Powersolve HSEUreg10001 User Manual

HSEUreg10001 DIN Rail

Made in Germany
1000W Programmable DC Power Supply

Short Specification:

• Metal housing

• 90% efficiency

• -25°C...+60°C full output power

• Natural convection

• Galvanic insulated

• Continuous short circuit protected

• Overload (OVP) & low voltage protected

• Soft start & auto-recovery

• Hold up time >30ms

• No base load required

Available outputs: 0…18V, 0…30V, 0…50V, 0...90V, 0...130V, 0...180V, 0...240V

• Analogue interface 0-10Vdc/0-20mA/4-20mA(option)

• External shutdown

• Sense control

• Series & parallel operation

• DIN Rail 35mm & wall mount

• Screw terminals AWG20...AWG6

• High reliability, shock & vibration proof

• 24 hours burn in test

• EMI/EMS EN61000-6-2,3, EN55022 class B

• IEC(EN)60950-1 in accordance to cUL60950/16950

In accordance with IEC60950-1

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

www.powersolve.co.uk [e-mail]

p.1/5 03.12B

AC Input

90..132Vac / 184..265Vac , 47…63Hz , 250…375Vdc

AC Input Rating

115Vac<

16.8

A 230Vac

<9.0A

250Vdc<

5.0A 375Vdc<3.3

A

Rated DC Voltage

0...15V

0...30V

0...50V

0...90V

0...130V

0...180V

0...240V

Overvoltage Protection

18Vdc

35Vdc

59Vdc

105Vdc

150Vdc

210Vdc

280Vdc

Rated DC Current

50A 33A 20A 11.2A

7.8A 5.6A 4.2A

Power Boost

-

25...+60°C <1min.

55A 36.3A

22A 12.3A

8.6A 6.1A 4.6A

Max. DC Current +70°C

37.5A

24.8A

15A 8.4A 5.9A 4.2A 3.2A

Ripple Peak 230Vac 20MHz

50mVpp

50mVpp

100mVpp

200mVpp

250mVpp

300mVpp

400mVpp

Sense function

Compensation 2V per lead load

, protec

tive electrical separation

≤

60Vdc

Remote Shutdown

protective electrical separation

≤60Vdc

Analogue Interface

see table, 4

-

20mA available option,

protective electrical separation

≤60Vdc

, work.res.=500Ω

Pmax

1000W

continuous

Derating

+60°C...+70°C 2.5%/

°C

Accurancy

< ± 1.5%

Latency Interface

t.b.d.

Load regulation

< ± 0.2%

0-100%

Response

Load Change

<1ms

10-100%, 100

-

10%

Base Load None

Efficiency

230Vac

90% typical

Short Circuit Protection

Continuous

Idling

-

proof

Yes

Temperature Control

Yes

, thermal shutdown with auto recovery

(+70°C, metering distance 10mm)

Hold Up Time

> 3

0ms

230Vac

Inrush Current

< 162A

(230Vac)

Softstart

100ms typical

Cooling

Controlled fan (manufacturer EBM

-

Papst)

Ambient Operating Temp

. - 25°C…+70°C

Ambient Storage Temp

. - 40°C…+85°C

Environment

Humidity 95% non

-

condensing

@

25°C, climate class

. 3k3, pollution rate II

EMI EN55022 class B

EMS EN61000

-6-

2,3

Safety

cUL60950, EN60950

-1

Safety class 1(A)

VDE0805, VDE0100

Isolation

Path > 8mm

Input / Output

Galvanic insulated

Meantime By Failure (MTBF)

400000h

(IEC61709)

Dimensions (HxWxD)

130x200x114,5

mm

Weight

3000g

Screw

Terminals

(In/Out)

AWG20...AWG6

, 0.

5...16mm²

(76A @ 40°C)

Interface

Progamme [V

] 0...10Vdc

Progamme [A]

0...20mA

Progamme [A

] 4...20mA

¹)

Shutdown

external

Sensing

2V lead load

¹) option

Ordering Information:

Output Type (DIN-Rail standard) Part Number Option Part Number

0...18V HSEUreg10001.18T 304.1053.001CA Backplate kit

0...30V HSEUreg10001.30T 304.1053.002CA

0...50V HSEUreg10001.50T 304.1053.003CA ADTW201

0...90V HSEUreg10001.90T 304.1053.004CA

0...130V HSEUreg10001.130T 304.1053.005CA 4..20mA option

0...180V HSEUreg10001.180T 304.1053.006CA

0...240V HSEUreg10001.240T 304.1053.007CA Screw terminal plug 3520037 2pol. LS5,08 (package=10pcs)

(wallmount)

DC-repeater

220.1002.001CA

304.1090.001CA

Ad 420 to the type number example:
HSEUreg04801.15T420

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

www.powersolve.co.uk [e-mail]

p.2/5 03.12B

Series Connection (fig.1)

Technical Information ADTW201 external DC

-

Repeater

F

1) Active Transient Filter 2) Rectifier 3) Inrush Current Limiter 4) Load Capacitor 5) Power Transformer 6) Storage Choke

Technical Description

The HSEUreg-Series is a programmable switch mode power supply. Engineered and manufactured in by CAMTEC in Germany, it is designed
for challenging applications like railway, drives, test-stands and machine-building. The HSEUreg provides a low Ripple-Noise, good Load­Regulation and high efficiency >90% (typ. @ 230Vac). High-end long life capacitors guarantee Hold-up-Time and extended lifetime of the
power supply. Our HSEUreg-design starts complex loads easily. The internal control manages illegal operating conditions to prevent your
system from failures. All HSEUreg power supplies are idling-proof and short circuit protected. Supply units of the same type and output
voltage feature parallel or series operation.
The HSEUreg also features active high input transients with suppressor diodes, X2-capacitors and varistors. The design rules set value on
extended interference immunity and safety. The PSU is engineered in accordance to EN60950-1 and EMC-compatibility to EN55022 class B.

Series Connection (fig.1) Parallel Connection (fig.2)

1 = transient filter
2 = rectifier
3 = inrush limiter NTC
4 = load capacitor
5 = transformer
6 = storage throttle

Input (Ie) 0…20mA, 4…20mA (max. 50mA)
Voltage drop (Uw) Uw>1.5V (Ie=20mA)
Max. apparent ohmic resistance (Ra) 500R @ Ie=20mA
Input Impedance (R) R=Ra+Uw/IE
Barrier Frequency (Fa) Fa=5kHz (-3dB) with Ra=500R @ Ie=20mA
Output 1:1
Ripple / Noise >0,5% with 20mA and Ra=500R
Linear Failure >0,03% / 100R
Transient oscillation current 35uA
Latency 150us 0..20mA, Ra=500R, 10…90%
Isolation Voltage Input/output 500V
Operation Temperature 0…50°C
Temperature Drift Approx. 15ppm/K
Weight 21g
Ordering Information Part No: 304.1090.001CA

C
O
N
V
E
R
T
E

To increase output voltage equal HSEUreg can be
connected in series. The control I/O should be galvanic
insulated in the series mode. If not the minus main output
is connected to the control I/O. Use our external option
Isolating Transformer ADTW201 being validated with the
HSEUreg. Be aware of safety norms if your target output
voltage exceeds safety voltage.

Parallel Connection (fig.2)

To increase the output power up to 3 HSEUreg can be
parallel connected. Advise using busbars to connect
HSEUreg in parallel. Always use identical length and
identical cross sections to the busbar.

ADTW201 Isolating Transformer (option)

The isolating transformer is used to galvanic isolate
impressed current. The device is self powered. The input
to output ratio is 1:1.

P
I
D

C
O
N
T
R
O
L

C
T

I
L
T
E
R

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

www.powersolve.co.uk [e-mail]

p.3/5 03.12B

Coating

Option

Test Time A B C D

Type Test

Factory Test

Field Test

Terminal Connects:

wire

Mechanics & Installation of the

HSEUreg

Backplate Option

We offer the USEUIreg-series with optional coating. It is to be used in e.g. dusty, dirty, high humidity, or in awaiting quick temperature
changes. Short circuit and corrosion at print board lines and at solder points can be prevented. The coat itself is a transparent acrylic
resin. It is procured with a robotics varnishing machine.
Peters SL 1306 N-FLZ (transparent) IEC60216-1 2001, IPC-CC-830B, UL listed as permanent coating FileNo.: E80315 , UL94V-0

Ordering Information: ad extension C to the complete type number: HSEUreg10001.180TC or HSEUreg10001T420C

Type test and factory tests are

60s 2500Vac 3000Vac 500Vdc 500Vdc
5s 2000Vac 2000Vac 500Vdc 500Vdc
2s 2000Vac 2000Vac 500Vdc 500Vdc

a) Use approriate test equipment which apply the voltage with a slow ramp
b) Connect L1 and N together, as well as all output poles
c) Use only AC test-voltages with 50/60Hz. The output voltages is floating and has

no ohmic reference to ground.

d) If testing output voltages are ≥60Vdc remain to security directives.

Use only isolated screw drivers to adjust output voltages.

AC Main Input

GND common
N - wire
L -

Stable metal/aluminium housing IP20. To allow adequate convection, a free air space of 50mm (top/bottom) and 5mm (sidewalls) is
required; for active devices 15mm space from the sidewalls. For free air convection it is necessary to install the HSEUreg horizontal. You
can use the DIN-Rail installation (equiped standard) with our patented 35mm DIN-Rail bracket according to EN60275. It is easy to
mount/dismount while snaping it onto the 35mm DIN-Rail - any tools necessary. A wallmount backplate (option) is availble, too

DC Mains Outputs
DC + voltage
DC + voltage
DC - voltage
DC - voltage

conducted by the manufacturer.

Do not repeat the test in field.

Field test rules:

Inputs/Outputs

Ureg = programmable voltage input
Ureg = programmable current input
SD = shut down input
Sense = Sensing (compensation: 2V)

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

www.powersolve.co.uk [e-mail]

p.4/5 03.12B

Safety Instructions:

ready to hand.The HSEUreg must be installed by specialist staff only.

Installation:

1.) The HSEUreg is designed for systems fulfilling the safety norms of
dangerous voltages/energy and fire prevention

2.) Installation is restricted to specialists only, make sure that the AC
wire system is free of voltage

3.) Opening the HSEUreg, making any modifications to it, dismounting
any screws from it, operating the HSEUreg out of specification
and/or using it in appropriate area will unevitably result in loosing
manufactureres guarantee; we decline taking any responsibility for
risk of demages caused to someones health or to any installed
system.

4.) Attention: The HSEUreg has an internal input fuse. It is necessary
to wire an automatic circuit braker to the line. We suggest to use a
16A-type with B-characteristic. It is verboten to operate the
HSEUreg without protective earth wired. It essential to install a line
switch before the HSEUreg.

Please read all warnings and advices carefully before installing or operating the HSEUreg. Retain this operation manual always

Warnings

Disregard these warnings can cause fire, electic shock, serious
accident and death.

:

1. Never operate the HSEUreg without Protective Earth
Conductor

2. Before connecting the HSEUreg to the AC wire system
make all wires free of voltage and assure accidently
switch on

3. Allow neat and professionel cabeling

4. Never open nor try to repair the HSEUreg by yourself.
Inside are dangerous voltages that can cause electric
shock hazard.

5. Avoid metal pieces or other conductive material to fall into
the HSEUreg

6. Do not operate the HSEUreg under damp or wet
conditions

7.

It is verboten to operate the HSEUreg under Ex conditions
or in Ex-Area

All parameters base on 15 minutes run-in @ full load / 25°C / 230Vac 50/60Hz, as otherwise stated.

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

www.powersolve.co.uk [e-mail]

p.5/5 03.12B