Powersolve MP User Manual

AC-DC Converters

MP Series Modular Configurable Power Supplies

400-1200 Watts

Single & Multi Outputs

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Features

• Current share on all outputs with ratings of 10A or greater

Remote sense on all outputs with ratings greater than 2A

•

• Overload protection on all outputs

• Voltage adjustment on all outputs

Margining on all single output modules

•

• Input OK signal and status indicator LED

• Global DC OK signal and status indicator LED

• Global and individual module inhibits/enable

• 2 year warranty

• Forced air cooling, field replaceable fan

• Isolated 5V bias voltage

• Power factor correction

• EN61000-3-2 harmonic distortion compliance

• CISPR 22, EN55022 Curve B conducted / radiated EMI

• European CE Mark requirements

• Optional VME timing and system DC OK module

• Customer-provided air option

Additional 200W output @ high line (180-264 V

•

• Low leakage option for medical applications

• EN61000 immunity standards

d modification flexibility (consult factor

Standar

•

- Low noise fan

- Fan fail signal

- Module enable

- Outputs down to 0.5V

AC)

y)

MP4

MP6

MP8

MP1

Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

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AC-DC Converters

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Electrical Specification

INPUT

Input voltage 85-264 VAC 120-350 VDC

Frequency 47-440 Hz

Inrush current 40 A peak max. (soft start)

Efficiency 70-80% typ. @ full case load

Power factor 0.99 typ. meets EN61000-3-2

Turn-on time AC on 1.5 sec typ., Inhibit / Enable 150 ms typ.

EMI filter standard CISPR 22EN55022 Level “B”

EMI filter (low leakage option)

Leakage current standard 2.0 mA max. @ 240 VAC

Leakage current (low leakage option) 300 µA max. @ 240 VAC

Radiated EMI

Holdover storage 20 ms minimum (independent of input VAC)

AC OK >5 ms early warning min. before outputs loose regulation. Full cycle ride thru (50 Hz)

monic distortion Meets EN61000-3-2

Har

Isolation Meets EN60950

Global Inhibit/Enable TTL, Logic “1” and Logic “0”

Input fuse (internal) MP4: 10 A, MP6: 15 A, MP8: 20 A, MP1: 20 A

Warranty 2 years

OUTPUT

Adjustment range ±10% min. all outputs

Margining ±4-6% nom.

Overall reg 0.4% or 20 mV max. (36 W modules 4% max.)

Ripple RMS 0.1% or 10 mV, whichever is greater, Pk-Pk: 1.0% or 50 mV, whichever is greater Bandwidth

Dynamic response <2% or 100 mV, with 25% load step

Recovery time To within 1% in <300 µsec

Overcurrent protection Single, main of dual output module, 105-120% of rated output current

Short circuit protection Protected for continuous short circuit. Recovery is automatic upon removal of short.

Overvoltage protection Single output modules: 2-5.5V 122-134%, 6-60V 110-120%

(measured at sense connection) Dual output module: 2-6V 122-134%, 8-28V 110-120%

Reverse voltage protection 100% of rated output current

Thermal protection All outputs disabled when internal temp exceeds safe operating range

Remote sense Up to 0.5 V total drop (not available on triple output module)

Single wire parallel Current share to within 2% of total rated current

DC OK -2% to -8% of nominal for any monitored output

Minimum load Not required on single or triple output modules. 10% required on main of dual output modules

Housekeeping bias voltage 5 VDC @ 1.0A mA max. present whenever AC input is applied

Module inhibit TTL, isolated, singles and dual (both outputs) only

Switching frequency 250 kHz

Output/Output isolation >1 Meg ohm

VME signal option board POR signal & quad external DC OK

Hold-up module (HUP) 1-slot module providing an additional 34mSec (60mSec total) hold-up @ 600W loading.

CISPR 22EN55022 Level “A”

CISPR 22, EN55022 Level “B”

1

limited to 20 MHz

Aux output of dual output module, 105-140% of rated output current

Triple output module internally protected.

Triple output module: No overvoltage protection provided. Recycle the AC input voltage

to reset OVP circuit

>5 ms warning (AC OK signal) before shutdown.

