powersoft Digimod 3004 PFC2, Digimod 3004 PFC4 User Manual

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Digimod 3004 PFC2
©2019 Powersoft DO000XYZ.00 Rev. 00
USER GUIDE
Keep this manual
for future reference
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powersoft_DigimodPFC2_uguide_en
Data are subject to change without notice. For latest update please refer to the online version available on www.powersoft-audio.com.
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Table of contents
1. Important safety instructions iii
2. Importantes instructions de sécurité iv
3. Instrucciones de seguridad importantes v
4. Importanti istruzioni di sicurezza vi
5. Regulatory information vii
6. Electrostatic Discharge (ESD) viii
7. Digimod 3004 PFC2 1
7 : 1.Welcome 1
7 : 2.Unpacking & checking for shipping damage 1
7 : 3.Disposal of the packing material 1
8. Thermal constraints 2
8 : 1.Heatsink performance 2
9. Electromagnetic Compatibility (EMC) & Safety 3
9 : 1.AC MAINS filter 3
9 : 2.Cabling 3
9 : 3.Ferrite cores 3
9 : 4.Chassis shielding 3
9 : 5.Mains Fuse 3
9 : 6.Earth connection 3
10. Mechanical drawings 4
11. Connections 5
10 : 1.1. Main conne ctor s pinou t 6
10 : 1.2. Bill of connectors 6
10 : 2.PL21 pinout 8
10 : 3.PL1000 Pinout 10
10 : 4.PL2000 Pinout 10
10 : 5.Audio path block diagram 11
10 : 4.1. Internal Signal Path Pola rit y 11
10 : 6.Protections 12
10 : 6.1. Power supply protectio ns 12
10 : 6.2. Primary AC mains overcurrent protection 12
10 : 6.3. Primary AC mains overvoltage protection 12
10 : 6.6. Secondar y ther mal prot ect ion 12
10 : 6.7. Harmful signal prote ctio ns 13
10 : 6.8. Outpu t shor t circuit 13
10 : 6.9. High frequency stationary loud signals 13
10 : 6.10. Auxiliar y power protec tions 13
10 : 6.11. Control Boa rd prot ect ion LEDs 13
10 : 7.LED char t 14
10 : 7.1. Control Board LE D chart 14
10 : 7.2. Main Board LE D char t 14
12. Evaluation Board - KTP00477 15
11 : 1.Switch functions 15
11 : 2.Test points 16
11 : 3.LED Description 17
11 : 4. Voltage and Thermal Limiter 18
11 : 5.Mute/Unmute 18
11 : 6.AUX Voltage selector 18
11 : 8.Energy Save 19
11 : 9.TempMon LED bar 19
11 : 7.Bypass entire EV B 19
11 : 10.Block diagram 20
11 : 11.Silkscreen 21
11 : 12.Schematic 22
11 : 13.Power + Energy Save 24
13. Evaluation Board - KT000291 25
12 : 1.Switch functions 25
14. Support and warranty 28
13 : 1.Ser vice 28
13 : 2.Warranty 28
13 : 2.1. Return of Goods 28
13 : 2.2. Repair or replacem ent 28
13 : 2.3. Cost and responsibility of transport 28
13 : 3.Assistance 28
10 : 6.4. Primar y thermal pr otec tion 12
10 : 6.5. Amplifie r protec tion s 12
15. Specifications 29
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ii | Digimod 3004 PFC2 | User guide
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Important safety instructions
This amplifier module is intended to be installed inside
other devices and must be checked in the final product.
EXPLANATIONS OF GRAPHICAL SYMBOLS
1
CAUTION
RISK OF ELECTRICK SHOCK
DO NOT OPEN
The triangle with the lightning bolt is used to alert the user to the risk of electric shock.
The triangle with the exclamation point is used to alert the user to important operating or maintenance instructions.
The CE-mark indicates the compliance with the low voltage and electromagnetic compatibility.
Symbol for earth/ground connection.
Symbol for conformity with Directive 2002/96/EC and Directive 2003/108/EC of the European Parliament on waste electrical and electronic equip­ment (WEEE).
Symbol for electrostatic discharge sensitive devices.
1. Read these instructions.
2. Keep these instructions.
3. Heed all warnings.
4. Follow all instructions.
5. Do not use this equipment near water.
6. Do not block any ventilation openings. Install in accordance with Powersoft’s instructions.
7. Do not install near any heat sources such as radiators, heat regis­ters, stover or other apparatus that produce heat.
8. Do not defeat the safety purpose of the polarized or grounding­type plug.
9. Only use attachments/accessories specified by Powersoft.
10. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT ATTEMPT TO OPEN ANY PART OF THE UNIT. NO USER-SERVICEABLE
PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
DO NOT EXPOSE THIS EQUIPMENT TO RAIN OR MOISTURE,
DRIPPING OR SPLASHING LIQUIDS. OBJECTS FILLED WITH LIQUIDS, SUCH AS VASES, SHOULD NOT BE PLACED ON THIS APPARATUS.
SPEAKER TERMINALS COULD BE HAZARDOUS LIVE IF
SPEAKER BRIDGE MODE CONNECTION IS USED.
PROPER CONNECTIONS AND INSULATIONS TECHNIQUES
MUST BE ADOPTED WHEN SPEAKER BRIDGE MODE CONNECTION IS USED.
Important safety instructions | iii
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Importantes instructions de sécurité
Ce module d’amplification est destiné à être
installé à l’intérieur d’autres dispositifs et doit
donc être contrôlé sur le produit fini.
EXPLICATION DES SYMBOLES GRAPHIQUES
2
AVIS
RISQUES D’ÉLECTROCUTION
NE PAS OUVRIR
La triangle avec le symbol du foudre est employée pour alerter l’utilisateur au risque de décharge élec­trique.
Le triangle avec un point d’exclamation est employée pour alerter l’utilisateur d’instruction importantes pour lors opérations de maintenance.
Le marquage CE indique la conformité à la directive de basse tension et la compatibilité électromagnétique.
Symbole pour la connexion à la terre.
Symbole pour la conformité al la Directive 2002/96/ EC et la Directive 2003/108/EC du Parlement Européen sur les équipements électriques et élec­troniques (WEEE).
Symbole pour les appareils sensibles aux décharges électrostatiques.
1. Lisez ces instructions.
2. Gardez ces instructions.
3. Tenez compte de toutes les mises en garde.
4. Suivez toutes les instructions.
5. N’utilisez pas cet amplificateur à proximité de l’eau.
6. Assurez-vous d’une bonne ventilation de l’appareil. Installez en accord avec les instructions préconisées par Powersoft.
7. N’installez pas l’appareil à proximité de sources de chaleur ou d’autres appareils produisant de la chaleur.
8. Respectez le dispositif de mise à la terre de la prise secteur.
9. Utilisez uniquement les accroches et accessoires spécifiés par Powersoft.
10. Confiez toute réparation à un technicien qualifié. L’intervention d’un technicien est nécessaire dans les cas suivants : le cordon d’alimentation ou la prise secteur sont endommagés, des corps étrangers ou du liquide se sont introduits dans l’appareil, l’appareil a été exposé à la pluie ou à l’humidité, l’appareil montre des signes de dysfonctionnement ou est tombé.
MISE EN GARDE : AFIN DE RÉDUIRE LES RISQUES DE CHOC
ÉLECTRIQUE, N’ESSAYEZ PAS D’OUVRIR L’UNITÉ, MEME EN PARTIE. AUCUNE PIÈCE A L’INTERIEUR NE PEUT ETRE CHANGÉE PAR L’UTILISATEUR. LAISSEZ L’ENTRETIEN A UN PERSONNEL QUALIFIÉ.
iv | Digimod 3004 PFC2 | User guide
NE PAS EXPOSER CET APPAREIL A LA PLUIE OU A L’HUMIDITÉ,
AUX GOUTTES OU AUX ÉCLABOUSSURES. LES OBJETS REMPLIS DE LIQUIDE, TELS QUE LES VASES, NE DOIVENT PAS ETRE PLACÉS SUR CET APPAREIL.
LES BORNES D’ENCEINTES POURRAIENT ÊTRE DANGEREUX SI
LA CONNEXION DE MODE PONT DU HAUT-PARLEUR EST UTILISÉ.
ADOPTER DES TECHNIQUES CORRECTES DE CONNEXION ET
D’ISOLEMENT LORSQUE LA CONNEXION EN MODE BRIDGE HAUT-PARLEUR EST UTILISÉ.
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Instrucciones de seguridad importantes
Este módulo amplificador está diseñado para
ser instalado dentro de otros dispositivos y
debe verificarse en el producto final.
EXPLICACIÓN DE LOS SÍMBOLOS GRÁFICOS
3
PRECAUCIÓN
RIESGO DE CHOQUE ELÉCTRICO
NO ABRA LA UNIDAD
El triángulo con el símbolo de rayo eléctrico es usa­do para alertar al usuario de el riesgo de un choque eléctrico.
El triángulo con el signo de admiración es usado para alertar al usuario de instrucciones importantes de operación o mantenimiento.
La marca CE indica el cumplimiento de la directiva de bajo voltaje y de compatibilidad electromagnética.
Símbolo de la conexión a tierra.
Símbolo de conformidad con la Directiva 2002/96/ EC y Directiva 2003/108/EC del Parlamento Europeo sobre los aparatos eléctricos y electrónicos (WEEE).
Símbolo para los dispositivos sensibles a descargas electrostáticas.
1. Lea estas instrucciones.
2. Guarde estas instrucciones.
3. Preste atención a todas las advertencias.
4. Siga todas las instrucciones.
5. No use este aparato cerca del agua.
6. No bloquee las aberturas de ventilación. Realice la instalación de acuerdo con las indicaciones de Powersoft.
7. No instale cerca ninguna fuente de calor como, por ejemplo, radiadores, rejillas de calefacción, hornos u otros aparatos que produzcan calor.
8. No elimine el diseño de seguridad del enchufe, ya sea del tipo po­larizado o con conexión a tierra.
9. Use exclusivamente los dispositivos/accesorios indicados por Powersoft.
10. El servicio técnico debe realizarlo siempre personal cualificado. Se requerirá servicio de asistencia técnica cuando el aparato sufra algún tipo de daño como, por ejemplo, que el cable de alimentación o el enchufe estén dañados, que se haya derramado líquido o hayan caído objetos dentro del aparato, que éste se haya expuesto a la llu­via o humedad, que no funcione normalmente o que se haya caído.
PRECAUCIÓN: PARA REDUCIR EL RIESGO DE DESCARGA
ELÉCTRICA, NO DESMONTE LA TAPA (NI EL PANEL TRASERO). NO HAY PIEZAS REPARABLES POR EL USUARIO EN EL INTERIOR. LLÉVELO A REPARAR A PERSONAL DE SERVICIO CUALIFICADO.
NO EXPONGA ESTE UNITAD A LA LLUVIA O LA HUMEDAD,
GOTEO O SALPICADURAS. NO COLOQUE OBJETOS LLENOS DE LÍQUIDOS, TALES COMO VASIJAS, SOBRE EL APARATO.
TERMINALES DE LOS ALTAVOCES PODRÍA SER PELIGROSO, SI
SU CONEXIÓN SE UTILIZA EL ALTAVOZ MODO PUENTE.
ADOPTAR TÉCNICAS CORRECTAS DE CONEXIÓN Y
AISLAMIENTO CUANDO SE USA CONEXIÓN DE ALTAVOZ MODO PUENTE.
Instrucciones de seguridad importantes | v
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Importanti istruzioni di sicurezza
Questo modulo amplificatore è destinato ad essere
installato dentro altri dispositivi e deve quindi
essere controllato nel prodotto finito.
SPIEGAZIONE DEI SIMBOLI GRAFICI
4
ATTENZIONE
RISCHIO DI SCOSSE
ELETTRICHE, NON APRIRE
Il triangolo con il lampo è utilizzato per avvisare l’utente del rischio di scossa elettrica.
Il triangolo con il punto esclamativo è utilizzato per avvisare l’utente di importanti istruzioni d’uso e ma­nutenzione.
Il marchio CE indica la conformita’ del prodotto a tutte le direttive europee applicabili
Simbolo della connessione di terra.
Simbolo di conformità alla Direttiva 2002/96/CE e alla Direttiva 2003/108/CE del Parlamento Europeo sulle apparecchiature elettriche ed elettroniche (RAEE).
