P3XP3X
Powder Actuated Fastening Tool
with Magazine
OPERATING INSTRUCTION MANUAL
WARNING
DO NOT OPERATE THE P3X TOOL UNTIL YOU HAVE READ THIS
MANUAL AND RECEIVED PROPER TRAINING ACCORDING TO THE
CURRENT AS / NZS 1873.1:2003 STANDARD
PRIOR TO OPERATING THE P3X TOOL, STUDY THIS MANUAL CAREFULLY AND DEVELOP A THOROUGH
UNDERSTANDING OF THE CONTENTS. PROPER TRAINING ACCORDING TO THE CURRENT AS / NZS 1873.1:2003
STANDARD, SAFETY REQUIREMENTS FOR POWDER ACTUATED FASTENING SYSTEMS MUST BE COMPLETED.
STATE, LOCAL OR OTHER REGULATIONS SHOULD ALSO BE FOLLOWED. CONTACT YOUR LOCAL WORKCOVER
AUTHORITY FOR REQUIREMENTS APPLYING IN YOUR STATE OR TERRITORY. LAWS, REGULATIONS AND
STANDARDS REGARDING THE USE OF POWDER ACTUATED TOOLS MAY PERIODICALLY BE REVISED. ANY SUCH
REVISIONS MAY CHANGE THE SAFETY AND OPERATING PROCEDURES DESCRIBED IN THIS MANUAL. POWERS IS
NOT RESPONSIBLE FOR ANY SUCH REVISIONS WHICH OCCUR AFTER PUBLICATION OF THIS MANUAL. IT IS THE
RESPONSIBILITY OF THE USER TO MAINTAIN FAMILIARITY WITH CURRENT LAWS, REGULATIONS AND STANDARDS
THAT APPLY TO THE POWDER ACTUATED TOOL.
WARNING!
TO AVOID SERIOUS INJURY OR DEATH:
NEVER PLACE YOUR HAND OVER THE MUZZLE WITH A POWDER LOAD IN THE TOOL.
IF THE TOOL ACCIDENTALLY DISCHARGES, THE PISTON OR FASTENER MAY PENETRATE YOUR HAND RESULTING IN
SERIOUS INJURY.
NEVER CLOSE TOOL WITH ANY PART OF YOUR HAND OVER MUZZLE END.
OPERATORS AND BYSTANDERS MUST USE EYE AND HEARING PROTECTION PROPERLY IN ACCORDANCE WITH
AS / NZS 1873.1:2003.
ALWAYS ASSUME TOOL IS LOADED. DO NOT PLACE A FINGER ON THE TRIGGER OF LOADED TOOL UNTIL MUZZLE
END IS AGAINST THE WORK SURFACE AND YOU ARE READY TO MAKE A FASTENING.
DANGER!
P3X Inst Manual Update 14-8-13.indd 1 8/14/2013 9:43:42 AM
3
Model P3X Model P3X
TOOL DESCRIPTION
The P3X is a high quality, low velocity, automatic tool which can be used to install 8.6mm head drive pins.
The tool can be used with a magazine or as a single-shot tool. Using the magazine, the tool can install pins
in a 10 strip format up to 60mm in total length and, as a single-shot tool, it can install pins up to 70mm in
total length.
Designed for high-speed and repetitive volume applications, the P3X features an automatic .25 caliber disc
load advance system, an engineered plastic, heavy-duty tool body, a rubber handle pad to minimise the
effects of recoil and powder adjustment.
In order to drive the fastener into the base material, the tool operates using the indirect acting piston
principle. The P3X tool uses the impact principle in which an internal drive piston impacts the fastener to
drive it into the base material. With this method, the piston is positioned at the rear of the tool barrel prior to
actuation and is not in contact with the fastener. When the tool is fired, the expanding gasses of an ignited
.25 caliber powder load drive the piston forward in the barrel. As the piston continues its forward travel, it’s
tip impacts the fastener driving it into the base material.
Safety mechanisms incorporated into the tool include:
• Free Flight Safety – The tool can only be fired if the barrel / fastener guide is fully depressed against the
work surface.
• Drop Fire Safety – A specially designed sear pin prevents the firing pin from striking the powder load if
the tool is dropped.
• Accidental Firing Safety – Two distinct and separate operations must be performed to actuate the tool.
First, the barrel / fastener guide must be depressed against the work surface; then the trigger must be pulled.
POWER ADJUSTMENT
The power adjustment mechanism of the P3X allows the user to adjust the penetration of the pin through the
fixture ensuring a precise fixing. To operate the power adjustment mechanism, move the regulating wheel
(situated on the housing) in the + or – direction to increase or decrease the power of the tool, thus adjusting
pin penetration.
ADJUST THE DRIVING POWER BY TURNING THE REGULATING WHEEL
Start with minimum power. If the fastener does not penetrate deeply enough, increase the power.