2

2

3

Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

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AC-DC Converters

Power Derating Curve

%

Rated

Total

Case

Load

Normal
Air Flow

30

20

40

60

80

100

35

40 45

50

55 60 65 70

TA – Ambient Temperature – °C

50

50

Electrical Specification (ctd)

ENVIRONMENTAL

Operating temperature -20°C to 50°C (start @ 0°C)

(derate each output linearly to 50% at 70°C)

(-20°C to 40°C max. with rear air option)

Shock/Vibration Mil-Hdbk 810E

Humidity 95% non-condensing

Storage temperature -40°C to +85°C

Temperature coefficient 0.02% per °C

Cooling

Safety Appr

Note:

1. Single output modules only.

2. Single and main of dual output modules only.

3. Contact factory for optional preload if required.

ovals UL, CSA, IEC, VDE, BABT, CB, CE

Internal DC fan or customer provided air (option)

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Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

Tel:[phone] Fax: [phone] Email: [e-mail]

AC-DC Converters

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Common Examples and
Specifications

Modules

Single Dual Triple

Outputs 1 1 1 2 3
Max output power 210W 360W 600W 144W 36W
Max output current 35 A 60 120 A 10 A 2 A
Volts 2-60 V 2-60 V 2-60 V 2-28 V 2-28 V
Standard voltage increments 25 25 25 19 18
Remote sense on outputs Yes Yes Yes Yes, both No
Remote margin/V-Program Yes Yes Yes No No
Module inhibit (isolated) Yes Yes Yes --- --­Single wire active current share Yes Yes Yes Yes, main only --­Over voltage / Over current protection Yes Yes Yes Yes Over current
Minimum load required No No No Yes (10%). main only No
Slots occupied in any MP case 1 2 3 1 1

Modules

Voltage Voltage Code Single Output Dual Output

Module Code

1

2

1

2

2V A 35A 60A 120A - 10A - - 2A

2.2V
3V C 35A 60A 120A - 10A - - 2A

3.3V
5V E 35A 60A 120A 10A 10A - - 2A

5.2V F 35A 60A 120A - 10A - - 2A

5.5V

6.0V H 23A 42A 78A - 10A - - 2A

8.0V I 20A 36A 68A - - 1A 1A 1A
10V J 18A 32A 60A - - 1A 1A 1A
11V K 17A 31A 54.5A - - 1A 1A 1A
12V L 17A 30A 50A 10A 4A 1A 1A 1A
14V
15V N 14A 20A 39A 8A 4A 1A 1A 1A
18V O 11A 19A 33.3A - - - 0.5A 0.5A
20V
24V
28V R 6.7A 12.8A 21.4A 3A 2A - 0.5A 0.5A
30V S 6.5A 12A 20A - - - - ­33V T 6.2A 10.9A 18.2 - - - - ­36V U 5.8A 10A 16.6A - - - - ­42V
48V W 4.0A 7.5A 12.5A - - - - ­54V X 3.7A 6.0A 11A - - - - ­60V
Non-std

2.4V-2.7V 35 60 120 - 10 - - 2

3.6V-4.5V 35 60 120 - 10 - - 2

6.6V-9.2V 20 36 68 10 4 - - 1

8.8V-9.0V 18 32 60 10 4 - - 1

B 35A 60A 120A - 10A - - 2A

D

G

M

P

Q

V

Y
Z

35A 60A 120A - 10A - - 2A

60A

34A

21A 40.5 9A 4A 1A 1A 1A

14A

10.5A

18A
15A

8.5A

4.2A 7.5A 12.5A - - - - -

6.0A

3.5A

3

3

120A

30A

23.5A 4A 2A - 0.5A 0.5A

10A

V1 V2 V1 V2 V3

-

-

-

1

Triple Output

10A

- - 0.5A 0.5A

----

--2A

1

Single Output Example

5V @ 60A

Module Code Voltage Code

2 E

Dual Output Example

12V @ 10A
5V @ 10A

oltage Code

Module Code

always 4

4

Triple Output Example

12V @ 1A
20V @ 0.5A
5V @ 2A

V

L E

3

Voltage Code

L P E

Note:

1. Total load not to exceed 144W.

2. No module code required.

3. Total load not to exceed 36W.

1

2

Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

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AC-DC Converters

Ordering Information

INPUT

Case Size (inches) Slots 85-264 VAC 180-264 VAC

4 = 2.5 x 5 x 10 5 available slots 400 W max. 600 W max.
6 = 2.5 x 5 x 11 5 available slots 600 W max. 800 W max.
8 = 2.5 x 7 x 10 6 available slots 800 W max. 1000 W max.
1 = 2.5 x 8 x 11 7 available slots 1000 W max.* 1200 W max.

*1200 W available at high line operation

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Option Code
0 = no options
1 = rear air exhaust
3 = global enable
5 = option package (options 1 & 3)
M = low leakage
N = low leakage plus option 1
P = low leakage plus option 3
R = low leakage plus option 5

Slot #1

#2 Slot #3 Slot #4 Slot #5 Slot #6

(MP8 & MP1 Only)

Slot

(MP1 Only)

#7

Slot

MP XXX

2 or 3 digit code

See previous page.

