powersoft MiniMod 4 User Manual

Page 1
Keep this manual
for future reference
©2019 Powersoft
USER GUIDE
MiniMod 4
DO000243.00 Rev. 00
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powersoft_MiniMod4_uguide_en
Data are subject to change without notice. For latest update please refer to the online version available on www.powersoft-audio.com.
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Table of contents
1. Important safety instructions iii
2. Importantes instructions de sécurité iv
3. Instrucciones de seguridad importantes v
4. Importanti istruzioni di sicurezza vi
5. Regulatory information vii
6. Electrostatic Discharge (ESD) viii
7. MiniMod4 1
7 : 1.Welcome 1
7 : 2.Unpacking & checking for shipping damage 1
7 : 3.Disposal of the packing material 1
8. Thermal constraints 2
8 : 1.Heatsink performance 2
9. Electromagnetic Compatibility (EMC) & Safety 3
9 : 1.AC MAINS filter 3
9 : 2.Cabling 3
9 : 3.Ferrite cores 3
9 : 4.Chassis shielding 3
9 : 5.Mains Fuse 3
9 : 6.Earth connection 3
10. Mechanical drawings 4
11. Connections 5
11 : 1.Grounding 5
11 : 2.Bill of connectors 5
11 : 2.1. PL2 pinout (B3P-V H JST ) 6
11 : 2.3. PL1000, PL300 0 pinout 6
11 : 2.2. PL4 pinout (molex 22-27-2031) 6
11 : 2.4. PL1001, PL 20 01 pinou t 9
11 : 3.LED encoding 9
11 : 4.Internal Signal Path Polarity 10
11 : 5.Output Configuration 10
12. Protections 12
12 : 1.Fan control 12
12 : 1.1. Primary AC mains overcurrent protection 12
12 : 1.2. Primary AC mains overvoltage protection 12
12 : 1.3. Primary thermal prot ect ion 12
12 : 2.Amplifier protections 12
12 : 2.1. A mpli fier Ther mal prot ect ion 12
12 : 2.2. Outpu t shor t circuit 12
12 : 2.3. High frequenc y protec tion 13
13. Cable Kit - KT000349 14
13 : 1.Mains Cable – CB000727 14
13 : 2.Output cable, 4 x SE – CB000731 15
13 : 3.Output cable, 2 x BTL – CB000730 16
13 : 4.Output cable, 2 x PTL – CB000733 17
13 : 5.Output cable, 1 x PBTL – CB000732 18
14. Evaluation Board - KTP00477 19
14 : 1.Switch functions 19
14 : 2.Test points 20
14 : 3.LED Description 21
14 : 4. Thermal Limiter THR 22
14 : 5.Clip limiter + limiter bypass 23
14 : 6.Mute/Unmute 23
14 : 7.AUX Voltage selector 23
14 : 8.TempMon LED bar 23
14 : 9.Bypass entire EVB 23
14 : 10.Block diagram 24
14 : 11.Silkscreen 25
14 : 12.Schematic 26
14 : 13.Power + Energy Save 28
15. Support and warranty 29
15 : 1.Ser vice 29
15 : 2.Warranty 29
15 : 2.1. Return of Goods 29
15 : 2.2. Repair or replace ment 29
15 : 2.3. Cost and responsibility of transport 29
15 : 3.Assistance 29
16. Specifications 30
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ii | MiniMod 4 | User guide
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Page 5
Important safety instructions
This amplifier module is intended to be installed inside
other devices and must be checked in the final product.
EXPLANATIONS OF GRAPHICAL SYMBOLS
The triangle with the lightning bolt is used to alert the user to the risk of electric shock.
The triangle with the exclamation point is used to alert the user to important operating or maintenance instructions.
The CE-mark indicates the compliance with the low voltage and electromagnetic compatibility.
Symbol for earth/ground connection.
Symbol for conformity with Directive 2002/96/EC and Directive 2003/108/EC of the European Parliament on waste electrical and electronic equip­ment (WEEE).
Symbol for electrostatic discharge sensitive devices.
CAUTION
RISK OF ELECTRICK SHOCK
DO NOT OPEN
1. Read these instructions.
2. Keep these instructions.
3. Heed all warnings.
4. Follow all instructions.
5. Do not use this equipment near water.
6. Do not block any ventilation openings. Install in accordance with Powersoft’s instructions.
7. Do not install near any heat sources such as radiators, heat regis­ters, stover or other apparatus that produce heat.
8. Do not defeat the safety purpose of the polarized or grounding­type plug.
9. Only use attachments/accessories specified by Powersoft.
10. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT ATTEMPT TO OPEN ANY PART OF THE UNIT. NO USER-SERVICEABLE
PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
DO NOT EXPOSE THIS EQUIPMENT TO RAIN OR MOISTURE,
DRIPPING OR SPLASHING LIQUIDS. OBJECTS FILLED WITH LIQUIDS, SUCH AS VASES, SHOULD NOT BE PLACED ON THIS APPARATUS.
SPEAKER TERMINALS COULD BE HAZARDOUS LIVE IF
SPEAKER BRIDGE MODE CONNECTION IS USED.
PROPER CONNECTIONS AND INSULATIONS TECHNIQUES
MUST BE ADOPTED WHEN SPEAKER BRIDGE MODE CONNECTION IS USED.
1
Important safety instructions | iii
Page 6
Importantes instructions de sécurité
2
Ce module d’amplification est destiné à être
installé à l’intérieur d’autres dispositifs et doit
donc être contrôlé sur le produit fini.
AVIS
RISQUES D’ÉLECTROCUTION
NE PAS OUVRIR
EXPLICATION DES SYMBOLES GRAPHIQUES
La triangle avec le symbol du foudre est employée pour alerter l’utilisateur au risque de décharge élec­trique.
Le triangle avec un point d’exclamation est employée pour alerter l’utilisateur d’instruction importantes pour lors opérations de maintenance.
1. Lisez ces instructions.
2. Gardez ces instructions.
3. Tenez compte de toutes les mises en garde.
4. Suivez toutes les instructions.
5. N’utilisez pas cet amplificateur à proximité de l’eau.
6. Assurez-vous d’une bonne ventilation de l’appareil. Installez en accord avec les instructions préconisées par Powersoft.
7. N’installez pas l’appareil à proximité de sources de chaleur ou d’autres appareils produisant de la chaleur.
8. Respectez le dispositif de mise à la terre de la prise secteur.
9. Utilisez uniquement les accroches et accessoires spécifiés par Powersoft.
10. Confiez toute réparation à un technicien qualifié. L’intervention d’un technicien est nécessaire dans les cas suivants : le cordon d’alimentation ou la prise secteur sont endommagés, des corps étrangers ou du liquide se sont introduits dans l’appareil, l’appareil a été exposé à la pluie ou à l’humidité, l’appareil montre des signes de dysfonctionnement ou est tombé.
MISE EN GARDE : AFIN DE RÉDUIRE LES RISQUES DE CHOC
ÉLECTRIQUE, N’ESSAYEZ PAS D’OUVRIR L’UNITÉ, MEME EN PARTIE. AUCUNE PIÈCE A L’INTERIEUR NE PEUT ETRE CHANGÉE PAR L’UTILISATEUR. LAISSEZ L’ENTRETIEN A UN PERSONNEL QUALIFIÉ.
NE PAS EXPOSER CET APPAREIL A LA PLUIE OU A L’HUMIDITÉ,
AUX GOUTTES OU AUX ÉCLABOUSSURES. LES OBJETS REMPLIS DE LIQUIDE, TELS QUE LES VASES, NE DOIVENT PAS ETRE PLACÉS SUR CET APPAREIL.
LES BORNES D’ENCEINTES POURRAIENT ÊTRE DANGEREUX SI
LA CONNEXION DE MODE PONT DU HAUT-PARLEUR EST UTILISÉ.
ADOPTER DES TECHNIQUES CORRECTES DE CONNEXION ET
D’ISOLEMENT LORSQUE LA CONNEXION EN MODE BRIDGE HAUT-PARLEUR EST UTILISÉ.
Le marquage CE indique la conformité à la directive de basse tension et la compatibilité électromagnétique.
Symbole pour la connexion à la terre.
Symbole pour la conformité al la Directive 2002/96/ EC et la Directive 2003/108/EC du Parlement Européen sur les équipements électriques et élec­troniques (WEEE).
Symbole pour les appareils sensibles aux décharges électrostatiques.
iv | MiniMod 4 | User guide
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Instrucciones de seguridad importantes
Este módulo amplificador está diseñado para
ser instalado dentro de otros dispositivos y
debe verificarse en el producto final.
3
PRECAUCIÓN
RIESGO DE CHOQUE ELÉCTRICO
NO ABR A LA UNIDAD
EXPLICACIÓN DE LOS SÍMBOLOS GRÁFICOS
El triángulo con el símbolo de rayo eléctrico es usa­do para alertar al usuario de el riesgo de un choque eléctrico.
El triángulo con el signo de admiración es usado para alertar al usuario de instrucciones importantes de operación o mantenimiento.
1. Lea estas instrucciones.
2. Guarde estas instrucciones.
3. Preste atención a todas las advertencias.
4. Siga todas las instrucciones.
5. No use este aparato cerca del agua.
6. No bloquee las aberturas de ventilación. Realice la instalación de acuerdo con las indicaciones de Powersoft.
7. No instale cerca ninguna fuente de calor como, por ejemplo, radiadores, rejillas de calefacción, hornos u otros aparatos que produzcan calor.
8. No elimine el diseño de seguridad del enchufe, ya sea del tipo po­larizado o con conexión a tierra.
9. Use exclusivamente los dispositivos/accesorios indicados por Powersoft.
10. El servicio técnico debe realizarlo siempre personal cualificado. Se requerirá servicio de asistencia técnica cuando el aparato sufra algún tipo de daño como, por ejemplo, que el cable de alimentación o el enchufe estén dañados, que se haya derramado líquido o hayan caído objetos dentro del aparato, que éste se haya expuesto a la llu­via o humedad, que no funcione normalmente o que se haya caído.
PRECAUCIÓN: PARA REDUCIR EL RIESGO DE DESCARGA
ELÉCTRICA, NO DESMONTE LA TAPA (NI EL PANEL TRASERO). NO HAY PIEZAS REPARABLES POR EL USUARIO EN EL INTERIOR. LLÉVELO A REPARAR A PERSONAL DE SERVICIO CUALIFICADO.
NO EXPONGA ESTE UNITAD A LA LLUVIA O LA HUMEDAD,
GOTEO O SALPICADURAS. NO COLOQUE OBJETOS LLENOS DE LÍQUIDOS, TALES COMO VASIJAS, SOBRE EL APARATO.
TERMINALES DE LOS ALTAVOCES PODRÍA SER PELIGROSO, SI
SU CONEXIÓN SE UTILIZA EL ALTAVOZ MODO PUENTE.
ADOPTAR TÉCNICAS CORRECTAS DE CONEXIÓN Y
AISL AMIENTO CUANDO SE USA CONEXIÓN DE ALTAVOZ MODO PUENTE.
La marca CE indica el cumplimiento de la directiva de bajo voltaje y de compatibilidad electromagnética.
Símbolo de la conexión a tierra.
Símbolo de conformidad con la Directiva 2002/96/ EC y Directiva 2003/108/EC del Parlamento Europeo sobre los aparatos eléctricos y electrónicos (WEEE).
Símbolo para los dispositivos sensibles a descargas electrostáticas.
Instrucciones de seguridad importantes | v
Page 8
Importanti istruzioni di sicurezza
4
1. Leggere queste istruzioni.
2. Conservare le istruzioni.
3. Tenere conto di tutti gli avvisi.
4. Seguire tutte le istruzioni.
5. Non usare l'apparecchio in prossimità di acqua.
6. Non ostruire le prese di ventilazione. Installare secondo le indica­zioni del produttore.
7. Non installare vicino a fonti di calore quali radiatori, bocchette dell'aria calda, stufe o altri apparecchi (compresi gli amplificatori) che producono calore.