TECHNICAL DATA
Category: Indirect firing, low velocity
Tool Body: Engineered Plastic
Tool Length: 430mm (without magazine), 455mm (with magazine)
Tool Weight: 2.8 kg (without magazine), 3.2 kg (with magazine)
Pin Type: 8.6mm Head Drive Pin
Pin Length: 15mm to 60mm Total Length (with magazine)
Note: Magazine capacity - 10 pins
Load Type: .25 Caliber in a 10 Load Disc (6.3 / 10)
Power Level: Yellow (4), Red (5)
Note: Maximum pin length without magazine is 70mm
FASTENER FUNCTIONING
Prior to learning the safe operating procedures for this tool, it is important to understand how a powder
actuated fastener works. A powder actuated fastener is considered to be a direct drive or forced entry type
of fastener because it is driven directly into the base material. The driving action causes tremendous forces
to be applied to the fastener. POWERS powder actuated fasteners are specially designed and manufactured
using an austempering process to withstand the forces imposed during the driving operation. Only fasteners
manufactured or supplied by POWERS should be used in this tool.
CONTENT
3. TOOL DESCRIPTION
POWER ADJUSTMENT
TECHNICAL DATA
FASTENER FUNCTIONING
4. FUNCTIONING IN CONCRETE
FUNCTIONING IN STEEL
5. SUITABLE BASE MATERIAL
CENTRE PUNCH TEST
FASTENER INSTALLATION
REQUIREMENTS
BASE MATERIAL THICKNESS
FASTNER PENETRATION GUIDE
EDGE DISTANCE
6. SPACING
FASTENER LENGTH SELECTION
IN CONCRETE
INSTALLATION IN STEEL
7. FASTENER SELECTION
DRIVE PINS
8. POWDER LOAD SELECTION
SAFETY DISKS
SAFETY PRECAUTIONS
PRIOR TO OPERATING
9. PREPARATION FOR LOADING
OPERATING THE TOOL
10. HANDLING THE TOOL &
POWDER LOADS
TOOL MALFUNCTION
TOOL OPERATION
12. MALFUNCTION & SOLUTIONS
13. P3X PARTS LISTING
14. PROPER MAINTENANCE &
CLEANING
DAILY FUNCTION TEST
CLEANING
REPLACING OR REPAIRING
THE PISTON & GUIDE
REASSEMBLY
INTRODUCTION
Thank you for purchasing the POWERS new P3X powder actuated fastening tool with magazine. This tool
will provide you with excellent performance provided the steps for proper operation and maintenance are
followed. Powder actuated fastening systems can provide a cost-effective method of attaching fixtures for
light-duty, static load conditions. The systems provided by POWERS consist of specially designed fasteners,
installation tools and powder loads which are designed to function in combination to provide optimum
performance. While powder actuated tools can provide one of the fastest and economical means of fastening,
they can also be dangerous if they are not operated properly.
Prior to operating the P3X tool, you must be properly trained in the operation of this tool. As part of the
training process, you should read and understand the contents of this Instruction Manual - especially the
safety precautions.
Powder actuated tools may be operated only by properly trained operators as described in AS / NZS
1873.1:2003 Standard, Safety Requirements for Powder Actuated Fastening Systems. For complete tool
operation details, contact your local POWERS branch office or distributor for training.
Munition Carrier / Barrel Assembly
Single Shot
Pin Guide Cover
Magazine
Piston Return
Spring
Piston
Remember, safety begins with you!
It is your primary responsibility
when operating this tool.
Failure to follow the proper
operating, maintenance
and safety procedures can
result in serious injury or
death to yourself or
bystanders. In addition
to the training provided,
you should be familiar with
any local, state and
federal regulations.
If you have any questions
which are not covered
in this manual, contact
your local POWERS branch
office or distributor.
2
Insulation
Ring
P3X Inst Manual Update 14-8-13.indd 2-3 8/14/2013 9:44:10 AM
SUITABLE BASE MATERIAL
While powder actuated fasteners can be used successfully in concrete, certain masonry material and some
types of steel are completely unsuitable.
Fasteners should never be fired into hard or brittle materials such as cast iron, tile, glass or rock. These
materials can shatter easily resulting in a potential safety hazard. In addition, soft base materials such as
wallboard, plaster or wood are not appropriate as the fastener could pass completely through these materials.
The user should never guess when fastening into any base material. Failure to follow the recommended
installation and safety guidelines can result in severe injury or death to the tool operator and/or bystanders.
CENTRE PUNCH TEST
A centre punch test should always be performed to determine the suitability of the base material for a powder
actuated fastening. This test is relatively simple and can help to insure a safe, successful fastening. Be sure to
use eye protection properly in accordance with AS / NZS 1873.1:2003
To begin, select the fastener to be used for the job. Then, place the point of the fastener against the proposed
base material. Strike the fastener with a single hammer blow, then examine the point. If the point of the
fastener is not blunted and the base material has a clear point indentation, it is acceptable to proceed with
the first test installation.
Use of a powder actuated system is not recommended if the following occurs during the centre punch test:
1. The fastener point has been blunted. This indicates that the base material is too hard.
2. The base material cracks or shatters. This indicates that the base material is too brittle.
3. When using an average hammer blow, the fastener penetrates the base material easily.. This indicates that
the base material is too soft.