”_” for Standard Remote Sense

Use

Use

”/” After and module using Remote

Sense with or-ing diode (redundancy)

Note:

1. Omit digits that do not apply.

2. Specify modules from lowest number of outputs to highest. (Single/Dual/Triple)

3. If number of outputs are equal, specify modules from highest to lowest power increments. If power increments are equal, specify in
descending alphabetical order (1A, B, C . . .).

4. Always start with Slot 1.

5. All MP model configurations created using this selection guide are standard MP products with standard availability and lead times.

6. Optional VME/DCOK module must always be located in the last slot. Module designator is “VME”.

Parallel Code:

MP4 & MP6

y assisted

Example

Slot 5

2.5” x 7” x 10”
(6 slots

available)

M P 8 2 F 1 L 4 L E L L E

Slots 1 & 2

Output 1:

5.2V @ 60 A

Slot 3

Output 2:

12V @ 17 A

Output 3: 12V @ 10
Output 4: 5V @ 10A

Output 5: 12V @ 1 A
Output 6: 12V @ 1 A

Output 7: 5V @ 2 A

Slot 4

VME Car

VME
HUP

Hold-up Module

Factor
code for
modifications

d

0M XXX

Low Leakage

No Paralleling

available slots

Standard Parallel Codes* 7 6 5 4 3 2 1
0 = no parallel
1 = 1 & 2
2 = 2 & 3
3 = 3 & 4
4 = 4 & 5
5 = 3 & 4 & 5
6 = 5 & 6
7 = 4. 5 & 6
8 = 6 & 7
9 = 3 & 4, 6 & 7

* For custom parallel configurations contact
Astec Power Technical Support.

available slots

MP1

available slots

MP8

Slot 7

oo oo o oo
oo oo o oo
o
oo oo o oo
oo oo o oo
o
o
oo oo o oo
o
oo oo o oo

Slot 6

Slot 6

oooooo

o
o

o

Use Only for

Modified Standard

Slot 5

Slot 4

Slot 3

Slot 5

Slot 4

Slot 3

Slot 5

Slot 4

Slot 3

o

o

o
oo o oo

o

o

o

Slot 1

Slot 2

Slot 1

Slot 2

Slot 1

Slot 2

oo

o

o

Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

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AC-DC Converters

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Single Outputs

Total Power Output (Volts/Amps) Size (Inches) Model Number

360W 2 / 180 2.5 x 5 x 10 MP4-3A-2A-30

400W 5 / 80 2.5 x 5 x 10 MP4-3E-00 - 429

600W 2 / 275 2.5 x 8 x 11 MP6-3A-3A-1A-90

600W 5 / 120 2.5 x 5 x 11 MP6-3E-00

600W 48 / 12.5 2.5 x 5 x 11 MP6-3W-00

800W 5 / 160 2.5 x 7 x 10 MP8-3E-2E-30 - 415

800W 48 / 16.6 2.5 x 7 x 10 MP8-3W-1W-30

1000W 5 / 200 2.5 x 8 x 11 MP1-3E-3E-30 - 404

Multiple Outputs

Total Power Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Size Model Number

(Volts/Amps) (Inches)

400W 5 / 60 3.3 / 35 12 / 1 12 / 1 12 / 1 — 2.5 x 5 x 10 MP4-2E-1D-LLL-00

400W 24 / 15 12 / 17 5 / 35 — — — 2.5 x 5 x 10 MP4-2Q-1L-1E-00

400W 5 / 60 12 / 17 12 / 10 5 / 10 — — 2.5 x 5 x 10 MP4-2E-1L-4LE-00

400W 5 / 35 12 / 10 3.3 / 10 12 / 1 12 / 1 5 / 2 2.5 x 5 x 10 MP4-1E-4LD-LLE-00

600W 3 / 60 5 / 60 12 / 10 12 / 4 — — 2.5 x 5 x 11 MP6-2C-2E-4LL-00

600W 5 / 120 12 / 17 12 / 10 5 / 10 — — 2.5 x 5 x 11 MP6-3E-1L-4LE-00

600W 12 / 30 5 / 35 — — — — 2.5 x 5 x 11 MP6-2L-1E-00

800W 36 / 16.6 24 / 4 5 / 10 12 / 10 12 / 4 — 2.5 x 7 x 10 MP8-3U-4QE-4LL-00

800W 5 / 120 3.3 / 35 12 / 17 12 / 10 12 / 4 — 2.5 x 7 x 10 MP8-3E-1D-1L-4LL-00

800W 15 / 20 5 / 35 15 / 14 24 / 8.5 15 / 8 5 / 10 2.5 x 7 x 10 MP8-2N-1E-1N-1Q-4NE-00

800W

1000W 3.3 / 120 5 / 120 — — — — 2.5 x 8 x 11 MP1-3D-3E-00

2 / 180

5 / 60

—

—

—

— 2.5 x 7 x 10 MP8-3A-2A-2E-30

Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

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AC-DC Converters

V2 ADJ

V1 ADJ

PIN 1

V3 ADJ

DC OUTPUT CONNECTION

.48

(12.1)