Simbolo per le apparecchiature sensibili alle scariche elettrostatiche
1. Leggere queste istruzioni.
2. Conservare le istruzioni.
3. Tenere conto di tutti gli avvisi.
4. Seguire tutte le istruzioni.
5. Non usare l'apparecchio in prossimità di acqua.
6. Non ostruire le prese di ventilazione. Installare secondo le indica­zioni del produttore.
7. Non installare vicino a fonti di calore quali radiatori, bocchette dell'aria calda, stufe o altri apparecchi (compresi gli amplificatori) che producono calore.
8. Non compromettere la sicurezza delle spine polarizzate o con messa a terra.
9. Usare solo accessori specificati dal produttore.
10. Ricorrere a personale qualificato per qualsiasi intervento. Tali interventi sono necessari in caso di guasti dell'apparecchio quali danneggiamento del cavo di alimentazione o della spina, versamento di liquidi o caduta di oggetti nell'apparecchio, es­posizione a pioggia o umidità o se l'apparecchio non funziona normalmente o è caduto.
ATTENZIONE: PER RIDURRE IL RISCHIO DI SCOSSE
ELETTRICHE, NON TENTARE DI APRIRE ALCUNA PARTE DELL’UNITÀ. NON CI SONO PARTI INTERNE AD USO DELL’UTENTE. RIVOLGERSI A PERSONALE QUALIFICATO PER L’ASSISTENZA.
vi | Digimod 3004 PFC2 | User guide
NON ESPORRE QUESTO APPARECCHIO ALLA PIOGGIA,
UMIDITÀ O SOSTANZE LIQUIDE. OGGETTI PIENI DI LIQUIDI, COME VASI, NON DEVONO ESSERE COLLOCATI SU QUESTO APPARATO.
I TERMINALI DEI DIFFUSORI POTREBBERO ESSERE
PERICOLOSI, SE VIENE UTILIZZATA LA CONNESSIONE IN MODALITÀ BRIDGE DEGLI ALTOPARLANTI.
ADOTTARE LE CORRETTE TECNICHE DI CONNESSIONE E
ISOLAMENTO QUANDO VIENE UTILIZZATA LA CONNESSIONE IN MODALITÀ BRIDGE DEGLI ALTOPARLANTI.
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Regulatory information
5
FCC COMPLIANCE NOTICE
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment gener­ates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equip­ment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.Increase the separation between the equipment and receiver.Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
WEEE DIRECTIVE
If the time arises to throw away your product, please recycle all the possible components.
This symbol indicates that when the end-user wishes to discard this product, it must be sent to separate col­lection facilities for recovery and recycling. By separat­ing this product from other household-type waste, the volume of waste sent to incinerators or land-fills will be reduced and natural resources will thus be conserved.
EC DECLARATION OF CONFORMITY
Manufacturer:
Powersoft S.p.A. via E. Conti 5 50018 Scandicci (Fi) Italy
We declare that under our sole responsibility the products: Model Name: Digimod 3004 PFC2 Intended use: Professional Audio Amplifier Module
Are in conformity with the provisions of the following EC Directives, including all amendments, and with national legislation implementing these directives: 2014/35/EU Low Voltage Directive 2014/30/EU Electromagnetic Compatibility Directive 2011/65/EU RoHs Directive
The following harmonized standards are applied:
EN 55103-2: 2009 /IS: 2012 EN 55032: 2012 EN 55035: 2017 EN 60065: 2014 /AC: 2016 EN 61000-3-3: 2013 EN 61000-3-2: 2014
Scandicci, July 2019
Luca Lastrucci Managing Director
For compliance questions only: compliance@powersoft.it
The Waste Electrical and Electronic Equipment Directive (WEEE Directive) aims to minimise the impact of electrical and electronic goods on the en­vironment. Powersoft S.p.A. comply with the Directive 2002/96/EC and 2003/108/EC of the European Parliament on waste electrical finance the cost of treatment and recovery of electronic equipment (WEEE) in order to reduce the amount of WEEE that is being disposed of in land-fill site. All of our products are marked with the WEEE symbol; this indicates that this product must NOT be disposed of with other waste. Instead it is the user’s responsibility to dispose of their waste electrical and electronic equipment by handing it over to an approved reprocessor, or by return­ing it to Powesoft S.p.A. for reprocessing. For more information about where you can send your waste equipment for recycling, please contact Powesoft S.p.A. or one of your local distributors.
Regulatory information | vii
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Electrostatic Discharge (ESD)
Electrostatic discharge (ESD) is one of the most signi­cant factors leading to damage and failure of a wide variety of electronic components.
Poor handling can cause internal damage, which is invisible. This internal damage can then cause electrical failure or reliability problems.
It is recommended that all workstations where
Electrostatic Discharge Sensitive devices (ESDS) and assemblies are handled outside of full static protection packaging (i.e. within static control areas) should be pro­vided with some form of ground conductive or dissipative ooring.
6
viii | Digimod 3004 PFC2 | User guide
Page 11
Digimod 3004 PFC2 User Guide
7
7 : 1.Welcome
Congratulations on your purchase of the Powersoft
DigiMod 3004PFC2 module.
We know you are eager to use the DigiMod 3004PFC2 module, but please take a moment to read this user’s man­ual and safety instructions. In case you have any questions, please do not hesitate to contact your dealer or Powersoft.
The DigiMod 3004PFC2 is a four channel amplier mod­ules specically designed to drive high power loudspeakers.
The DigiMod 3004PFC2 represents an important evolu­tion in the DigiMod Series family of products: delivering up to 1000 W on 4 � per channel (2000 W on 8 � in mono­bridged mode), the DigiMod 3004PFC2 reaches a new level of excellence in terms of power consumption and sonic performance.
The xed frequency switching mode technology design guarantees maximum performances, high efciency and predictability ensuring total immunity from intermodulation artifacts. The new design of the power supply equipped with PFC and Smart Rails Management reduces power consumption and enhances reliability and consistency in all operating conditions.
The DigiMod 3004PFC2 shares the same compact me­chanical layout of the other DigiMod Series models guaran­teeing scalability to existing and future implementations and is fully compatible with all existing Powersoft DSP solutions providing a powerful and exible signal processing tools on board of your loudspeaker.
7 : 2.Unpacking & checking for shipping damage
Your Powersoft product has been completely tested and inspected before leaving the factory. Carefully inspect the shipping package before opening it, and then immediately inspect your new product. If you nd any damage notify the shipping company immediately.
7 : 3.Disposal of the packing material
The transport and protective packing has been selected from materials which are environmentally friendly for dis­posal and can normally be recycled.
Rather than just throwing these materials away, please ensure they are offered for recycling.
Digimod 3004 PFC2 | 1
Page 12
100 mm
3.94 inch
Be aware of
magnetic leakage
MIN.
Chimney eect
improves air ow
Thermal constraints
8
This device must be correctly heatsinked for proper and reliable operation: an appropriate external passive heat sink guarantees by design thermal efciency and reliability.
Proper heatsink planarity is strongly suggested to al­low thermal transfer from the module’s bottom plate to the heatsink; a thermal compound may be used, but it is not strictly necessary.
In order to ensure proper ventilation of the module, and to prevent , reasonable spacing of at least 100 mm must be left between the frame of the unit and any side component or surface of the enclosure.
The module has been designed to t into a loudspeaker cabinet: please refer to FIGURE 1 for proper module placing.
IN FIGURE 1 HEATSINK FINS ARE SET HORIZONTALLY
(WRONG!) ONLY FOR DESCRIPTIVE PURPOSE.
All conguration showed in FIGURE 1 are viable for proper module placing and cooling. We suggest to posi­tion the module vertically with respect the ground in order to take advantage of the chimney effect for ventilation and heat dissipation.
In FIGURE 1.a the module and the loudspeakers share the same room into the cabinet. This is the default place­ment solution: it allows good ventilation because of woofer diaphragm movement and high air volume; be aware of magnetic eld interaction: place the module far enough from loudspeakers magnet in order to prevent fans blockage.
FIGURE 1.b shows the more efcient cooling congura-
tion, even if it is less effective against dust and moisture that can get into the module. By allowing external air ow, it is possible to reduce the ns width on the heatsink by maintaining good cooling performances.
lowing formula: The maximum dissipated power can be calculated as:
T
- T
mod
Rth =
Dissipated power
amb
For example, stating an efciency of 80%, 6 dB crest factor
W
(1 - e)
Dissipated power =
max
cf
and 3400 W peak power, the dissipated heat is: Supposing that the thermal protection of the module (T
3400 (1 - 0.8)
4
= 170 W
mod
) is
set at 75°C (167°F) on the bottom plate and stating an ambi­ent temperature of 45 °C (113°F), the previous example gives: meaning that the temperature of the bottom plate is always
75 - 45
170
= 0.14°C/W
lower than 75°C if the heatsink has a thermal resistance better than 0.14°C/W (or 0.14 K/W) with ambient temperature up to 45 °C.
a
100 mm
MIN.
3.94 inch
Be aware of
magnetic leakage
8 : 1.Heatsink performance
Here we suggest a rule of thumb to calculate the thermal resistance of the heatsink.
The absolute thermal resistance of the heatsink is the temperature difference (kelvin or celsius) across it structure when a unit of heat energy ows through it in unit time (watt). For seek of simplicity: a heatsink with low thermal resistance offers high heat dissipation, as well as a low electric resist­ance allows high current owing through a conductive wire.
In order to dene the maximum allowed thermal resist­ance for the heatsink let assume the following:
e as the amp module efciency
cf as the crest factor of the audio signal
W
as the peak power delivered by the module
max
T
as the highest ambient temperature
amb
T
as the highest operating temperature
mod
The thermal resistance of the heatsink derives from the fol-
2 | Digimod 3004 PFC2 | User guide
b
Do not obstruct
air ow
Be aware of air leakage
FIGURE 1: Cooling solutions (for descriptive purpose the
heatsink fins are set in wrong direction);
a) Module and loudspeaker into the same chamber;
b) Module in a separate vented chamber.
Page 13
Electromagnetic Compatibility (EMC) & Safety
9 : 1.AC MAINS filter
In order to improve the electromagnetic compatibility
performance an EMC lter must be inserted before the AC MAINS plugs on the power supply. An example of the suggested lter topology is reported below:
FIGURE 2: Typical electrical schematic of the EMI Filter.
9 : 2.Cabling
Wiring between the amp module and the load may lead to radio frequency noise. The following guide lines should be observed:
reduced cabling length is advisable;keep cable pairs as close as possible to each other in
order to minimize the antenna effect;
design the cabling path far from RF noise source;set the cabling for RF noise rejection: shielded or
twisted cables are advisable conguration (ref.
FIGURE 4);
place ferrites as close to the module as possible
Loose pair
Configuration prone to high RF noise
Wrap both cables around one side of each ferrite so that it pass through each ferrite twice (ref. FIGURE 3). Install the ferrite shield as close as possible to where the cable plugs into the amplier. Placing the ferrite elsewhere on the cable noticeably reduces its effectiveness.
FIGURE 3: Ferrite core installation on I/O wirings.
9 : 4.Chassis shielding
If not already present on the product, a full body metal chassis or a shielding cage will provide best shielding of RF emission. In order to achieve the highest shielding, minimize the amount and size of holes or opening in the chassis.
Input
signal
Ferrite core
AC MAINS filter
Amp module
inside
Chassis shielding
FIGURE 5: Tools and best practice for improving
the electromagnetic compatibility.
Output signal
Ferrite core
Parallel pair
Configuration prone to RF noise
Twisted pair
Highly immune to RF noise
Shielded pair
Highly immune to RF noise
FIGURE 4: Cabling configuration.
9 : 3.Ferrite cores
Reject RF noise from input and output cabling by in­stalling ferrite shields. Powersoft suggests the FAIR RITE 0431164181, or equivalent.
9 : 5.Mains Fuse
Mains voltage cable must by protected by an external
Time delay fuse of 10A rating (time lag, Littlefuse Series
215). Replace the fuse with the same type and rating.
9 : 6.Earth connection
This device must be powered exclusively by earth
connected mains sockets in electrical networks compliant to the IEC 364 or similar rules. Is absolutely nec­essary to verify this fundamental requirement of safety and, in case of doubt, require an accurate check by a qualied personal. Is absolutely necessary to ground this device using the proper earth connection on the metal frame of the chas­sis; use M4 nut and bolt with proper split washer – grover washer – to secure the earth terminal lug.
