Powersolve PAE800 User Manual

AC-DC Converter

PAE800 Series
800W Active PFC
Single Output

Features

• Universal AC Input with active PFC

• Programmable Output Voltage (0%-105%)

• Programmable Output Current (0%-105%)

• High Efficiency up to 93%

• +5V/0.5A or +8V/0.3A Auxiliary Output

• Intelligent LED Indicators

• 1U profile, High Power Density

• Forced current sharing for parallel operation

• Power OK signal (Power good, logic low)

• Remote ON/OFF, Remote Sense function

• OVP, OLP, OTP, SCP, Fan Failure Protections

• Constant Current Limiting

• Optional RS232 Function

• Built-in I2C Serial Data Bus

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Electrical Specification

Input Voltage 90-264VAC full range, 47-63Hz / 127-370VDC. Below 100VAC, derate load linearly to 90% at 90VAC.
Power Factor 0.95 at 230VAC / 0.98 at 115VAC at full load
AC Input Current (typ.) 9.3A at 100VAC / 4.7A at 230VAC
Inrush Current 30A at 115VAC / 60A at 230VAC
Leakage Current <1mA at 240VAC
Output Voltage See Table
Output Current See Table
Voltage Tolerance ±2%
Voltage Adjust Range ±5.0% typical adjustment by potentiometer
Overload Protection >105% of rated output power. Protection type: Constant current limiting
Overvoltage Protection Variable OVP, 125% ±7% of Vout. Output latches off, recycle AC input to recover or inhibit
Over Temperature Protection Shuts down output, recovers automatically (85°C ±5°C detect on heatsink on secondary side)
Auxiliary Power +5V/0.5A or +8V/0.3A auxiliary output selected by user
Remote ON/OFF Control External switch or NPN transistor to turn on/off
Power OK Signal Open drain signal low when PSU turns on. Max. sink current 20mA, max drain voltage 40V
Output Voltage Programming Adjustment of output voltage between 0-105% of rated output
Output Current Programming Adjustment of output current between 0-105% of rated output
Operating Temperature Range -20°C to +60°C. Above 50°C, derate linearly to 60% load at 60°C
Operating Humidity 20-90% RH non-condensing
Storage Temperature Range -40°C to +85°C
Storage Humidity 10-95% RH non-condensing
Temperature Coefficient ±0.02%/°C (0-50°C)
Vibration Compliance to IEC68-2-6, IEC68-2-64
Safety Standards UL60950-1 2nd edition, TUV EN60950-1: 2006+A11 approved
Withstand Voltage I/P-O/P: 3KVAC, I/P-FG: 1.5KVAC, O/P-FG: 0.5KVAC
Isolation Resistance I/P-O/P, I/P-FG, O/P-FG: 100MΩ / 500VDC
EMI Conduction & Radiation EN55022: 2006+A1: 2007 Class B, EN61204-3: 2000, EN61000-6-3: 2007
Harmonic Current EN61000-3-2: 2006+A2: 2009 Class A, EN61000-3-3 : 2008
EMS Immunity EN55024 : 1998+A1: 2001+A2 : 2003 light industry level criteria A, EN61204-3: 2000, EN61000-6-1: 2007
Cooling Internal fan controlled by power rating & temperature, allow 50mm clearance at each end for airflow
Dimensions 249(L) x 127(W) x 41(H) mm
Weight 1.7Kg

Notes:

1. All parameters NOT specifically mentioned are measured at 230Vac input, rated load and 25°C ambient temperature

2. Ripple and noise are measured at 20MHz bandwidth by using a 12” twisted pair wire terminated with a 0.1µF ceramic & 47µF electrolytic capacitors across the output

3. Derating is required at low input voltages. Below 100Vac, derate linearly to 90% load at 90Vac

4. When parallel connected, only one unit may operate if the total output load is less than 5% of rated load

5. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC Directives

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

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Output Voltage and Current Ratings

MODEL OUTPUT MAX OUTPUT RIPPLE & LINE LOAD POWER EFF.

PAE800-12 12V 66.7A 120mV p-p ±1% ±1% 800W 89%
PAE800-15 15V 53.4A 150mV p-p ±1% ±1% 801W 90%
PAE800-24 24V 33.5A 240mV p-p ±1% ±1% 804W 92%
PAE800-30 30V 26.7A 300mV p-p ±1% ±1% 801W 92%
PAE800-36 36V 22.3A 360mV p-p ±1% ±1% 802.8W 92%
PAE800-48 48V 16.7A 480mV p-p ±1% ±1% 801.6W 92%
PAE800-60 60V 13.4A 600mV p-p ±1% ±1% 804W 93%

Mechanical & Connection Details

VOLTAGE CURRENT NOISE REG. REG. Max.

Connections

Pin Function
1 Live
2 Neutral
3 Earth

Function Description of CN2, Control Connector

Pin No. Function Description Mating Housing Terminal

1 N.C. For RS232 Receiver Function
2 N.C. For RS232 Transmission Function
3, 7, 14 AUX +5V/0.5A or +8V/0.3A Auxiliary power
4, 8, 10, 12, 16, 20 GND Ground
5 SCL Serial Data used in the I2C interface
6 SDA Serial Data used in the I2C interface
9 VCI V Program
11 ACI I Program
13 EN+ Inhibit ON/OFF +
15 EN- Inhibit ON/OFF ­17 PAR Parallel operation current share
18 VSET Aux Output Set
19 POK Power OK
21 VS- Remote Sense ­22 VO- Negative Output Voltage
23 VS+ Remote Sense +
24 VO+ Positive Output Voltage

Molex

51110-2451

Molex

50394-8200

LED Status

LED Colour LED Signal Status

Green LED
Orange LED

Green LED Slow Blink

Red LED

Solid
Solid

Fast Blink
Solid __________________________________

Slow Blink
Intermittent Blink
Interlace Blink

__________________________________

__________________________________

__ __ __

__ __ __ __ __ __ __ __ __ __

__ __ __
__ __ __ __ __ __
__ __ ______ __ __ ______ __ __

Power OK (Local mode)
Power OK (Remote mode)
Power Standby
Over Voltage Protection (OVP)
Over Load Protection (OLP)
Over Temperature Protection (OTP)
Fan Failure
Power Failure

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

De-rating Curve

Programming Input

www.powersolve.co.uk

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

Remote ON/OFF

Power OK Signal

www.powersolve.co.uk

Functions

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

www.powersolve.co.uk

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

Installation Instructions

www.powersolve.co.uk

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]