8. Non compromettere la sicurezza delle spine polarizzate o con messa a terra.
9. Usare solo accessori specificati dal produttore.
10. Ricorrere a personale qualificato per qualsiasi intervento. Tali interventi sono necessari in caso di guasti dell'apparecchio quali danneggiamento del cavo di alimentazione o della spina, versamento di liquidi o caduta di oggetti nell'apparecchio, es­posizione a pioggia o umidità o se l'apparecchio non funziona normalmente o è caduto.
ATTENZIONE
RISCHIO DI SCOSSE
ELETTRICHE, NON APRIRE
ATTENZIONE: PER RIDURRE IL RISCHIO DI SCOSSE
ELETTRICHE, NON TENTARE DI APRIRE ALCUNA PARTE DELL’UNITÀ. NON CI SONO PARTI INTERNE AD USO DELL’UTENTE. RIVOLGERSI A PERSONALE QUALIFICATO PER L’ASSISTENZA.
NON ESPORRE QUESTO APPARECCHIO ALLA PIOGGIA,
UMIDITÀ O SOSTANZE LIQUIDE. OGGETTI PIENI DI LIQUIDI, COME VASI, NON DEVONO ESSERE COLLOCATI SU QUESTO APPARATO.
I TERMINALI DEI DIFFUSORI POTREBBERO ESSERE
PERICOLOSI, SE VIENE UTILIZZATA LA CONNESSIONE IN MODALITÀ BRIDGE DEGLI ALTOPARLANTI.
ADOTTARE LE CORRETTE TECNICHE DI CONNESSIONE E
ISOLAMENTO QUANDO VIENE UTILIZZATA LA CONNESSIONE IN MODALITÀ BRIDGE DEGLI ALTOPARLANTI.
SPIEGAZIONE DEI SIMBOLI GRAFICI
Il triangolo con il lampo è utilizzato per avvisare l’utente del rischio di scossa elettrica.
Il triangolo con il punto esclamativo è utilizzato per avvisare l’utente di importanti istruzioni d’uso e ma­nutenzione.
Il marchio CE indica la conformita’ del prodotto a tutte le direttive europee applicabili
Simbolo della connessione di terra.
Simbolo di conformità alla Direttiva 2002/96/CE e alla Direttiva 2003/108/CE del Parlamento Europeo sulle apparecchiature elettriche ed elettroniche (RAEE).
Simbolo per le apparecchiature sensibili alle scariche elettrostatiche
Questo modulo amplificatore è destinato ad essere
installato dentro altri dispositivi e deve quindi
essere controllato nel prodotto finito.
vi | MiniMod 4 | User guide
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FCC COMPLIANCE NOTICE
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment gener­ates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equip­ment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.Increase the separation between the equipment and receiver.Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
WEEE DIRECTIVE
If the time arises to throw away your product, please recycle all the possible components.
This symbol indicates that when the end-user wishes to discard this product, it must be sent to separate col­lection facilities for recovery and recycling. By separat­ing this product from other household-type waste, the volume of waste sent to incinerators or land-fills will be reduced and natural resources will thus be conserved.
The Waste Electrical and Electronic Equipment Directive (WE EE Directive) aims to minimise the impact of electrical and electronic goods on the en­vironment. Powersoft S.p.A. comply with the Directive 2002/96/EC and 2003/108/EC of the European Parliament on waste electrical finance the cost of treatment and recovery of electronic equipment (WEEE) in order to reduce the amount of WEEE that is being disposed of in land-fill site. All of our products are marked with the WEEE symbol; this indicates that this product must NOT be disposed of with other waste. Instead it is the user’s responsibility to dispose of their waste electrical and electronic equipment by handing it over to an approved reprocessor, or by return­ing it to Powesoft S.p.A. for reprocessing. For more information about where you can send your waste equipment for recycling, please contact Powesoft S.p.A. or one of your local distributors.
Regulatory information
5
EC DECLARATION OF CONFORMITY
Manufacturer:
Powersoft S.p.A. via E. Conti 5 50018 Scandicci (Fi) Italy
We declare that under our sole responsibility the products: Model Name: MiniMod4 Intended use: Professional Audio Amplifier Module
Are in conformity with the provisions of the following EC Directives, including all amendments, and with national legislation implementing these directives: 2014/35/EU Low Voltage Directive 2014/30/EU Electromagnetic Compatibility Directive 2011/65/EU RoHs Directive 2014/53/EU Radio Equipment Directive
The following harmonized standards are applied:
EN 55103-1: 2009 /A1: 2012 EN 55103-2: 2009 /IS: 2012 EN 55032: 2012 EN 55035: 2017 EN 60065: 2014 /AC: 2016
Scandicci, February 2019
Luca Lastrucci Managing Director
For compliance questions only: [email protected]
Regulatory information | vii
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Electrostatic Discharge (ESD)
6
Electrostatic discharge (ESD) is one of the most signi­cant factors leading to damage and failure of a wide variety of electronic components.
Poor handling can cause internal damage, which is invisible. This internal damage can then cause electrical failure or reliability problems.
It is recommended that all workstations where
Electrostatic Discharge Sensitive devices (ESDS) and assemblies are handled outside of full static protection packaging (i.e. within static control areas) should be pro­vided with some form of ground conductive or dissipative ooring.
viii | MiniMod 4 | User guide
Page 11
MiniMod4 User Guide User GuideUser Guide
7
7 : 1.Welcome
Congratulations on your purchase of the Powersoft
MiniMod4 module.
We know you are eager to use the MiniMod4 module, but please take a moment to read this user’s manual and safety instructions. In case you have any questions, please do not hesitate to contact your dealer or Powersoft.
The MiniMod4 is a four channel amplier modules spe­cically designed to drive high power loudspeakers.
The MiniMod4 represents an important evolution in pow­er amplier modules: extremely compact and lightweight MiniMod4 can be easily integrated into any appliance such as active loudspeakers and stand alone rack ampliers.
The new design of the power supply equipped with PFC, reduces power consumption (less than
0.55 W in standby) while enhancing reliability and consistency in all operating conditions. The high ef­ciency of the output stage improves overall perfor­mance delivering pristine power and clean output signal. A dedicated optional DSP board can be easily plugged to the module providing a complete solution in a compact package.
Powersoft MiniMod4 is the ultimate exible platform suiting your application design.
7 : 2.Unpacking & checking for shipping damage
Your Powersoft product has been completely tested and inspected before leaving the factory. Carefully inspect the shipping package before opening it, and then immediately inspect your new product. If you nd any damage notify the shipping company immediately.
7 : 3.Disposal of the packing material
The transport and protective packing has been selected from materials which are environmentally friendly for dis­posal and can normally be recycled.
Rather than just throwing these materials away, please ensure they are offered for recycling.
MiniMod4 | 1
Page 12
8
Thermal constraints
This device must be correctly heatsinked for proper and reliable operation: an appropriate external passive heat sink guarantees by design thermal efciency and reliability.
Proper heatsink planarity is strongly suggested to al­low thermal transfer from the module’s bottom plate to the heatsink; a thermal compound may be used, but it is not strictly necessary.
In order to ensure proper ventilation of the module, rea­sonable spacing of at least 100 mm must be left between the frame of the unit and any side component or surface of the enclosure.
The module has been designed to t into a loudspeaker cabinet: please refer to FIGURE 1 for proper module placing.
IN FIGURE 1 HEATSINK FINS ARE SET HORIZONTALLY
(WRONG!) ONLY FOR DESCRIPTIVE PURPOSE.
All conguration showed in FIGURE 1 are viable for proper module placing and cooling. We suggest to posi­tion the module vertically with respect the ground in order to take advantage of the chimney effect for ventilation and heat dissipation.
In FIGURE 1.a the module and the loudspeakers share the same room into the cabinet. This is the default place­ment solution: it allows good ventilation because of woofer diaphragm movement and high air volume; be aware of magnetic eld interaction: place the module far enough from loudspeakers magnet in order to prevent fans blockage.
FIGURE 1.b shows the more efcient cooling congura-
tion, even if it is less effective against dust and moisture that can get into the module. By allowing external air ow, it is possible to reduce the ns width on the heatsink by maintaining good cooling performances.
8 : 1.Heatsink performance
Here we suggest a rule of thumb to calculate the thermal resistance of the heatsink.
The absolute thermal resistance of the heatsink is the temperature difference (kelvin or celsius) across it structure when a unit of heat energy ows through it in unit time (watt). For seek of simplicity: a heatsink with low thermal resistance offers high heat dissipation, as well as a low electric resist­ance allows high current owing through a conductive wire.
In order to dene the maximum allowed thermal resist­ance for the heatsink let assume the following:
e as the amp module efciencycf as the crest factor of the audio signal
W
max
as the peak power delivered by the module
T
amb
as the highest ambient temperature
T
mod
as the highest operating temperature
The thermal resistance of the heatsink derives from the fol-
lowing formula: The maximum dissipated power can be calculated as:
set at 75°C (167°F) on the bottom plate and stating an ambi­ent temperature of 45 °C (113°F), the previous example gives: meaning that the temperature of the bottom plate is always
lower than 75°C if the heatsink has a thermal resistance better than 0.14°C/W (or 0.14 K /W) with ambient temperature up to 45 °C.
For example, stating an efciency of 80%, 6 dB crest factor
and 3400 W peak power, the dissipated heat is: Supposing that the thermal protection of the module (T
mod
) is
100 mm
3.94 inch
Be aware of
magnetic leakage
MIN.
Do not obstruct
air ow
Be aware of
air leakage
FIGURE 1: Cooling solutions
(for descriptive purpose
the heatsink fins are set in
wrong direction);
a) Module and loudspeaker
into the same chamber; b) Module in a separate
vented chamber.
Dissipated power =
cf
W
max
(1 - e)
Rth =
Dissipated power
T
mod
- T
amb
= 0.14°C/W
170
75 - 45
= 170 W
4
3400 (1 - 0.8)
2 | MiniMod 4 | User guide
a
b
Page 13
9
Electromagnetic Compatibility (EMC) & Safety
9 : 1.AC MAINS filter
In order to improve the electromagnetic compatibility an EMC lter must be inserted before the AC MAINS
plugs on the power supply. Powersoft suggests:
YUNPEN YK03T1
9 : 2.Cabling
Wiring between the amp module and the load may lead to radio frequency noise. The following guide lines should be observed:
reduced cabling length is advisable;keep cable pairs as close as possible to each other in
order to minimize the antenna effect;
design the cabling path far from RF noise source;set the cabling for RF noise rejection: shielded or
twisted cables are advisable conguration (ref.
FIGURE 4);
use electromagnetic compatibile connectors.place ferrites as close to the module as possible
9 : 3.Ferrite cores
Reject RF noise from input and output cabling by in­stalling ferrite shields. Powersoft suggests the FAIR RITE 0431164181, or equivalent.
9 : 5.Mains Fuse
MiniMod 4 is equipped with an internal Time Delay fuse rated at 4A. Thhis fuse must be replaced only by an authorized Powersoft service center.
9 : 6.Earth connection
This device must be powered exclusively by earth
connected mains sockets in electrical networks compliant to the IEC 364 or similar rules. Is absolutely nec­essary to verify this fundamental requirement of safety and, in case of doubt, require an accurate check by a qualied personal. Is absolutely necessary to ground this device using the proper earth connection on the metal frame of the chas­sis; use M4 nut and bolt with proper split washer – grover washer – to secure the earth terminal lug.
Wrap both cables around one side of each ferrite so that it pass through each ferrite twice (ref. FIGURE 3). Install the ferrite shield as close as possible to where the cable plugs into the amplier. Placing the ferrite elsewhere on the cable noticeably reduces its effectiveness.
9 : 4.Chassis shielding
If not already present on the product, a full body metal chassis or a shielding cage will provide best shielding of RF emission. In order to achieve the highest shielding, minimize the amount and size of holes or opening in the chassis.
FIGURE 2: Typical electrical schematic of the EMI Filter.
FIGURE 3: Ferrite core installation on I/O wirings.
Loose pair
Configuration prone to high RF noise
Parallel pair
Configuration prone to RF noise
Twisted pair
Highly immune to RF noise
Shielded pair
Highly immune to RF noise
FIGURE 4: Cabling configuration.
Input
signal
FIGURE 5: Tools and best practice for improving
the electromagnetic compatibility.