Electromagnetic Compatibility (EMC) & Safety | 3
Page 14
Mechanical drawings
216216
10
122122
202,9202,9
Warning! The lenght of the
thread of the M3 threaded holes
65,665,6
108,4108,4
81,181,1
108,5108,5
is not guaranteed to be the
44
208208
same across the module
200200
Ø4.2 THROUGH HOLE
Ø4.2 THROUGH HOLE
N°5 POS.
N°5 POS.
12,212,2
48,948,9
98,798,7
140,2140,2
164164
6,86,8
13,7
13,7
44
N°10 POS.
N°10 POS.
M3 THREADED M3 THREADED HOLEHOLE
FIGURE 6: Digimod 3004 PFC2 side and back plate (all dimensions in millimeters).
4 | Digimod 3004 PFC2 | User guide
54,254,2
79,379,3
Page 15
Connections
Faston
6.3 x 0.8 mm
a
GROUND AC MAINS Faston
6.3 x 0.8 mm
Faston
6.3 x 0.8 mm
Channel 1
Channel 2
b
Faston
6.3 x 0.8 mm
Mono Bridge
FIGURE 7: DigiMod 3004PFC2 – AC MAINS and audio output wiring:
a. Two ways – two single channels;
b. One way – channels 1-2 in bridge mode.
Connections | 5
Page 16
HOT
Channel 1
Channel 2
GND
HOT COLD
GND
COLD HOT
Parallel input
GND
HOT COLD
COLD GND
COLD HOT GND
Channel 1
Channel 2
HOT COLD GND
Parallel input
FIGURE 8: DigiMod 3004PFC2 – Two input channels wiring.
10 : 1.1. Main connectors pinout
The following image and tables show the pinout of main input and output connectors PL1000, PL2000, PL3000, PL4000, PL1003, PL3003 and the SIMM board.
FIGURE 6 shows the default jumpers conguratin for the Bypass connectors. By means of these jumpers it is possible to change the main gain and enable the DSP and external circuits.
Gain at +38dB is intended for low level inputs which need more boost, such as consumer devices; take care on raising the gain since this involves more noise at output stages.
DSP and external circuits – such as lters or volume regulators – can be independently activated by remov­ing related jumpers on PL1000 for channel 1, PL2000 for channel 2, PL3000 for channel 3 and PL4000 for channel 4 (see paragraphs 9.4, 9.5, 9.6 and 9.7 for the pinout de­scription). Both DSP and external circuits can be layed on a 72-pin SIMM board which would be plugged Socket; for more informations about SIMM specications, please contact Powersoft. SIMM board pinout is shown on FIGURE 8.
PIN 1
Jumpered
Not jumpered
(Channel 1)
Remove jumper to insert external circuit
Remove jumper to enable DSP
Place jumper to switch gain to 38 dB
PL8
into the SO5
FIGURE 10: DigiMod 3004PFC2 – parallel input wiring.
10 : 1.2. Bill of connectors
CODE NAME TYPE
SO5
PL21
PL2 Test Connector (reserved) IDC at ca ble 20 ways
PL17 Signal OUT 1 + Faston 6.3x0.8 mm Male
PL18
PL19 Signal OUT 2 – Faston 6.3x0.8 mm Male
PL20
PL8 Bypass Channel 1
PL13 Bypass Channel 2
PL1 reserved Molex 22-27-2031
PL7 FAN Molex 22-27-2031
PL22 FAN Molex 22-27-2031
PL23 FAN Molex 22-27-2031
PL25 reserved Molex 22-27-2031
Mating x fan: Molex 22-01-2035 Terminals: KK254 4809 Series
DSP/external circuit board
socket
Input connector channels
1 & 2
Signal OUT 1 –
(GND)
Signal OUT 2 +
(GND)
72-pin SIMM Socket
IDC at ca ble 34 ways
Faston 6.3x0.8 mm Male
Faston 6.3x0.8 mm Male
PL21
PL13
(Channel 2)
FIGURE 9: DigiMod 3004PFC2 bypass connectors pinout
6 | Digimod 3004 PFC2 | User guide
Page 17
FIGURE 11: DigiMod 3004PFC2 surface components layout.
Connections | 7
Page 18
10 : 2.PL21 pinout
PIN# Name IN OUT POWER Range
Active High,
Logic input 3.3 to 12 V
1 SDPWS
2 READY 1
3 RESERVED
4 RESERVED
5 GND
6 IN 1 +
7 IN 1 –
8 GND
9 VOUT1MON
10 PROTECT1
11 IOUT1MON
12 TEMPMON12
13 +12VDCOUT
14 -12VDCOUT
15 MUTE
do not use the internal
aux power supply, an
external power supply
is needed.
Active High
3.3 V - 5 V
Unbalanced
1.92 V
for Full Output;
rms
7 V
Absolute Max
rms
Balanced
0.96 V
for Full Output;
rms
3.5 V
Absolute Max
rms
Unbalanced
1.92 V
for Full Output;
rms
7 V
Absolute Max
rms
Balanced
0.96 V
for Full Output;
rms
3.5 V
Absolute Max
rms
Level 1
(2 to 10) = not in
Protection
Level 0 (0 to 1) =
Protection
0 – 5 V
+12 Vdc; 0.5 A max out-
put current available
–12 Vdc; 0.5 A max out-
put current available
Active Low,
To be pulled to GND by
current sink of at least
20 mA
Input
Input
Input
Input
Scale factor
dc
20 V/V4.5 k�
7.5 A/V4.5 k�
See
table
Imped-
ance
1 k�
Protected
Logic input
to be fed by
“OR” diode
Tol l e -
rance
Description
Power Supply Shut
Down
47 k� Signal Ready CH 1
Ground
Channel 1
Positive Balanced Input
10 k�
32 dB
Input To Output Overall
Gain
Channel 1
Negative Balanced
Input
10 k�
32 dB
Input To Output Overall
Gain
Ground
Channel 1
Output Voltage Monitor
Channel 1
100 k�
Output Stage Protection
Monitor
Channel 1
Output Current Monitor
7 k� NTC sensor tap output
Positive regulated
Polyswitch ±5%
analog section supply
(same as pin 22)
Negative regulated
Polyswitch ±5%
analog section supply
(same as pin 21)
CH1 and CH2
Output Stage Mute
(disable output stages
PWM)
8 | Digimod 3004 PFC2 | User guide
Table continues on the next page...
Page 19
...continued from previous page.
PIN# Name IN OUT POWER Range
16 +VCCMON
17 -VCCMON
18 -VCCMON
19 +VCCMON
20 MUTE
21 -12VDCOUT
22 +12VDCOUT
23 TEMPMON12
24 IOUT2MON
25 PROTECT2
26 VOUT2MON
27 GND
28 IN 2 –
29 IN 2 +
30 GND
31 RESERVED
32 RESERVED
33 READY 2
34 SDPWS
+7. 5 V
–7. 5 V
–7. 5 V
+7. 5 V
Active Low,
To be pulled to GND by
current sink of at least
20 mA
–12 Vdc; 0.5 A max out-
put current available
+12 Vdc; 0.5 A max out-
put current available
0 – 5 V
Level 1
(2 to 10) = not in
Protection
Level 0 (0 to 1) =
Protection
Unbalanced
1.92 V
for Full Output;
rms
7 V
Absolute Max
rms
Input
Balanced
0.96 V
for Full Output;
rms
3.5 V
Absolute Max
rms
Input
Unbalanced
1.92 V
for Full Output;
rms
7 V
Absolute Max
rms
Input
Balanced
0.96 V
for Full Output;
rms
3.5 V
Absolute Max
rms
Active High
3.3 V - 5 V
Input
Active High,
Logic input 3.3 to 12 V
do not use the internal
aux power supply, an
external power supply
is needed.
Scale
Imped-
factor
dc
dc
dc
d
ance
4.5 k�
4.5 k�
4.5 k�
4.5 k�
Protected
Tol l e -
rance
Description
Rail Bus Positive
Monitor
Rail Bus Negative
Monitor
Rail Bus Positive
Monitor
Rail Bus Negative
Monitor
CH1 and CH2
Output Stage Mute
(disable output stages
PWM)
Negative regulated
Polyswitch ±5%
analog section supply
(same as pin 21)
Positive regulated
Polyswitch ±5%
analog section supply
(same as pin 22)
See
table
7.5 A/V4.5 k�
7 k� NTC sensor tap output
Channel 2
Output Current Monitor
Channel 2
100 k�
Output Stage Protection
Monitor
20 V/V4.5 k�
Channel 2
Output Voltage Monitor
Ground
Channel 2
Negative Balanced
Input
10 k�
32 dB
Input To Output Overall
Gain
Channel 2
Positive Balanced Input
10 k�
32 dB
Input To Output Overall
Gain
Ground
47 k� Signal Ready CH 2
dc
1 k�
Logic input
to be fed by
“OR” diode
Power Supply Shut
Down
Connections | 9
Page 20
10 : 3.PL1000 Pinout
10 : 4.PL2000 Pinout
Pin# Name IN OUT Impedance Description
1 BY31
l
2.7 k� + 47 �
Channle 1
Unbalanced Intput
32dB gain
2-3 BY41
l
2.7 k� + 47�
38dB gain
Channle 1
Unbalanced
Output
5.4 k� + 47 �
4-5 BY21
6 B Y11
l
l
47 �
Channle 1
Unbalanced Input
Channle 1
Unbalanced
Output
Pin# Name IN OUT Impedance Description
1 BY12
l
47 �
Channle 2
Unbalanced
Output
2-3 BY22
l
Channle 2
Unbalanced Input
32dB gain
4-5 BY4 2
2.7 k� + 47�
l
38dB gain
Channle 2
Unbalanced
Output
5.4 k� + 47 �
6 BY32
l
2.7 k� + 47 �
Channle 2
Unbalanced Input
112.33
105.30
38.99
72 OUT 2–
71 GND
70 GND
69 IN 2 +
68 IN 2 –
67 BY 12
66 BY 22
65 BY 42
64 EARECT2
63 IOUT2MON
62 PROTECT2
61
60
59
58 MUTE
57
56
55
54
53
52 RESERVED
51 GND
50
49
48
47
46 OUT 4–
45 TEMP
44 GND
43 +VCCMON
42 SYNC CH
41 –VCCMON
40 GND
39 –12VDCOUT
38 +12VDCOUT
37 +5VDC
36 +5VDC
35 +12VDCOUT
34 –12VDCOUT
33 GND
32 –VCCMON
31 GND
30 +VCCMON
29 GND
28 TEMP
27
26 OUT 3+
25 DSPOUTCH3
24
23 DSPOUTCH4
22 GND
21 RESERVED
20 RESERVED
19 RESERVED
18 RESERVED
17
16
15 RESERVED
14 RESERVED
13 RESERVED
12 RESERVED
2.19 4.04
106.10
11 PROTECT1
10 IOUT1MON
09 EARECT1
08 BY41
07 BY21
04 IN 1+
03 GND
02 GND
01 OUT 1+
06 BY11
05 IN 1–
FIGURE 12: 72-pin SIMM board pinout; dimensions in millimiters.
10 | Digimod 3004 PFC2 | User guide
Page 21
10 : 5.Audio path block diagram
first polarity
second polarity
IN 2 +
IN 2 –
OUT 2 –
JR3
JR4
47 Ohm
47 Ohm
1 2 3 4 5 6
+VCC
D S
D S
-VCC
BY12
BY22
BY42 BY32
470p
470p
G
G
2K7
IN 2 +
IN 2 –
GATE4
GATE3
10K
10K
47 Ohm
47 Ohm
2.7k
PWMCH2 PWMCH1
CONTROL BOARD
10K
10K
47 Ohm
47 Ohm
2.7k
GATE1
GATE2
IN 1 +
IN 1 –
470p
470p
2K7
BY11
BY21
BY41 BY31
47 Ohm
47 Ohm
6 5 4 3 2 1
+VCC
D S
G
D S
G
-VCC
IN 1 +
IN 1 –
JR2
JR1
OUT 1 +
FIGURE 13: Audio path block diagram for channel 1 & 2 on Control Board 1.
Channels 3 & 4 are managed by the Control Board 2 in the same way.