V1

+

V1

-

V2

+

V2

-

V3

+

V3

-

PIN 1

V+

M4X8 SCREWS (4X)

V-

V ADJ

.32 (8.1)

.33 (8.5)

.63 (16.0)

M4X8 SCREWS (4X)

V-

PIN 1

V ADJ

V+

.32

(8.1)

.61 (15.6)

1.24 (31.6)

1.38 (35.1) .48 (12.1)

(2X)

.44 (11.3)

(2X)

.44

(11.3)

(2X)

(2X)

.63

(16.0)

.59

(15.0)

PIN 1

.32

(8.1)

.4

4 (11.2 )

(2X)

V+

M4X8 SCREWS (2X)

V-

V A

DJ

.48

(12.1)

.44 (11.3)

1.38

(35.1)

PIN 1

V2 ADJ

.32

(8.1)

.42 (10.7)

V1 +

V1 -

V2 -

V2 +

M3X8 SCREWS (4X)

.46 (11.7)

(4X)

.30 (7.5)

(3X)

V1 ADJ

1.17 (29.7)

PIN 1

V+

M4X8 SCREWS (4X)

V-

V ADJ

.32 (8.1)

.33 (8.5)

.63 (16.0)

M4X8 SCREWS (4X)

V-

PIN 1

V ADJ

V+

.32

(8.1)

.61 (15.6)

1.24 (31.6)

1.38 (35.1) .48 (12.1)

(2X)

.44 (11.3)

(2X)

.44

(11.3)

(2X)

(2X)

.63

(16.0)

.59

(15.0)

PIN 1

.32

(8.1)

.4

4 (11.2 )

(2X)

V+

M4X8 SCREWS (2X)

V-

V ADJ

.48

(12.1)

.44 (11.3)

1.38

(35.1)

PIN 1

.32

(8.1)

.44 (11.2 )

(2X)

V+

M4X8

SCREWS (2X)

V-

V ADJ

.48 (12.1)

.44 (11.3)

1.38

(35.1)

MP Modules

DC-DC Converter Output Modules

Pin Connection

Control Signal Information, J1 Control Connector

Pin No. Function

1 + Remote Sense single or dual o/p main

2 Remote Margin / V. Program single o/p

3 Margin High single o/p

4 - Remote Sense / Margin Low single or dual o/p main

5 Spare

6 Module, Isolated Inhibit single or dual o/p

7

8 Current Share (SWP) single or dual o/p main

9 + Remote Sense V2 dual o/p, single is spare

10 - Remote Sense V2 dual o/p, single is spare

Module Inhibit return single or dual o/p

Single 210 Watt

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Single 360 Watt Single 600 Watt

Dual 144 Watt Triple 36 Watt

Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

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AC-DC Converters

19.05
.

750

171.45

6.

750

29.05
1

.144

1

71.45

6.

750

A

A

A

B

B

B

B

M

4 MTG HOLES
4 PL
MARKED "B"

#8-32 MTG HOLES
4 PL

MARKED "A"

101.60
4

.000

1

2.70

.500

Standard Airflow

+

-

+

-

+.

0

-.5

254.0

+.00

-.02

10.00

3.7
.15

TYP

19.05
.750

+.0

-.5

63.5

+.00

-.02

2.50

3.5
.14

(TYP)

M4 MTG HOLES 4 PL

MOUNTING HOLES DIMENSIONS IDENTICAL ON BOTH SIDES

17.3 1.0
.68 .04

171.45

6.750

38.10

1.500

12.70
.500

MP4

+.0

-.5

279.4

+.00

-.02

11.00

MP6

+.0

-.5

127.0

+.00

-.02

5.00

2

19.0
.75

49.2

1.94

1

-A-

(4 PL)

+

+

-

+

-

+

-

NON-CUMULATIVE

4.3 .8

.17 .03

23.9 .5

.94 .02

S

L
O
T

S

L
O
T

S

L
O
T

S
L

O

T

S

L
O
T

5

4

32

1

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MP Series
MP4 (400/600 Watts Max)
MP6 (600/800 Watts Max)