AC MAINS filter
Chassis shielding
Amp module
inside
Ferrite core
Ferrite core
Output signal
Electromagnetic Compatibility (EMC) & Safety | 3
Page 14
4 | MiniMod 4 | User guide
10
Mechanical drawings
FIGURE 6: MiniMod4 side and back plate (all dimensions in millimeters).
(190)
(80)
O4,34x
(42)
(2)
71,5
181,54,25 4,25
4,25 4,25
Page 15
Connections | 5
11
Connections
11 : 1.Grounding
The amplier module is intended to be assembled in an
End Product.
In the End Product, the metal plate of the amplier module shall be mechanically xed and electrically connected to conductive parts connected to protective earth – PE.
The main PE connector of the End Product shall be connected to the chassis, or to the accessible conductive enclosure parts, with suitable measures according the standard and applicable national deviations.
Any EMI lter added into the mains cable must be screwed to grounded metal parts of the chassis and its PE cable must be connected to grounding point of end product.
11 : 2.Bill of connectors
CODE NAME TYPE
PL1000 PL3000
Input connector IDC socket 34 pin
PL10 01 PL2001
Output connector JST B6P-VH
PL2 AC Mains JST B3P-VH
PL4 FAN Molex 22-27-2031
Mating connectors, not provided Loudspeaker wires housing: JST VHR-6N Mains connector housing: JST VHR-3N Terminals: SVH-41T_P1-1 Fan connector: Molex 22-01-2035 Terminals: KK 254 4809 series
PL3000 PL1000
PL2001 PL1001
PL2
PL4
Page 16
6 | MiniMod 4 | User guide
11 : 2.2. PL4 pinout (molex 22-27-2031)
Pin# Symbol Description
1 GND Ground connection
2 HOT +12 V, 100 mA max current draw (fan)
3 GND Ground connection
The PL4 molex plug in intended for connecting a fan whose activation is driven by the temperature.
11 : 2.3. PL1000, PL3000 pinout
11 : 2.1. PL2 pinout (B3P-VH JST)
PL1000 pinout (IDC 34p)
Pin# Name IN OUT POWER Range Scale Factor Impedance Tolerance Description
1 SDPWS P
Active High, Logic input 3,3 to
12Vdc
1kΩ Powers Supply Shut Down
2 RE ADY 13 P
high when output stage is
operative 3,9-4,1
100K TBD
3 RESERVED
4 +5VDC OUT P
+5Vdc out 20mA max current
available
+/-5%
5 AUXVSEL P
Open: select 15V for auxiliary
voltage. Short to ground: select
12V for auxiliary voltage
Internal pull-up 10kΩ @
12V
6 IN 1 + P
Unbalanced: 1,41Vrms for full output shorting pin 7 to GND.
8Vrms absolute max input.
9,4kΩ
Channel 1 Positive
Balanced input. 26dB Input
to Output Overall Gain
Balanced: 0,705Vrms for full
output. 8Vrms absolute max input.
9,4kΩ
7 IN 1 - P
Unbalanced: 1,41Vrms for full
output. 8Vrms absolute max input.
4,7kΩ
Channel 1 Negative
Balanced input. 26dB Input
to Output Overall Gain
Balanced: 0,705Vrms for full
output. 8Vrms absolute max input.
3,1k Ω
8 GND P Ground
9 VOUT1MON P 20V/ V 4,5kΩ
Channel 1 Output Voltage
Monitor
10 PROTECT 12 P
Level 1 (4.5V to 5V) not in
protection. Level 0 (0V to 0.5V) in
Protection
4,7kΩ
Channel 1 & Channel 2
Output Stage Protection
Monitor
11 IOUT1MON P 8,35A/V 4,7kΩ
Channel 1 Output Current
Monitor
12 TEMPMON P 0-5V 100 kΩ NTC sensor tap output
13 +12/15VDC OUT P +12V @ 0,8A or +15V @ 0,6A + /-10%
Positive regulated analog
section supply (same as
pin 22)
14 -12/15VDC OUT P -12V @ 0,2A or -15V @ 0,2A +/-10%
Negative regulated analog
section supply (same as
pin 21)
15 MUTE13 P
Active Low, To be pulled to GND
by current sink at least 2mA
CH1-CH2-CH3-CH4
Output stage disable PWM 16 +VCCMON P 20V/V 2V max 4,5kΩ Rail Bus Positive Monitor 17 -VCCMON P 20V/V 2V max 4,5kΩ Rail Bus Negative Monitor 18 -VCCMON P 20V/V 2V max 4,5kΩ Rail Bus Negative Monitor 19 +VCCMON P 20V/V 2V max 4,5kΩ Rail Bus Positive Monitor
20 MUTE P
Active Low, To be pulled to GND
by current sink at least 2mA
CH1-CH2-CH3-CH4
Output stage disable PWM
21 -12/15VDC OUT P -12V @ 0,2A or -15V @ 0,2A +/-10%
Negative regulated analog
section supply (same as
pin 21)
22 +12/15VDC OUT P +12V @ 0,8A or +15V @ 0,6A +/-10%
Positive regulated analog
section supply (same as
pin 22)
23 TEMPMON P 0-5V TBD 1k Ω NTC sensor tap output
24 IOUT2MON P 8,35A/ V 4,7kΩ
Channel 2 Output Current
Monitor
Pin# Symbol Description
1 L AC Mains: phase input
2 n /c not connected
3 N AC Mains: neutral input
Page 17
Connections | 7
Pin# Name IN OUT POWER Range Scale Factor Impedance Tolerance Description
25 PROTECT 12 P
Level 1 (4.5V to 5V) not in
protection. Level 0 (0V to 0.5V) in
Protection
4,7kΩ
Channel 1 & Channel 2
Output Stage Protection
Monitor
26 VOUT2MON P 20V/V 4,5kΩ
Channel 2 Output Voltage
Monitor
27 GND P Ground
28 IN 2 - P
Unbalanced: 1,41Vrms for full
output. 8Vrms absolute max input.
4,7kΩ
Channel 2 Negative
Balanced input. 26dB Input
to Output Overall Gain
Balanced: 0,705Vrms for full
output. 8Vrms absolute max input.
3,1k Ω
29 IN 2 + P
Unbalanced: 1,41Vrms for full output shorting pin 7 to GND.
8Vrms absolute max input.
9,4kΩ
Channel 2 Positive
Balanced input. 26dB Input
to Output Overall Gain
Balanced: 0,705Vrms for full
output. 8Vrms absolute max input.
9,4kΩ
30 GND P Ground
31 +5VDC OUT P
+5Vdc out 20mA max current
available
+/-5%
32 RESERVED
33 RE ADY 12 P
Open Collector, high when output
stage is operative
TBD TBD
34 SDPWS P
Active High, Logic input 3,3 to
12Vdc
1kΩ Powers Supply Shut Down
Page 18
8 | MiniMod 4 | User guide
PL3000 pinout (IDC 34p)
Pin# Name IN OUT POWER Range Scale Factor Impedance Tolerance Description
1 SDPWS P
Active High, Logic input 3,3 to
12Vdc
1kΩ Powers Supply Shut Down
2 READY 34 P
Open Collector, high when output
stage is operative
TBD TBD
3 RESERVED
4 +5VDC OUT P
+5Vdc out 20mA max current
available
+/-5%
5 AUXVSEL P
Open: select 15V for auxiliary
voltage. Short to ground: select
12V for auxiliary voltage
Internal pull-up 10kΩ @
12V
6 IN 3 + P
Unbalanced: 1,41Vrms for full output shorting pin 7 to GND.
8Vrms absolute max input.
9,4kΩ
Channel 3 Positive
Balanced input. 26dB Input
to Output Overall Gain
Balanced: 0,705Vrms for full
output. 8Vrms absolute max input.
9,4kΩ
7 IN 3 - P
Unbalanced: 1,41Vrms for full
output. 8Vrms absolute max input.
4,7kΩ
Channel 3 Negative
Balanced input. 26dB Input
to Output Overall Gain
Balanced: 0,705Vrms for full
output. 8Vrms absolute max input.
3,1k Ω
8 GND P Ground
9 VOUT3MON P 20V/V 4,5kΩ
Channel 3 Output Voltage
Monitor
10 PROTECT 34 P
Level 1 (4.5V to 5V) not in
protection. Level 0 (0V to 0.5V) in
Protection
4,7kΩ
Channel 3 & Channel 4
Output Stage Protection
Monitor
11 IOUT3MON P 8,35A /V 4,7kΩ
Channel 3 Output Current
Monitor
12 TEMPMON P 0-5V TBD 1kΩ NTC sensor tap output
13 +12/15VDC OUT P +12V @ 0,8A or +15V @ 0,6A + /-10%
Positive regulated analog
section supply (same as
pin 22)
14 -12/15VDC OUT P -12V @ 0,2A or -15V @ 0,2A +/-10%
Negative regulated analog
section supply (same as
pin 21)
15 MUTE P
Active Low, To be pulled to GND
by current sink at least 2mA
CH1-CH2-CH3-CH4
Output stage disable PWM 16 +VCCMON P 20V/V 2V max 4,5kΩ Rail Bus Positive Monitor 17 -VCCMON P 20V/V 2V max 4,5kΩ Rail Bus Negative Monitor 18 -VCCMON P 20V/V 2V max 4,5kΩ Rail Bus Negative Monitor 19 +VCCMON P 20V/V 2V max 4,5kΩ Rail Bus Positive Monitor
20 MUTE P
Active Low, To be pulled to GND
by current sink at least 2mA
CH1-CH2-CH3-CH4
Output stage disable PWM
21 -12/15VDC OUT P -12V @ 0,2A or -15V @ 0,2A +/-10%
Negative regulated analog
section supply (same as
pin 21)
22 +12/15VDC OUT P +12V @ 0,8A or +15V @ 0,6A +/-10%
Positive regulated analog
section supply (same as
pin 22)
23 TEMPMON P 0-5V TBD 1k Ω NTC sensor tap output
24 IOUT4MON P 8,35A/ V 4,7kΩ
Channel 4 Output Current
Monitor
25 PROTECT 34 P
Level 1 (4.5V to 5V) not in
protection. Level 0 (0V to 0.5V) in
Protection
4,7kΩ
Channel 3 & Channel 4
Output Stage Protection
Monitor
26 VOUT4MON P 20V/ V 4,5kΩ
Channel 4 Output Voltage
Monitor
27 GND P Ground
28 IN 4 - P
Unbalanced: 1,41Vrms for full
output. 8Vrms absolute max input.
4,7kΩ
Channel 4 Negative
Balanced input. 26dB Input
to Output Overall Gain
Balanced: 0,705Vrms for full
output. 8Vrms absolute max input.
3,1k Ω
29 IN 4 + P
Unbalanced: 1,41Vrms for full output shorting pin 7 to GND.
8Vrms absolute max input.
9,4kΩ
Channel 4 Positive
Balanced input. 26dB Input
to Output Overall Gain
Balanced: 0,705Vrms for full
output. 8Vrms absolute max input.
9,4kΩ
Page 19
Connections | 9
11 : 3.LED encoding
A single LED is located on the point indicated in the picture.
Pin# Name IN OUT POWER Range Scale Factor Impedance Tolerance Description
30 GND P Ground
31 +5VDC OUT P
+5Vdc out 20mA max current
available
+/-5%
32 RESERVED
33 READY 34 P
Open Collector, high when output
stage is operative
TBD TBD
34 SDPWS P
Active High, Logic input 3,3 to
12Vdc
1kΩ Powers Supply Shut Down
11 : 2.4. PL1001, PL2001 pinout
1
6
PL1001 pinout (B6P-VH JST)
Pin# Symbol Polarity Description
1 GND - Channel 1 Negative 2 HOT + Channel 1 Positive 3 GND - Channel 3 Negative 4 HOT + Channel 3 Positive 5 GND Parallel Ground 6 Signal Parallel Signal
PL2001 pinout (B6P-VH JST )
Pin# Symbol Polarity Description
1 GND + Channel 2 Positive 2 HOT - Channel 2 Negative 3 GND + Channel 4 Positive 4 HOT - Channel 4 Negative 5 GND Parallel Ground 6 Signal Parallel Signal
Priority Status Description
Steady ON Everything Good
1
o
1 pulse (100ms ON 200ms OFF) PGOOD not good 5o2 pulses (100ms ON 200ms OFF) Output stage temperature too high 4o3 pulses (100ms ON 200ms OFF) transformer temperature too high 6o4 pulses (100ms ON 200ms OFF) high frequency protection 2o5 pulses (100ms ON 200ms OFF) transformer NTC broken 3o6 pulses (100ms ON 200ms OFF) output stage NTC broken
Loudspeaker wires
housing: JST VHR-6N
Page 20
10 | MiniMod 4 | User guide
11 : 4.Internal Signal Path Polarity
In order to increase the power’s supply energy storage efciency, signals coming from channel pairs 1-2 are polar­ity reversed, one with respect to the other within the pair, when entering the amplier. This ensures a symmetrical use of the voltage rails: if, for example, both channels 1 and 2 input signals are going through a peak at the same time, channel 1’s energy will come from the positive voltage rails while channel 2, whose polarity is reversed with respect to channel 1, will be fed energy from the negative voltage rails. In this manner, the power supply will work symmetrically, with one channel driven by the positive rails and the other by the symmetrical negative rails. Channel 2’s signal will be polarity reversed once more to ensure that both channels output with the same polarity as their corresponding input signals.