10 : 4.1. Internal Signal Path Polarity
In order to increase the power’s supply energy stor­age efciency, signals coming from channel pairs 1-2 and 3-4 are polarity reversed, one with respect to the other within the pair, when entering the amplier. This ensures a symmetrical use of the voltage rails: if, for example, both channels’ 1 and 2 input signals are going through a peak at the same time, channel 1’s energy will come from the positive voltage rails while channel 2, whose polarity is reversed with respect to channel 1, will be fed energy from the negative voltage rails. In this manner, the power supply will work symmetrically, with one channel catered by the positive rails and the other by the symmetrical negative rails. Channel 2’s signal will be polarity reversed once more to ensure that both channels output with the same polarity as their corresponding input signals.
For this reason it is very important not to invert the po­larity of either channels before feeding them to the module. A double polarity inversion (the rst by the user inserting the input signal and the other by the amplier’s internal circuitry) results in no inversion at all. If this were the case, both channels would be weighing on only one side (positive or negative) of the power supply’s voltage rails. This would result in an inefcient use of the power supply’s energy.
Please pay special attention in using balanced inputs on all measurement equipment (such as oscilloscope probes) when you are bench testing.
Channel 1
input
Channel 2
input
Amp
Channel 1
output
Channel 2
output
FIGURE 14: Internal signal path polarity with ex­ample input signals. Both channels 1 and 2 are
fed the same sine signal.Channels 3 & 4 are man-
aged by the Control Board 2 in the same way.
Connections | 11
Page 22
10 : 6.Protections
Fault protections are systems designed to protect peo­ple from severe or fatal electric shocks and avoid severe damages on the amplier or the loudspeakers in case of electrical parameters out of scaling or critical changes in environmental conditions.
The architecture of Powersoft’s ampliers encompass several protection mechanisms triggered by harmful sig­nal and temperature. Protection systems and triggers are independently implemented in the power supply section (power supply protection) and the amplier section (ampli­er protections) in order to minimize system damages and maximize efciency.
10 : 6.1. Power supply protections
Power supply protections aim to isolate a faulty section in electrical power system from the rest of the device in order to prevent the propagation of the fault and limit device damages.
10 : 6.5. Amplifier protections
The amplier section protections are managed by the
Control Board and the Main Board in tandem.
Amplier protections are triggered by audio signal cur­rent and voltage – by comparing input and output – and NTC, negative temperature coefcient, thermistors. NTC thermistors provide thermal feedback to the Control Board, to the Main Board and possibly to the DSP Board.
NTC resistance decreases with increasing temperature: the table below displays the relationship between em­perature and voltage drop across NTC thermistors. NTC’s voltage drop for each channel are routed to the respective TEMPMON contacts on the SO5 socket.
Since the temperature is detected on the PCB surface it does not represent the actual module temperature: be aware that some parts of the amplier may be at higher temperature.
T (°C) V
T (°C) V
10 : 6.2. Primary AC mains overcurrent protection
AC main overcurrent are ltered by a 10 A time-lag fuse (also known as time-delay or low blow-fuse). The purpose of the time lag fuse is to allow the supply in electricity for a short time before the fuse actually blows. If the time-lag fuse blows out the amplier switch off; replace the fuse with a proper 10 A time-lag fuse in order to restore the full functionality of the amplier.
10 : 6.3. Primary AC mains overvoltage protection
AC mains overvoltage threshold is set to 295 V AC mains voltage exceeds 295 V
the power supply stop
rms
working; the device does not turn completely off but falls in a “sleeping” mode: the power supply turns on again when the AC mains voltage drops under 290 V
rms
.
AC mains overvoltage are well tolerated by the power supply: non damages can be caused to the system even in case of severe overvoltage up to 385 V
rms
.
. If the
rms
10 : 6.4. Primary thermal protection
The temperature is detected at power supply’s Q6 and Q7 MOSFETs located on the Main Board bottom surface.
The working temperature of the power supply triggers the heat dissipated by the device: if the temperature rises exceeding components tolerances, the primary hardware thermal protection starts lowering the rails voltage in order to lower the heat wasted and keep the overall efciency high.
The process is auto-adaptive and aims to maintain the system up even in heavy thermal condition. If the rails volt­age drops down to ±33 V the Main Board microcontroller shut down the amplier section (i.e. shut down the Control Board), the power supply still running. This may happen rarely in harsh conditions: the amplier does not switch off but neither signal processing nor fan cooling are active. In these conditions, while the temperature slowly decreases, the rails voltage rises: when the rails voltage reaches ±33V, the ampliers section switch on again. If cooling is not ef­fective, the system may start oscillate.
-40 4.82
-35 4.76
-30 4.69
-25 4.6
-20 4.5
-15 4.37
-10 4.22
-5 4.05
0 3.86
5 3.66
10 3.43
15 3.2
20 2.96
25 2.71
30 2.47
35 2.24
40 2.02
45 1.82
50 1.63
55 1.46
60 1.3
65 1.16
70 1. 04
75 0.93
80 0.83
85 0.75
90 0.67
95 0.61
100 0.55
105 0.5
110 0.46
115 0.42
120 0.38
125 0.35
130 0.33
135 0.31
140 0.29
145 0.27
150 0.25
10 : 6.6. Secondary thermal protection
Microcontrollers on the Main Board and on the Control Board manage fans rotation depending on the mean tem­perature of the module sensed by the NTC thermistors.
12 | Digimod 3004 PFC2 | User guide
Page 23
The Main Board and the Control Board microcontrollers work in parallel by triggering fan speed rotation and output power modulation at different temperature threshold. The Main Board’s circuitry implements a fan speed control that operates at lower temperature with respect to Control Board fan management; Main Board actions have priority on Control Board actions.
In heavy thermal conditions the system reduces the available power drawn by the ampliers section by means of a reduction of the output current: this lower the heat dis­sipation and improve cooling, but reduces the signal output level. In parallel to the power drop operated by the Control Board microcontroller, the Main Board microcontroller re­duces the rails tension to ±70V.
The table below shows the temperature thresholds that trigger the microcontrollers and the actions operated accordingly.
10 : 6.7. Harmful signal protections
Bad signals can cause amplier and loudspeakers damages. In order to limit damages, harmful signal triggers specic protections.
10 : 6.8. Output short circuit
If the load impedance is too low or the loudspeaker line has a short circuit (because of voice coil damages, wires short circuit, improper wiring, etc), the amplier output cur­rent rises to harmful values.
When the output current reaches 54 A Control Board microcontroller shut down the amplier sec­tion, the power supply still working. After 2 seconds the Control Board microcontroller switches on the amplier section: if the short circuit still persists, the current rises and the amplier is switched off again. The microcontroller toggles the ampliers on and off every 2 seconds until the short circuit is removed.
peak
(38 A
rms
) the
high amplitude tend to stress the amplier section of the module as well as the loudspeakers voice coils.
When a high frequency stationary loud signals is feed into the amplier the Control Board limits its mean current depending on its level and frequency. The process is auto adaptive and frequency driven: at higher frequency the limiter acts faster.
The system limit s output current of lo ud signals in the band 10 kHz – 20 kHz with output amplitude higher than 95 V
rms
above 20 kHz the protection operates when the output am­plitude exceeds 48 V
rms
.
10 : 6.10. Auxiliary power protections
Auxiliary plugs are protected against short circuit: a poliswitch opens the auxiliary circuits when the current drawn exceeds 2.2A.
10 : 6.11. Control Board protection LEDs
The Control Board is equipped with a protection LED per channel (see LED chart). The protection LED lights when one of the following protection systems turns on:
Output short circuit;
Thermal protection;
Rails undervoltage.
D200 D100D5 D102D202 D3 D4
;
10 : 6.9. High frequency stationary loud signals
High frequency stationary signals, like steady sinusoid
signals – improperly referred as continuous signals – with
TEMPMON (V) T (°C) Main Board Fan Main Board Power Control Board Fan
VT > 2.02 T
1.63 < VT < 2.02 40 < T
1.30 < VT < 1.63 50 < T
1.04 < VT < 1.30 60 < T
0.9 < VT < 1.06 70 < T
0.69 < VT < 0.9 75 < T
VT < 0.69 T
< 40 OFF W
mean
< 50 ON SLOW W
mean
< 60 ON FAST W
mean
< 70 ON FAST W
mean
< 75 ON FAST V
mean
< 90 ON FAST V
mean
> 90 ON FAST V
mean
FIGURE 15: Control Board LEDs.
Control Board
OFF W
max
OFF W
max
OFF W
max
ON FAST W
max
= ±70 V ON FAST 1/2 W
rails
= ±70 V ON FAST 1/10 W
rails
= ±70 V Ampliers shut down
rails
Power
max
max
max
max
max
max
Connections | 13
Page 24
10 : 7.LED chart
Both the Main Board and the Control Board are equiped with status LED and protection LED; refer to FIGURE 11 and
FIGURE 12 for LED localization and the following table for LED description.
10 : 7.1. Control Board LED chart
LED ID Type Description Idle mode Signal mode
D3 status Auxiliary +12 V active ON ON
D4 status Auxiliary +5 V active ON ON
D5 status Auxiliary –12 V active ON ON
D102 protection Control Board protection engaged on CH 1 NORMALLY OFF NORMALLY OFF
D202 protection Control Board protection engaged on CH 2 NORMALLY OFF NORMALLY OFF
D100 status Current calibration / current drawn by CH 1 NORMALLY OFF BLINK
D200 status Current calibration / current drawn by CH 2 NORMALLY OFF BLINK
10 : 7.2. Main Board LED chart
LED ID Type Description Idle mode Signal mode
D6 status rails +Vcc ON ON
D8 status rails –Vcc ON ON
D37 protection Main Board secondary protection engaged NORMALLY OFF NORMALLY OFF
D39 status Mute ON when MUTE ON ON when MUTE ON
D20 protection Main Board primary protection engaged NORMALLY OFF NORMALLY OFF
D6
14 | Digimod 3004 PFC2 | User guide
D8D37D39D20
FIGURE 16: Main Board LEDs.
Page 25
Evaluation Board - KTP00477
11 : 1.Switch functions
The EVB is an analog audio interface that includes a thermal limiter, a clip limiter, and other functions (mute, energy save enable) in order to evaluate any Powersoft module without using a DSP. When using amp modules that feature on board clip and thermal limiters (such as the 4HC, or DigiMod PFC2/4), the limiters on the EVB can be bypassed.
BB
A
B
HC
F J
E E
A
B
11
Status
Description
CH1-CH2 Bridge Mode OFF OFF
A
CH3-CH4 Bridge Mode OFF OFF
A
CH1 Polarity Reverse ON OFF
B
CH2 Polarity Reverse ON OFF
B
CH3 Polarity Reverse ON OFF
B
CH4 Polarity Reverse ON OFF
B
Bypass_0 OFF OFF
C
CH1 Mute OFF OFF
D
CH2 Mute OFF OFF
D
CH3 Mute OFF OFF
D
CH4 Mute OFF OFF
D
Voltage Limiter Disable C H 1-2 ON ON
E
Voltage Limiter Disable C H 3-4 ON ON
E
Energy Save ON OFF
F
Lever pos.
meaning
Suggested
Position
ESM ODE CH1-2 OFF OFF
G
ESMODE CH2-3 OFF OFF
G
Thermal Limiter Threshold Setup ON See 14.4
H
CH1 Bypass OFF ON
I
CH2 Bypass OFF ON
I
G G
Switch Status ON Status OFF
A
B
C
D
E
F
G
Bridge Mode
Polarty Reverse
Bypass_0
Mute
Limiters Disable
Energy Save
ESMODE
Reverse polarity for each input XLR (see block dia­gram for better comprehension of Polarity Reverse
Output sourced to IDC connector directly from
input XLRs. When ON, all EVB limiting circuitry is
bypassed (to be used in conjunc tion with Bypass 1-4
Mute related channel (disable output stage PWM
thermal and voltage limiters disabled.
Signal pass through internal preamplier stage any-
Energy save Active: after 10sec that input signal is not
detected, it goes into “shut down / auto mute” state
depending on the status of ESMODE switch; it wakes
up if signal is detected (wake up threshold -59dBV).
When Energy Save Mode is enabled this status shuts
down the Power Supply of the module (connected to
DDDI ID
I
Ch1 routed to both Ch1, Ch2 Ch3 routed to both Ch3, Ch4
insertion point)
(I) congured in status OFF)
generator)
way.
the related output connector)
I
CH3 Bypass OFF ON
I
CH4 Bypass OFF ON
I
Auxilliary Voltage Selector OFF OFF
J
Each input connector is routed on its related
Input signal from XLR pass through internal
preampliers and limiters. (to be used in
conjunction with Bypass 1-4 status ON)
Related channel unmuted
Thermal and voltage limiters engaged.
