Powersolve HSD10001 User Manual

•

•

Smar

t start

-

up with critical loads

:

HSD10001 DIN Rail

Made in Germany
1000 Watt Power Supply -25...+70°C

340...575Vac 2 & 3 phase, PFC & low inrush current
Specification:

Metal housing

• 92% efficiency typ.

• -25°C...+70°C ambient

• Natural convection

• Galvanic insulated

• Continuous short circuit protected

• Overload & low voltage protected

• Soft start & auto-recovery

• Hold up time >12ms

• Minimum load = 0A

- motor drives

- capacitive loads

- DC-DC-converters

- Batteries

Single-Output: 12V, 24V, 36V, 48V, 60V, 72V

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

Inrush Current <20Apeak 14,4Aeff (400Vac)

• EMI/EMS EN61000-6-2/3, EN55022 class B

• PFC: EN61000-3-2

• According to cUL60950, IEC(EN)60950-1

• Low voltage & overload control message

• Remote Shutdown ON/OFF

• Power good relay galvanic insulated

• Screw terminals AWG21...AWG6

• High reliability, shock & vibration resistant

• Output Electrolytic Capacitors +125°C

• 2 phase operation 75% rated load

In accordance with IEC60950-1

www.powersolve.co.uk [e-mail]

p.1/4 05.12A

AC

Input 2PH & 3

PH

340...575Vac , 47...63Hz ,

450…82

0

Vdc (2 phase operation 75% rated load max.)

AC

Input Rating

400...500Vac

(Input Current 3x 3A)

DC Voltage Adjust

10...17V

(12V) 22..30V

(24V) 32...43V

(36V) 43...53V

(48V) 53...72V

(60V)*

68...86V

(72V)*

Voltage Protection

21Vdc

32Vdc

50Vdc

56Vdc

84Vdc

92Vdc

Current 60°C*

50.0A (12Vdc)

40.0A (24Vdc)

28.0A (36Vdc)

21.0A (48Vdc)

17.0A (60Vdc)

14.0A

(72Vdc)

DC Current 40°C*

50.0A (12Vdc)

45.0A (24Vdc)

31.0

A (36Vdc)

23.0A (48Vdc)

18.0A (60Vdc)

15.0A (72Vdc)

Boost 60s/

60°C*

55.0A (12Vdc)

44.0A (24Vdc)

30.8A (36Vdc)

23.1A (48Vdc)

18.7A (60Vdc)

16.3A

(72Vdc)

Ripple

20MHz

50mVpp

50

mVpp

80

mVpp

100 mVpp

100 mVpp

150 mVpp

Load reg

ulation.

*

±0.5%

(12Vdc)

±0.2% (24Vdc)

±0.2% (36Vdc)

±0.2% (48Vdc)

±0.2% (60Vdc)

±0.2%

(72

Vdc)

*400Vac input

*Power Good Relay

& Shutdown

: no

protective electrical separation

>60Vdc

!

Tolerance

( at

Ua adjusted

) ± 0.5%

Transient Time

<1ms

(10-100%

, 100-10%)

Minimum Load

0 A

Efficiency

92% typical

L

oad Protection

1,2

x I

rated

, auto recovery

Short Circuit Protection

Yes

Te

mperature Control

Yes (see

right

graph

)

Hold Up Time

> 12ms (400...500

Vac input)

Inrush Current Lim

i

ter < 20A

peak 14,4Aeff

(400

Vac)

Softstart

50ms typical

C

ooling

Natural convection

Ambient Temperature

-

25°C…+70°C

Storage Temperature

-

40°C…+85°C

EMI EN55022 class B / EN61000

-3-2

EMS EN61000

-6-

2,3 active PFC

Safety

UL60950 , (IEC)EN60950

-1

Safety class 1(A)

VDE0805, VDE0100

Creepage D

istance

> 10,5

mm

Input / Output

Galvanic insulated

3000Vac

Power Good

Relay (galv.

Ins.)

≤48Vdc/500mA , ≤30Vac/500mA

Relative Humidity

95% (25°C) non

-

condensing

Pollution Degree

2 (EN50178)

Climat

ic Class

3k3 (EN60721)

MTBF IEC61709

500000h (IEC61709)

Dimensions (HxWxD)

131.5x200

x124.5mm

Weight

3400g

Connectors (AC & DC)

AWG22...AWG6

(0,5...16mm²)

The

HSD10001

DIN Rail power supply series is designed

for worldwide

electronics

applications

like m

achine building, railway

,

Block Di

a

gram

For further

0-100% 100-0%

derating
information

Temperature Control:

If the ambient temperature (ta) ≤40°C the HSD provides I/Boost
continuously and if ta ≤60°C I
derating continuously lowers Vout 2,5%/Kelvin. If ta >70°C (or thermal
overload occures) the HSD shuts down. It auto-recovers when the
device cools down to approved operation conditions.

is provided continuously. If ta >60°C

rated

see table
page 3

(see page 4)

All parameters are specified at +25°C, 15 minutes run in time if not named otherwise.