For this reason it is very important not to invert the po­larity of either channels before feeding them to the module. A double polarity inversion (the rst by the user inserting the input signal and the other by the amplier’s internal circuitry) results in no inversion at all. If this were the case, both channels would be weighting on only one side (positive or negative) of the power supply’s voltage rails. This would result in an inefcient use of the power supply’s energy.
Please pay special attention in using balanced inputs on all measurement equipment (such as oscilloscope probes) when you are bench testing.
11 : 5.Output Configuration
MiniMod 4 can be congured in 5 different output type
of connections:
4 x SE (Single Ended): 4 indipendent channels. 2 x BTL (Bridge Tied Load): Two couples of channels
bridged.
2 x SE + 1 x BTL: A couple of channel bridged while the
remaing two channels kept single ended.
2 x PTL (Parallel Tied Load); Two couple of channels obtained by paralleling two channels of the module. This conguration can be activated by short circuiting two pins
of output connector indicated on FIGURE X, it must be done before switching on the module.
Activating the parallel mode on one of the output connectors, implies setting up parallel mode on both channel pairs. For safety reasons we suggest to apply the parallel mode on both connectors.
1 x PBTL (Parallel Bridge Tied Load): A single channel can be obtaned by bridging the PTL conguration.
GND
Parallel
-
+
-
+
GND
Parallel
+
-
+
-
CH1
CH3
CH2
CH4
Parallel
Parallel
GND
Parallel
-
+
-
+
GND
Parallel
+
-
+
-
CH1
CH3
CH2
CH4
Parallel
Parallel
GND
Parallel
-
+
-
+
GND
Parallel
+
-
+
-
CH1
CH3
CH2
CH4
Parallel
Parallel
4 x 150 W @ 4 Ω SE
2 x 300 W @ 8 Ω BTL
2 x 150 W @ 4 Ω SE + 1 x 300 W @ 8 Ω PBTL
OUT 1
OUT 2
OUT 3
OUT 3
OU T 1+2
OUT 3+4
OUT 1
OUT 2
OUT 3+4
FIGURE 7: Internal signal path polar-
ity with example input signals. Both channels
1 and 2 are fed with the same sine signal.
rst polarity
inversion
second polarity
inversion
Channel 1
input
Channel 2
input
Channel 1
output
Amp
Channel 2
output
1/2
3/4
rst polarity
inversion
second polarity
inversion
Channel 1
input
Channel 2
input
Channel 1
output
Amp
Channel 2
output
1/2
3/4
1
2
3
4
Page 21
Connections | 11
GND
Parallel
-
+
-
+
GND
Parallel
+
-
+
-
CH1
CH3
CH2
CH4
Parallel
Parallel
GND
Parallel
-
+
-
+
GND
Parallel
+
-
+
-
CH1
CH3
CH2
CH4
Parallel
Parallel
GND
Parallel
-
+
-
+
GND
Parallel
+
-
+
-
CH1
CH3
CH2
CH4
Parallel
Parallel
GND
Parallel
-
+
-
+
GND
Parallel
+
-
+
-
CH1
CH3
CH2
CH4
Parallel
Parallel
GND
Parallel
-
+
-
+
GND
Parallel
+
-
+
-
CH1
CH3
CH2
CH4
Parallel
Parallel
2 x 300 W @ 2 Ω PTL
1 x 600 W @ 4 Ω PBTL
FIGURE 8: Short-circuited pins on the output connector.
OUT 1
OUT 2
OUT 1
Page 22
Protections
Fault protections are systems designed to protect peo­ple from severe or fatal electric shocks and avoid severe damages on the amplier or the loudspeakers in case of electrical parameters out of scaling or critical changes in environmental conditions.
The architecture of Powersoft’s ampliers encompass several protection mechanisms triggered by harmful sig­nal and temperature. Protection systems and triggers are independently implemented in the power supply section (power supply protection) and the amplier section (ampli­er protections) in order to minimize system damages and maximize efciency.
12 : 1.Fan control
By activating the parallel mode on one of the output connectors, implies parallel mode set on both couple of channels. For safety reasons we suggest to apply the paral­lel mode on both connectors.
The fan is not provided with the package, Powersoft recommends:
40x40= SUNON series MB60151Vx, or ser ies MF60151Vx
12
T (°C) V
25 2.71
30 2.47
35 2.24
40 2.02
45 1.82
50 1.63
55 1.46
60 1.3
65* 1.16
70 1.04
75 0.93
80 0.83
85 0.75
*fan activation thresho ld
TABLE 1: Temperature to voltage relationship
on TEMPMON pins in PL1001
12 : 1.1. Primary AC mains overcurrent protection
A 4A time-delay fuse prevents against dangerous mains overcurrent in case of an internal failure. The fuse is sol­dered on the PCB, it can be replaced only by authorized Powersoft Service Center.
12 : 1. 2. Primary AC mains overvoltage protection
AC mains overvoltage threshold is set to 280 V
rms
. If the
AC mains voltage exceeds 280 V
rms
the primary power sup­ply stops working. The power supply turns on again when the AC mains voltage drops under 275 V
rms
.
12 : 1. 3. Primary thermal protection
The temperature is detected by the NTC inside the power transformer. The limiting factor is set as follows: fan starts to run as soon as the transformer reaches 80°, amplier starts to reduce the output stage voltage as soon as the transformer reaches 100°. When the temperature exceeds 120°, output stage goes in safety thermal switch off.
Protection status is reported as follow:
In case of a broken NTC, or when the temperature is <-30o, the protection status will be reported as follows:
12 : 1.4 . Auxiliary Undervoltage Protection
In case the Aux voltage drops below 10.5 V, the protec­tion status will be reported as follows:
12 : 2.Amplifier protections
12 : 2.1. Amplifier Thermal protection
The temperature is detected by the NTC in the middle of the PCB, close to the xing screw. The limiting factor is set as follows: amplier starts to reduce the output stage voltage as soon as the NTC reaches 85°, when the temperature exceeds 100°, output stage goes in safety thermal switch off.
Protection status is reported as follow:
Do not position the fan as indicated above as this may result in wrong
temperature readings.
Priority Status Description
Steady ON Everything Good
1o1 pulse (100ms ON 200ms OFF) PGOOD not good
5o2 pulses (100 ms ON 200ms OFF ) Output stage temperature too high
4o3 pulses (100 ms ON 200ms OFF ) transformer temperature too high
6o4 pulses (100 ms ON 200ms OFF ) high frequency protection
2o5 pulses (100 ms ON 200ms OFF ) trans former NTC broken
3o6 pulses (100 ms ON 200ms OFF ) ou tput stage NTC broken
Priority Status Description
Steady ON Everything Good
1o1 pulse (100ms ON 200ms OFF) PGOOD not good
5o2 pulses (100 ms ON 200ms OFF ) Output stage temperature too high
4o3 pulses (100 ms ON 200ms OFF ) transformer temperature too high
6o4 pulses (100 ms ON 200ms OFF ) high frequency protection
2o5 pulses (100 ms ON 200ms OFF ) trans former NTC broken
3o6 pulses (100 ms ON 200ms OFF ) ou tput stage NTC broken
1
o
1 pulse (100ms ON 200ms OFF) PGOOD not good
2o5 pulses (100 ms ON 200ms OFF ) trans former NTC broken
Protections | 12
Page 23
Protections | 13
12 : 2.2. Output short circuit
If the load impedance is too low or the loudspeaker line has a short circuit (because of voice coil damages, wires short circuit, improper wiring, etc), the amplier output current
rises to harmful values. When the output current reaches 12Apeak the amplier section switches off instantly, the power supply still working. When the short circuit is activat­ing the protect pin goes to Level 0 (0 – 0,5mV
rms
)
12 : 2.3. High frequency protection
High frequency stationary signals, such as sine waves with high amplitude, tend to stress the amplier section of the module as well as the loudspeakers voice coils. if the input signal is above 20 kHz greater than 450mV
rms
, the protection will activate starting the fan. Increasing the input signal, the amp module will reduce the output stage voltage until switching off the output stage.
Protection status is reported as follow:
In case of a broken NTC, or when the temperature is
<-30o, the protection status will be reported as follows:
Priority Status Description
Steady ON Everything Good
1o1 pulse (100ms ON 200ms OFF) PGOOD not good
5o2 pulses (100 ms ON 200ms OFF ) Output stage temperature too high
4o3 pulses (100 ms ON 200ms OFF ) transformer temperature too high
6o4 pulses (100 ms ON 200ms OFF ) high frequency protection
2o5 pulses (100 ms ON 200ms OFF ) trans former NTC broken
3o6 pulses (100 ms ON 200ms OFF ) ou tput stage NTC broken
3o6 pulses (100 ms ON 200ms OFF ) ou tput stage NTC broken
Page 24
Bill of Materials
Q Part Description MPN / Specs
1 PowerCon NAC3MPA-1
1 JST connector VHR-3N
2 JST Contacts SVH-21T-P1.1 (22 ~ 18 AWG), SVH-41T-P1-1 (20 ~ 16 AWG)
1 Fuse Holder SCI R3-32B2
1 Fuse LITTLE FUSE 326 15AT
1 Red cable 14 AWG
1 Blu cable 14 AWG
1 Yell/Green cable 14 AW G
JST Housing pin-out
PIN 1 AC Mains L (red wire)
PIN 2 Not connected
PIN 3
AC Mains N (blue
wire)
AMP GND
Ground (yellow-
green wire)
Powercon pin-out
PIN L AC Mains L (red wire)
PIN N AC Mains N (blue wire)
PIN GND Ground
Cable Kit - KT000349
For module evaluation only.