FASTENER INSTALLATION REQUIREMENTS
It is important to understand minimum base material thickness requirements along with minimum spacing
and edge distance requirements. Failure to follow these requirements can result in unsuccessful fastening and
create a safety hazard.
BASE MATERIAL THICKNESS
Concrete base material should be at least three (3) times as thick as the fastener embedment penetration.
If the concrete is too thin, the compressive forces forming at the fastener’s point can cause the free face of
the concrete to break away. This can create a dangerous condition from flying concrete and/or the fastener
and also result in a reduction of fastener holding power. For applications in the face shell of concrete masonry
block, select a fastener length which will not exceed the thickness of the face shell.
FASTENER PENETRATION GUIDE
The following tabe lists typical embedment or penetration depths expected in the base material listed.
Penetration will vary depending on the density of the material. This table should be used as a guide only since
the consistency of these materials varies. When in doubt, a job site performance test should be conducted.
EDGE DISTANCE
Do not fasten closer than 75mm from the edge of concrete. If the concrete cracks, the fastener may not hold.
Closer edge distances for applications such as sill plates may be permitted if specific fastener testing has been
conducted.
4 5
Model P3X Model P3X
FUNCTIONING IN CONCRETE
The performance of a powder actuated fastener, when installed into concrete or masonry base materials, is
based on the following factors:
1. Strength of base material 2. Hardness and concentration of the aggregate
3. Shank diameter of the fastener 4. Depth of embedment into the base material
5. Fastener spacing and edge distance.
In addition to these factors, installation tool accessories such as a stop spall, which reduces the tendency of
the concrete surface to spall during the driving action, can increase the performance of the fastener.
When a powder actuated fastener is driven into concrete, it displaces the volume of concrete around the
embedded area of the fastener shank. As this occurs, the concrete directly surrounding the fastener is
compressed and in turn presses back against the shank of the fastener.
Additionally, the driving action generates heat which causes particles within the concrete to fuse to the shank
of the fastener. This combination of compression and fusion holds the fastener in the concrete base material.
A similar action occurs when fastening into block masonry.
Generally, the performance of the fastener in a given concrete strength will increase with greater embedment
depths in a certain range. Depending on the fastener style and base material strength, embedment depths
range from 16mm to 38mm. In depths greater than this range, there is a possibility of the fastener bending or
fishhooking which may decrease expected load capacities and create a safety hazard.
During the driving action, some localised surface spalling of the concrete may occur. Normally, this is a surface
effect which does not effect the performance of the fastener. However, this may pose an aesthetic problem for
exposed applications where a fixture is not used. In such cases, two methods may be used to improve the
appearance of the fastening. A stop-spall adapter mounted on the powder actuated tool can help reduce
surface spalling. Another method used is to drive the fastener through a steel washer to improve the
appearance of the application.
FUNCTIONING IN STEEL
The load performance of a powder actuated fastener when installed into steel base material is based on the
following factors:
1. Thickness of the steel 2. Tensile strength of the steel 3. Shank diameter of the fastener
4. Depth of point penetration through the steel 5. Fastener spacing and edge distance
When a powder actuated fastener is driven into steel, it displaces the steel laterally 360° around the shank of
the fastener. Since steel is an elastic material, it presses back against the shank of the fastener to hold it in
place. As the diameter of the fastener shank is increased, the load capacity obtained will generally increase
provided the steel thickness is sufficient to accept the fastener. To further increase fastener performance in
steel, some fasteners have a knurled shank which allows the steel to form a key lock into the grooves to
provide higher capacities than those obtained with a smooth shank. For optimum performance, the fastener
point should completely penetrate the steel. Normally, a minimum of 6.5mm is allowed for the point length.
An increase in performance may be expected until the fastener no longer penetrates through the steel. At this
point, the elastic properties of the steel cause a compression force to be developed at an angle against
the fastener point which reduces load capacity. In thicker steel base materials, adequate load capacities may
be obtained for applications in which the point of the fastener does not fully penetrate the steel. Job site
performance tests are recommended.
Fasteners should not be used in areas that have been welded or cut with a torch as these procedures may
have caused local hardening of the steel. Over-driving of the fastener should be avoided as the rebound
created may reduce the load capacity or cause damage to the fastener.
When fastening into unsupported steel members, it may be necessary to provide support in the area of the
fastening to prevent spring action which can cause inconsistent penetration and a reduction in load capacity.
Washer
Stop Spall
P
Point
Flattens
P
Surface
Shatters
P
Fastener
sinks in
with
average
hammer blow
Penetration
3 x
Penetration
75mm
Density Typical Base Material Penetration
Soft Masonry Concrete Block 25 - 32mm
Average Poured Concrete 19 - 25mm
Dense Concrete Pre-stressed / Pre-cast Concrete 16 - 19mm
P3X Inst Manual Update 14-8-13.indd 4-5 8/14/2013 9:44:15 AM
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Model P3X Model P3X
SPACING
Setting fasteners too close together in concrete or masonry can cause cracking. The recommended minimum
distance between fasteners is 75mm centre to centre.