Pin Connection

J1 Control Connector Standard for all cases

Pin No. Function

J1-1 Input AC OK - “Emitter”

J1-2 Input AC OK - “Collector”

J1-3 Global DC OK - “Emitter”

J1-4 Global DC OK - “Collector”

J1-5

J1-7 Global Inhibit/Optional Enable Logic “1”

J1-8 Global Inhibit/Optional Enable Return

J1-9 SELV 5V Housekeeping

J1-10 SELV 5V Housekeeping Return

Spare J1-6 Global Inhibit/Optional Enable Logic “0”

5-Inch Case Size: MP4: 2.5” x 5” x 10” (63.5mm x 127mm x 254mm)

5-Inch Case Size: MP6: 2.5” x 5” x 11” (63.5mm x 127mm x 279.4mm)

Weight: • MP4 Case: 2.6lbs

• MP6 Case 3.2 lbs

• 36W Triple: 0.5 lb.

• 210 W Single: 0.6 lb

• 360W Single 1.0 lb

• 600W Single: 2.0 lbs.

• 144W Dual: 0.6 lb

Note:

1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m).

2. Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp
contacts (Molex C - Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins,
part #70-841-004.

3. Chassis material: aluminum with chemical film coating (conductive).
All dimensions ar

4.
Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. tor

5.

6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs.Dual O/P module is M3 x 8mm screws.

e in millimeters and inches, and ar

Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156” centers. Mates with Molex 09-50-8063 or equivalent.

Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

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e typical.

que: 5in-lbs.

AC-DC Converters

59.5

2.34

60.5

2.38

D

OUTPUT MODULE AREA

(

4X

)

171.45

6.75

19.05

0.7

14.0

0.55

14.7

0.58

38.10

1.5

AC INPUT

S
L

O

T

6

S
L

O

T

5

S

L
O
T

4

S

L
O
T

3

S

L
O
T

2

S

L

O

T

1

31.8

1.25

35.0

1.38

19.05

0.

75

171.45

6.75

29.05

1.1

171.45

6.75

12.70

0.5

"A"

"A"

"A

"

"A"

"B

"

"

B"

"B

"

"B

"

152.40

6.

0

12.70

0.5

254

10.0

177.8

7.0

63.5

2.5

63.5

2.5

177.8

7.0

254

1

0.0

Standard Airflow

2

1

#8-32 MOUNTING HOLES
MARKED “A” (4X)

M4 MOUNTING HOLES

M4 M

OUNTING HOLES

MAR

KED “B” (4X)

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MP Series
MP8 (800/1000 Watts Max)

7-Inch Case Size: MP8: 2.5” x 7” x 10” (63.5mm x 177.8mm x 254mm)

Weight: • MP8 Case: 4.1lbs

• 36W Triple: 0.5 lb.

• 210 W Single: 0.6 lb

• 360W Single 1.0 lb

• 600W Single: 2.0 lbs.

• 144W Dual: 0.6 lb

Note:

Input: Bar

1.
Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp

2.
contacts (Molex C - Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins,
par

3. Chassis material: aluminum with chemical film coating (conductive).

4. All dimensions are in millimeters and inches, and are typical.

5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs.

6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs.Dual O/P module is M3 x 8mm screws.

rier type. Thr

t #70-841-004.

ee No. 6-32 B.H. scr

Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156” centers. Mates with Molex 09-50-8063 or equivalent.

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ews (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m).

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2

1

MP Series
MP1 (1000/1200 Watts Max)

8-Inch Case Size: MP1: 2.5” x 8” x 11” (63.5mm x 203.2mm x 279.4mm)

Weight: • MP1 Case: 5.0lbs

• 36W Triple: 0.5 lb.

• 210 W Single: 0.6 lb

• 360W Single 1.0 lb

• 600W Single: 2.0 lbs.

• 144W Dual: 0.6 lb

Note:

1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m).

2. Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp
contacts (Molex C - Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins,
part #70-841-004.
Chassis material: aluminum with chemical film coating (conductive).

3.
All dimensions are in millimeters and inches, and are typical.

4.

5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs.
Output module connections: All single O/P modules ar

6.
Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156” centers. Mates with Molex 09-50-8063 or equivalent.

e M4 x 8mm scr

ews. Max. tor

que: 10in-lbs.Dual O/P module is M3 x 8mm scr

ews.

Powersolve Electronics Ltd. Units 8A, Arnhem Road, Newbury, RG14 5RU. England

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