Powersolve MHP100 User Manual

www.powersolve.co.uk
Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England
Tel :01635 521858 Fax: 01635 523771 Email: sales@powersolve.co.uk
AC-DC Converters
MHP Series
40W-100W
Features
Industrial & Medical Approvals
Low Leakage Current
Level B Conducted Emissions
EN61000-3-2, -3 Compliant
Convection Cooled
Class II Approved 40-60 W Models
Electrical Specification
INPUT
Input Voltage 90-264 VAC (120-370 VDC) Input Frequency 47-63 Hz; 440 Hz Input Current 40 W: 0.4 A max at 230 VAC, 60 W: 0.6 A max at 230 VAC, 100 W: 0.9 A max at 230 VAC Inrush Current 40 A max at 230 VAC Earth Leakage Current <100 µA at 115 VAC, <200 µA at 230 VAC Input Protection Internal 3.15 A fuse in line and neutral
OUTPUT
Output Voltage See tables Output Voltage Trim ±5% on 3.3 V & 5 V versions, ±10% on other single output models and V1 of multi-output models.
Initial Set Accuracy ±1.0% V1, ±5% V2, V3 & V4 Minimum Load See tables Start Up Delay 2 s max Start Up Rise Time 50 ms Hold Up Time 16/75 ms min at 115/230 VAC Line Regulation ±0.5% Load Regulation ±1% single output models; ±3% V1, ±5% V2 & V3 MHP40/60 multi-output models. ±1% V1 & V2, ±5% V3 & V4 MHP100 Cross Regulation 2% on MHP40/60 only Over/Undershoot None at turn on/off Transient Response 4% max. deviation, recovery to within 1% in 500 µs for a 25% load change Ripple & Noise 1% pk-pk, 20 MHz bandwidth Overvoltage Protection Overload Protection Short Circuit Protection Trip and restart (Hiccup mode) Temperature Coefficient 0.05%/°C
GENERAL
Efficiency 80-85% depending on model Isolation 4000 VAC Input to Output, 1500 VAC Input to Ground, 500 VAC Output to Ground Switching Frequency 70 kHz typical Power Density 60 W: 6.25 W/In3, 100 W: 7.40 W/In MTBF 250 kHrs per MIL-HDBK-217F
ENVIRONMENTAL
Operating Temperature 0 °C to +70 °C. Refer to derating curves for specific operating limitations. Cooling Convection & fan cooled ratings (see derating curves) Operating Humidity 95% RH, non-condensing Storage Temperature -20 °C to +85 °C Operating Altitude 3000 m Shock 30 g pk, half sine, 6 axis Vibration 2 g rms, 5 Hz to 500 kHz, 3 axis
EMC & SAFETY
Emissions EN60601-1-2, EN61204-3, FCC 20780, EN55022 & EN55011, level B conducted Harmonic Currents EN61000-3-2 Voltage Flicker EN61000-3-3 ESD Immunity EN61000-4-2, level 2 Perf Criteria A Radiated Immunity EN61000-4-3, 10 V/m Perf Criteria A EFT/Burst EN61000-4-4, level 3 Perf Criteria A Surge EN61000-4-5, level 3 Perf Criteria A Conducted Immunity EN61000-4-6, 10 V Perf Criteria A Dips & Interruptions EN61000-4-11, 30% 10 ms, 60% 100 ms, 100% 5000 ms Perf Criteria A, B, B Safety Approvals EN60950, UL60950, CSA 22.2 601.1, EN60601-1, UL60601-1, CCC pending, contact sales
See note 1 for MHP40/60 models
15-135% Vnom, recycle input to reset
1
10-150% on primary power limit, auto recovery
1
3
www.powersolve.co.uk
Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England
Tel :01635 521858 Fax: 01635 523771 Email: sales@powersolve.co.uk
AC-DC Converters
All MHP40 models convection-cooled All MHP40 models with 5 CFM
MODELS AND RATINGS
MODEL VOLTAGE CURRENT VOLTAGE CURRENT VOLTAGE CURRENT OUTPUT NUMBER MIN/MAX MIN/MAX MIN/MAX POWER
MHP40-05(C) +5.0 V 0.0 A/8.0 A 40W MHP40-07(C) +7.0 V 0.0 A/5.7 A 40W MHP40-09(C) +9.0 V 0.0 A/4.4 A 40W MHP40-12(C) +12.0 V 0.0 A/3.5 A 40W MHP40-15(C) +15.0 V 0.0 A/2.7 A 40W MHP40-18(C) +18.0 V 0.0 A/2.2 A 40W MHP40-24(C) +24.0 V 0.0 A/1.7 A 40W MHP40-33(C) +33.0 V 0.0 A/1.2 A 40W MHP40-48(C) +48.0 V 0.0 A/0.9 A 40W MHP40-512(C) +5.0 V 0.5 A/6.0 A +12.0 V 0.1 A/2.0 A 40W MHP40-515(C) +5.0 V 0.5 A/6.0 A +15.0 V 0.1 A/1.5 A 40W MHP40-51212(C) +5.0 V 0.5 A/6.0 A +12.0 V 0.1 A/2.0 A -12.0 V 0.0 A/0.5 A 40W MHP40-52412(C) +5.0 V 0.5 A/6.0 A +24.0 V 0.1 A/1.0 A -12.0 V 0.0 A/0.5 A 40W MHP40-51515(C) +5.0 V 0.5 A/6.0 A +15.0 V 0.1 A/1.5 A -15.0 V 0.0 A/0.5 A 40W MHP40-33512(C) MHP40-53312(C) +5.0 V 0.5 A/6.0 A +3.3 V 0.1 A/1.5 A +12.0 V 0.0 A/0.5 A 40W
Notes:
1. V2 will track a change in V1 by the same percentage change in voltage as V1 is trimmed.
2. To receive unit with cover fitted, add suffix (-C) to model number. For Class I operation only.
3. A 120% peak load can be taken for up to 100 ms with a 25% duty cycle. Average load not to exceed 40 W.
MECHANICAL DETAILS
OUTPUT
+3.3 V 0.5 A/6.0 A +5.0 V 0.1 A/1.5 A +12.0 V 0.0 A/0.5 A 40W
1 OUTPUT 2 OUTPUT 3
(3)
Input Connector J1
Pin 1 Line Pin 2 Neutral
J1 mates with Molex housing 43061-0003 & Molex series 5194 crimp terminals
J2 mates with
Notes:
1. All dimensions in inches (mm). Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
2. Cover dimensions are 4.49 x 2.52 x 1.52 (114 x 64 x 38.5)
DERATING CURVES
Molex housing 43061-0006 & Molex series 5194 crimp terminals Weight: approx. 0.33 lb (150 g)
Output Connector J1
Pin Single Multi
1 2 +V1 +V1 3 4 5 NC -V3 6 NC +V2
+V1
TN
R
TN
R
+V1
TN
R RTN
www.powersolve.co.uk
Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England
Tel :01635 521858 Fax: 01635 523771 Email: sales@powersolve.co.uk
AC-DC Converters
4X ø0.156 (3.96) mounting holes ø0.312 (7.92) clearance top and bottom
SMD component hei
g
ht
V Adj.
1.20
(30.5)
0.14 (3.5)
4.00 (101.6)
2.00
(50.8)
1.75
(44.45)
3.75 (95.25)
6
1
2
1
J2
J1
20
10
30 40 50 60 70
80
0 %
75%
rew
o Ptuptu
O
Ambient Temp (°C)
0
100%
25%
50%
20
10
30 40 50 60 70
80
0 %
50%
100%
re w
oPtu
p tuO
Ambient Temp (°C)
0
75%
25%
Note: Derate by 10% if cover is fitted
4X ø0.156 (3.96) mounting holes ø0.312 (7.92) clearance top and bottom
SMD component hei
g
ht
V Adj.
1.20
(30.5)
0.14 (3.5)
4.00 (101.6)
2.00
(50.8)
1.75
(44.45)
3.75 (95.25)
6
1
2
1
J2
J1
All MHP60 models convection-cooled All MHP60 models with 5 CFM
MODELS
MODEL VOLTAGE CURRENT VOLTAGE CURRENT VOLTAGE CURRENT OUTPUT NUMBER MIN/MAX MIN/MAX MIN/MAX POWER
MHP60-05(C) +5.0 V 0.0 A/12.00 A 60W MHP60-07(C) +7.0 V 0.0 A/8.60 A 60W MHP60-09(C) +9.0 V 0.0 A/6.70 A 60W MHP60-12(C) +12.0 V 0.0 A/5.00 A 60W MHP60-15(C) +15.0 V 0.0 A/4.00 A 60W MHP60-18(C) +18.0 V 0.0 A/3.30 A 60W MHP60-20(C) MHP60-24(C +24.0 V 0.0 A/2.50 A 60W MHP60-33(C) MHP60-48(C) +48.0 V 0.0 A/1.25 A 60W MHP60-512(C) MHP60-515(C) +5.0 V 0.5 A/8.00 A +15.0 V 0.1 A/2.5 A 60W MHP60-51212(C) MHP60-52412(C) +5.0 V 0.5 A/8.00 A +24.0 V 0.1 A/1.5 A -12.0 V 0.0 A/0.5 A 60W MHP60-51515(C) MHP60-33512(C) +3.3 V 0.5 A/8.00 A +5.0 V 0.1 A/1.5 A +12.0 V 0.0 A/0.5 A 60W MHP60-53312(C) +5.0 V 0.5 A/8.00 A +3.3 V 0.1 A/1.5 A +12.0 V 0.0 A/0.5 A 60W
Notes:
1. V2 will track a change in V1 by the same percentage change in voltage as V1 is trimmed.
2. To receive unit with cover fitted, add suffix (-C) to model number. For Class I operation only.
3. A 120% peak load can be taken for up to 100 ms with a 25% duty cycle. Average load not to exceed 60 W.
MECHANICAL DETAILS
AND RATINGS
OUTPUT 1 OUTPUT 2 OUTPUT 3
(3)
+20.0 V 0.0 A/3.00 A 60W
+33.0 V 0.0 A/1.80 A 60W
+5.0 V 0.5 A/8.00 A +12.0 V 0.1 A/3.0 A 60W
+5.0 V 0.5 A/8.00 A +12.0 V 0.1 A/3.0 A -12.0 V 0.0 A/0.5 A 60W
+5.0 V 0.5 A/8.00 A +15.0 V 0.1 A/2.5 A -15.0 V 0.0 A/0.5 A 60W
Input Connector J1
Pin 1 Line Pin 2 Neutral
Notes:
1. All dimensions in inches (mm). Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
2. Cover dimensions are 4.49 x 2.52 x 1.52 (114 x 64 x 38.5)
DERATING CURVES
J1 mates with Molex housing 43061-0003 & Molex series 5194 crimp terminals. Optional ground (0.25 faston) tab available, contact sales.
Output Connector J1
Pin Single Multi
1
+V1
2 +V1 +V1
TN RTN
3 4
R
RTN RTN 5 NC -V3 6 NC +V2
J2 mates with Molex housing 43061-0006 & Molex series 5194 crimp terminals. Weight: approx. 0.33 lb (150 g)
+V1
www.powersolve.co.uk
Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England
Tel :01635 521858 Fax: 01635 523771 Email: sales@powersolve.co.uk
AC-DC Converters
4X ø0.156 [3.96] mounting holes ø0.312 [7.92] clearance top and bottom
SMD component height
1.20 (30.5)
0.14 [3.5]
4.50 (114.3)
2.50
(63.5)
2.25
(57.15)
4.25 (107.95)
J2
J1
1
12
1
2
V Adj.
Weight: approx.
0.4 lb (180g)
4X ø0.156 [3.96] mounting holes ø0.312 [7.92] clearance top and bottom
SMD component height
1.20 (30.5)
0.14 [3.5]
4.50 (114.3)
2.50
(63.5)
2.25
(57.15)
4.25 (107.95)
J2
J1
1
12
1
2
V Adj.
Weight: approx.
0.4 lb (180g)
20
10
30 40 50 60 70
80
0
60
100
) W
(r e
w o Pt
u ptuO
Ambient Tem
p (°C)
0
80
20
40
A
D
C
A
B C D
B
24-48V 12-18V 5V
3.3V
20
10
30 40 50 60 70
80
0%
50%
100%
rewoPtuptuO
Ambient Temp (°C)
0
75%
25%
Note:
1. Derate by 10% if cover is fitted.
2. For multi output convection­cooled operation above +50 ºC derate linearly to 50% at +70 ºC.
All MHP100 models with 5 CFM
All MHP100 single output models convection-cooled
MODELS AND RATINGS Single Output Models
MODEL OUTPUT OUTPUT CURRENT
NUMBER VOLTAGE MINIMUM MAXIMUM WITH 5 CFM COOLING
MHP100-3V3(C) +3.3 V 0.0 A 15.0 A 20.0 A
MHP100-05(C) +5.0 V 0.0 A 15.0 A 20.0 A MHP100-07(C) MHP100-09(C) +9.0 V 0.0 A 8.8 A 11.1 A MHP100-12(C) +12.0 V 0.0 A 7.5 A 8.3 A MHP100-15(C) +15.0 V 0.0 A 6.0 A 6.6 A MHP100-18(C) MHP100-24(C) +24.0 V 0.0 A 4.1 A 4.1 A MHP100-33(C) +33.0 V 0.0 A 3.0 A 3.0 A MHP100-48(C) +48.0 V 0.0 A 2.1 A 2.1 A
Multi Output Models
+7.0 V 0.0 A 11.4 A 14.3 A
+18.0 V 0.0 A 5.0 A 5.5 A
MODEL CONVECTION FORCED AIR VOLTAGE CURRENT VOLTAGE CURRENT VOLTAGE CURRENT VOLTAGE CURRENT
NUMBER COOLED 5CFM MIN/MAX MIN/MAX MIN/MAX MIN/MAX
MHP100-512(C) 80 W 100 W +5.0 V 0.0 A/12.0 A +12.0 V 0.0 A/3.0 A MHP100-515(C) 80 W 100 W +5.0 V 0.0 A/12.0 A +15.0 V 0.0 A/3.0 A MHP100-51212(C) 75 W 100 W +5.0 V 0.5 A/10.0 A +12.0 V 0.0 A/3.0 A -12.0 V 0.0 A/0.8 A
OUTPUT POWER OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4
MHP100-52412(C)
80 W 100 W +5.0 V 0.5 A/10.0 A +24.0 V 0.0 A/2.0 A -12.0 V 0.0 A/0.8 A
MHP100-51515(C) 80 W 100 W +5.0 V 0.5 A/10.0 A +15.0 V 0.0 A/3.0 A -15.0 V 0.0 A/0.8 A MHP100-33512(C) 65 W 100 W +3.3 V 0.5 A/10.0 A +5.0 V 0.0 A/5.0 A +12.0 V 0.0 A/0.8 A MHP100-53312(C) 70 W 100 W +5.0 V 0.5 A/10.0 A +3.3 V 0.0 A/5.0 A +12.0 V 0.0 A/0.8 A MHP100-5125(C) 80 W 100 W +5.0 V 0.5 A/10.0 A +12.0 V 0.0 A/3.0 A -5.0 V 0.0 A/0.8 A MHP100-5155(C) 70 W 100 W +5.0 V 0.5 A/10.0 A +15.0 V 0.0 A/3.0 A -5.0 V 0.0 A/0.8 A MHP100-53312D(C) MHP100-33512D(C) MHP100-52412D(C) MHP100-52415D(C)
65 W 100 W +5.0 V 0.5 A/10.0 A +3.3 V 0.1 A/5.0 A +12.0 V 0.0 A/0.8 A -12.0 V 0.0 A/0.5 A
60 W 100 W +3.3 V 0.5 A/10.0 A +5.0 V 0.1 A/5.0 A +12.0 V 0.0 A/0.8 A -12.0 V 0.0 A/0.5 A
80 W 100 W +5.0 V 0.5 A/10.0 A +24.0 V 0.1 A/2.0 A +12.0 V 0.0 A/0.8 A -12.0 V 0.0 A/0.5 A
80 W 100 W +5.0 V 0.5 A/10.0 A +24.0 V 0.1 A/2.0 A +15.0 V 0.0 A/0.8 A -15.0 V 0.0 A/0.5 A
MHP100-512D5(C) 80 W 100 W +5.0 V 0.5 A/10.0 A +12.0 V 0.1 A/3.0 A -12.0 V 0.0 A/0.8 A -5.0 V 0.0 A/0.5 A MHP100-515D5(C) 80 W 100 W +5.0 V 0.5 A/10.0 A +15.0 V 0.1 A/3.0 A -15.0 V 0.0 A/0.8 A -5.0 V 0.0 A/0.5 A
Notes:
1. To receive unit with cover fitted, add suffix (-C) to model number.
2. Output 3 available with opposite polarity for OEM quantities.
3. MHP100 models are class I only, contact sales for class II.
MECHANICAL DETAILS
Input Connector J1
Pin 1 Line
Neutral
Single Multi
+V1
+V1 +V1 +V1
V1 RTN RTN V1 R
USED
TN
+V1
+V1
R
+V2
TN
Notes:
1. All dimensions in inches (mm). Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25)
2. Cover dimensions are 4.96 x 3.05 x 1.52 (126 x 77.5 x 38.5)
DERATING CURVES
Pin 2
J1 mates with Molex housing 43061-0003 and Molex series 5194 crimp terminals. Optional ground (0.25 faston) tab available.
Output Connector J1
Pin
1 2 +V1 +V1 3 4 5 V1 RTN RTN 6 7 8 V1 RTN RTN 9 NOT USED +V2
NOT
10
11 NOT USED ±V3
12 NOT USED -V4
J2 mates with Molex housing 43061-0012 and Molex series 5194 crimp terminals.
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