FASTENER LENGTH SELECTION IN CONCRETE
For permanent applications using pins in concrete, first determine the thickness of the fixture to be fastened.
To this, add the required embedment or penetration into the base material. This will be the required fastener
shank length. For application in the face shell of masonry block, select a fastener length which will not exceed
the thickness of the face shell.
For removable applications with threaded studs, the shank length required is equal to the embedment depth
required. To determine the minimum threaded length, add the thickness of the fixture and the nut / washer
thickness.
The nut and washer thickness is equal to the nominal thread diameter. Do not overtighten threaded parts.
Maximum tightening torque values are listed in the table below. Use of a nut setter is recommended to
reduce the possibility of overtightening the fasteners. For critical applications, perform a job site test.
INSTALLATION IN STEEL
The following guidelines are based on the installation of a fastener in structural steel with the point fully
penetrating the steel member. Recommended steel material thickness ranges from a minimum of 3mm to a
maximum of 10mm. For use in higher strength structural steel, applications where the point does not
penetrate the steel member, or thickness of steel greater than 10mm, job site performance tests are
recommended.
BASE MATERIAL THICKNESS
Steel base materials should be a minimum of 3mm in thickness.
EDGE DISTANCE
For installations in steel, 13mm is the recommended minimum edge distance.
SPACING
The recommended minimum distance between fastenings is 38mm centre to centre for installations in stee
FASTENER LENGTH SELECTION IN STEEL
For permanent applications when using pins in steel, first determine the thickness of the fixture to be
fastened. To this, add the thickness of the steel base material plus a minimum of 6.5mm to allow for proper
point penetration. This will be the minimum fastener shank length required.
Do not select a fastener length longer than that required for the application. An excessively long shank can
burnish or polish the hole created in the steel resulting in a reduction in load capacity.
For removable applications with threaded studs, the shank length required is equal to the thickness of the
steel base material plus a minimum of 6.5mm to allow for proper point penetration. This will be the minimum
fastener shank length required. Do not select a shank length longer than that required for the application. An
excessively long shank can burnish or polish the hole created in the steel resulting in a reduction in load
capacity. To determine the minimum threaded length, add the thickness of the fixture and the nut / washer
thickness.
The nut and washer thickness is equal to the nominal thread diameter.
Do not overtighten threaded studs.
The maximum tightening torque is listed in
the table shown. Use of a nut setter is
recommended to reduce the possibility of
overtightening the fasteners. For critical
applications,perform a job site test.
FASTENER SELECTION GUIDE
This tool should only be used with fasteners and powder loads supplied by POWERS. Use of other products
may create a safety hazard and will void the tool warranty.
FASTENERS
The POWERS drive pins, threaded studs and assemblies which this tool can be used with are listed below.
These fasteners have pre-mounted plastic fluting or washers which hold the fastener centered in the tool
guide or magazine prior to driving. The fluting is in a 10-shot strip format. During the driving process, the
fluting or washers provide point guidance for the fastener. For drive pins, head guidance is provided by the
diameter of the fastener head. Do not remove these guidance devices. Check to be sure they are in place
before using a fastener. Failure to do this can create a safety hazard.
75mm
Fixture
Embedment
13mm
3mm
38mm
CHOOSING THE FASTENER
Part No. Description mm mm mm Qty Qty
22350 Nail Strip for POWERS P3X P3X-SC9-15MM 15 8.6 3.7 500+1 2500+5
22355 Nail Strip for POWERS P3X P3X-SC9-20MM 20 8.6 3.7 500+1 2500+5
22360 Nail Strip for POWERS P3X P3X-SC9-25MM 25 8.6 3.7 500+1 2500+5
22365 Nail Strip for POWERS P3X P3X-SC9-30MM 30 8.6 3.7 500+1 2500+5
22370 Nail Strip for POWERS P3X P3X-SC9-35MM 35 8.6 3.7 500+1 2500+5
22375 Nail Strip for POWERS P3X P3X-SC9-40MM 40 8.6 3.7 300+1 1500+5
22380 Nail Strip for POWERS P3X P3X-SC9-50MM 50 8.6 3.7 300+1 1500+5
22385 Nail Strip for POWERS P3X P3X-SC9-60MM 60 8.6 3.7 300+1 1500+5
22390 Rubber Spring P3X-RBBR-SPRING 1 5
22350
22390
Base Steel Thickness Maximum Torque for 1/4” Stud
3mm 3Nm
5mm 5Nm
6.5mm 8Nm
10mm 11Nm
P3X Inst Manual Update 14-8-13.indd 6-7 8/14/2013 9:44:20 AM
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Model P3X Model P3X
POWDER LOAD SELECTION
Use of the proper power level is critical to the success of a powder actuated fastening. Prior to selecting the
proper power level, conduct a centre punch test as described in the section on base material suitability (pg 5).
To select the proper power level to be used with a specific fastener, always do a test firing using the lowest
power level recommended for the tool being used. If the lowest power level does not fully drive the fastener,
try a powder load with the next highest power level. Continue this process until the proper fastener
penetration is obtained.