13 : 1.Mains Cable – CB000727
13
Cable Kit - KT000349 | 14
Page 25
Cable Kit - KT000349 | 15
Bill of Materials
Q Part Description MPN / Specs
1 Speakon NL4MP-UC
1 JST Connector VHR-6N
4 JST Contacts SVH-21T-P1.1 (22 ~ 18 AWG), SVH-41T-P1-1 (20 ~ 16 AWG)
1 White Cable 16 AWG
1 Blue Cable 16 AWG
1 Orange Cable 16 AWG
1 Grey Cable 16 AWG
Pin Out CH 1-3
JST Pin Cable Speakon Pin Speaker Pin
1 ORANGE 1- +
2 WHITE 1+ -
3 GREY 2- +
4 BLUE 2+ -
5 N.U. N.U. N.U.
6 N.U. N.U. N.U.
Pin Out CH 2-4
JST Pin Cable Speakon Pin Speaker Pin
1 ORANGE 1- +
2 WHITE 1+ -
3 GREY 2- +
4 BLUE 2+ -
5 N.U. N.U. N.U.
6 N.U. N.U. N.U.
13 : 2.Output cable, 4 x SE conguration – CB000731
CH 2 - 4
PIN 1
+
-
+
-
1-
1+
2-
2+
-
+
-
+
1-
1+
2-
2+
CH 1 - 3
Page 26
16 | MiniMod 4 | User guide
Bill of Materials
Q Part Description MPN / Specs
1 Speakon NL4MP-UC
2 JST Connector VHR-6N
4 JST Contacts SVH-21T-P1.1 (22 ~ 18 AWG), SVH-41T-P1-1 (20 ~ 16 AWG)
1 White Cable 16 AWG
1 Blue Cable 16 AWG
1 Orange Cable 16 AWG
1 Grey Cable 16 AWG
Pin Out CH 1-3
JST Pin Cable Speakon Pin Speaker Pin
1 N.U. N.U. N.U.
2 ORANGE 1- +
3 N.U. N.U. N.U.
4 BLUE 2- +
5 N.U. N.U. N.U.
6 N.U. N.U. N.U.
Pin Out CH 2-4
JST Pin Cable Speakon Pin Speaker Pin
1 N.U. N.U. N.U.
2 WHITE 1+ -
3 N.U. N.U. N.U.
4 GREY 2+ -
5 N.U. N.U. N.U.
6 N.U. N.U. N.U.
13 : 3.Output cable, 2 x BTL conguration – CB000730
CH 1 - 3
CH 2 - 4
PIN 1
1-
2­1+ 2+
+ +
-
-
Page 27
Cable Kit - KT000349 | 17
Bill of Materials
Q Part Description MPN / Specs
1 Speakon NL4MP-UC
2 JST Connector VHR-6N
8 JST Contacts SVH-21T-P1.1 (22 ~ 18 AWG), SVH-41T-P1-1 (20 ~ 16 AWG)
2 White Cable 16 AWG
2 Blue Cable 16 AWG
2 Orange Cable 16 AWG
2 Grey Cable 16 AWG
2 Loop Cable 16 AWG
Pin Out CH 1-3
JST Pin Cable Speakon Pin Speaker Pin
1 ORANGE 1- -
2 WHITE 1+ +
3 GREY 1- -
4 BLUE 1+ +
5 LOOP N.U. N.U.
6 LOOP N.U. N.U.
Pin Out CH 2-4
JST Pin Cable Speakon Pin Speaker Pin
1 ORANGE 2- +
2 WHITE 2+ -
3 GREY 2- +
4 BLUE 2+ -
5 LOOP N.U. N.U.
6 LOOP N.U. N.U.
13 : 4.Output cable, 2 x PTL conguration – CB000733
CH 1 - 3
CH 2 - 4
PIN 1
­+ +
-
1-
1+
2-
2+
Page 28
18 | MiniMod 4 | User guide
Bill of Materials
Q Part Description MPN / Specs
1 Speakon NL4MP-UC
2 JST Connector VHR-6N
4 JST Contacts SVH-21T-P1.1 (22 ~ 18 AWG), SVH-41T-P1-1 (20 ~ 16 AWG)
2 White Cable 16 AWG
2 Blue Cable 16 AWG
2 Loop Cable 16 AWG
Pin Out CH 1-3
JST Pin Cable Speakon Pin Speaker Pin
1 N.U. N.U. N.U.
2 WHITE 1+ +
3 N.U. N.U. N.U.
4 BLUE 1+ +
5 LOOP N.U. N.U.
6 LOOP N.U. N.U.
Pin Out CH 2-4
JST Pin Cable Speakon Pin Speaker Pin
1 N.U. N.U. N.U.
2 WHITE 1- -
3 N.U. N.U. N.U.
4 BLUE 1- -
5 LOOP N.U. N.U.
6 LOOP N.U. N.U.
13 : 5.Output cable, 1 x PBTL conguration – CB000732
CH 1 - 3
CH 2 - 4
PIN 1
+
-
1+
1-
Page 29
Evaluation Board - KTP00477
14
Evaluation Board - KTP00477 | 19
B
A
F J
HC
E E
B
A
BB
I
I
G G
DDDI ID
Description Status
A
CH1-CH2 Bridge Mode OFF
A
CH3-CH4 Bridge Mode OFF
B
CH1 Polarity Reverse ON
B
CH2 Polarity Reverse ON
B
CH3 Polarity Reverse ON
B
CH4 Polarity Reverse ON
C
Bypass 1/2/3/4 ON
D
CH1 Mute OFF
D
CH2 Mute OFF
D
CH3 Mute OFF
D
CH4 Mute OFF
E
Voltage Limiter Disable CH 1-2 ON
E
Voltage Limiter Disable CH 3-4 ON
F
Energy Save ON
G
ESMODE CH1-2 OFF
G
ESMODE CH2-3 OFF
H
Thermal Limiter Threshold Setup ON
I
CH1 Bypass OFF
I
CH2 Bypass OFF
I
CH3 Bypass OFF
I
CH4 Bypass OFF
J
Auxilliary Voltage Selector OFF
14 : 1.Switch functions
Switch Status ON Status OFF
A
Bridge Mode
Ch1 routed to both Ch1, Ch2 Ch3 routed to both Ch3, Ch4
Each input connector is routed on its related
channel
B
Polarty Reverse
Reverse polarity for each input XLR (see block
diagram for better comprehension of Polarity Reverse
insertion point)
Standard polarity
C
Bypass 1/2/3/4
Output sourced directly from input XLRs. When
ON, all EVB limiting circuitry is bypassed (use in
conjunction with Bypass – 0 dip switch)
Input signal pass through internal limiters.
D
Mute
Mute related channel (disable output stage PWM
generator)
Related channel unmuted
E
Limiters Disable
thermal and voltage limiters disabled.
Signal pass through internal preamplier stage
anyway.
Thermal and voltage limiters engaged.
F
Energy Save
Energy save Active: after 10sec that input signal is not
detected, it goes into “shut down / auto mute” state
depending on the status of ESMODE switch; it wakes
up if signal is detected (wake up threshold -59dBV ).
Energy save disabled.
G
ESMODE
When Energy Save Mode is enabled this status shuts
down the Power Supply of the module (connected to
the related output connector)
When Energy Save Mode is enabled this
status mutes all channels of related connector
(disable output stage PWM generator power
supply is not shut down).
The EVB is an analog audio interface that includes a thermal limiter, a clip limiter, and other functions (mute, energy save enable) in order to evaluate the module with­out using a DSP. By setting correctly its limiters it will be possible to run a long term test without audio interruption, that would be otherwise triggered due to module internal protection of over temperature or over power.
Page 30
20 | MiniMod 4 | User guide
14 : 2.Test points
Test Point Description Scale/Full Scale (For Minimod4)
GND Ground
PWMLIM1 (2,3,4) Thermal Limiter Status (active high)
CLIPVL1 (2,3,4) Voltage Limiter Threshold dependent from rail voltage
TEMPMON12 (34) Signal monitoring the thermal status of amplier stages. See table below
IOUT1MON (2,3,4) Output Current monitor (scale dependent from connected module) 8A/V VOUT1MON (2,3,4) Output Voltage monitor (scale dependent from connected module) 20V/ V IN1EUNBAL (2,3,4) Unbalanced Input Signal (in phase and compared to IN-) 1V/ V
IN1-EXT (2,3,4) Balanced Negative Input Signal (at IDC output connector) 1V/ V (±1%) IN1+EXT (2,3,4) Balanced Positive Input Signal (at IDC output connector) 1V/ V (±1%)
PROTECT1 (2,3,4) Protection Circuit Detection (active low) 4.6V
Mute CH1 (2,3,4) Channel Mute (active low) 8V
RDY1 (2,3,4) Channel Ready to play (signal dependent from connected module) 2V
VMON12N Negative rail Monitor Channels 1,2 20V/V VMON12P Positive rail Monitor Channels 1,2 20V/ V
VMON34N Negative rail Monitor Channels 3,4 20V/ V
VMON34P Positive rail Monitor Channels 3,4 20V/V SDPWS12 Shut Down Power Supply Signal (active high) engaged by Energy safe mode. 4.5V SDPWS34 Shut Down Power Supply Signal (active high) engaged by Energy safe mode. 4.5V
-12S W Auxiliary Negative Supply Voltage (switched when engaging energy safe mode) 1V/ V
-12V C Auxiliary Negative Supply Voltage (as supplied by module) 1V/V
+12SW
Switched Auxiliary Positive Supply Voltage (switched when engaging energy safe
mode)
1V/V
+12VC Auxiliary Positive Supply Voltage (as supplied by module) 1V/ V
+5VC Auxiliary Positive +5V Supply Voltage (as supplied by module) 1V/V
Switch Status ON Status OFF
H
Thermal Limiter Threshold Setup
Set threshold according to the attached table
amplier dependant too.
I
Bypass 1-4 Signal goes to inner limiter circuitry.
Signal disconnected from internal limiters.
In order to completely bypass inner circuitry,
Input bypass should be OFF and Limiter
Bypass ON
J
Auxilliay Voltage Selector Sets module having auxiliary voltage of +/-15V.
Module has a default auxiliary voltage of +/-
12Vdc
Page 31
Evaluation Board - KTP00477 | 21
14 : 3.LED Description
LED Color ON OFF
A
SIGNAL PRES GREEN Signal presence on input connectors Absence of signal at input connectors
B
12SW -12VC GREEN Presence of -12V auxiliary voltage
Absence of -12V auxiliar y voltage. Switched off in
case Energy Save status engaged
C
+12SW +12 VC GREEN Presence of +12V auxiliary voltage
Absence of +12V auxiliary voltage. Switched off in
case Energy Save status engaged
D
+5VC GREEN Presence of +5VC auxiliary voltage absence of +5VC auxiliary voltage
E
Energy Save GREEN When Energy save engaged When energy save OFF
F
SDPWS12 GREEN
When SDPWS enabled by Energy save
status
When SDPWS disabled
G
SDPWS34 GREEN
When SDPWS enabled by Energy save
status
When SDPWS disabled
H
RDY1,2,3,4 GREEN When related channel in Ready Status When related channel not in Ready Status
I
PROTECT1,2,3,4 RED When related channel in Protect Status When related channel not in Protect Status
J
LIMIT1,2,3,4 AMBER When limiter of related channel is engaged When limiter of related channel is not engaged
K
TEMPMON12, 34 - 25°C GREEN
When TEMPMON of related channel pair is
< 2.56V
When TEMPMON of related channel pair is > 2.56V
L
TEMPMON12, 34 - 50°C AMBER
When TEMPMON of related channel pair is
< 1.65V
When TEMPMON of related channel pair is > 1.65V
M
TEMPMON12, 34 - 75°C AMBER
When TEMPMON of related cchannel pair
is < 0.93V
When TEMPMON of related channel pair is > 0.93V
N
TEMPMON12, 34 - 85°C RED
When TEMPMON of related channel pair is
< 0.826V
When TEMPMON of related channel pair is >
0.826V
G
F
K
L
N
M
J J J J
I I I I
H H H H
E
D
B C
A
Page 32
22 | MiniMod 4 | User guide
14 : 4. Thermal Limiter THR
Thermal limiter monitors TEMPMON12-34 signals coming from the modules connected to each output connector of evaluation board. Once TEMPMON signal matches the threshold set, the limiter starts reducing input signal of related couple of channels.
Threshold of thermal limiter must be setup adjusting the switches of “TEMP LIMIT VOLTAGE SELECTOR” as described in the table below. Threshold will be the same for all channels.
TEMP LIMIT VOLTAGE SELECTOR
1 2 3 4 5 6 7 8 Threshold ID
OFF ON OFF OFF OFF OFF OFF OFF g
OFF ON ON OFF OFF OFF OFF OFF f
OFF ON ON ON OFF OFF OFF OFF e
OFF ON ON ON ON OFF OFF OFF d
OFF ON ON ON ON ON OFF OFF c
OFF ON ON ON ON ON ON OFF b
OFF ON ON ON ON ON ON ON a
1 53 72 64 8
ON OFF
For Minimod4, heatsinked on a standard aluminum plate, the setup that guarantee operation continuity without any thermal shut down intervention, are thresholds #c. Lower thresholds are allowed to be set, but additional precautions must be taken if it is wanted to avoiding module going into a thermal shut down.
Plate Temperature (˚C) TEMPMON12-34 Threshold ID
25 2.62 30 2.42 35 2.22 a 40 2.02 45 1. 83 50 1. 65 b 55 1. 49 60 1.33
65 1.2
70 1.07 75 0.96 c 80 0.86 d 85 0.77 90 0.69 95 0.62
Tempmon vs. Temperature for Minimod4 (measured with a not-heatsinked amplifier)
Temperature is Measured on the metal plate underneath indicated point.
