Powersolve JB200 User Manual

www.powersolve.co.uk

Powersolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England

Tel:[phone] Fax: [phone] Email: [e-mail]

AC-DC Converters

JB200 Redundant Series

200 Watts

Single Output

Switching Power Supply

Features

• Providing Peak Power of 600W within 500uS duty duration

• Compact 1U Height & Power Density: 5.16 watts/cu in

• Power factor corrected to EN61000-3-2 class A

• Approved to UL CUL TUV CB and CE

• AC input range auto-selectable

N+1 parallel redundancy

•

• Optional Top Cover

Electrical Specification

Input Voltage: 90-132 / 180-264Vac, 47-63HZ auto selectable.
Input Current: 5/2.5A at 115/230VAC.
Inrush Current: Max. 70A@230Vac & 35A@115Vac; cold start.
PFC: Power factor correction to EN61000-3-2 class A (total parallel output power not exceeding 200W).
Transient Response: Output voltage returns to within 1% in less than 2.5mS for a 50% load change, peak does not exceed 5%.
Overshoot: Turn-on & off overshoot < 5% over nominal voltage.
Efficiency: 70% for 3.3V, 75% for 5V, 80% for 12V and 83% minimum for other outputs @ 230V and full load.
Turn On Delay: 1 second maximum at 120 VAC.
Hold Up Time: 20mS min. at120Vac & 80% of full load.
Adjustability: Output user adjustable +/-5% minimum.
Input Fusing Protection: One T5A/250V fuse inserted in primary.
Over-Voltage Protection: Unit latches down when output exceeds 130% and recycle AC input to reset.
Over-Power Protection: Fold back mode 110-135%; Auto-recovery.
Short-Circuit Protection: Trip without damage and auto-recovery.
Over-Temperature Protection: Unit protected against excessive operating ambient of 85 °C, and automatic recovery.
Switching Frequency: 25KHZ fixed frequency.
Operating Temperature: 0 to 40 degrees C.
Storage Temperature: -20 to 85 degrees C.
Operating Humidity: 5% to 90% RH, Non-condensing.
Storage Humidity: 5% to 95% RH, Non-condensing.
Vibration: Frequency 5 to 50 Hz, acceleration +/-7.35 M/(SxS) on X,Y and Z Axis.
Remote On-Off: Designated as REMO on the CN3. Requires a low signal to inhabit output; Hiccough mode.
Power Supply On: Green LED designated as LED1 on the PCB.
Power Good: Designated as PG on the CN3 will go high 100-500 mS after regulation and goes low 1mS before loss of regulation.
Fan Drive: 12VDC/300 mA is available to drive an external fan.
EMC Standards: CISPR 22 / EN55022 class B, EN61000-3-2,3, EN61000-4-2,3,4,5,6,8,11, EN55024 CE Marked (LVD).
Safety Regulation: Approved to UL60950-1, CSA C22.2 No. 60950- 1, TUV EN60950-1 and CB certificate available.
Leakage Current: 1.5mA @ 240Vac.
HI-POT Test: 1500 VAC input line to chassis (10mA DC cut off current);

Isolating 3000VAC primary to secondary windings;

Primary to core 1500VAC. All for 3 sec.
Grounding Test: Apply 25 A from ground pin of the three prong plug to the far most earth. Max allowable resistance 0.1 ohm.
MTBF: 100000 Hrs (according to MIL-HBK-217F) at 30 degree C.
Cooling: 200W max. with 18.7cfm airflow or 150W max convection.
Enclosure: 6.8(L) x 3.8(W) x 1.5(H) inches; U-Chassis Type.
Weight: Maximum weight is 600g.

Overall Size: 6.8(L) x 3.8(W) x 1.5(H)inches

www.powersolve.co.uk

Powe rsolve Electronics Ltd. 8A, Arnhem Road, Newbury, RG14 5RU. England

Tel:[phone] Fax: [phone] Email: [e-mail]

AC-DC Converters

VO-

VO+

V

O-

VO+

INPUT

OUTPUT

TERMINAL BLOCK
M3 SCREW PINS

7.62mm CENTRE
(Part No. FTB-702-3P)

TERMINAL BLOCK
(PART NO. HD-301-4P)
M3.5 SCREW 4PINS,
11mm CENTRE

MATI NG: MOLEX P/N,
09-91-0500 (5PINS)
PINS 2, 4 NC

MOLEX PART NO. 09-91-1200 (12 PINS)

HOUSING PITCH 2.5mm
(MATING: JS-2001-06 OR EQU.)

RTN
REMO
P

G
RTN
FAN­FAN+

A: MOUNTING HOLE
SCALE 4:1 (8X) BRESS

M4XO.7

OUTPUT VOLTAGE/CURRENT RATING CHART: Measured at output power connector

Max. Output Power or Current

Model Output Range Preset With Forced Air Convection Regulation Ripple & Noise

Voltage

JB200-3v3 3 ~ 4V 3.3V 30A 22A +/- 1% +/- 1%

JB200-05 5 ~ 6V 5V 200W 22A +/- 1% +/- 1%

JB200-12 12 ~ 18V 12V 200W 150W +/- 1% +/- 1%

JB200-24 24 ~ 30V 24V 200W 150W +/- 1% +/- 1%

JB200-48 48 ~ 56V 48V 200W 150W +/- 1% +/- 1%

JB200-36 32 ~ 46V 36V 200W 150W +/- 1% +/- 1%

Notes:

* The output ranges above are covered in safety agencies certification and the preset voltage will be factory set as standard models. For other voltages

contact sales office.
* 1% minimum load is required to maintain the ripple and regulation.
* Maximum 200W continuous output, with minimum 18.7 cfm forced ventilation.
* Maximum 150W continuous output with air convection, except 3.3V & 5V models which are power limited to 22A.
* Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output terminals with parallel 0.1uF ceramic and 22uF electrolytic capacitors.
* All models can be used for N+1 redundancy.

OUTLINE DRAWING: Overall size: 6.8(L) x 3.8(W) x 1.5(H)inches; Weight: 600g. (Optional Top Cover)

NOTES:
AC Input Connector (CN1):

PCB is Labeled: L = Line; N = Neutral; G = Chassis Ground Mating Pins; Molex Engineering
Series 2478, 2578, 8818 or Howder Terminal block Part No. FTB-702-3P (3 pin).
Output Connector (CN2): Mating Molex Part No. 09-91-1200 (12 pin), or Howder Terminal
block Part No. HD-301-4P (4 pin).

Output Pin Assignment: (See table in right).
Logic signal connector (CN3):

Mating Molex Part No. 09-91-0500 or equivalent (5 pin,3 used)

Molex Howder

VO- : Pins 7 ~ 12 VO- : Pins 3 ~ 4
VO+ : Pins 1 ~ 6 VO+ : Pins 1 ~ 2

Mating JST XHP-6 or equivalent (CHYAO SHIUNN JS-2001-06).
Mating Pins: JST SXH-002T-P0.6 FOR AWG 30 to 26.
Mounting Inserts: 8 Places M4. Maximum Penetration 4mm see outline drawing for location.

Pin Connections