POWERS loads are specifically designed for use in the P3X tool. Do not use any other type of load. Failure to
follow this instruction may cause accidental load discharge, damage to the tool and cause serious injury or
death to the operator and/or bystanders.
The P3X uses .25 caliber (6.3 / 10) disk powder loads.
SAFETY PRECAUTIONS
Safety is your primary responsibility when operating any powder actuated tool. You must read and understand
the contents of this manual. You must be familiar with all functional and safety requirements of the tool. It
is your responsibility to obtain proper training in accordance with AS / NZS 1873.1:1994. Existing state or
local regulations should also be followed.
PRIOR TO OPERATING THE TOOL
1. Warning signs should always be posted within the area in which the powder actuated tool is being used.
These signs should be at least 500mm(W) x 300mm(H) in size with bold face type that is not less than
30mm in height. The sign should state CAUTION - EXPLOSIVE POWERED TOOL IN USE.
2. The operator or bystander must always use eye protection properly in accordance with AS / NZS
1873.1:2003 to protect their eyes from flying particles. Operators and bystanders must also always use
hearing protection properly in accordance with AS / NZS 1873.1:2003 when using a powder actuated
tool. Other personal safety protection as required should also be used.
3. Never modify or fabricate parts for use in your POWERS tool. Use only POWERS fasteners, loads and tool
parts.
4. Hands or other body parts must never be placed in front of the muzzle / barrel. Accidental discharge can
cause the piston and/or fastener to pass through the operator’s hand.
5. Never compress the tool against any part of the body. Serious injury or death may result in the event of
an accidental discharge.
6. Always point the tool in a safe direction at all times.
7. Tools should be cleaned and maintained as directed in this manual.
8. Use the tool for its intended purpose only.
PREPARATION FOR LOADING THE TOOL
1. Tools must be checked prior to operating to make sure they are not fully or partially loaded with a
powder load or fastener.
2. To ensure safe operation, perform the daily function test described in this manual (pg 14). Be sure the
tool is not loaded prior to performing this test.
3. Do not operate this tool unless all its parts are in place and operating appropriately. Never attempt to use
a malfunctioning tool.
4. Never guess about the suitability of a base material. If you are uncertain about the suitability of a base
material, perform a centre punch test (pg 5).
5. Do not operate the tool until you learn and understand the colour code / numbering system used to
identify the power level of power tools (pg 8).
OPERATING THE TOOL
1. Only use fasteners and powder loads designed for this tool as supplied by POWERS.
2. Do not use powder actuated tools in a flammable or explosive atmosphere.
3. Do not fire a tool without a fastener. The piston will impact the work surface, possibly causing serious
injury to the operator and/or bystanders along with damage to the tool.
4. Do not load the tool until you are ready to make a fastening. Check the powder load level before
inserting it into the tool chamber.
5. Fastener must be loaded prior to loading the powder load to avoid injury to the operator and/or
bystanders in the event of an accidental discharge.
6. Do not close tool against work surface. The tool should be manually closed, with hand away from
muzzle / barrel to prevent accidental discharge.
7. Hold the tool perpendicular to the work surface at all times. Use a spall guard wherever possible. This will
limit the possibility of fastener richochet which could cause serious injury to the operator and/or bystanders.
8. Always perform a test-fastening with the lightest load level designed for use with the tool. If the lightest
load fails to set the fastener, try the next higher load until the proper level is attained. Failure to follow
this procedure may cause the fastener to be overpowered. If this occurs, the fastener may fully penetrate
the base material causing serious injury or death. Overpowering the fastener can also damage the tool
creating a safety hazard for both operator and bystanders.
9. Do not fasten into cast iron, tile, glass or other types of brittle materials. These materials can shatter and
create sharp fragments which may cause injury.
10. Do not fire tool within 75mm (3 inches) of the edge of a concrete base material or 13mm (1/2inch)
of the edge of a steel base material.
11. Do not attempt to install a fastener closer than 75mm (3 inches) to another previously inserted fastener
in concrete or 38mm (1 1/2 inch) in steel.
12. Do not fasten into a concrete base material less than 3 times as thick as the fastener penetration or into
a steel base material thinner than 3mm.
13. Never attempt to install a fastener in a cracked or spalled area in concrete. Place fastener at least 75mm
(3 inches) away from a spalled area to prevent the possibility of the fastener bending and striking the
operator or bystander.
14. Do not attempt to install fasteners in areas that have been welded or cut with a torch as these
procedures may have caused hardening of the steel.
15. Do not fasten through a pre-drilled hole unless proper guidance is provided.
16. If you decide not to make a fastening after the tool has been loaded, you must always remove the
powder load first followed by the fastener.
