Power Walker bP T2882T-48x9Ah User Manual

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User Manual
Battery Pack
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1. Important Safety Warnings
Please comply with all warnings and operating instructions in this instruction strictly. Read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully. Do not try to assemble or repair the unit yourself, contact your local
supplier, seek for help of qualified technician
To eliminate any overheating of the battery box, keep all ventilation
openings free from obstruction and do not place any foreign objects on top of the battery bank. Keep the battery box 20 cm away from the wall.
Make sure the battery box is installed within the proper environment as
specified. (0-40°C and 30-90% non-condensing humidity)
Do not install the battery box under direct sunlight. Your warranty will be
void if the batteries fail due to overheating.
This battery box is not designed for use in dusty, corrosive and salty
environment.
The warranty for this battery bank will be void if water or other liquid is
spilled or poured directly onto the battery box. Similarly we do not warrant any damage to the battery box if foreign objects are deliberately or accidentally inserted into the battery box enclosure.
The battery will discharge naturally if the system is unused for a period of
time.
It should be recharged every 2-3 months if unused. If this is not done,
then the warranty will be null and void. During normal operation, the batteries will be automatically remained in charged condition.
Servicing of batteries should be performed or supervised by trained
personnel with knowledge of batteries and the required precautions.
When replacing batteries, it is necessary to replace ALL batteries with the
same quantity, type & capacity.
CAUTION – Do not dispose of battery or batteries in a fire. The battery
may explode.
CAUTION – Do not open or mutilate the batteries. The electrolyte from
the batteries is toxic and harmful to the skin and eyes.
CAUTION – Risk of Electric Shock –Hazardous voltage may exist between
battery terminals and ground. Test before touching with bare hands.
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Storage & Maintenance
The unit contains no user-serviceable parts. If the battery service life (3~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer.
Storage
Before storing, charge the unit 4 hours. Store the unit covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table: Storage Temperature Recharge Frequency Charging Duration
-25°C - 40°C Every 3 months 1-2 hours 40°C - 45°C Every 2 months 1-2 hours
Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material.
Installation and Setup
NOTE: Before installation, please inspect the unit. Be sure that nothing inside
the package is damaged. Please keep the original package in a safe place for future use
CAUTION – A battery can present a risk of electrical shock and high short
circuit current. The following precaution should be observed when working on batteries:
1. Remove watches, rings, or other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of batteries.
5. Disconnect charging source prior to connecting or disconnecting
battery terminals.
Do not plug or unplug the battery connector if UPS works in DC
(discharging) mode.
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How to assemble BP T2882T-48x9Ah
A. 3 modules of 12V/9Ah (total battery: 24pcs)
Battery modules (8pcs per module)
a-1. Put 8pcs of 12V/9Ah battery in plastic basket
PICTURE. 1
a-2. Link the 8pcs battery with 7 black short wires.
PICTURE. 2 a-3. Connect a long red wire and a black wire. Note: No.1 battery module with long red wire (1#) and black wire (R4).
No.2 battery module with long red wire (R1) and black wire (R4). No.3 battery module with long red wire (R1) and black wire (4#)
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PICTURE. 3
a-4. Seal the plastic cover for battery module and ensure the red and black wires are in the trench.
PICTURE. 4
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B. 3 modules of 12V/9Ah (total battery: 24pcs)
Battery modules (8pcs per module)
b-1. Put 8pcs of 12V/9Ah battery in plastic basket
PICTURE. 5 b-2. Link the 8pcs battery with 7 black short wires.
PICTURE. 6 b-3. Connect a red wire and a long black wire. Note: No.4 battery module with red wire (2#) and long black wire (L3).
No.5 battery module with red wire (L2#) and long black wire (L3). No.6 battery module with red wire (L2) and long black wire (3#)
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PICTURE. 7
b-4. Seal the plastic cover for battery module and ensure the red and black wires are in the trench.
PICTURE. 8
C. Put the 6 batt er y modules into EBM.
c-1 put the 3 battery modules (No.4, No.5, No.6) with long black wire from bottom to up.
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c-2 put the 3 battery modules (No.1, No.2, No.3) with long red wire from bottom to up.
No.6 battery module with red wire (L2) and long black wire (3#)
No.5 battery module with red wire (L2#) and long black wire (L3)
No.4 battery module with red wire (2#) and long black wire (L3)
No.3 battery module with long red wire (R1) and black wire (4#)
No.2 battery module with long red wire (R1) and black wire (R4).
No.1 battery module with long red wire (1#) and black wire (R4).
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D. Fix batt er y modules a nd as semble the cables.
d-1. Fix and assemble 3 battery modules (No.4, No.5, No.6) with long black wire.
d-1-1. Fix the battery modules with metal plate. d-1-2. Assemble cables for the 3 battery modules in string.
d-2. Fix and assemble 3 battery modules (No.1, No.2, No.3) with long red wire.
d-2-1. Fix the battery modules with metal plate. d-2-2. Assemble cables for 3 battery modules in string.
BLK L3
of No.5 module
to
RED L2
BLK 3# to BLK 8#
Red 2# to Red7# from
fuse
BLK L3
of No.4
module to Red L2#
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BLK R4
of No.2 module to RED R1 of
No.3 module.
BLK R4
of No.1 module to RED R1 of
No.2 module BLK 4#
to BLK 10#
Red
1# to Red 6# from fuse
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