Power Soak Systems Inc PS-225 Installation Manual
Installation Manual
PS-225 & PS-275
Table of Contents
Pre-Uncrating Checklist ...........................
.................... 1
Verifying System Requirements .................................. 2
Verifying System Direction ................................................................... 2
Verifying the Electrical Requirements .................................................. 2
Removal of Existing Unit ............................................. 3
Existing Supply Lines ........................................................................... 3
Existing Sink Removal ......................................................................... 3
Wall Preparation .................................................................................. 3
Pre-Plumbing ............................................................... 4
Supply and Waste Lines ...................................................................... 4
Grease Trap ......................................................................................... 4
Post-Uncrating Instructions .......................................... 5
Uncrating ..................................................................... 6
Remove From Crate ............................................................................ 6
Component Installation ................................................ 7
Install Sink Drains ................................................................................ 7
Install Legs ......................................................................................... 10
JBZ Joint Installation ................................................. 12
Test Fit ............................................................................................... 12
Mating and Sealing the Joint .............................................................. 12
Wiring Connections ................................................... 14
Machine Wiring .................................................................................. 14
Optional Wireless Remote Alert Light System ................................... 14
Optional Water-Tight Disconnect Box with Switch ............................ 14
Optional Chemical Dispenser Wiring ................................................. 15
Faucet Installation .............................................................................. 16
Completing the Installation ......................................... 17
Final Installation Steps .............................................. 18
Machine Placement ........................................................................... 18
Downturned-Backsplash Z-Clip Installation ....................................... 18
Upturned-Backsplash Level Attach to the Wall .................................. 18
Seal around the Backsplash and Screws ........................................... 19
R
inse Riser and Anchor Installation ................................................... 19
Plumbing Connections ....................................................................... 20
Electrical Connections ....................................................................... 20
Checking the Motor Rotation (“JOG” Feature) ................................... 20
Shelving ............................................................................................. 21
Validating the Installation ........................................... 23
Testing the Components ........................................... 24
Check for Leaks ................................................................................. 24
Check the Electrical Installation ......................................................... 24
Check Operation ................................................................................ 24
Check the Chemical Dispensing System ........................................... 24
Appendix.................................................................... 25
Pre-Uncrating Checklist
PS-225 & PS-275
1
IMPORTANT
Verifying System Requirements
Prior to completely removing the Power Soak unit from the crate, it is necessary
to verify certain requirements. Remove only the lid of the crate at this time.
Verifying System Direction
The Power Soak can be built as a
“Left to Right” or as a “Right to Left”
configuration with a variety of
options. Look inside the crate and
verify that the configuration of the
machine matches the specifications
of the order description.
Verifying the Electrical Requirements
The electrical requirements for the machine are on
he machine identification tag located on the side
t
of the wash tank, next to the motor. The electrical
service in the facility where the machine is to be
installed must be rated for the capacity shown on
the identification tag. This machine will require a
permanently mounted disconnect that is in a
“liquid tight” enclosure. Do not use an in-line plug
for disconnecting the machine from the electrical
source. Contact a licensed and certified
electrician to make the enclosure installation if one
is not present. Use the tables in the appendix to
determine the appropriate breaker (overcurrent
protection) and wire size for the machine’s
electrical service.
WARNING: DO NOT connect the machine using a power cord and
plug or an extension cord of any kind.
WARNING: Kitchens are a wet environment which require all
electrical connections to be “liquid tight”.
Electrical installation must conform to all applicable local wiring codes.
All electrical connections must be “liquid tight” and readily accessible
for inspection after installation without moving the Power Soak
machine or any of its accessories.
2
Removal of Existing Unit
If the new Power Soak is not replacing an existing sink, skip this section. If
the removal of an existing sink is necessary, continue with this section.
Existing Supply Lines
The water and electrical source must be shut off bef
cutting the water or electric lines.
ore disconnecting or
WARNING
Failure to shut off the electrical and water supply will result in personal injury,
including serious injury or death, and extensive equipment damage.
Disconnect any electrical cord that is connected to the existing sink. Cut
the cold and hot water lines as closely as possible to the fittings on the
existing sink.
IMPORTANT
Be sure to leave enough of the existing piping for the installation of new shutoff
valves. See “Pre-Plumbing” section for reference.
Existing Sink Removal
Detach any fasteners holding the existing sink in pl
existing sink along with any shelves that may interfere with the installation
of the Power Soak. Discard all unwanted materials in an appropriate
container or disposal area.
ace and remove the
Wall Preparation
Clean the wall(s) where the new Power Soak will be installed. Fill all
existing holes with an appropriate filler material. Be sure that any outlet
that will be covered by the sink has been disconnected and a water tight
cover has been installed over the opening.
3
IMPORTANT
IMPORTANT
Pre-Plumbing
Supply and Waste Lines
The supply and waste lines must meet the following requirements:
• Hot and cold water supply must be ½” diameter or larger.
• Center lines of the hot and cold water supply must be 10” or less above
the floor to access the shutoff valves when the machine is installed.
• Waist drain must be 1-1/2” minimum diameter.
• Center line of the waste drain must be 11” or less above the floor to
allow the sink to drain properly.
Install new shutoff valves on the hot and cold water supply lines.
IT IS RECOMMENDED THAT ALL MACHINES BE INSTALLED USING
NEW ½” OR LARGER BALL-VALVE SHUT OFF VALVES.
Grease Trap
It may be necessary to relocate and/or replace the e
sure that the grease trap meets or exceeds the local plumbing codes.
WASTE PLUMBING MUST CONFORM TO LOCAL BUILDING CODES.
xisting grease trap. Be
4
Post-Uncrating Instructions
PS-225 & PS-275
5
Uncrating
Remove From Crate
Remove the Power Soak from the shipping crate. Sharp staples and nails
are used to crate the machine and care must be taken in handling boards
and cardboard to keep from creating a puncture or injury to people or the
equipment. Discard the crating materials in an appropriate disposal area
or container.
Inspect the sink and packages to be certain that there was no damage
created by the shipping company. If there are signs of shipping damage,
contact the shipping company before proceeding.
Remove the packages from the Power Soak tank and locate the box
labeled “OPEN FIRST”. This box will contain the fasteners and sealant
that will be required for assembly of the Power Soak.
6
Locate the box labeled
“OPEN FIRST”
to find fasteners and
sealant used for the
installation.
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