When Energy Save Mode is enabled this
status mutes all channels of related connector
(disable output stage PWM generator power
supply is not shut down).
channel
Standard polarity
(dip switch closed).
Energy save disabled.
Evaluation Board - KTP00477 | 15
Page 26
Switch Status ON Status OFF
H
Thermal Limiter Threshold Setup
I
J
Bypass 1-4
Auxilliay Voltage Selector
Set threshold according to the attached table ampli-
er dependant too.
Signal goes to internal preamplier and limiter
circuitry.
Sets module having auxiliary voltage of +/-15V.
Not applicable fot Litemod 4HC and DigiMod PFC2/4
Signal disconnected from internal limiters.
In order to completely bypass inner circuitry,
Input bypass should be OFF and Limiter
Bypass ON
Module has a default auxiliary voltage of +/-
12Vdc - Not applicable fot Litemod 4HC and
DigiMod PFC2/4
11 : 2.Test points
Test Point Description Scale/Full Scale (For Minimod4)
GND Ground
PWMLIM1 (2,3,4) Thermal Limiter Status (active high)
CLIPVL1 (2,3,4) Voltage Limiter Threshold dependent from rail voltage
TEMPMON12 (34) Signal monitoring the thermal status of amplier stages. See table below
IOUT1MON (2,3,4) Output Current monitor (scale dependent from connected module) 8A/V VOUT1MON (2,3,4) Output Voltage monitor (scale dependent from connected module) 20V/ V IN1EUNBAL (2,3,4) Unbalanced Input Signal (in phase and compared to IN-) 1V/V
IN1-EXT (2,3,4) Balanced Negative Input Signal (at IDC output connector) 1V/ V ( ±1%)
IN1+EXT (2,3,4) Balanced Positive Input Signal (at IDC output connector) 1V/ V (±1%)
PROTECT1 (2,3,4) Protection Circuit Detection (active low) 4.6V
Mute CH1 (2,3,4) Channel Mute (active low) 8V
RDY1 (2,3,4) Channel Ready to play (signal dependent from connected module) 2V
VMON12N Negative rail Monitor Channels 1,2 20V/ V VMON12P Positive rail Monitor Channels 1,2 20V/ V VMON34N Negative rail Monitor Channels 3,4 20V/V VMON34P Positive rail Monitor Channels 3,4 20V/V SDPWS12 Shut Down Power Supply Signal (active high) engaged by Energy safe mode. 4.5V SDPWS34 Shut Down Power Supply Signal (active high) engaged by Energy safe mode. 4.5V
-12S W Auxiliary Negative Supply Voltage (switched when engaging energy safe mode) 1V/V
-12V C Auxiliary Negative Supply Voltage (as supplied by module) 1V/V
+12SW
+12 VC Auxiliary Positive Supply Voltage (as supplied by module) 1V/V
+5VC Auxiliary Positive +5V Supply Voltage (as supplied by module) 1V/V
Switched Auxiliary Positive Supply Voltage (switched when engaging energy safe
mode)
1V/V
16 | Digimod 3004 PFC2 | User guide
Page 27
11 : 3.LED Description
E
B C D
A
F
G
J J J J
I I I I
H H H H
N
M
L
K
LED Color ON OFF
A
B
C
D
E
F
G
H
I
J
K
L
M
N
SIGNAL PRES GREEN Signal presence on input connectors Absence of signal at input connectors
12SW -12VC GREEN Presence of -12V auxiliary voltage
+12SW +12 VC GREEN Presence of +12V auxiliary voltage
+5VC GREEN Presence of +5VC auxiliary voltage absence of +5VC auxiliary voltage
Energy Save GREEN When Energy save engaged When energy save OFF
SDPWS12 GREEN
SDPWS34 GREEN
RDY1,2,3,4 GREEN When related channel in Ready Status When related channel not in Ready Status
PROTECT1,2,3,4 RED When related channel in Protect Status When related channel not in Protect Status
LIMIT1,2,3,4 AMBER When limiter of related channel is engaged When limiter of related channel is not engaged
TEMPMON12, 34 - 25°C GREEN
TEMPMON12, 34 - 50°C AMBER
TEMPMON12, 34 - 75°C AMBER
TEMPMON12, 34 - 85°C RED
When SDPWS enabled by Energy save
status
When SDPWS enabled by Energy save
status
When TEMPMON of related channel pair is
< 2.56V
When TEMPMON of related channel pair is
< 1.65V
When TEMPMON of related cchannel pair
is < 0.93V
When TEMPMON of related channel pair is
< 0.826V
Absence of -12V auxiliary voltage. Switched off in
case Energy Save status engaged
Absence of +12V auxiliary voltage. Switched off in
case Energy Save status engaged
When SDPWS disabled
When SDPWS disabled
When TEMPMON of related channel pair is > 2.56V
When TEMPMON of related channel pair is > 1.65V
When TEMPMON of related channel pair is > 0.93V
When TEMPMON of related channel pair is >
0.826V
Evaluation Board - KTP00477 | 17
Page 28
11 : 4. Voltage and Thermal Limiter
The EVB is provided with a Clip and Thermal Limiter that protects the connected amplier. Since DigiMod PFC2/4 is protected by its own limiters, we suggest to disable the EVB internal limiter by using the “Voltage Limiter Disable Switch” (E) (see suggested conguration shown at par 11.1).
The EVB’s Thermal Limiter can be used with DigiModPFC2/4 by setting lower thresholds in order to change the amp thermal
behavior, but additional precautions must be taken in order to avoid a thermal shut-down of the module.
Amp inner
Temperature
25 2.71 30 2.47 35 2.24 40 2.02 a 45 1.82 50 1.63 b 55 1.46 60 1.30 65 1.16 70 1.0 4 c 75 0.93 80 0.83 85 0.75 90 0.67 95 0.61
Temp Mon 12-34 Threshold ID
TEMP LIMIT VOLTAGE SELECTOR
1 2 3 4 5 6 7 8 Threshold ID
OFF ON OFF OFF OFF OFF OFF OFF g
OFF ON ON OFF OFF OFF OFF OFF f
OFF ON ON ON OFF OFF OFF OFF e
OFF ON ON ON ON OFF OFF OFF d
OFF ON ON ON ON ON OFF OFF c
OFF ON ON ON ON ON ON OFF b
OFF ON ON ON ON ON ON ON a
ON
1 53 72 64 8
OFF
Warning: when enabling Thermal Limiter inside EVB, a Clip Limiter will be also enabled. Clip Limiter limits a max THD of
output signal of about 3%, this limiter cannot be adjusted by the user.
11 : 5.Mute/Unmute
Couples of channels CH1-CH3 and CH2-CH4 can be muted or unmuted by acting on the switch “MUTE” of related channels. When muting a channel, PWM generator stage is disabled.
MUTE CH1 MUTE CH2 MUTE CH3 MUTE CH4 CH1 CH2 CH3 CH4
ON MUTED MUTED
ON MUTED MUTED
ON MUTED MUTED
ON MUTED MUTED
11 : 6.AUX Voltage selector
By default most of Powersoft modules provide an auxiliary supply voltage of +/-12V. By activating (ON status) this switch, the module provides an auxiliary volt of +/-15V - not applicable on DigiMod PFC2/4 family.
18 | Digimod 3004 PFC2 | User guide
Page 29
11 : 8.Energy Save
Evaluation board is provided of a signal detection circuit having a wake up threshold of about -59dBV. If Energy save Active, after 10sec of a lack of signal detection, it goes into “shut down / auto mute” state. Depending on the status of ESMODE switch Its behavior may change as follow:
If ESMODE ON: (not applicable on DigiMod PFC2/4 family.) When Energy Save Mode is enabled a Shut down of Power Supply of the module (connected to the related output connector).
If ESMODE OFF: Energy Save status leads to a mute of channels of related connector (disable output stage PWM generator power supply is not shut down).
11 : 9.TempMon LED bar
A LEDs light bar indicates 4 different thresholds as listed in the table below. Temperatures indicated on the scale must be considered only as an indication and are strongly dependent from the module used along with evaluation board.
LED
25˚ 2.5 50˚ 1.65 75˚ 0.93 85˚ 0.826
Turn on/off
Threshold (V)
11 : 7.Bypass entire EVB
When bypassing a channel of evaluation board, the signal goes directly from XLR input connectors to DIL 34 poles output connectors. In this way, evaluation board can be transformed in a passive XLR input board, routing audio signals straight from the input XLRs to the amplier’s input terminals (polarity reverse and bridge switches are disabled too).
The following position of switches “Bypass_0” “Bypass_01” “Bypass_2” “Bypass_3” “Bypass_4” should be set:
Channel to
be bypassed
CH1 OFF OFF - - - - - - ON - - ­CH2 - - OFF OFF - - - - - ON - ­CH3 - - - - OFF OFF - - - - ON ­CH4 - - - - - - OFF OFF - - - ON
1 2 3 4 5 6 7 8 1 2 3 4
BYPASS_0 BYPASS_1-4
In order to activate the internal limiters of demo board, the above described switches must be set in the opposite position as follow.
Channel to
be activated
CH1 ON ON - - - - - - OFF - - ­CH2 - - ON ON - - - - - OFF - ­CH3 - - - - ON ON - - - - OFF ­CH4 - - - - - - ON ON - - - OFF
1 2 3 4 5 6 7 8 1 2 3 4
BYPASS_0 BYPASS_1-4
When EVB bypass is active, the following features are still available: TEMP LED BAR, MUTE, energy save (+ energy save mode selection).
Evaluation Board - KTP00477 | 19
Page 30
CLIPLVL12
PWMLIM12
11 : 10.Block diagram
CH3
SD
+5VC
CH4
CH2
CH1
BLANCKING
CIRCUIT
+12VA
-12VA
+5 VA
+12VB
+5VB
-12VB
AUX INPUT
AMP SMPS
+12V
-12V
+5VC
EMI FILTER
TEMPMON12
TEMPMON34
TEMP LEDS
+5VD
+12SW
-12SW
VMON34N
CLIPLEV GEN
+
CLIPLVL34
MUTE4
MUTE3
MUTE1
MUTE2
MUTE 1,2,3,4
SWITCHES
MUTE
GND
NC
NC
+12VC
-12VC
+12SW
+5VD REG
VMON12N
RAIL MONITOR
CLIPLVL12
PRESENCE
CIRCUIT
SIGNAL
IN3_N
IN4_N
IN4_P
BYPASS_0
+12SW
WAKE UP/
CIRCUIT
SDPWS
IN4SW_N
IN4SW_P
IN2_P
IN3_P
IN2SW_P
IN3SW_P
IN3SW_N
IN1_N
IN2_N
IN1_P
IN1SW_P
IN1SW_N
IN2SW_N
+5VC
REV CH4
SWITCH
SWITCH
SD
MANUAL SWITCH
ENERGY
CIRCUIT
SAVE
+
-12SW
+12SW
SD
AUTO MUTE
SWITCHES
SDPWS /
ESMODE
AUTOMUTE
SDPWS
ENABLE
SPWS 12 & 34
AUTOMUTE 12 & 34
ENABLE
IN4SW_P
IN4BS_N
IN4BS_P
PARALLEL
SWITCH
IN4BS_P
IN3S_P
IN4S_P
IN3SW_N
IN3SW_P
IN4SW_N
IN2BS_N
IN3S_N
IN3S_P
IN4BS_P
IN3S_P
IN4BS_N
IN3S_N
CH3-4
IN4BS_N
IN3S_N
IN4S_N
SWITCH
IN2BS_P
SWITCH
SWITCH
IN1SW_N
IN1SW_P
IN2SW_N
IN2SW_P
IN2BS_P
IN1S_N
IN2BS_N
IN2BS_P
IN1S_P
IN2S_P
IN1S_P
IN1S_N
IN1S_P
PARALLEL
CH1-2
IN2BS_N
IN1S_N
IN2S_N
REV CH1
REV CH2
REV CH3
AUXVSEL
CH4 BAL IN STAGE
CH3 BAL IN STAGE
+12SW -12SW
OUTPUT SWITCH
TEMP LIMITER
DIP SWITCH
SELECTOR
VOLTAGE
AUXVSEL
12V - 15V
AMP AUX
+12SW -12SW
CH2 BAL IN STAGE
+12SW -12SW
CH1 BAL IN STAGE
+12SW -12SW
+5VD
NC
Vref
+12SW
Vref
NC
SWITCHES
LIMITERS
+12SW
NC
Vref
DISABLE
GND
NC
TEMPMON12
TEMPMON34
GND
TEMP MONITOR
+12SW
-12SW
PWMLIM34
PWMLIM12
GND
CLIPLVL34
PWMLIM34
CH4 BAL OUT STAGE
LIMITERS
CH 3-4
STAGE
+12SW -12SW
+12SW -12SW
LIMITERS
CH 1-2
STAGE
CH3 BAL OUT STAGE
+12SW -12SW
CH1 BAL OUT STAGE
CH2 BAL OUT STAGE
+12SW -12SW
+12SW -12SW
LITEMOD4HCEVB
BLOCK DIAGRAM
20 | Digimod 3004 PFC2 | User guide
+12SW
IN1EXTB_N
IN1EXTB_N
IN1_N
IN1_P
BYPASS_1
IN1EXT_P
IN1EXT_N
IN2EXTB_N
IN2EXTB_N
IN2_N
IN2_P
BYPASS_2
IN3EXTB_N
IN3EXTB_N
IN3_N
IN3_P
BYPASS_3
IN3EXT_P
IN3EXT_N
IN4EXTB_N
IN4EXTB_N
IN4_N
IN4_P
BYPASS_4
IN3EXT_P
IN3EXT_N
IN4EXT_P
IN4EXT_N
IN4EXT_P
IN4EXT_N
IN1EXT_P
IN1EXT_N
IN2EXT_P
IN2EXT_N
IN2EXT_P
IN2EXT_N
Page 31
11 : 11.Silkscreen
Evaluation Board - KTP00477 | 21
Page 32
1
2
3
4
5
6
7
8
D D
C C
B B
A A
Power soft S .p.A.