Page 33
Evaluation Board - KTP00477 | 23
14 : 5.Clip limiter + limiter bypass
A clip limiter limits a max THD of output signal of about 3%. This limiter cannot be adjusted by the user. Threshold has been intentionally set to a high THD value in order to get a maximum output power while having an acceptable distortion. Clip limiter threshold drops when thermal limiter is engaged.
Thermal and voltage limiters can be enabled (ON status) or disabled by these switches. When the switches are enabled limiters are not working but differently by the bypass function, signal pass through internal preamplier stage anyway. The purpose of this feature is a quick A/B comparison of amplier with or without clip limiter active.
MUTE CH1 MUTE CH2 MUTE CH3 MUTE CH4 CH1 CH2 CH3 CH4
ON MUTED MUTED
ON MUTED MUTED
ON MUTED MUTED
ON MUTED MUTED
Couples of channels CH1-CH3 and CH2-CH4 can be muted or unmuted by acting on the switch “MUTE” of related channels. When muting a channel, PWM generator stage is disabled.
14 : 6.Mute/Unmute
14 : 7.AUX Voltage selector
By default most of Powersoft modules provide an auxiliary supply voltage of +/-12V. By activating (ON status) this switch, Minimod4 provide an auxiliary volt of +/-15V available on MiniMod4 only.
A LEDs light bar indicates 4 different thresholds as listed in the table below. Temperatures indicated on the scale must be considered only as an indication and are strongly dependent from the module used along with evaluation board.
14 : 8.TempMon LED bar
LED
Turn on/off
Threshold (V)
25˚ 2.5 50˚ 1.6 5 75˚ 0.93 85˚ 0.826
When bypassing a channel of evaluation board, the signal goes directly from XLR input connectors to DIL 34 poles output connectors. In this way, evaluation board can be transformed in a passive XLR input board, routing audio signals straight from the input XLRs to the amplier inputs (polarity reverse and bridge switches are disabled too).
The following position of switches “Bypass_0” “Bypass_01” “Bypass_2” “Bypass_3” “Bypass_4” should be set:
14 : 9.Bypass entire EVB
Channel to
be bypassed
BYPASS_0 BYPASS_1-4
1 2 3 4 5 6 7 8 1 2 3 4 CH1 OFF OFF - - - - - - ON - - ­CH2 - - OFF OFF - - - - - ON - ­CH3 - - - - OFF OFF - - - - ON ­CH4 - - - - - - OFF OFF - - - ON
Channel to
be activated
BYPASS_0 BYPASS_1-4
1 2 3 4 5 6 7 8 1 2 3 4 CH1 ON ON - - - - - - OFF - - ­CH2 - - ON ON - - - - - OFF - ­CH3 - - - - ON ON - - - - OFF ­CH4 - - - - - - ON ON - - - OFF
In order to activate the internal limiters of demo board, the above described switches must be set in the opposite position as follow.
When EVB bypass is active, the following features are still available: TEMP LED BAR, MUTE, energy save (+ energy save mode selection).
Page 34
24 | MiniMod 4 | User guide
RAIL MONITOR
+
CLIPLEV GEN
TEMP MONITOR
AMP SMPS
AUX INPUT
AMP AUX
OUTPUT SWITCH
12V - 15V
MUTE
SWITCHES
SDPWS /
AUTO MUTE
ESMODE
SWITCHES
TEMP LEDS
+5VD REG
TEMP LIMITER
VOLTAGE
SELECTOR
DIP SWITCH
EMI FILTER
WAKE UP/
SDPWS
CIRCUIT
REV CH1
SWITCH
CH 1-2
LIMITERS
STAGE
CH 3-4
LIMITERS
STAGE
SIGNAL
PRESENCE
CIRCUIT
-12VA
+12VB
+12VA
-12VB
+5 VA
+5VB
+5VC
+12V
-12V
+12SW
-12SW
NC
NC
AUXVSEL
MUTE1
MUTE2
MUTE3
MUTE4
+12VC
-12VC
+12SW
+5VC
SD
SPWS 12 & 34
AUTOMUTE 12 & 34
ENABLE
CLIPLVL12
CLIPLVL34
PWMLIM12
PWMLIM34
VMON12N
VMON34N
DISABLE
LIMITERS
SWITCHES
TEMPMON12
TEMPMON34
CH1 BAL IN STAGE
CH2 BAL IN STAGE
CH3 BAL IN STAGE
CH4 BAL IN STAGE
CH1 BAL OUT STAGE
CH2 BAL OUT STAGE
CH3 BAL OUT STAGE
CH4 BAL OUT STAGE
CLIPLVL12
PWMLIM12
CLIPLVL34
PWMLIM34
ENERGY
SAVE
CIRCUIT
+
MANUAL SWITCH
CH3-4
PARALLEL
SWITCH
REV CH2
SWITCH
REV CH3
SWITCH
REV CH4
SWITCH
IN1SW_N
IN1SW_P
IN1S_N
IN1S_N
IN1S_P
IN1S_P
IN2SW_N
IN2SW_P
IN2BS_N
IN2BS_N
IN2BS_P
IN2BS_P
IN3SW_N
IN3SW_P
IN3S_N
IN3S_N
IN3S_P
IN3S_P
IN4SW_N
IN4SW_P
IN4BS_N
IN4BS_N
IN4BS_P
IN4BS_P
BYPASS_0
IN1SW_N
IN1SW_P
IN2SW_N
IN2SW_P
IN3SW_N
IN3SW_P
IN4SW_N
IN4SW_P
IN1_N
IN1_P
IN2_N
IN2_P
IN3_N
IN3_P
IN4_N
IN4_P
BYPASS_1
CH1-2
PARALLEL
SWITCH
IN2S_N
IN2S_P
IN4S_N
IN4S_P
IN1S_N
IN1S_P
IN2BS_N
IN2BS_P
IN3S_N
IN3S_P
IN4BS_N
IN4BS_P
IN1_N
IN1_P
IN1EXTB_N
IN1EXTB_N
IN1EXT_N
IN1EXT_P
BYPASS_2
IN2_N
IN2_P
IN2EXTB_N
IN2EXTB_N
IN2EXT_N
IN2EXT_P
BYPASS_3
IN3_N
IN3_P
IN3EXTB_N
IN3EXTB_N
IN3EXT_N
IN3EXT_P
BYPASS_4
IN4_N
IN4_P
IN4EXTB_N
IN4EXTB_N
IN4EXT_N
IN4EXT_P
IN1EXT_N
IN1EXT_P
IN2EXT_N
IN2EXT_P
IN3EXT_N
IN3EXT_P
IN4EXT_N
IN4EXT_P
SD
BLANCKING
CIRCUIT
Vref
+12SW
+12SW -12SW
+12SW -12SW
+12SW -12SW
+12SW -12SW
+12SW -12SW
+12SW -12SW
+12SW -12SW
+12SW -12SW
+12SW -12SW
+12SW
-12SW
+12SW
-12SW
GND
GND
Vref
Vref
+12SW
+12SW
+12SW
NC
NC
+5VD
+5VD
CH2
CH1
CH3
CH4
NC
GND
NC
GND
AUXVSEL
MUTE 1,2,3,4
TEMPMON12
TEMPMON34
SD
SDPWS
AUTOMUTE
ENABLE
+5VC
LITEMOD4HCEVB
BLOCK DIAGRAM
14 : 10.Block diagram
Page 35
Evaluation Board - KTP00477 | 25
14 : 11.Silkscreen
Page 36
26 | MiniMod 4 | User guide
1
2
3
4
5
6
7
8
D D
C C
B B
A A
Power soft S .p.A.
Via E. C onti , 5
Project:
LITEMOD 4HC
This document contains proprietary informations
and patents which is the property of Powersoft S.p.A.,
that may not be disclosed, reproduced or used
without express written consent from Powersoft S.p.A.
BIAS1
1
DBIAS1
2
IN1+
3
IN1-
4
OUT1
5
V-
6
BUFIN1
7
BUFOUT1
8
BIAS2
16
DBIAS2
15
IN2+
14
IN2-
13
OUT2
12
V+
11
BUFIN2
10
BUFOUT2
9
U16
LM13700M
Q1
BC807-25L
Q3
BC807-25L
0603
C11
1u
0603
R24
4K7
0603
R30
22K
0603
R31
100K
0603R92K2
0603
R20
22K
0603
R16
470R
0603
R14
1K
0603
R17
47R
Q2
BC807-25L
0603
R27
22K
32
D1B
BAS28
41
D1A
BAS28
-12SW
+12SW
+12SW
-12SW
0603
C2
100p
0603
R18
47R
0603
R26
10K
0603
R13
18K
0603
R6
15K
0603
R3
15K
0603
R15
2K2
0603
R22
15K
Q6
BC807-25L
Q4
BC807-25L
0603
C20
1u
0603
R43
4K7
0603
R38
22K
0603
R39
100K
0603
R60
2K2
0603
R52
22K
0603
R58
470R
0603
R56
1K
0603
R53
47R
Q5
BC807-25L
0603
R40
22K
4 1
D2A BAS28
32
D2B
BAS28
+12SW
-12SW
0603
C28
100p
0603
R54
47R
0603
R47
10K
0603
R59
18K
0603
R66
15K
0603
R68
15K
0603
R57
2K2
0603
R48
15K
CLIPLVL1
PWMLIM12
CLIPLVL2
PWMLIM12
1206
C4 10u
1206
C6 10u
1206
C23 10u
1206
C24 10u
0603R74K7
0603
R2
4K7
TP2
0603
R65
4K7
0603
R69
4K7
IN2EUNBAL
+/-0.1% 0603
R5
4K7
+/-0.1%
0603
R12
4K7
+/-0.1% 0603
R1
10K
0603
R4
330R
0603
R11
330R
+/-0.1%
0603
R21
10K
+/-0.1% 0603
R19
4K7
+/-0.1%
0603
R10
4K7
0603
C1
22p
0603
C10
22p
0603
C9
100p
0603C51n
0603C3100p
+/-0.1%
0603
R63
4K7
+/-0.1%
0603
R71
4K7
+/-0.1% 0603
R55
10K
0603
R62
330R
0603
R70
330R
+/-0.1%
0603
R73
10K
+/-0.1% 0603
R72
4K7
+/-0.1%
0603
R67
4K7
0603
C21
22p
0603
C29
22p
0603
C30
100p
0603
C251n0603
C22
100p
IN1EUNBAL
RedD5HSMH-C265
+12VC
nPROTECTEXT1
Green
D11
HSMG-C265
+12VC
RDY1
0603
R148
10K
0603
R165
10K
0603
R159
1M
0603
R170
1M
RedD6HSMH-C265
+12VC
nPROTECTEXT2
Green
D9
HSMG-C265
+12VC
RDY2
0603
R149
10K
0603
R163
10K
0603
R160
1M
0603
R167
1M
IN1_P
IN1_N
IN2_N
IN2_P
0603
R33
47R
0603
R42
47R
0603
C18
100p
0603
R36
2K2
0603
R41
2K2
IN1EUNBAL
IN1EXT_N
IN1EXT_P
0603
R64
47R
0603
R78
47R
0603
C27
100p
0603
R74
2K2
0603
R76
2K2
IN2EUNBAL
IN2EXT_N
IN2EXT_P
TP7
TP9
IN1EXT_P
IN1EXT_N
VOUT1MON
TEMPMON12
+12VA
-12VA
MUTE1
MUTE2
-12VA
+12VA
TEMPMON12
VOUT2MON
IN2EXT_N
IN2EXT_P
IOUT2MON
SDPWS12
SDPWS12
RDY1
RDY2
IOUT1MON
VMON12P
VMON12P
VMON12N
VMON12N
nPROTECTEXT2
nPROTECTEXT1
+5VA
+5VA
Pin3 = ID1 / Pin 32 = ID2
AUXVSEL
SDPWS12
0603
R25
10R
0603
R75
10K
0603
R77
1M
0603
C31
100p
VMON12N
VMON12N_BUFF
TP8
TP5
TP15
TP47 TP48
TP4
TP6
IN1_UNBAL
IN2_UNBAL
CH 1-2 Bridge
TP35 TP36
TP3
TP11
TP12
TP13
TP16
TP17
TP18
5
6
7
SO8
U1B
NE5532D
3
2
1
SO8
U1A
NE5532D
3
2
1
SO8
U4A
NE5532D
5
6
7
SO8
U4B
NE5532D
3
2
1
SO8
U11A
NE5532D
5
6
7
SO8
U11B
NE5532D
3
2
1
SO8
U12A
NE5532D
5
6
7
SO8
U12B
NE5532D
1
2
3
U15A
TL072CD
123456789
10111213141516171819202122232425262728293031323334
PL1
DS1011-34SBSiB7-B
2
3
1
PUSH
231
FEMALE
G
SO1
NC3FAAV-2
2
3
1
PUSH
231
FEMALE
G
SO2
NC3FAAV-2