17. Never attempt to override the safety features of this tool.
CHOOSING THE POWDER LOAD
Part No. Description Strength Power Load Colour Qty Qty
50536 PDLYEL 10MM Medium 4 Yellow 100 1000
50558 PDLRED 10MM Strong 5 Red 100 1000
P3X Inst Manual Update 14-8-13.indd 8-9 8/14/2013 9:44:22 AM
10 11
Model P3X Model P3X
HANDLING THE TOOL AND POWER LOADS
1. Never leave a loaded tool unattended. Once the tool is loaded, make the fastening immediately or unload
the tool.
2. Always unload the tool before work breaks, changing parts, cleaning or servicing and when storing.
3. To prevent accidental discharge of loads, never carry the powder loads in the same container as the
fasteners or other hard objects.
4. Always store the powder loads in the containers provided or in an enclosure provided for them. Never
intermix the various power levels. Keep them segregated in clearly identified containers.
5. Powder loads should never be used in firearms. They are normally more powerful than the cartridges
supplied with the firearms.
6. Powder actuated tools and powder loads should always be stored under lock and key. Tools must be
unloaded when not in use.
TOOL MALFUNCTION
1. In the event a load fails to discharge after the trigger is pulled, the tool must be kept depressed against
the work surface for a minimum of 30 (thirty) seconds in case there is a delayed load discharge. Then
carefully remove the entire load disk and dispose of it in a can of water or other nonflammable liquid.
Never attempt to pry or force a load out of a tool chamber.
2. Never discard unfired powder loads into a trash container.
3. Do not attempt to unload or disassemble a jammed, stuck or broken tool as improper handling may
cause it to discharge and strike the operator and/or bystander. A jammed tool must be pointed in a
safe direction at all times. Tag the tool and lock it up. Call your POWERS Representative for proper
assistance.
TOOL OPERATION
CAUTION:
Be sure to read and understand all of the safety precautions and training in this manual before attempting to
operate the tool. (Check to be sure the tool is not loaded, the piston moves freely within the barrel and no
foreign objects or fasteners are within the barrel). Perform the daily function test (pg 14) before using the
tool.
OPERATION
1. Without Magazine
Always load the fastener before inserting powder load to prevent injury to the operator and/or
bystanders in the event of an accidental discharge. Place the fastener, point out, into the end of the
guide until the fluted tip fits inside. Do not use excessive force when inserting the fastener. If
excessive force is required, stop and determine why the fastener can not be inserted.
Correct the problem before proceeding.
With Magazine
Unlock magazine cover, pull the magazine cover back, insert the strip pins. Close the magazine cover.
Magazine cover will automatically lock. Do not re-load pins until all 10 pins have been used in the
magazine.
Note: Do not use fasteners longer than 60mm (with magazine) and 70mm (without magazine) as
listed in the fastener selection section of this manual (pg 7).
2. Never place your finge rs or hands over muzzle end of the tool. The safe position for hands and fingers
are shown in the diagram. Hands must never be placed in front of the tool muzzle or barrel. In the
event of an accidental discharge, the piston and/or fastener can pass through the operator’s hand.
3. Lift the cover assembly by depressing the button on its side. Insert the disk load into the charge slot
so that it sits snugly in the slot and the cover assembly can be securely snapped shut over it. Set the
power adjustment to the lowest level and perform a test fastening. If the fastener does not fully set
in the base material, increase the power level in increments until proper penetration is achieved. If
proper penetration is not obtained using yellow charge at maximum power level, the next strongest
charge should be used (red charge). Operator should then follow the above procedure regarding
power level adjustment until proper penetration is achieved.
Note: Over-driving or over-powering a fastener can cause a safety hazard.
4. To make a fastening, place the tool against the work surface. Hold the tool firmly with two hands
and completely depress the barrel. Then squeeze the trigger.
Always hold the tool perpendicular to the work surface.
Hold the tool firmly against the work surface to avoid excessive recoil. Never depress the tool against
anything except the work surface.
Note: In the event the load does not discharge after the trigger is pulled, continue to hold the tool
depressed for at least 30 (thirty) seconds in case of a delayed load discharge.
Then carefully remove the entire load disk and dispose of it in a can of water or other non-flammable
liquid. Never attempt to force or pry a load out of a tool chamber. Do not discard unfired loads into a
trash container.
5. To prepare for the next fastening, point the tool in a safe direction. Insert the fastener as described in
step 1. Repeat this procedure for subsequent fastenings. When the ten-load disk has been
completely fired, remove it by pulling it from the top of the tool body. The tool must always be
emptied after use and before storage.
Note: Do not attempt to unload or disassemble a jammed, stuck or broken tool as improper handling
may cause it to discharge and strike the operator and/or bystanders. A jammed tool must be pointed
in a safe direction at all times. Tag the tool and lock it up. Call your POWERS Representative for
proper assistance.
90°
P3X Inst Manual Update 14-8-13.indd 10-11 8/14/2013 9:44:50 AM
12 13
Model P3X Model P3X
MALFUNCTION AND SOLUTIONS
ALWAYS CHECK INSTRUCTION MANUAL
FOR PROPER ASSEMBLY OF PARTS
PROBLEM CAUSES REMEDIES
Malfunctioning of the
charge feed or percussion
device
- Insufficient force on the tool
when resting it on the support
- The charger disc has not turned
- Munition carrier sleeve not
sliding properly
- Malfunctioning of the charge disc
- No more pins in the magazine
- Barrel dirty
- Tool too hot
- Hold the tool resting on the
support
- Check the condition of the
lever assembly
- Disassemble and clean
- Check it
- Add pins
- Disassemble and clean
- Allow to cool
Barrel jammed at the back - Moving assembly (barrel dirty)
- Tool too hot
- Disassemble and clean
- Allow to cool
Lack of power or fluctuation
in power
- Deterioration of the piston
- Piston very eroded
- Deterioration of the rubber
return spring
- Deterioration of the insulation ring
- Change it
- Change it
- Change it
- Change it
Too much force needed to
rest the tool on the support
- Barrel dirty
- Presence of foreign matter
- Clean, oil and reassemble
- Clean, oil and reassemble
Impossible to close the
magazine’s cover
- More than 10 pins in the magazine
- Pin guide not sliding properly
- Remove the pins
- Contact POWERS tool service
department
Piston jammed - Accumulated strip residue - Clean
Poor pin feed - Residue in magazine
- Pin guide not sliding properly
- Clean
- Contact POWERS tool service
department
P3X REAR (HANDLE)
Only your POWERS agent or his
representative is authorised to
disassemble this assembly
15 14 13
25
19 18 17
12
11
10
16
3 2 1
6
4
5
7
27
24
26
21
20
22
8
9
23
28
Part Part No. Description
A1 57400 STABILISER
A2 57402 PIN GUIDE COVER
A3 57404 PIN GUIDE
A4 57406 MAGAZINE STABILISER ASSEMBLY
A5 57408 MAGAZINE BOX ASSEMBLY
A6 57410 PIN SLIDER ASSEMBLY
A7 57412 MAGAZINE LOCK ASSEMBLY
A8 57414 MAGAZINE COVER ASSEMBLY
A9 57416 FOLLOWER ASSEMBLY
A10 57418 INDEXING ASSEMBLY
A11 57420 MAGAZINE GUIDE
A12 57422 MAGAZINE RETURN ASSEMBLY
A13 57424 PISTON RETURN SPRING
A14 57426 INSULATION RING
Part Part No. Description
A15 57428 PISTON
A16 57430 BARREL SPRING ASSEMBLY
A17 57432 RECEIVER NUT
A18 57434 STOP RING ASSEMBLY
A19 57436 BARREL ASSEMBLY
A20 57438 RECEIVER ASSEMBLY
A21 57440 FIRING ASSEMBLY
A22 57442 LEVER ASSEMBLY
A23 57444 TRIGGER ASSEMBLY
A24 57446 COVER ASSEMBLY
A25 57448 COVER LOCK ASSEMBLY
A26 57450 SIDE HANDLE ASSEMBLY
A27 57452 REAR HANDLE ASSEMBLY
A28 57454 ENERGY SET ASSEMBLY
POWERS P3X POWDER ACTUATED FASTENING TOOL
PARTS LIST
ALWAYS UNLOAD THE TOOL
• On completion of work
• Before changing any parts
(piston, return spring, etc.)
• Before doing any cleaning or
maintenance
P3X Inst Manual Update 14-8-13.indd 12-13 8/14/2013 9:44:56 AM
14 15
Model P3X Model P3X
WEAR PART CHECK
Piston Return Spring (A13) - Length (minimum 161mm)
- Condition (Cuts, wear, etc.)
Insulation Ring (A14) - Thickness (minimum 4mm)
- Condition (Cuts, wear, etc.)
Piston (A15) - Chips and damage on piston
• Clean the inside of the barrel with the wire
brush. Clean the outside of the barrel with the handle
wire brush.
• Clean the handle bore with the wire brush.
• Clean the piston with with the handle wire brush.
ALWAYS UNLOAD THE TOOL
• On completion of work
• Before changing any parts
(piston, return spring, etc.)
• Before doing any cleaning or
maintenance
PROPER MAINTENANCE AND
CLEANING
Make sure the tool is not loaded. Be sure the
tool is not hot prior to attempting disassembly
or cleaning.
DAILY FUNCTION TEST
Check the functioning of the tool, without a powder load in the tool, by pushing down against the work
surface, pulling the trigger, and releasing the tool from the work surface. Function the unloaded tool
several times and ensure that the breech parts and firing mechanism operate freely before fastening with the tool.
For Daily Function Test, always ensure the tool has pins in the magazine.
Your POWERS Authorised Representative should be asked to assist the first time you disassemble and clean
your tool. If you ever have any trouble reassembling the tool, or have any doubt about worn parts, call your
POWERS Authorised Powder Distributor.
CHECKING WEAR & TEAR OF PARTS IN THE FRONT SECTION OF THE P3X TOOL
The P3X tool is equipped with a piston return spring which ensures that the piston and insulation ring return
to position after each shot. These parts must be checked at regular intervals.