Via E. Conti , 5
Project:
LITEMO D4HC
This document contains proprietary informations
and patents which is the property of Powersoft S.p.A.,
that may not be disclosed, reproduced or used
without express written consent from Powersoft S.p.A.
BIAS1
1
DBIAS1
2
IN1+
3
IN1-
4
OUT1
5
V-
6
BUFIN1
7
BUFOUT1
8
BIAS2
16
DBIAS2
15
IN2+
14
IN2-
13
OUT2
12
V+
11
BUFIN2
10
BUFOUT2
9
U16
LM13700M
Q1
BC807-25L
Q3
BC807-25L
0603
C11
1u
0603
R24
4K7
0603
R30
22K
0603
R31
100K
0603R92K2
0603
R20
22K
0603
R16
470R
0603
R14
1K
0603
R17
47R
Q2
BC807-25L
0603
R27
22K
32
D1B
BAS28
41
D1A
BAS28
-12SW
+12SW
+12SW
-12SW
0603
C2
100p
0603
R18
47R
0603
R26
10K
0603
R13
18K
0603
R6
15K
0603
R3
15K
0603
R15
2K2
0603
R22
15K
Q6
BC807-25L
Q4
BC807-25L
0603
C20
1u
0603
R43
4K7
0603
R38
22K
0603
R39
100K
0603
R60
2K2
0603
R52
22K
0603
R58
470R
0603
R56
1K
0603
R53
47R
Q5
BC807-25L
0603
R40
22K
4 1
D2A BAS28
32
D2B
BAS28
+12SW
-12SW
0603
C28
100p
0603
R54
47R
0603
R47
10K
0603
R59
18K
0603
R66
15K
0603
R68
15K
0603
R57
2K2
0603
R48
15K
CLIPLVL1
PWMLIM12
CLIPLVL2
PWMLIM12
1206
C4 10u
1206
C6 10u
1206
C23 10u
1206
C24 10u
0603R74K7
0603
R2
4K7
TP2
0603
R65
4K7
0603
R69
4K7
IN2EUNBAL
+/-0.1% 0603
R5
4K7
+/-0.1%
0603
R12
4K7
+/-0.1% 0603
R1
10K
0603
R4
330R
0603
R11
330R
+/-0.1%
0603
R21
10K
+/-0.1% 0603
R19
4K7
+/-0.1%
0603
R10
4K7
0603
C1
22p
0603
C10
22p
0603
C9
100p
0603C51n
0603C3100p
+/-0.1%
0603
R63
4K7
+/-0.1%
0603
R71
4K7
+/-0.1% 0603
R55
10K
0603
R62
330R
0603
R70
330R
+/-0.1%
0603
R73
10K
+/-0.1% 0603
R72
4K7
+/-0.1%
0603
R67
4K7
0603
C21
22p
0603
C29
22p
0603
C30
100p
0603
C251n0603
C22
100p
IN1EUNBAL
RedD5HSMH-C265
+12VC
nPROTECTEXT1
Green
D11
HSMG-C265
+12VC
RDY1
0603
R148
10K
0603
R165
10K
0603
R159
1M
0603
R170
1M
RedD6HSMH-C265
+12VC
nPROTECTEXT2
Green
D9
HSMG-C265
+12VC
RDY2
0603
R149
10K
0603
R163
10K
0603
R160
1M
0603
R167
1M
IN1_P
IN1_N
IN2_N
IN2_P
0603
R33
47R
0603
R42
47R
0603
C18
100p
0603
R36
2K2
0603
R41
2K2
IN1EUNBAL
IN1EXT_N
IN1EXT_P
0603
R64
47R
0603
R78
47R
0603
C27
100p
0603
R74
2K2
0603
R76
2K2
IN2EUNBAL
IN2EXT_N
IN2EXT_P
TP7
TP9
IN1EXT_P
IN1EXT_N
VOUT1MON
TEMPMON12
+12VA
-12VA
MUTE1
MUTE2
-12VA
+12VA
TEMPMON12
VOUT2MON
IN2EXT_N
IN2EXT_P
IOUT2MON
SDPWS12
SDPWS12
RDY1
RDY2
IOUT1MON
VMON12P
VMON12P
VMON12N
VMON12N
nPROTECTEXT2
nPROTECTEXT1
+5VA
+5VA
Pin3 = ID1 / Pin 32 = ID2
AUXVSEL
SDPWS12
0603
R25
10R
0603
R75
10K
0603
R77
1M
0603
C31
100p
VMON12N
VMON12N_BUFF
TP8
TP5
TP15
TP47 TP48
TP4
TP6
IN1_UNBAL
IN2_UNBAL
CH 1-2 Bridge
TP35 TP36
TP3
TP11
TP12
TP13
TP16
TP17
TP18
5
6
7
SO8
U1B
NE5532D
3
2
1
SO8
U1A
NE5532D
3
2
1
SO8
U4A
NE5532D
5
6
7
SO8
U4B
NE5532D
3
2
1
SO8
U11A
NE5532D
5
6
7
SO8
U11B
NE5532D
3
2
1
SO8
U12A
NE5532D
5
6
7
SO8
U12B
NE5532D
1
2
3
U15A
TL072CD
123456789
10111213141516171819202122232425262728293031323334
PL1
DS1011-34SBSiB7-B
2
3
1
PUSH
231
FEMALE
G
SO1
NC3FAAV-2
2
3
1
PUSH
231
FEMALE
G
SO2
NC3FAAV-2
TP54
TP55
TP56
TP65
TP66
TP69
3
2
1
SO8
U2A
NE5532D
5
6
7
SO8
U2B
NE5532D
0603
C7
100p
0603
R28
3K3
7
6
5
U15B
TL072CD
VMON12N_BUFF
CLIPLVL12
0603
R23
10R
CLIPLVL12
CLIPLVL12
Amber
D23
HSMA-C265
0603
R49
4K7
Amber
D22
HSMA-C265
0603
R44
4K7
1
2
3
SO-14
U18A
LMV324ID
7
6
5
SO-14
U18B
LMV324ID
8
9
10
SO-14
U18C
LMV324ID
14
13
12
SO-14
U18D
LMV324ID
0603
R219
1K6
0603
R209
1K33
0603
R132
1K8
0603
R127
4K7
0603
R215
100R
0603
R213
100R
TEMPMON12
0603
R217
10K
0603
R211
10K
0603
R207
10K
0603
R128
10K
Green
D28
HSMG-C265
Red
D34
HSMH-C265
Amber
D30
HSMA-C265
Amber
D32
HSMA-C265
+5VD
0603
R32
10K
MUTE1
MUTE2
0603
R29
4K7
D36
BAV20WS-7-F
0603
R37
4K3
1
2
3
U21A
TL072CD
PWMLIM12
TEMPMON12
0603
R105
220K
0603
R114
100K
123
SH
SW10
OS102011MS2QN1
123
SH
SW6
OS102011MS2QN1
123
SH
SW7
OS102011MS2QN1
123
SH
456
SW2
OS202011MS2QN1
123
SH
456
SW1
OS202011MS2QN1
123
SH
456
SW3
OS202011MS2QN1
ReverseCH1
ReverseCH2
Text
Text
0603
C51
100p
MUTE1 MUTE2
G
D
S
Q27
2N7002
SD
G
D
S
Q29
2N7002
1206
R228
0R
1206
R227
0R
0603
R237
1M
0603
R239
1M
0603
C79
1u
123
SH
456
SW4
OS202011MS2QN1
Vref12
Vref
Vref12
1
2
3
SH
4
5
6
SW19
OS202011MS2QN1
IN1_P
IN1_N
1
2
3
SH
4
5
6
SW21
OS202011MS2QN1
IN2_P
IN2_N
Green
D40
HSMG-C265
+5VD
+12SW
-12SW
0603
R245
2K2
1516
1825057-7
SW22H
1314
1825057-7
SW22G
1112
1825057-7
SW22F
910
1825057-7
SW22E
IN2BS_N
IN2BS_P
IN1S_N
IN1S_P
IN1SW_N
IN1SW_P
IN2SW_N
IN2SW_P
IN1EXTB_P
IN1EXTB_N
IN2EXTB_P
IN2EXTB_N
IN2S_N
IN2S_P
G
D
S
Q13
2N7002
G
D
S
Q14
2N7002
G
D
S
Q20
2N7002
G
D
S
Q17
2N7002
Text
0603
C49
100n
11 : 12.Schematic
CH1-2
22 | Digimod 3004 PFC2 | User guide
Page 33
1
2
3
4
5
6
7
8
CH_3-4.SchDoc
File:
Designed by:
Approved by:
Power soft S .p.A.
Via E. Conti , 5
50018 Scand icci ( FI)
Italy
www.p ower soft. it
Tel. 0 039-0 55-73 5023 0
Fax: 0 039-0 55-73 5623 5
e-mai l: tec h@pow erso ft.it
Title:
Project:
Powersoft Code:
Date:
Evalua tion Boar d
LITEMO D4HC
This document contains proprietary informations
and patents which is the property of Powersoft S.p.A.,
that may not be disclosed, reproduced or used
without express written consent from Powersoft S.p.A.
[No Variations]
R&D Dept
15/12 /201 7
1 1
SizeSheet of
A2
Rel.:
RedD7HSMH-C265
+12VC
nPROTECTEXT3
Green
D12
HSMG-C265
+12VC
RDY3
0603
R150
10K
0603
R166
10K
0603
R161
1M
0603
R171
1M
RedD8HSMH-C265
+12VC
nPROTECTEXT4
Green
D10
HSMG-C265
+12VC
RDY4
0603
R151
10K
0603
R164
10K
0603
R162
1M
0603
R168
1M
BIAS1
1
DBIAS1
2
IN1+
3
IN1-
4
OUT1
5
V-
6
BUFIN1
7
BUFOUT1
8
BIAS2
16
DBIAS2
15
IN2+
14
IN2-
13
OUT2
12
V+
11
BUFIN2
10
BUFOUT2
9
U17
LM13700M
Q7
BC807-25L
Q9
BC807-25L
0603
C45
1u
0603
R106
4K7
0603
R112
22K
0603
R113
100K
0603
R88
2K2
0603
R100
22K
0603
R95
470R
0603
R93
1K
0603
R96
47R
Q8
BC807-25L
0603
R109
22K
32
D3B
BAS28
41
D3A
BAS28
-12SW
+12SW
+12SW
-12SW
0603
C34
100p
0603
R97
47R
0603
R108
10K
0603
R92
18K
0603
R85
15K
0603
R82
15K
0603
R94
2K2
0603
R104
15K
Q12
BC807-25L
Q10
BC807-25L
0603
C54
1u
0603
R124
4K7
0603
R119
22K
0603
R120
100K
0603
R142
2K2
0603
R134
22K
0603
R140
470R
0603
R138
1K
0603
R135
47R
Q11
BC807-25L
0603
R122
22K
4 1
D4A
BAS28
32
D4B
BAS28
+12SW
-12SW
0603
C60
100p
0603
R136
47R
0603
R129
10K
0603
R141
18K
0603
R147
15K
0603
R153
15K
0603
R139
2K2
0603
R130
15K
CLIPLVL3
PWMLIM34
CLIPLVL4
PWMLIM34
1206
C36 10u
1206
C40 10u
1206
C57 10u
1206
C58 10u
0603
R86
4K7
0603
R81
4K7
0603
R146
4K7
0603
R154
4K7
TP33
IN4EUNBAL
+/-0.1%
0603
R84
4K7
+/-0.1%
0603
R91
4K7
+/-0.1% 0603
R79
10K
0603
R83
330R
0603
R90
330R
+/-0.1%
0603
R101
10K
+/-0.1% 0603
R98
4K7
+/-0.1%
0603
R89
4K7
0603
C33
22p
0603
C44
22p
0603
C43
100p
0603
C37
1n
0603
C35
100p
+/-0.1%
0603
R145
4K7
+/-0.1%
0603
R156
4K7
+/-0.1% 0603
R137
10K
0603
R144
330R
0603
R155
330R
+/-0.1%
0603
R158
10K
+/-0.1% 0603
R157
4K7
+/-0.1%
0603
R152
4K7
0603
C55
22p
0603
C61
22p
0603
C62
100p
0603
C59
1n
0603
C56
100p
IN3EUNBAL
IN3_P
IN3_N
IN4_N
IN4_P
0603
R80
47R
0603
R103
47R
0603
C38
100p
0603
R99
2K2
0603
R102
2K2
IN3EUNBAL
IN3EXT_N
IN3EXT_P
0603
R117
47R
0603
R126
47R
0603
C53
100p
0603
R121
2K2
0603
R123
2K2
IN4EUNBAL
IN4EXT_N
IN4EXT_P
IN3EXT_P
IN3EXT_N
VOUT3MON
TEMPMON34
+12VB
-12VB
MUTE3
MUTE4
-12VB
+12VB
TEMPMON34
VOUT4MON
IN4EXT_N
IN4EXT_P
IOUT4MON
SDPWS34
SDPWS34
RDY3
RDY4
IOUT3MON
VMON34P
VMON34P
VMON34N
VMON34N
nPROTECTEXT3
nPROTECTEXT4
+5VB
+5VB
0603
R107
10R
0603
R125
10R
TP21
TP19
TP22
TP27
TP32
TP49 TP50
IN3_UNBAL
IN4_UNBAL
CH 3-4 Bridge
TP23
TP31
TP37
TP38
TP24
TP25
TP26
TP28
TP29
TP30
3
2
1
SO8
U6A
NE5532D
5
6
7
SO8
U6B
NE5532D
3
2
1
SO8
U9A
NE5532D
5
6
7
SO8
U9B
NE5532D
3
2
1
SO8
U13A
NE5532D
5
6
7
SO8
U13B
NE5532D
3
2
1
SO8
U14A
NE5532D
5
6
7
SO8
U14B
NE5532D
123456789
10111213141516171819202122232425262728293031323334
PL2
DS1011-34SBSiB7-B
2
3
1
PUSH
231
FEMALE
G
SO3
NC3FAAV-2
2
3
1
PUSH
231
FEMALE
G
SO4
NC3FAAV-2
TP67
TP68
TP70
TP71
5
6
7
SO8
U7B
NE5532D
3
2
1
SO8
U7A
NE5532D
CLIPLVL34
CLIPLVL34
Amber
D27
HSMA-C265
Amber
D26
HSMA-C265
0603
R115
4K7
0603
R116
4K7
0603
R45
10K
0603
R46
1M
0603
C8
100p
0603
R50
3K3
VMON34N
VMON34N_BUFF
1
2
3
U3A
TL072CD
TP1
7
6
5U3B
TL072CD
VMON34N_BUFF
CLIPLVL34
0603
C19
100p
SDPWS34
TP20
1
2
3
SO-14
U19A
LMV324ID
7
6
5
SO-14
U19B
LMV324ID
8
9
10
SO-14
U19C
LMV324ID
14
13
12
SO-14
U19D
LMV324ID
0603
R220
1K6
0603
R210
1K33
0603
R133
1K8
0603
R118
4K7
0603
R216
100R
0603
R214
100R
TEMPMON34
+5VD
0603
R131
10K
0603
R208
10K
0603
R212
10K
0603
R218
10K
Green
D29
HSMG-C265
Red
D35
HSMH-C265
Amber
D33
HSMA-C265
Amber
D31
HSMA-C265
+5VD
0603
R35
10K
MUTE3 MUTE4
0603
R34
4K7
D37
BAV20WS-7-F
TP10
0603
R51
4K3
7
6
5
U21B
TL072CD
PWMLIM34
TEMPMON34
85°C 0.826V
75°C 0.93V
50°C 1.65V
25°C 2.56V
0603
R110
220K
0603
R111
100K
123
SH
SW11
OS102011MS2QN1
123
SH
SW8
OS102011MS2QN1
123
SH
SW9
OS102011MS2QN1
123
SH
456
SW13
OS202011MS2QN1
123
SH
456
SW12
OS202011MS2QN1
123
SH
456
SW14
OS202011MS2QN1
ReverseCH3
ReverseCH4
0603
C75
100p
MUTE3 MUTE4
G
D
S
Q26
2N7002
G
D
S
Q28
2N7002
SD
1206
R232
0R
1206
R231
0R
0603
R236
1M
0603
R238
1M
AUXVSEL
0603
C80
1u
123
SH
456
SW5
OS202011MS2QN1
Vref34
Vref
Vref34
1 2 3
SH
4 5 6
SW18
OS202011MS2QN1
IN3_P
IN3_N
1 2 3
SH
4 5 6
SW20
OS202011MS2QN1
IN4_P
IN4_N
Green
D41
HSMG-C265
-12SW
+12SW
0603
R246
2K2
78
1825057-7
SW22D
56
1825057-7
SW22C
34
1825057-7
SW22B
12
1825057-7
SW22A
IN3S_N
IN3S_P
IN4BS_N
IN4BS_P
IN3SW_N
IN3SW_P
IN4SW_P
IN3EXTB_P
IN3EXTB_N
IN4EXTB_P
IN4EXTB_N
IN4S_N
IN4S_P
IN4SW_N
G
D
S
Q15
2N7002
G
D
S
Q16
2N7002
G
D
S
Q21
2N7002
G
D
S
Q18
2N7002
Text
0603
C81
100n
CH3-4
Evaluation Board - KTP00477 | 23
Page 34
1
2
3
4
5
6
7
C C
B B
A A
0603
C14
100n
+12SW
-12SW
0603
C13
100n
+12SW
-12SW
-12VC -12SW
0603
R192
1K2
0603
R172
1K2
Q22
BC807-25L
+12SW+12VC
AUXVSEL= GND -> 12V
AUXVSEL= OPEN -> 15V
0603
R174
2K2
Green
D15
HSMG-C265
Green
D14
HSMG-C265
Green
D17
HSMG-C265
0603
R173
4K7
0603
R193
4K7
EnergySave ON
EnergySave OFF
Q19
BC807-25L
Q25
BC817-25
G
D
S
Q24
2N7002
0603
R178
4K7
1
2
3
SO-14
U20A
LMV324ID
7
6
5
SO-14
U20B
LMV324ID
8
9
10
SO-14
U20C
LMV324ID
14
13
12
SO-14
U20D
LMV324ID
GND
11
Vcc
4
SO-14
U20E
LMV324ID
0603
R196
100K
IN1_P
IN2_P
IN3_P
IN4_P
0603
R202
100K
0603
R205
100K
0603
R206
100K
0603
R169
100K
IN1_N
IN2_N
IN3_N
IN4_N
0603
R177
100K
0603
R181
100K
0603
R183
100K
1206
C66 10u
1206
C70 10u
0603
C64
100p
0603
R182
220K
0603
C72
100p
0603
R199
220K
0603
R195
10K
0603
R185
10K
0603
R186
100K
0603
R200
100K
BIAS
BIAS
1206
C69 10u
0603
R189
2K2
0603
C65
100p
0603
R187
100K
0603
R194
10K
0603
C63
100n
+5VC
+5VC
0603
R197
10K
0603
R203
10K
0603
C73
1u
0603
R190
22K
1206
C71
10u
3 2
D16B
BAS28
0603
R191
100K
0603
R204
100K
0603
R198
2K2
41
D16A
BAS28
0603
C67
1n
0603
R179
100K
0603
R201
2K7
0603
C74
1u
0603
R176
47R
0603
C68
1u
SignalPre
G
D
S
Q23
2N7002
SignalPre
0603
R184
100K
Green
D13
HSMG-C265
0603
R180
2K2
0603
R188
1M
0603
R175
10K
0603
C48
100n
+12SW
-12SW
0603
C47
100n
+12SW
-12SW
0603
C26
100n
+12SW
-12SW
0603
C39
100n
+12SW
-12SW
0603
C17
100n
+12SW
-12SW
0603
C52
100n
+12SW
-12SW
0603
C12
100n
+12SW
-12SW
0603
C46
100n
+12SW
-12SW
TP44
TP42
TP41
TP53
TP52
TP43
Vcc-
4
Vcc+
8
SO8
U1C
NE5532D
Vcc-
4
Vcc+
8
SO8
U2C
NE5532D
Vcc-
4
Vcc+
8
SO8
U4C
NE5532D
Vcc-
4
Vcc+
8
SO8
U6C
NE5532D
Vcc-
4
Vcc+
8
SO8
U7C
NE5532D
Vcc-
4
Vcc+
8
SO8
U9C
NE5532D
Vcc-
4
Vcc+
8
SO8
U11C
NE5532D
Vcc-
4
Vcc+
8
SO8
U12C
NE5532D
Vcc-
4
Vcc+
8
SO8
U13C
NE5532D
Vcc-
4
Vcc+
8
SO8
U14C
NE5532D
0603
C16
100n
+12SW
-12SW
Vcc-
4
Vcc+
8
U3C
TL072CD
D20
SS14
D25
SS14
D21
SS14
D24
SS14
D18
SS14
D19
SS14
GND
11
Vcc
4
SO-14
U19E
LMV324ID
SOT-89
IN
3
OUT
1
GND
2
U8
L78L05ABUTR
GND
11
Vcc
4
SO-14
U18E
LMV324ID
+5VD
0603
C42
100n
0603
C41
100n
0603
C32
100n
+12SW
-12SW
Vcc-
4
Vcc+
8
U21C
TL072CD
Text
0603
C50
100n
+12SW
-12SW
Vcc-
4
Vcc+
8
U15C
TL072CD
123
SH
SW15
OS102011MS2QN1
Text
Text
Text
63V
C76
100uF
63V
C77
100uF
0603
R221
3M3
0603
R223
1M
0603
C78
100n
2.5V
0.65V
Gv = 2,2
Gv = 10
0603
R234
1M
123
SH
SW16
OS102011MS2QN1
0603
R235
100K
D38
BAV21W-7-F
WAKE_UP
WAKE_UP
L1
100u
L2
100u
Vref
+5VC
Green
D39
HSMG-C265
0603
R241
2K2
+12SW
+5VC
+5VD
+5VC
+12SW
+5VC
+12SW
+5VA +5VB +12VA +12VB
-12VA -12VB+5VC +12VC
-12VC
+5VD
0603
R243
100K
0603
R244
100K
0603
R242
0R
AUXVSEL
0603
C15
100n
0603
R2501K0603
R2491K0603
R2481K0603
R2471K0603
R2401K0603
R1431K0603
R871K0603
R611K0603R81K
15 16
1825057-7
SW17H
13 14
1825057-7
SW17G
11 12
1825057-7
SW17F
9 10
1825057-7
SW17E
7 8
1825057-7
SW17D
5 6
1825057-7
SW17C
3 4
1825057-7
SW17B
1 2
1825057-7
SW17A
TP14
G
D
S
Q30
2N7002
SOT23-5
2
53
4
U5
SN74LVC1G04DBVR
0603
R222
100R
SD
0603
R224
1K
0603
R225
1K
0603
C86
100n
+12SW-12SW
0603
C82
100n
0603
C83
100n
+12SW-12SW
0603
C84
100n
0603
C85
100n
0603
R226
100K
0603
C87
10u
SD
11 : 13.Power + Energy Save
24 | Digimod 3004 PFC2 | User guide
Page 35
Evaluation Board - KT000291
12
12 : 1.Switch functions
The KT000291 is a basic evaluation board adapting up to 4 XLR inputs into two Powersoft IDC 34 poles connectors. It includes two switches able to parallel inputs into two paralleled couples. Additional test points help the user to monitor some readout signals and provide some signals to the amplier.
FIGURE 17: KT000291 Evaluation Board
Switch Description
Swit ch1/2 Parallel inputs ch1 and ch2
Switch3/4 Parallel inputs ch3 and ch4
XLR Inputs Description
SO1 Input CH1 SO2 Input CH2 SO3 Input CH3 SO4 Input CH4
Evaluation Board - KT000291 | 25
Page 36
Test Point Name type PL1/2 IDC 34 poles pin # Description
GND PWR 5,8,27,30 Secondary ground MUTE 1/2 IN 15,20 Mute channels 1 and 2 (active low) RX 232 1/2 - 2 reser ved TX 232 1/2 - 3 reserved +5VDC 1/2 PWR 4 +5V (Max absorption 0,1A) GND PWR 5,8,27,30 Secondary ground IN+1 IN 6 Positive input channel 1 IN -1 IN 7 Negative input channel 1 GND PWR 5,8,27,30 Secondary ground
SDPWS 1/2 IN 1
VOUT1MON OUT 9 Output voltage monitor channel 1 (20V/V) PROTECT1 OUT 10 Protect status channel 1 (active low) IOUT1MON OUT 11 Output current monitor channel 1 (7,5V/V) TEMPMON 1/2 OUT 12, 23 Temperature monitor Channels 1/2 +12 V D C 1/ 2 PWR 13,2 2 Positive Auxiliary Power Supply
-12V D C 1/2 PWR 14, 21 Negative Auxiliary Power Supply +VCCMON 1/2 OUT 16 ,19 Positive Rail voltage monitor (20V/V)
-VCCMON 1/2 OUT 17,18 Negative Rail voltage monitor (20V/V)
Shut Down Power Supply (provide a voltage 3V3<V<12V to shut down the module)
PL1 Signals on PL1/2 connector (channels 1 and 2)
Test Point Name type PL1/2 IDC 34 poles pin # Description
GND PWR 5,8,27,30 Secondary ground MUTE 1/2 IN 15,20 Mute channels 1 and 2 (active low) RX 232 1/2 - 2 reser ved TX 232 1/2 - 3 reserved +5VDC 1/2 PWR 4 +5V (Max absorption 0,1A) GND PWR 5,8,27,30 Secondary ground IN+2 IN 29 Positive input channel 2 IN-2 IN 28 Negative input channel 2 GND PWR 5,8,27,30 Secondary ground
SDPWS 1/2 IN 1
VOUT2MON OUT 26 Output voltage monitor channel 2 (20V/V) PROTECT2 OUT 25 Protect status channel 2 (active low) IOUT2MON OUT 24 Output current monitor channel 2 (7,5V/V) TEMPMON 1/2 OUT 12, 23 Temperature monitor Channels 1/2 +12 V D C 1/ 2 PWR 13,2 2 Positive Auxiliary Power Supply
-12V D C 1/2 PWR 14, 21 Negative Auxiliary Power Supply +VCCMON 1/2 OUT 16 ,19 Positive Rail voltage monitor (20V/V)
-VCCMON 1/2 OUT 17,18 Negative Rail voltage monitor (20V/V)
Shut Down Power Supply (provide a voltage 3V3<V<12V to shut down the module)
PL2 Signals on PL1/2 connector (channels 1 and 2)
26 | Digimod 3004 PFC2 | User guide
Page 37
Test Point Name type PL3/4 IDC 34 poles pin # Description
GND PWR 5,8,27,30 Secondary ground MUTE 3/4 IN 15, 20 Mute channels 3 and 4 (active low) RX 232 3/4 - 2 reser ved TX232 3/4 - 3 reser ved +5VDC 3/4 PWR 4 +5V (Max absorption 0,1A) GND PWR 5,8,27,30 Secondary ground IN+3 IN 6 Positive input channel 3 IN-3 IN 7 Negative input channel 3 GND PWR 5,8,27,30 Secondary ground
SDPWS 3/4 IN 1
VOUT3MON OUT 9 Output voltage monitor channel 1 (20V/V) PROTECT3 OUT 10 Protect status channel 3 (active low) IOUT3MON OUT 11 Output current monitor channel 3 (7,5V/V) TEMPMON 3/4 OUT 12, 23 Temperature monitor Channels 3/4 +12 V D C 3 /4 PWR 13,2 2 Positive Auxiliary Power Supply
-12V D C 3/4 PWR 14, 21 Negative Auxiliary Power Supply +VCC MON 3/4 OUT 16,19 Positive Rail voltage monitor (20V/V)
-VCCMON 3/4 OUT 17,18 Negative Rail voltage monitor (20V/V)
Shut Down Power Supply (provide a voltage 3V3<V<12V to shut down the module)
PL3 Signals on PL3/4connector (channels 3 and 4)
Test Point Name type PL3/4 IDC 34 poles pin # Description
GND PWR 5,8,27,30 Secondary ground MUTE 3/4 IN 15, 20 Mute channels 3 and 4 (active low) RX 232 3/4 - 2 reser ved TX232 3/4 - 3 reser ved +5VDC 3/4 PWR 4 +5V (Max absorption 0,1A) GND PWR 5,8,27,30 Secondary ground IN+4 IN 29 Positive input channel 4 IN-4 IN 28 Negative input channel 4 GND PWR 5,8,27,30 Secondary ground
SDPWS 3/4 IN 1
VOUT4MON OUT 26 Output voltage monitor channel 4 (20V/V) PR O TECT4 OUT 25 Protect status channel 4 (active low) IOUT4MON OUT 24 Output current monitor channel 4 (7,5V/V) TEMPMON 3/4 OUT 12, 23 Temperature monitor Channels 3/4 +12 V D C 3 /4 PWR 13,2 2 Positive Auxiliary Power Supply
-12V D C 3/4 PWR 14, 21 Negative Auxiliary Power Supply +VCC MON 3/4 OUT 16,19 Positive Rail voltage monitor (20V/V)
-VCCMON 3/4 OUT 17,18 Negative Rail voltage monitor (20V/V)
Shut Down Power Supply (provide a voltage 3V3<V<12V to shut down the module)
PL4 Signals on PL3/4connector (channels 3 and 4)
Evaluation Board - KT000291 | 27
Page 38
Support and warranty
13
13 : 1.Service
There are no user-serviceable parts in your amplier. Refer servicing to qualied technical personnel. In addi­tion to having an in-house service department, Powersoft supports a network of authorized service centers. If your amplier needs repair contact your Powersoft dealer (or distributor). You can also contact the Powersoft Technical Service department to obtain the location of the nearest authorized service center.
13 : 2.Warranty
Powersoft guarantees its manufactured products to be free from defective components and factory workmanship for a period of 12 (twelve) months, starting from the date printed in the invoice of purchase.
All warranty repairs and retrots must be performed at Powersoft facilities or at an Authorized Service Center at no cost for the purchaser. Warranty exclusion: Powersoft’s warranty does not cover product malfunctioning or failure caused by: misuse, abuse, repair work or alterations per­formed by non-authorized personnel, incorrect connec­tions, exposure to harsh weather conditions, mechanical damages (including shipping accidents), and normal wear and tear.
Powersoft will perform warranty services provided that the product is not damaged during transportation.
13 : 2.1. Return of Goods
Goods can be returned to Powersoft only after they have been granted a Return Merchandise Authorization – RMA – number to be attached to the external packaging. Powersoft (or its Authorized Service Center) has the right to refuse any returned good without a RMA number.
13 : 2.2. Repair or replacement
Powersoft reserves the right to repair or replace any defective goods covered by product warranty at its sole discretion and as it deems best.
13 : 2.3. Cost and responsibility of transport
The purchaser (or end user/customer) is solely re­sponsible for all transportation costs and risks associated with sending warranty covered goods to Powersoft or its Authorized Service Center. Powersoft will assume full re­sponsibility and cover all costs incurred to send the goods back to the purchaser (or end user/customer).
13 : 3.Assistance
Even though most product malfunctioning can be solved at your premises through Powersoft Customer Care or your direct knowledge, occasionally, due the nature of the failure, it might be necessary to return defective products to Powersoft for repair. In the latter case, before shipping, you are kindly asked to follow step by step the procedure described below:
Obtain the “Defect Report Form” by contacting our
Customer Care Department via email: service@
powersoft.it or download the“Defect Report Form”.
Fill out one “Defect Report form” for each returned
item (the form is an editable tab guided document) and save as your name, amp model and serial number (for example: distributorname-MDRIVE-17345. doc) providing all required information except the RMA code/s and send it to service@powersoft.it for Powersoft approval.
In case of defect reports approved by the Powersoft
Customer Service Representative you will receive an RMA authorization code (one RMA code for each returning device). Upon receiving the RMA code you must package the unit and attach the RMA code outside the pack, protected in a waterproof transparent envelope so it is clearly visible.
All returning items must be shipped to the following address:
Powersoft S.p.A.
Via Cadolingi, 13
50018 Scandicci (FI) Italy
In case of shipment from countries NOT belonging to the European Community make sure you have also followed the instructions described in the document available for download at the TEMPORARY EXPORTATION / IMPORTATION PROCEDURE link at
http://www.powersoft-audio.com/en/support/service.
Thank you for your understanding and cooperation and continued support as we work to improve our partnership.
28 | Digimod 3004 PFC2 | User guide
Page 39
Specifications
14
General
Number of channels 4 in / 4 out
Output power
Maximum output power per channel @ 4 Ω 2000 W
Maximum output power per channel @ 8 Ω 1000 W
Maximum output power per channel @ 16 Ω 600 W
Maximum output power @ 8 Ω Bridged 3000 W
Maximum output power @ 16 Ω Bridged 2000 W
Max output voltage 150 V
Max output current 54 A
peak
peak
Audio
Gain
Frequency response 20 Hz - 20 kHz ( +0/-1 dB) @ 1 W, 8 �
S/N ratio 115 dB (A weighted)
Crosstalk separation -70 dB @ 1 kHz (4 �)
Input sensitivity @ 8� 1.6 V / +6 dBu
Max input level 2.7 V / +10.8 dBu @ 32 dB gain
Input impedance 10 k� balanced
THD+N
DIM100
Slew rate 50 V/µs @ 8 �, input lter bypassed
Damping factor > 500 @ 100 Hz
selectable: 32 dB, 38 dB
(x40, x80 voltage gain respectively)
< 0.09% from 0.1 W to full power
(typically <0.05%)
< 0.05% from 0.1 W to full powe r
(typically <0.002%)
AC Mains Power
Power supply
Nominal power requirement AC 100 V - 240 V, 50/60 Hz
Operating voltage AC 90 - 264 V
Power factor cos > 0.90 @ 4 � full power
Consumption
1/8 of max output power @ 8 � 600 VA
Universal, regulated switch mode with
PFC (power factor correction)
AUX supplies
Max aux supply current draw @ ±12 V 500 mA
Thermal
Environmental operating temperature
Thermal dissipation Fan, variable speed, temperature controlled
I/8 of max power @ 4 Ω 508 BTU/h 128 kcal/h
I/4 of max power @ 4 Ω 956 BTU/h 241 kcal/h
I/8 of max power @ 4 Ω 621 BTU/ h 156 kcal/h
I/4 of max power @ 4 Ω 1154 BTU/h 290 kcal/h
0° - 40° C / 32° - 104° F
@ 230 V
@ 115 V
Construction
Dimensions (L x W x H)
Weight 2.4 kg (5.3 lb)
309 mm x 122 mm x 79 mm
12” x 4.8” x 3.1”
Specifications | 29
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Support and warranty | 30
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Powersoft S.p.A.
Via Enrico Conti, 5
50018 Scandicci (FI) Italy
Tel: +39 055 735 0230
Fax: +39 055 735 6235
General inquiries: info@powersoft.it
Sales: sales@powersoft.it
Application & technical support: support@powersoft.it
Service & maintenance: service@powersoft.it
Compliance questions: compliance@powersoft.it
powersoft-audio.com
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