TP54
TP55
TP56
TP65
TP66
TP69
3
2
1
SO8
U2A
NE5532D
5
6
7
SO8
U2B
NE5532D
0603
C7
100p
0603
R28
3K3
7
6
5
U15B
TL072CD
VMON12N_BUFF
CLIPLVL12
0603
R23
10R
CLIPLVL12
CLIPLVL12
Amber
D23
HSMA-C265
0603
R49
4K7
Amber
D22
HSMA-C265
0603
R44
4K7
1
2
3
SO-14
U18A
LMV324ID
7
6
5
SO-14
U18B
LMV324ID
8
9
10
SO-14
U18C
LMV324ID
14
13
12
SO-14
U18D
LMV324ID
0603
R219
1K6
0603
R209
1K33
0603
R132
1K8
0603
R127
4K7
0603
R215
100R
0603
R213
100R
TEMPMON12
0603
R217
10K
0603
R211
10K
0603
R207
10K
0603
R128
10K
Green
D28
HSMG-C265
Red
D34
HSMH-C265
Amber
D30
HSMA-C265
Amber
D32
HSMA-C265
+5VD
0603
R32
10K
MUTE1
MUTE2
0603
R29
4K7
D36
BAV20WS-7-F
0603
R37
4K3
1
2
3
U21A
TL072CD
PWMLIM12
TEMPMON12
0603
R105
220K
0603
R114
100K
123
SH
SW10
OS102011MS2QN1
123
SH
SW6
OS102011MS2QN1
123
SH
SW7
OS102011MS2QN1
123
SH
456
SW2
OS202011MS2QN1
123
SH
456
SW1
OS202011MS2QN1
123
SH
456
SW3
OS202011MS2QN1
ReverseCH1
ReverseCH2
Text
Text
0603
C51
100p
MUTE1 MUTE2
G
D
S
Q27
2N7002
SD
G
D
S
Q29
2N7002
1206
R228
0R
1206
R227
0R
0603
R237
1M
0603
R239
1M
0603
C79
1u
123
SH
456
SW4
OS202011MS2QN1
Vref12
Vref
Vref12
1
2
3
SH
4
5
6
SW19
OS202011MS2QN1
IN1_P
IN1_N
1
2
3
SH
4
5
6
SW21
OS202011MS2QN1
IN2_P
IN2_N
Green
D40
HSMG-C265
+5VD
+12SW
-12SW
0603
R245
2K2
1516
1825057-7
SW22H
1314
1825057-7
SW22G
1112
1825057-7
SW22F
910
1825057-7
SW22E
IN2BS_N
IN2BS_P
IN1S_N
IN1S_P
IN1SW_N
IN1SW_P
IN2SW_N
IN2SW_P
IN1EXTB_P
IN1EXTB_N
IN2EXTB_P
IN2EXTB_N
IN2S_N
IN2S_P
G
D
S
Q13
2N7002
G
D
S
Q14
2N7002
G
D
S
Q20
2N7002
G
D
S
Q17
2N7002
Text
0603
C49
100n
CH1-2
14 : 12.Schematic
Page 37
Evaluation Board - KTP00477 | 27
1
2
3
4
5
6
7
8
CH_3-4.SchDoc
File:
Designed by:
Approved by:
Power soft S .p.A.
Via E. C onti , 5
50018 Scand icci ( FI)
Italy
www.p owers oft.i t
Tel. 0 039-0 55-73 50230
Fax: 0 039-0 55-73 56235
e-mai l: tec h@pow ersof t.it
Title:
Project:
Powersoft Code:
Date:
Evaluat ion Boar d
LITEMOD 4HC
This document contains proprietary informations
and patents which is the property of Powersoft S.p.A.,
that may not be disclosed, reproduced or used
without express written consent from Powersoft S.p.A.
[No Variations]
R&D Dept
15/12 /2017
1 1
SizeSheet of
A2
Rel.:
RedD7HSMH-C265
+12VC
nPROTECTEXT3
Green
D12
HSMG-C265
+12VC
RDY3
0603
R150
10K
0603
R166
10K
0603
R161
1M
0603
R171
1M
RedD8HSMH-C265
+12VC
nPROTECTEXT4
Green
D10
HSMG-C265
+12VC
RDY4
0603
R151
10K
0603
R164
10K
0603
R162
1M
0603
R168
1M
BIAS1
1
DBIAS1
2
IN1+
3
IN1-
4
OUT1
5
V-
6
BUFIN1
7
BUFOUT1
8
BIAS2
16
DBIAS2
15
IN2+
14
IN2-
13
OUT2
12
V+
11
BUFIN2
10
BUFOUT2
9
U17
LM13700M
Q7
BC807-25L
Q9
BC807-25L
0603
C45
1u
0603
R106
4K7
0603
R112
22K
0603
R113
100K
0603
R88
2K2
0603
R100
22K
0603
R95
470R
0603
R93
1K
0603
R96
47R
Q8
BC807-25L
0603
R109
22K
32
D3B
BAS28
41
D3A
BAS28
-12SW
+12SW
+12SW
-12SW
0603
C34
100p
0603
R97
47R
0603
R108
10K
0603
R92
18K
0603
R85
15K
0603
R82
15K
0603
R94
2K2
0603
R104
15K
Q12
BC807-25L
Q10
BC807-25L
0603
C54
1u
0603
R124
4K7
0603
R119
22K
0603
R120
100K
0603
R142
2K2
0603
R134
22K
0603
R140
470R
0603
R138
1K
0603
R135
47R
Q11
BC807-25L
0603
R122
22K
4 1
D4A
BAS28
32
D4B
BAS28
+12SW
-12SW
0603
C60
100p
0603
R136
47R
0603
R129
10K
0603
R141
18K
0603
R147
15K
0603
R153
15K
0603
R139
2K2
0603
R130
15K
CLIPLVL3
PWMLIM34
CLIPLVL4
PWMLIM34
1206
C36 10u
1206
C40 10u
1206
C57 10u
1206
C58 10u
0603
R86
4K7
0603
R81
4K7
0603
R146
4K7
0603
R154
4K7
TP33
IN4EUNBAL
+/-0.1%
0603
R84
4K7
+/-0.1%
0603
R91
4K7
+/-0.1% 0603
R79
10K
0603
R83
330R
0603
R90
330R
+/-0.1%
0603
R101
10K
+/-0.1% 0603
R98
4K7
+/-0.1%
0603
R89
4K7
0603
C33
22p
0603
C44
22p
0603
C43
100p
0603
C371n0603
C35
100p
+/-0.1%
0603
R145
4K7
+/-0.1%
0603
R156
4K7
+/-0.1% 0603
R137
10K
0603
R144
330R
0603
R155
330R
+/-0.1%
0603
R158
10K
+/-0.1% 0603
R157
4K7
+/-0.1%
0603
R152
4K7
0603
C55
22p
0603
C61
22p
0603
C62
100p
0603
C59
1n
0603
C56
100p
IN3EUNBAL
IN3_P
IN3_N
IN4_N
IN4_P
0603
R80
47R
0603
R103
47R
0603
C38
100p
0603
R99
2K2
0603
R102
2K2
IN3EUNBAL
IN3EXT_N
IN3EXT_P
0603
R117
47R
0603
R126
47R
0603
C53
100p
0603
R121
2K2
0603
R123
2K2
IN4EUNBAL
IN4EXT_N
IN4EXT_P
IN3EXT_P
IN3EXT_N
VOUT3MON
TEMPMON34
+12VB
-12VB
MUTE3
MUTE4
-12VB
+12VB
TEMPMON34
VOUT4MON
IN4EXT_N
IN4EXT_P
IOUT4MON
SDPWS34
SDPWS34
RDY3
RDY4
IOUT3MON
VMON34P
VMON34P
VMON34N
VMON34N
nPROTECTEXT3
nPROTECTEXT4
+5VB
+5VB
0603
R107
10R
0603
R125
10R
TP21
TP19
TP22
TP27
TP32
TP49 TP50
IN3_UNBAL
IN4_UNBAL
CH 3-4 Bridge
TP23
TP31
TP37
TP38
TP24
TP25
TP26
TP28
TP29
TP30
3
2
1
SO8
U6A
NE5532D
5
6
7
SO8
U6B
NE5532D
3
2
1
SO8
U9A
NE5532D
5
6
7
SO8
U9B
NE5532D
3
2
1
SO8
U13A
NE5532D
5
6
7
SO8
U13B
NE5532D
3
2
1
SO8
U14A
NE5532D
5
6
7
SO8
U14B
NE5532D
123456789
10111213141516171819202122232425262728293031323334
PL2
DS1011-34SBSiB7-B
2
3
1
PUSH
231
FEMALE
G
SO3
NC3FAAV-2
2
3
1
PUSH
231
FEMALE
G
SO4
NC3FAAV-2
TP67
TP68
TP70
TP71
5
6
7
SO8
U7B
NE5532D
3
2
1
SO8
U7A
NE5532D
CLIPLVL34
CLIPLVL34
Amber
D27
HSMA-C265
Amber
D26
HSMA-C265
0603
R115
4K7
0603
R116
4K7
0603
R45
10K
0603
R46
1M
0603
C8
100p
0603
R50
3K3
VMON34N
VMON34N_BUFF
1
2
3
U3A
TL072CD
TP1
7
6
5U3B
TL072CD
VMON34N_BUFF
CLIPLVL34
0603
C19
100p
SDPWS34
TP20
1
2
3
SO-14
U19A
LMV324ID
7
6
5
SO-14
U19B
LMV324ID
8
9
10
SO-14
U19C
LMV324ID
14
13
12
SO-14
U19D
LMV324ID
0603
R220
1K6
0603
R210
1K33
0603
R133
1K8
0603
R118
4K7
0603
R216
100R
0603
R214
100R
TEMPMON34
+5VD
0603
R131
10K
0603
R208
10K
0603
R212
10K
0603
R218
10K
Green
D29
HSMG-C265
Red
D35
HSMH-C265
Amber
D33
HSMA-C265
Amber
D31
HSMA-C265
+5VD
0603
R35
10K
MUTE3 MUTE4
0603
R34
4K7
D37
BAV20WS-7-F
TP10
0603
R51
4K3
7
6
5
U21B
TL072CD
PWMLIM34
TEMPMON34
85°C 0.826V
75°C 0.93V
50°C 1.65V
25°C 2.56V
0603
R110
220K
0603
R111
100K
123
SH
SW11
OS102011MS2QN1
123
SH
SW8
OS102011MS2QN1
123
SH
SW9
OS102011MS2QN1
123
SH
456
SW13
OS202011MS2QN1
123
SH
456
SW12
OS202011MS2QN1
123
SH
456
SW14
OS202011MS2QN1
ReverseCH3
ReverseCH4
0603
C75
100p
MUTE3 MUTE4
G
D
S
Q26
2N7002
G
D
S
Q28
2N7002
SD
1206
R232
0R
1206
R231
0R
0603
R236
1M
0603
R238
1M
AUXVSEL
0603
C80
1u
123
SH
456
SW5
OS202011MS2QN1
Vref34
Vref
Vref34
1 2 3
SH
4 5 6
SW18
OS202011MS2QN1
IN3_P
IN3_N
1 2 3
SH
4 5 6
SW20
OS202011MS2QN1
IN4_P
IN4_N
Green
D41
HSMG-C265
-12SW
+12SW
0603
R246
2K2
78
1825057-7
SW22D
56
1825057-7
SW22C
34
1825057-7
SW22B
12
1825057-7
SW22A
IN3S_N
IN3S_P
IN4BS_N
IN4BS_P
IN3SW_N
IN3SW_P
IN4SW_P
IN3EXTB_P
IN3EXTB_N
IN4EXTB_P
IN4EXTB_N
IN4S_N
IN4S_P
IN4SW_N
G
D
S
Q15
2N7002
G
D
S
Q16
2N7002
G
D
S
Q21
2N7002
G
D
S
Q18
2N7002
Text
0603
C81
100n
CH3-4
Page 38
28 | MiniMod 4 | User guide
1
2
3
4
5
6
7
C C
B B
A A
0603
C14
100n
+12SW
-12SW
0603
C13
100n
+12SW
-12SW
-12VC -12SW
0603
R192
1K2
0603
R172
1K2
Q22
BC807-25L
+12SW+12VC
AUXVSEL= GND -> 12V
AUXVSEL= OPEN -> 15V
0603
R174
2K2
Green
D15
HSMG-C265
Green
D14
HSMG-C265
Green
D17
HSMG-C265
0603
R173
4K7
0603
R193
4K7
EnergySaveON
EnergySaveOFF
Q19
BC807-25L
Q25
BC817-25
G
D
S
Q24
2N7002
0603
R178
4K7
1
2
3
SO-14
U20A
LMV324ID
7
6
5
SO-14
U20B
LMV324ID
8
9
10
SO-14
U20C
LMV324ID
14
13
12
SO-14
U20D
LMV324ID
GND
11
Vcc
4
SO-14
U20E
LMV324ID
0603
R196
100K
IN1_P
IN2_P
IN3_P
IN4_P
0603
R202
100K
0603
R205
100K
0603
R206
100K
0603
R169
100K
IN1_N
IN2_N
IN3_N
IN4_N
0603
R177
100K
0603
R181
100K
0603
R183
100K
1206
C66 10u
1206
C70 10u
0603
C64
100p
0603
R182
220K
0603
C72
100p
0603
R199
220K
0603
R195
10K
0603
R185
10K
0603
R186
100K
0603
R200
100K
BIAS
BIAS
1206
C69 10u
0603
R189
2K2
0603
C65
100p
0603
R187
100K
0603
R194
10K
0603
C63
100n
+5VC
+5VC
0603
R197
10K
0603
R203
10K
0603
C73
1u
0603
R190
22K
1206
C71
10u
3 2
D16B
BAS28
0603
R191
100K
0603
R204
100K
0603
R198
2K2
41
D16A
BAS28
0603
C67
1n
0603
R179
100K
0603
R201
2K7
0603
C74
1u
0603
R176
47R
0603
C68
1u
SignalPre
G
D
S
Q23
2N7002
SignalPre
0603
R184
100K
Green
D13
HSMG-C265
0603
R180
2K2
0603
R188
1M
0603
R175
10K
0603
C48
100n
+12SW
-12SW
0603
C47
100n
+12SW
-12SW
0603
C26
100n
+12SW
-12SW
0603
C39
100n
+12SW
-12SW
0603
C17
100n
+12SW
-12SW
0603
C52
100n
+12SW
-12SW
0603
C12
100n
+12SW
-12SW
0603
C46
100n
+12SW
-12SW
TP44
TP42
TP41
TP53
TP52
TP43
Vcc-
4
Vcc+
8
SO8
U1C
NE5532D
Vcc-
4
Vcc+
8
SO8
U2C
NE5532D
Vcc-
4
Vcc+
8
SO8
U4C
NE5532D
Vcc-
4
Vcc+
8
SO8
U6C
NE5532D
Vcc-
4
Vcc+
8
SO8
U7C
NE5532D
Vcc-
4
Vcc+
8
SO8
U9C
NE5532D
Vcc-
4
Vcc+
8
SO8
U11C
NE5532D
Vcc-
4
Vcc+
8
SO8
U12C
NE5532D
Vcc-
4
Vcc+
8
SO8
U13C
NE5532D
Vcc-
4
Vcc+
8
SO8
U14C
NE5532D
0603
C16
100n
+12SW
-12SW
Vcc-
4
Vcc+
8
U3C
TL072CD
D20
SS14
D25
SS14
D21
SS14
D24
SS14
D18
SS14
D19
SS14
GND
11
Vcc
4
SO-14
U19E
LMV324ID
SOT-89
IN
3
OUT
1
GND
2
U8
L78L05ABUTR
GND
11
Vcc
4
SO-14
U18E
LMV324ID
+5VD
0603
C42
100n
0603
C41
100n
0603
C32
100n
+12SW
-12SW
Vcc-
4
Vcc+
8
U21C
TL072CD
Text
0603
C50
100n
+12SW
-12SW
Vcc-
4
Vcc+
8
U15C
TL072CD
123
SH
SW15
OS102011MS2QN1
Text
Text
Text
63V
C76
100uF
63V
C77
100uF
0603
R221
3M3
0603
R223
1M
0603
C78
100n
2.5V
0.65V
Gv = 2,2
Gv = 10
0603
R234
1M
123
SH
SW16
OS102011MS2QN1
0603
R235
100K
D38
BAV21W-7-F
WAKE_UP
WAKE_UP
L1
100u
L2
100u
Vref
+5VC
Green
D39
HSMG-C265
0603
R241
2K2
+12SW
+5VC
+5VD
+5VC
+12SW
+5VC
+12SW
+5VA +5VB +12VA +12VB
-12VA -12VB+5VC +12VC
-12VC
+5VD
0603
R243
100K
0603
R244
100K
0603
R242
0R
AUXVSEL
0603
C15
100n
0603
R2501K0603
R2491K0603
R2481K0603
R2471K0603
R2401K0603
R1431K0603
R871K0603
R611K0603R81K
15 16
1825057-7
SW17H
13 14
1825057-7
SW17G
11 12
1825057-7
SW17F
9 10
1825057-7
SW17E
7 8
1825057-7
SW17D
5 6
1825057-7
SW17C
3 4
1825057-7
SW17B
1 2
1825057-7
SW17A
TP14
G
D
S
Q30
2N7002
SOT23-5
2
53
4
U5
SN74LVC1G04DBVR
0603
R222
100R
SD
0603
R224
1K
0603
R225
1K
0603
C86
100n
+12SW-12SW
0603
C82
100n
0603
C83
100n
+12SW-12SW
0603
C84
100n
0603
C85
100n
0603
R226
100K
0603
C87
10u
SD
14 : 13.Power + Energy Save
Page 39
15
Support and warranty
15 : 1.Service
There are no user-serviceable parts in your amplier. Refer servicing to qualied technical personnel. In addi­tion to having an in-house service department, Powersoft supports a network of authorized service centers. If your amplier needs repair contact your Powersoft dealer (or distributor). You can also contact the Powersoft Technical Service department to obtain the location of the nearest authorized service center.
15 : 2.Warranty
Powersoft guarantees its manufactured products to be free from defective components and factory workmanship for a period of 12 (twelve) months, starting from the date printed in the invoice of purchase.
All warranty repairs and retrots must be performed at Powersoft facilities or at an Authorized Service Center at no cost for the purchaser. Warranty exclusion: Powersoft’s warranty does not cover product malfunctioning or failure caused by: misuse, abuse, repair work or alterations per­formed by non-authorized personnel, incorrect connec­tions, exposure to harsh weather conditions, mechanical damages (including shipping accidents), and normal wear and tear.
Powersoft will perform warranty services provided that the product is not damaged during transportation.
15 : 2.1. Return of Goods
Goods can be returned to Powersoft only after they have been granted a Return Merchandise Authorization – RMA – number to be attached to the external packaging. Powersoft (or its Authorized Service Center) has the right to refuse any returned good without a RMA number.
15 : 2.2. Repair or replacement
Powersoft reserves the right to repair or replace any defective goods covered by product warranty at its sole discretion and as it deems best.
15 : 2.3. Cost and responsibility of transport
The purchaser (or end user/customer) is solely re­sponsible for all transportation costs and risks associated with sending warranty covered goods to Powersoft or its Authorized Service Center. Powersoft will assume full re­sponsibility and cover all costs incurred to send the goods back to the purchaser (or end user/customer).
15 : 3.Assistance
Even though most product malfunctioning can be solved at your premises through Powersoft Customer Care or your direct knowledge, occasionally, due the nature of the failure, it might be necessary to return defective products to Powersoft for repair. In the latter case, before shipping, you are kindly asked to follow step by step the procedure described below:
Obtain the “Defect Report Form” by contacting our
Customer Care Department via email: service@
powersoft.it or download the“Defect Report Form”.
Fill out one “Defect Report form” for each returned
item (the form is an editable tab guided document) and save as your name, amp model and serial number (for example: distributorname-MDRIVE-17345. doc) providing all required information except the RMA code/s and send it to [email protected] for Powersoft approval.
In case of defect reports approved by the Powersoft
Customer Service Representative you will receive an RMA authorization code (one RMA code for each returning device). Upon receiving the RMA code you must package the unit and attach the RMA code outside the pack, protected in a waterproof transparent envelope so it is clearly visible.
All returning items must be shipped to the following address:
Powersoft S.p.A.
Via Cadolingi, 13
50018 Scandicci (FI) Italy
In case of shipment from countries NOT belonging to the European Community make sure you have also followed the instructions described in the document available for download at the TEMPORARY EXPORTATION / IMPORTATION PROCEDURE link at
http://www.powersoft-audio.com/en/support/service.
Thank you for your understanding and cooperation and continued support as we work to improve our partnership.
29 | MiniMod 4 | User guide
Page 40
30 | MiniMod 4 | User guide
16
Specifications
Construction
Dimensions 190 x 80 x 42 mm
Weight 500 g
AC Mains Power
Power supply Universal input, regulated Switch Mode with PFC
Nominal voltage 100-240 V AC @ 50- 60Hz
Operating Voltage 85-264 V AC
Power Factor cos > 0.9 @ 4 Ω full power
Consumption
Standby < 2.a W
Idle < 10 W Rated Load (1/4 Max
Power)
150 W
AC Current Nominal 1.5 A | Ma x 7 A
Inrush Current 18
Aux Supplies
Max aux supply cu rrent draw @ +12 V 80 0 mA
Max aux supply cu rrent draw @ –12 V 200 mA
Max aux supply cu rrent draw @ +5V 50 mA
Fan plug - 12V Fan 10 0 mA
Audio
Gain 26 dB
Frequency Respo nse ( ±1 dB , 1 W @ 8 Ω) 10 Hz - 30 kHz
Noise Floor Typical -80 dBV (A)
Crosstalk Separation (1 kHz) Typical > 70 dB
Input sensitivity 4 dBu
Input impedance 13 kΩ balanced
THD+N (from 0.1 W to 1/2 Power) < 0.1% (typical < 0.0 5%)
DIM (from 0.1 W to 1/2 Power) < 0.1% (typical < 0.05%)
Thermal & Environment
Operating temperature & Humidity
-20° to 65° C, 0 to 90% Non condensing
Thermal Dissipation Cooling Plate + Optional Fan
@ 230 V
1/8 Max Outp ut Power @ 4Ω 127 BTU/h
@ 115 V
1/8 Max Outp ut Power @ 4Ω 112 BTU/h
Vibration ETSI EN 300 019-2-2
EMC immunity EN 5510 3- 2
EMC emissions E N 5510 3-1
Safety standards IEC 60065
General
Maximum output power per c hannel @ 4Ω 150 W
Maximum output power per c hannel @ 8Ω 75 W
Maximum output power @ 8Ω bridge mode 300 W
Maximum output power @ 2Ω par allel mode 300 W
Maximum output power @ 4Ω par allel bridge mode 600 W
Maximum total power all cha nnels dr iven 6 00 W
Max Output Voltage and Current
Single Ended 35 V
peak
/ 10 A
peak
BTL 70 V
peak
/ 10 A
peak
PBTL 70 V
peak
/ 20 A
peak
Page 41
Powersoft S.p.A.
Via Enrico Conti, 5
50018 Scandicci (FI) Italy
Tel: +39 055 735 0230 Fax: +39 055 735 6235
General inquiries: [email protected]
Application & technical support: [email protected]
Service & maintenance: [email protected]
Compliance questions: [email protected]
powersoft-audio.com
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