CHECK WHILE CLEANING
• Check the condition of the piston return spring (min. length 161mm) • Check the condition of the
insulation ring • Check for wear and tear of parts (see previous section) • Check for wear or possible
deformation of the piston. Damage to the end of the piston can cause the fixing not to penetrate at right
angles or the pin to shear on penetration.
Deformation of the end of the piston can be repaired by grinding up to 3mm by making a chamfer. Keep the
ground surface at right angles to the centre line of the piston.
TIP
Powder actuated tools require
regular maintenance to remove
carbon deposited by combustion
fumes. Whenever the tool requires
unusual force, or when percussion
of the charge is too weak to drive
in the pin, dismantle the front part
of the P3X and clean the barrel
bore, charge and the piston.
DISASSEMBLY
1. Hold the tool vertically, resting on its back (Fig 1)
and unscrew its nose (pin guide or magazine).
Use a 16mm spanner if required.
2. Take out the piston with the ring and the
spring (fig 2).
3. Unscrew and take out the barrel assembly −
push the barrel downward and turn (fig 3).
Fig 1 Fig 2 Fig 3
REASSEMBLY
• Position the barrel’s groove at the top.
• Insert the barrel assembly in the handle and screw the knurled ring.
• After reassembly, check that the barrel slides properly in the handle.
• Insert the insulation ring on the piston’s rod.
• Insert the rubber piston return spring on the rod of the piston.
• Position the piston assembly in the barrel.
• Screw on the magazine (until the first “click” and turn once) or the
(single shot) pin guide.
CLEAN THE EQUIPMENT DAILY
FRONT END OF TOOL SHOULD BE CLEANED EVERY 2000 SHOTS, OR DAILY, DEPENDING ON USE
Model: Serial No:
DATE SERVICED BY
CLEANING
Use the cleaning accessories contained in the P3X box.
Cleaning the front of the tool, in particular the inside bore of the barrel holder, is necessary every 2000 firings
or each day if the tool is not used heavily.
P3X Inst Manual Update 14-8-13.indd 14-15 8/14/2013 9:45:25 AM
Model P3X
POWERS AUSTRALASIA PTY LTD
VICTORIA HEAD OFFICE
Factory 3 / 205 Abbots Road,
Dandenong South VIC 3175
P: (61) 3 8795 4600 F: (61) 3 8787 5899
NEW SOUTH WALES
P: 02-4634 7600 F: 02-4648 3139
QUEENSLAND
P: 07-3712 2600 F: 07-3216 7216
FAR NORTH QUEENSLAND
P: O439 083 646 F: 07-4036 1374
SOUTH AUSTRALIA
P: 08-8161 3000 F: 08-8443 6565
WESTERN AUSTRALIA
P: 08-9408 9600 F: 08-9303 4477
NEW ZEALAND
P: (64) 9 415 2425 F: (64) 9 415 2627
NORTHERN TERRITORY
P: 0439 083 930
www.powers.com.au
POWERS FASTENERS PTY. LTD.
WARRANTY
MODEL P3X Powder Actuated Fastening Tool with Magazine
Powers Fasteners Pty Ltd guarantees this product in accordance with the Australian Consumer Law.
Powers Fasteners Pty Ltd also warrants to the original first purchaser of this product (“you”) from a retailer that this
product will be free of defects in materials and workmanship for a period of 60 months from the date of purchase;
provided the product is not used or installed other than for the purpose, or in a manner not within the scope of the
recommendations and limitations, specified by Powers Fasteners Pty Ltd, is new and not damaged at the time of
purchase, has been maintained in accordance with the recommendations specified by Powers Fasteners Pty Ltd, has
not been subjected to abuse, misuse, neglect or damage, has not been modified or repaired without the approval of
Powers Fasteners Pty Ltd (“Warranty”).
If you wish to claim on the Warranty, you must, at your own expense, return the product or that part of the product
which you believe is defective in materials and workmanship, and provide proof of original purchase, your name,
address and telephone number to Powers Fasteners Pty Ltd at the address below within 60 months from the date of
purchase.
Powers Fasteners Pty Ltd will assess any claim you may make on the Warranty in the above manner and if, in Powers
Fasteners Pty Ltd reasonable opinion, the Warranty applies Powers Fasteners Pty Ltd will at its own option and expense
replace the product (or part of the product) with the same or similar product (or part of the product) or repair the
product (or part of the product) and return it to you or refund the price you paid for the product. Powers Fasteners
Pty Ltd will bear its own expenses of doing those things, and you must bear any other expenses of claiming on the
Warranty.
The Warranty is in addition to other rights and remedies you may have under a law in relation to the product to which
the Warranty relates.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage.
You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
Powers Fasteners Pty Ltd, ABN: 41 212 423 119, Powers Fasteners Pty Ltd gives the Warranty.
Powers Fasteners Pty Ltd), telephone number, address and email address are:
Telephone Number: (03) 8795 4600
Address: Factory 3, 205 Abbotts Road, Dandenong South, Victoria, Australia, 3175
Email: sales@powers.com.au
P3X Inst Manual Update 14-8-13.indd 16 8/14/2013 9:45:25 AM
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