Powerplus POWAIR0311 User Manual

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POWAIR0311 EN

1 APPLIANCE ....................................................................................................2

2 DESCRIPTION (FIG. A) ...................................................................................2

3 PACKAGE CONTENT LIST ............................................................................2

4 SAFETY RULES (FIG. B) ................................................................................2

5 TOOL USE .......................................................................................................3

6 LUBRICATION ................................................................................................4

7 IMPORTANT!!! ................................................................................................5

8 MAINTENANCE ...............................................................................................5

9 TECHNICAL DATA .........................................................................................6

10 NOISE ..............................................................................................................6

11 TROUBLESHOOTING .....................................................................................6

12 ENVIRONMENT ...............................................................................................7

13 DECLARATION OF CONFORMITY ................................................................8

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PNEUMATIC 2 IN 1 COMBI NAILER POWAIR0311

1 APPLIANCE

Use for almost any finish, furniture, cabinetry, paneling, trim, or craft application

Warning Read this manual and general safety instructions carefully before using the appliance, for your own safety.

2 DESCRIPTION (FIG. A)

1. Trigger exhaust vent

2. ¼” coupler

3. Magazine lock

4. Magazine

3 PACKAGE CONTENT LIST

 Remove all packaging materials.  Remove remaining packaging and packing inserts (if included).  Check that the package contents are complete.  Check the appliance, the power cord, the power plug and all accessories for

transportation damage.

 Keep the packaging materials as far as possible until the end of the warranty period.

Then take it to your local waste disposal system.

WARNING Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation!

POWAIR0311 EN

5. Nailer nose

6. Grease shaft lock

7. Trigger

1 x 2 in 1 combi nailer 2 x keys 500 x 25mm nails 500 x 50mm nails

If any parts are missing or damaged, please contact your dealer.

4 SAFETY RULES (FIG. B)

 Use only following fixing devices:

 Ga. 18 nail & staple  Nails length: 15-50mm  Staple crown: 5.7mm  Staple length: 16-50mm

 Tools with an inverted triangle can only be used with security elements: this

stapler/nailer is equipped with a safety yoke.

 To prevent injuries to yourself and bystanders, refer to tool use, maintenance and

troubleshooting sections for additional information (fig 1)

500 x 38mm staples 500 x 25mm staples 1 x BMC 1 x Manual

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 To prevent eye injuries, always wear safety glasses with hard plastic side shields. Be

1. Read "Safety Warnings" before using tool

2. Push magazine lock lever and slide upper magazine to open magazine.

sure everyone in your work area is wearing the same type of safety glasses (fig 2)

 Always wear hearing protection and hard hat. (fig 3)  Never use hydrogen oxygen, carbon dioxide or any other bottled gas as a power

source for this tool, the tool will explode and cause serious injury. (fig4)

 Remove finger from trigger when not driving fasteners. Never carry tool with finger on

trigger, tool will eject fastener If safety is bumped. (fig5)

 Never conned tool to an air hose with pressure exceeds 200 psi or 13.7 BAR (fig6)  Air compressors must comply with requirement ANSI B19.3 1981 (U.S.), "Safety

Standard For Compressors For Process Industries." (fig 7)

 Air hose minimum working pressure rating of 150 psi (10.3 BAR) or 150% of the

maximum pressure produced in the system is absolutely necessary. (fig 8)

 The tool and air supply hose must have a hose coupling such that all pressure is

removed from the tool when the coupling Joint is disconnected. (fig 9)

 Use only compressed air coming through 3 pieces set. (fig 10)  Never load fastener before tool connected to air supply (fig 11)  Never use tool if safety element, trigger or springs have become inoperative, missing or

damaged, It is hazardous to remove safety element, trigger or spring. (fig 12)

 Before using this tool, make sure trigger, screw and cap are securely tightened. (fig 13)  Do not modify tool without authorization. (fig 14)  Disconnect tool from air whenever the tool stops working (fig15)  Keep the tool pointed away from yourself and others. (fig 16)  Fire fasteners into work surface only, never into materials too hard to penetrate. (fig 17)  Do not drive fasteners on top of other fasteners. Tool fired in an inclined angle is also

forbidden. (fig 18)

 Do not push safety element on work surface until a second fastener is desired (fig 19)  Do not drive fasteners close to the edge of the work surface. The work piece is likely to

split and the fastener could fly free and hit someone. (fig 20)

 Do not load fasteners with trigger or safety element depressed. (fig 21)  Do not use tool without Danger label on tool. (fig 22)  Never use a tool that leaks air or needs repair. (fig 23)  Be sure you are in a balanced position when using or handling the tool (fig 24)  Operate tool at recommended pressure of 4-8 bar

5 TOOL USE

POWAIR0311 EN

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POWAIR0311 EN

3. Place strip of nails or staples into the magazine with the point resting on the fastener guide. Do not load with trigger depressed.

4. Push upper magazine back until magazine lock latches.

5. Keep the nailer pointed away from yourself and others and connect to the hose.

6. Position the nailer nose against work piece and pull the trigger

7. Disconnect air supply in case a nail or stapler is jammed

8. Pull the grease shaft and pull the upper part of the nailer nose open the magazine in the front. Remove jammed nails or staples and close the front cover.