IEC60664-1, IEC61984

Specification:

military and factory automation. Its regulated DC output with ripple/noise lower than 50mVpp and its high efficiency of 92%
makes the HSD robust, economical and reliable. Camtec power supplies are traditionally made with high end low ESR
electrolytic output capacitors withstanding +125°C temperature. Our capacitors are rather designed over for longer lifetime and
longer hold up times. The power-boost of the HSD starts DC-loads and DC-motors reliable. The built in function diagnostics
detects malfunctions. The galvanic insulated DC fail relay and remote on/off provides full control over the power supply unit.
The HSD is short circuit and zero load stability protected. It is protected against high transient and provides very good
interference resistance. Equal types of the HSD10001 can be operated in parallel or in series connection. We use IP20 stabile
aluminum housings with ventilation slots in accordance to the demanding VDE norms.
The design meets EN(IEC)60950-1 and low voltage directive EN55022 Class B.

1) Transient Suppressor (VDR)
& Filters, Input Fuses

2) Rectifier

3) Electronic Inrush Current Limiter

4) PFC

5) Load Capacitor C

6) Potentiometer (P)

Complex sane filter technology using
varistors, supression diodes and X2
capacitors, apply major transient
resistance to the input filter.
Overload: If <0.9xVout applies to the
outputs, the red LED lights and the
DC-OK-Relay (Re) drops (control
message). The green DC-OK LED is
off.

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

www.powersolve.co.uk [e-mail]

p.2/4 05.12A

Remote Shutdown

voltage

shutdown the

LED lights and 0V

or

<500mV are applied to (Rmt/Rm),

the yellow LED

V is distributed

isable the remote voltage to restart

Power Good Control

Series Connection

Redundant Connection

Inrush Current Limitation (Block Diagram)

Power Boost and Temperature Behaviour

Output voltage/current ratio to ambient (U/I to °C)

40°C/Iout

60°C/Iout

Uout 40°

C/Iout

60°C/Iout

Test Time A B C D

Type Test

Factory Test

Field Test

Function Table

and Messages

To increase the output power, equal
HSD devices can be used series
connected. Observe to safety
directives when the output voltage
achieves 60Vdc in sum.

Enable a 18…30Vdc 20mA
signal to (Rmt/Rm) to
HSD, the yellow
is distributed to the outputs.
If the shutdown is short circuited

the HSD „tickers“,
flashes and Uout <5
to the outputs.
D
the HSD

To increase system availability up to
fife HSD can be used in parallel
operation mode. Please make sure
that wiring length from all units to
the load is equal. Full redundant
operation modes require external
diodes.
We suggest to use our RED00202
DIN-Rail N+1 redundant module für
professional redundancy.

Low Voltage:
If adjusted Vout drops 10% the red LED lights
and the DC-OK-Relay (Re) drops (control
message). The green DC-OK LED is off.
Overload: If <0.9xVout applies to the outputs,
the red LED lights and the DC-OK-Relay (Re)
drops (control message). The green DC-OK
LED is off.
Vout o.k. = relay closed
Vout fail = relay open

While connecting the HSD to the AC
wire network its inrush current is
limted to <20Apeak/14,4Aeffective.
The start capacitors are loaded after
20ms and the HSD actuates. After
passing softstart the power supply
is ready for operation after a total of

Ʌ

t=400ms.

Characteristics Vi=400Vac:

Peak Inrush Current = <14,4Aeff.
Peak Limiting Duration = 20ms

The HSD10001 operates in accordance to the V/C-characteristic line (see
graph I/Boost on page 2). It has a determinate power reserve (boost): With
ambient temperatures ≤ 40°C the power boost is continuously available
while with higher ambient temperatures it is available for a few minutes.
When a DC short circuit or an overload occurs to the HSD10001, it is
limited to I/Boost (see graph) but it is not shot down. The DC-voltage is
lowered until the error is rectified. The V/C-line and the power boost apply
operation of critical loads, like DC-DC-converters, capacitive loads, drives
and batteries trustworthy.

Uout

10Vdc 50,0A

12Vdc
15Vdc
22Vdc
24Vdc
26Vdc
28Vdc
30Vdc
32Vdc
34Vdc

50,0A
50,0A
45,0A
45,0A
42,0A
38,0A
35,0A
34,0A
32,0A

50,0A 36Vdc
50,0A 40Vdc
50,0A 46Vdc
43,0A 48Vdc
40,0A 53Vdc
37,0A 60Vdc
34,0A 65Vdc
32,0A 72Vdc
31,0A 86Vdc
31,0A

31,0A
27,0A
24,0A
23,0A
21,0A
18,0A
17,0A
15,0A
12,6A

28,0A
25,0A
22,0A
21,0A
20,0A
17,0A
16,0A
14,0A
11,7A

Type test and factory tests are

60s 2500Vac 3000Vac 500Vdc 500Vdc
5s 2000Vac 2000Vac 500Vdc 500Vdc
2s 2000Vac 2000Vac 500Vdc 500Vdc

conducted by the manufacturer.

Do not repeat the test in field.

Field test rules:

a) Use approriate test equipment which apply the voltage with a slow ramp
b) Connect L1,L2 and L3 together, as well as all output poles
c) Use only AC test-voltages with 50/60Hz. The output voltages is floating and has

no ohmic reference to ground.

d) If testing output voltages are ≥60Vdc remain to security directives.

Use only isolated screw drivers to adjust output voltages.

Indicators DC-ok

LED green
Normal operation On Off Off Closed
Power boost On Off Off Closed
Overload (0.9xVout) Off On Off Open
Shutdown with open contact On Off Off Closed
Shutdown with 10..30Vdc Off Off On Open
Shutdown with <500mVdc Off Pulse Pulse Open
Temperature shutdown Off Off Off Open
Input voltage low or fail Off Off Off Open

Overload
LED red

Shutdown LED
yellow

DC-ok Relay

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

www.powersolve.co.uk [e-mail]

p.3/4 05.12A

Terminal Connects:

DC +

Optional Coating (option C)

:

Order Codes

:

Rail

Options to be added to the order

-

code:

Mechanics

&

Installation

of the

HSD10001

:

Safety Instructions:

Connectors

35mm DIN

-

Rail (EN60725)

Input L1

L2
L3

We offer the HSD-Series with optional coating. It is to be used in e.g. dusty, dirty, high humidity, or in awaiting quick
temperature changes. Short circuit and corrosion at print board lines and at solder points can be prevented. The coat itself is a
transparent acrylic resin. It is procured with a robotics varnishing machine.
Peters SL 1306 N-FLZ (transparent) IEC60216-1 2001, IPC-CC-830B, UL listed as permanent coating FileNo.: E80315 , UL94V-0

GND

Output DC +
DC ­ DC -

Control & monitoring connections:
A= parallel/series mode switcher
B= DC-OK Relay
C= Remote On/Off (shutdown)

Screw terminal order codes:
DC-fail-relay& Shutdown, one plug for each required
(each package = 10 pcs )
Art.No.: 3520037 (2 pins)

HSD10001.12T 10..17Vdc DIN­HSD10001.24T 22..30Vdc DIN-Rail
HSD10001.36T 32..43Vdc DIN-Rail

Stable metal/aluminium housing IP20. To allow adequate convection, a free air space of 50mm (top/bottom) and 5mm (sidewalls) is
required for the HSD10001; for active devices 15mm space from the HSD-sidewalls. For free air convection it is necessary to install the
HSD horizontal (Figure1). You can use the DIN-Rail installation (equiped standard) with our patented 35mm DIN-Rail bracket according
to EN60275. It is easy to mount/dismount while snaping it onto the 35mm DIN-Rail without any tools necessary.It is a wallmount fastener
available as option, too. Use the wall mount option for baseplate-cooling. Consult our support for further information.

HSD10001.48T 43..53Vdc DIN-Rail
HSD10001.60T 53..72Vdc DIN-Rail
HSD10001.72T 68..86Vdc DIN-Rail

C=coating exs: HSD10001.24TC DIN-Rail+Coating

Backplate-kit (wall-mount):

220.1002.001CA (including Screws)

Fig.1

Wiring Solid Flexible
AC-Input &
DC-Outputs
Rated Current 76A (+40°C) 76A (+40°C)
Signal
Outputs (A,B)

(IEC60664-1 , IEC61984)

0,5...16mm²

22...6 AWG

0,2...2,5mm²

25...14 AWG

0,5...14mm²

22...7AWG

0,2...2,5mm²

25...14 AWG

ready to hand.The HSD must be installed by specialist staff only.

Installation:

1.) The HSD is designed for systems fulfilling the safety norms of
dangerous voltages/energy and fire prevention

2.) Installation is restricted to specialists only, make sure that the AC
wire system is free of voltage

3.) Opening the HSD, making any modifications to it, dismounting any
screws from it, operating the HSD out of specification and/or using it
in appropriate area will unevitably result in loosing manufactureres
guarantee; we decline taking any responsibility for risk of demages
caused to someones health or to any installed system.

4.) Attention: The HSD has an internal input fuse. It is necessary to
wire an automatic circuit braker to the line. We suggest to use a
10A-type with B-characteristic. It is verboten to operate the HSD
without protective earth wired. It essential to install a line switch
before the HSD.

Please read all warnings and advices carefully before installing or operating the HSD. Retain this operation manual always

Warnings

Disregard these warnings can cause fire, electic shock, serious
accident and death.

:

1. Never operate the HSD without Protective Earth
Conductor

2. Before connecting the HSD to the AC wire system
make all wires free of voltage and assure accidently
switch on

3. Allow neat and professionel cabeling

4. Never open nor try to repair the HSD by yourself.
Inside are dangerous voltages that can cause electric
shock hazard.

5. Avoid metal pieces or other conductive material to fall
into the HSD

6. Do not operate the HSD under damp or wet conditions

7.

It is verboten to operate the HSD under Ex
conditions or in Ex-Area

Powersolve Electronics Ltd., Unit 8A Arnhem Road, Newbury RG14 5RU, United Kingdom
Tel [phone] Fax [phone]

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

www.powersolve.co.uk [e-mail]

p.4/4 05.12A