbuttons on the menu bar. To
MAXIMUM CURRENT LOG
MAXIMUM CURRENT EVENT
INTERVAL : 07/30/2005
15 : 26 : 10 – 15 : 30 : 10
MAXIMUM % OF FULL LOAD
TIME OVER LIMIT
NUM TIMES OVER THIS INTERVAL
SUMMARY
*** . ** %
2MINUTES
RESET
2/ 5
3
9-20
Figure 9-22. Maximum Current Log Screen (Three-Phase Measurement)
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Using the Control Panel
MAXIMUM CURRENT LOG
MAXIMUM CURRENT EVENT
INTERVAL : 07/30/2005
MAXIMUM % OF FULL LOAD
TIME OVER LIMIT
15 : 26 : 10 – 15 : 30 : 10
*** . ** %
2MINUTES
2/ 5
NUM TIMES OVER THIS INTERVAL
PHASES OVER THIS INTERVAL 1 2
SUMMARY
Figure 9-23. Maximum Current Log Screen (Individual Phase Measurement)
RESET
3
Press the SETUP pushbutton on the Maximum Current Log Summary Menu bar to display
the Maximum Current Log Setup screen 1.
The Maximum Current Log Setup screen 1 displays the current user defined log settings. If
no log settings are configured, the screen will display MAXIMUM CURRENT LOG DISABLED.
Figure 9-24 shows the Maximum Current Log Setup screen 1.
To return to the Maximum Current Log Summary screen, press the
menu bar.
pushbutton on the
MAXIMUM CURRENT LOG SETUP
TIME INTERVAL MONITORED
MAXIMUM % OF FULL LOAD
3MINUTES
*** %
LEVEL BASED ON 3 PHASE AVERAGE
CHANGE
Figure 9-24. Maximum Current Log Setup Screen 1
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Using the Control Panel
Press the CHANGE pushbutton on the Maximum Current Log Setup Menu bar to display
the Maximum Current Log Setup screen 2.
The Maximum Current Log Setup screen can be used to set up or change the time interval,
the maximum percent of load, and the calculation method (three-phase average or
individual phases) log settings. Figure 9-25 shows the Maximum Current Log Setup
screen 2.
Use the
SELECT pushbutton to display the function screen.
To return to the Maximum Current Log Setup screen 1, press the
menu bar.
or pushbuttons to highlight the setup function screen desired, then press the
MAXIMUM CURRENT LOG SETUP
TIME INTERVAL MONITORED
MAXIMUM % OF FULL LOAD
CALCULATION METHOD
SELECT
pushbuttononthe
9-22
Figure 9-25. Maximum Current Log Setup Screen 2
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Using the Control Panel
Select TIME INTERVAL MONITORED from the Maximum Current Log Setup screen 2
menu to display the Time Interval Monitored Setup screen. The Time Interval Monitored
Setup screen allows the time duration of the event being monitored to be changed.
Figure 9-26 shows the Time Interval Monitored Setup screen.
Use the
to change the character value. Once the new value is entered, press the
pushbutton. The Time Interval Monitored Setup Save screen is displayed.
or pushbuttons to select the character position. Use the or pushbuttons
TIME INTERVAL MONITORED SETUP
0000
DONE
Figure 9-26. Time Interval Monitored Setup Screen
DONE
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Using the Control Panel
TheTimeIntervalMonitoredSetupSavescreenletsyousavethenewtimeinterval,retry
another time interval, or abort the change. Figure 9-18 shows the Time Interval Monitored
Setup Save screen.
Press SAVE, RETRY,orABORT. If SAVE or ABORT is pressed, the action is completed, and
the Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the Time Interval
Monitored Setup screen is redisplayed.
TIME INTERVAL MONITORED SETUP
0000
SAVE RETRY
Figure 9-27. Time Interval Monitored Setup Save Screen
ABORT
9-24
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