9. Keep the tool pointed away from yourself and others and connect back to the hose.

6 LUBRICATION

An automatic in-line filter-regulator-lubricator is recommended (Fig 1) as it increases tool life and keeps the tool in sustained operation. The in-line lubricator should be regularly checked and filled with air tool oil.

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Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper. Excessive amounts of oil should be avoided. In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication at that time. The tool should be run for approximately 30 seconds to ensure oil has been evenly distributed throughout the tool. The tool should be stored in a clean and dry environment.  It is most important that the tool be properly lubricated by keeping the air line lubricator

filled and correctly adjusted. Without proper lubrication the tool will not work properly and parts will wear prematurely.

 Use the proper lubricant in the air line lubricator. The lubricator should be of low air flow

or changing air flow type, and should be kept filled to the correct level. Use only recommended lubricants, specially made for pneumatic applications. Substitutes may harm the rubber compounds in the tools, O-rings and other rubber parts.

7 IMPORTANT!!!

If no filter/ pressure regulator/ lubricator is installed in the compressed air system, then pneumatic tools must be lubricated with 2 to 6 drops of oil at least once a day or after every two hours of use. This must be done directly along the male coupler or the screw (OIL) provided for the purpose on the side of the tool’s housing. Automatic lubrication is also possible using the supplied mini oiler that you have to install between the threaded connector of the tool and the male coupler. Make sure that the oiler is always filled with suitable oil. Fig. 1

1. Tool

2. Quick connector

3. Quick coupler

4. Air hose

5. Quick connector

6. Quick coupler

8 MAINTENANCE

Disconnect the tool from the compressor before adjusting, clearing jams, servicing &maintenance, relocating and during non operation.

 Regular lubrication, if your tool without using the in-liner automatic oilier, place 2 or 6

drops of pneumatic tool oil into the air inlet before each work day or after 2 hours of continuous use depending in the characteristic of work piece or type of fasteners.

 Air-operated tools must be inspected periodically, and worn or broken parts must be

replaced to keep the tool operating safely and efficiently. Check and change all worn or damaged O-ring, Seals, etc. Tight all the screws and caps in case personal injury.

 Make regular inspection for free movement of trigger, Spring and safety mechanism to

assure safe system is complete and functional: no loose and missing parts, no building or stocking parts.

POWAIR0311 EN

7. Lubricator

8. Regulator (0-8.5 bar)

9. Filter

10. Cut-off valve

11. Air compressor

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 When temperatures are below freezing, tools should be kept warm by any convenient,

Model

POWAIR0311

Activation mode

Single sequential action

Max. allowable pressure

120PSI(8.3 bar)

Operating pressure

60-100PSI(4-7bar)

Air inlet size

¼”

Avg. air consumption

78.68l/min(2.78cfm)

Recommended lubricant

White mineral oil

Nail capacity

100pcs

Acoustic pressure level LpA

87 dB(A)

Acoustic power level LwA

100 dB(A)

aw (Vibration)

2.9 m/s²

K = 0.02 m/s²

SYMPTOM

PROBLEM

SOLUTIONS

Air leak near top of tool or in trigger area

O-ring in trigger valve is damaged.

Check and replace O-ring.

Trigger valve head are damage.

Check and replace.

Trigger valve stem, seal or O-ring are damaged.

Check and replace trigger valve stem, seal or O-ring

Air leak near bottom of tool.

Loose screws.

Tighten screws.

Worn or damaged O-rings or bumper.

Check and replace O-rings or bumper.

Air leak between body and cylinder cap.

Loose screws.

Tighten screw.

Worn or damaged O-rings or seals.

Check and replace O-rings or bumper.

Blade driving fastener too deep.

Worn bumper.

Replace bumper.

Air pressure is too high.

Adjust the air pressure.

Tool does not operate well: can not drive

Inadequate air supply.

Verify adequate air supply.

Inadequate lubrication.

Place 2 or 6 drops of oil into

safe method.

9 TECHNICAL DATA

10 NOISE

Noise emission values measured according to relevant standard. (K=3)

ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A).

11 TROUBLESHOOTING

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POWAIR0311 EN

fastener or operate sluggishly.

air inlet.

Worn or damaged O-rings or seals.

Check and replace O-rings or seal.

Exhaust port in cylinder head is blocked.

Replace damaged internal parts.

Tool skips fasteners.

Worn bumper or damaged spring.

Replace bumper or pusher spring.

Dirt in front plate.

Clean drive channel on front plate.

Dirt or damage prevents fasteners from moving freely in magazine.

Magazine needs to be cleaned.

Worn or dry O-ring on piston or lack of Lubrication.

O-ring needs to be replaced and lubricate.

Cylinder covers seal leaking.

Replace Sealing washer.

Tool jams.

Incorrect or damaged fasteners.

Change and use correct fastener.

Damaged or worn driver guide.

Check and replace the driver.

Magazine or nose screw loose.

Tighten the magazine. Magazine is dirty.

Clean the magazine.

12 ENVIRONMENT

Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way.

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13 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

product: Pneumatic 2 in 1 combi nailer trade mark: POWERplus model: POWAIR0311

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature);

2006/42/EC

European harmonized standards (including, if applicable, their amendments up to the date of signature);

EN792-13: 2000

Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.

The undersigned acts on behalf of the company CEO,

Hugo Cuypers Regulatory Affairs – Compliance Manager Date: 06/02/2014

POWAIR0311 EN

Powerplus POWAIR0311 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual